Owner's Manual
.1/8HP, (Maximum Developed)
5" Pin End Blade
1725 S.P.M.
scROLL SAW
Model No.
137.216160
CAUTION:
Before using this Scroll Saw,
read this manual and follow
all its safetyRules and
Operating• Instructions.
" Safety Instructions
• Installation
• Operation
" Maintenance
" ,Parts List
•. Customer Help Line
1-800.843.1682
,,,i
Sears, Roebuck and Co., Hoffman states, IL 601
Part No, 1372161600001
E .....
79USA
SECTION
PAGE
Warranty ................................................................ 2
Product Specifications ..................................................... 2
Safety _nstructions ........................................................ 3
Accessories and Attachments ............................................... 6
Carton Contents .......................................................... 6
Know Your Scroll Saw ..................................................... 7
Glossary of Terms ........................................................ 8
Assembly and Adjustments ................................................. 9
Blade Selection .......................................................... 13
Operation .............................................................. t 4
Maintenance ............................... ............................. 16
Troubleshooting guide .................................................... 17
Parts ................................................................... 18
Espahol ................................................................ 23
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known [to the State of California] to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
€ Lead from lead-based paints.
® Crystalline silica from bricks and cement and other masonry products.
¢ Arsenic and chromium from chemically-treated lumber,
Your dsk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals:wo.rk in a well ventilated area, and work with approved safety
equipment, such as those dust masks'that are specially designed to filter out microscopic particles.
MOTOR
Power source .......
Horsepower ........
Speed ............
BLADE
Type ............. 5" Pin end
Depth of Throat ..... 16"
Blade Stroke ....... 3/4"
Depth of 45° Cut .... 1"
Depth of 90" Cut .... 2"
TABLE
Size .............. I0-1/4" x 17-1/8"
Tilt ............... 45 ° Left
SAWDUST BLOWER ... Yes
120 '7,60 HZ, 1.0 Amp., AC
1/8 HP (Max. Developed)
1725 S.P.M.
To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection.
Your scroll saw is wired at the factory for t20V operation.
Connect to a 120V, 15 Amp branch circuit and use a 15
Amp time delay fuse or circuit breaker. To avoid shock or
fire, replace power cord immediately if it is worn, cut or
damaged in any way.
GENERAL SAFETY INSTRUCT_ONS
BEFORE USING THE SCROLL SAW
Safety is a combination of common sense, staying alert
and knowing how to use your scroll saw.
To avoid mistakes that could cause serious injury, do not
plug the scroll saw in until you have read and understooa
the following:
1. READ and become familiar with this entire instruction
manual. LEARN the tool's applications, limitations, and
possible hazards. 13.
2. KEEP GUARDS _NPLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON. 15.
,
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
,
DON'T USE iN A DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
,
KEEP CHILDREN AWAY. All visitors should be kept at
a safe distance from the work area.
7.
MAKE WORKSHOP KID PROOF with padlocks, master
switches, or by removing starter keys.
8.
DON'T FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9.
USE THE RIGHT TOOL. Don't force tool or the
attachment to do a job for which it was not designed.
t0.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw.An undersized
cord wilt cause a drop in line voltage resulting in loss
of power and overheating. The table on page 7 shows
the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
11.
WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
SAVE THESE
12.
14.
t6.
17.
18.
19.
20.
21.
22.
WEAR_OUR ALWAYS WEAR EYE
that comply with ANSI safety standard Z87.1.
Everyday eyeglasses have only impact-resistant
lenses. They ARE NOT safety glasses. Safety
Goggles are available at Sears. NOTE: Glasses or
goggles not in compliance with ANSI Z87.l could
seriously hurt you when they break.
WEAR A FACE MASK OR DUST MASK.
Sawing operation produces dust.
SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and it
frees both hands to operate tool.
DISCONNECT TOOLS before servicing, and when
changing accessories, such as blades, bits, cutters,
and the like.
REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure the switch is in OFF position before
plugging in.
USE RECOMMENDED ACCESSORIES. Consult the
owner's manual for the recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or ifthe cutting tool is unintentionally
contacted.
CHECK FOR DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced.
NEVER LEAVE TOOL RUNNING UNATTENDED°
TURN THE POWER OFR Don't leave the [ool until
it comes to a complete stop.
DON'T OVERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS W_TH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
NSTRUCT ONS
PROTECTION. Any scroll
saw can throw foreign
objects into the eyes which
could cause permanent eye
damage. ALWAYS wear
Safety Goggles (not glasses)
23. DIRECTION OF FEED. Feed work into a blade or cutter 15.
against the direction of rotation of the blade or cutter
only. 16.
24. WARNING: Dust generated from certain materials can
be injurious to your health. Always operate saw in well
ventilated areas and provide for proper dust removal.
SPE( IFIC SAFETY INSTRUCTIONS
17.
FOR THE SCROLL SAW
READ AND UNDERSTAND all safety instructions
t.
t8.
and operating procedures throughout the manual.
DO NOT operate the scroll saw until it is completely
,2.
assembled and installed according to 'theinstructions.
19.
SHOULD any part of your scroll saw be missing,
3.
damaged, or fail in any way, or any electrical component
fail to perform properly, shut off the switch and remove
the plug from the power supply outlet. Replace missing,
20.
damaged, or failed parts before resuming operation.
IF YOU ARE NOT thoroughly familiar with the
.
operation of scroll saws, obtain advice from your
supervisor, instructor, or other qualified person.
SERIOUS INJURY could occur if the tool tips over or
5_
you accidentally hit the cutting to0t. Do not store
anything above or near the tool.
AVOID INJURY from unexpected saw movement.
,
Place the saw on a fir m level surface where thesaw
does not rock, and bolt or clamp the saw to its support..
YOUR SCROLL SAW MUST BE SECURELY
,
FASTENED to a stand or workbench. !f there is any
tendency for the stand or workbench to move during
operation, the stand or workbench MUST be fastened
to the floor.
THiS SCROLL SAW is intended for indoor use only.
.
TENSION BLADE PROPERLY before starting the
9.
saw. Recheck and adjust tension as needed.
BLADE TEETH MUST POINT downward toward the
10.
table.
. TABLE MUST BE CLEARED of all debris before
11
operating saw. Do not perform layout, set up or
assemble work on the table when the saw is in
operation.
TO PREVENT INJURIES, avoid awkward hand or
12.
finger positions, where a sudden slip could cause a
hand to move into the blade when operating the saw.
HOLD WORKPIECE FIRMLY against the table top.
13.
i4.
NEVER CUT MATERIAL that is too small to be held
safely. SAVE THESE iNSTRUCTiONS
DO NOT USE dull or bent blades.
TURN THE SAW OFF AND UNPLUG THE CORD if
the blade binds in the saw kerf while being backed
out of the workplace, usually caused by sawd0st
clogging the kerf. If this happens, turn off the scroll
saw and unplug the power cord. Wedge open the
kerf and back the blade out of the workplace.
DO NOT feed the material too fast while cutting. Only
feed the workplace at the rate the saw will cut.
TURN THE POWER OFF, remove the switch key and
make Sure the scroll saw comes to a compiete stop
before installing or removing an accessory, and
before leaving the work area.
DO NOT START the saw with workplace pressing
against the blade. Slowly feed the workplace into the
moving blade.
WHEN CUTTING a targe workpiece MAKE SURE
the material is supported at table height.
EXERCISE CAUTION when cutting workpieces that
21.
are round or irregularly shaped. Round items will roll
and irregularly shaped workpieces can pinch the blade.
22. ALWAYS release blade tension before loosening the
blade holder screw.
23. MAKE CERTAIN table tilting lock is tightened before
starting the machine.
24. NEVER REACH under the scroll Saw table when
motor is running.
25. CHECK FOR DAMAGED PARTS before each use.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting or any
other conditions that may affect operation, Parts that
are damaged should be properly repaired or
reptaced before using the toot.
26. THINKSAFETY.
ELECTRICAL REQUIREMENTS
POWER SUPPLY AND MOTOR
SPECIFICATIONS
To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection. Use a separate
electrical circuit for your tools.Your saw is wired at the
factory for 120V operation. Connect to a 120V, 15 Amp
circuit and use a 15 Amp time delay fuse or circuit
breaker. To avoid shock or fire, if power cord is worn or
cut, or damaged in any way, have it replaced
immediately.
GROUNDING INSTRUCTIONS
INTHE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides a path of least resistance for electric
current and reduces the risk of electric shock. This tool
is equipped with an electric cord that has an equipment
grounding conductor and a grounding plug: The plug
MUST be plugged into a matching receptacle that is
properly installed and grounded in accordance with ALL
local codes and ordinances.
DO NOT MODIFYTHE PLUG PROVIDED. If it will not
fit the receptacle, have the proper receptacle installed
by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk d electric shock. The
conductor with the green insulation (with or without
yellow stripes) is the equipment grounding conductor, if
repair or replacement of the electric cord or plug is
necessary, DO NOT connect the.equipment grounding
conductor to a live terminal.
CHECK with a qualified electrician or service person if
you do not completely understand the grounding
instructions, or if you are not sure the tool isproperly
grounded.
USE A SEPARATE ELECTRICAL CIRCUIT for your
tools. This circuit must not be less than #12 wire and
should be protected with a 15 Amp time delay fuse.
Before connecting the motor to the power line, make
sure the switch is in the OFF position and the electric
current is rated the same as the current stamped on the
motor nameplate. Running at a lower voltage will
damage the motor.
This tool is intended for use on a circuit that has a
receptacle like the one illustrated in FIGURE A. FIGURE
A shows a 3-prong electrical plug and receptacle that has
a grounding conductor. If a properly grounded.receptacle
is not available, an adapter (FIGUREB) can be.used to
temporarily connect this plug to a 2-contact ungrounded
receptacle. The temporary adapter should be used only
until a properly grounded receptacle can be installed by
a qualified technician. The adapter (FIGURE B) has a
rigid lug extending from it that MUST be connected to a
permanent earth ground, such as aproperly grounded
receptacle box. The Canadian Electrical Code prohibits
the use of adapters.
-CAUTION: In all cases, make certain the receptacle is
properly grounded. Ifyou are not sure have a qualified
electrician check the receptacle.
This scroll saw is for indoor use only. Do not expose to
rain or use in damp locations.
SAVE THESE INSTRUCTIONS
Fig. A
3-Prong Plug
_3. g pac
Fig. B Grounding Lug
-- Make Sure This
is Connected to a
Known Ground
2-Prong
Adapter
GUIDELINES FOR EXTENSION CORDS
USE ONLY 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool's plug. Repair or replace damaged or worn
cord immediately.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one t_eavyenough to carry
the current your product will draw. An undersized cord will
result in a drop in line voltage and in loss of power which
will cause the tool to overheat. The table below shows the
correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier the
cord.
Be sure your extension cord is properly wired and in
good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
This tool must be grounded while in use to protect the
operator from electrical shock.
(when using 120 vofts only)
Ampere Rating
more than t_ol more than
0 6
6 !0
10 12
12 - 16
Total length of cord in feet j
25'. 50' 100' 150' j
18 !6 16 14 !
18 16 14 12
16 16 14 12
14 12 Not Recommended J
Receptacle
4
i
:,: ::::? :::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::: 5 ::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::: :'
RECOMMENDED ACCESSORIES
Visit your Sears Hardware Department or see the
Craftsman Power and Hand Tools Catalog to purchase
recommended accessories for this power tool.
TABLE OF LOOSE PARTS
ITEM QUANTITY
A. Scroll saw 1
B. Blades (Pin type only) 4
C. Knob 1
D. Dust blower tube 1
E. Saddles 2
K T-wrench t
Quick release
tension _ever
%wrench
Bellows seat
dust blower
-Dust bJower knob
Saddles
Do not attempt to modify this tool or create accessories not
recommended for use with this tool. Any such alteration or
modification is misuse and could result in a hazardous
condition leading to possible serious injury.
To avoid the risk of personal injury, do not modify this
power tool or use accessories not recommended by
Sears.
UNPACKING AND CHECKING CONTENTS
To avoid injury from unexpected starting, do not plug the
power cord into a power source receptacle during unpacking
and assembly. This cord must remain unplugged whenever
you are working on the saw.
UNPACKING YOUR SCROLL SAW
B C
T-wrench
holder
Arm bearing
Warning label
Mounting hole
Lower blade holder
Upper blade holder
Blade
Blade guard
held-down
Work table
Table stop
lock nut
Sawdust port
Table stop
adjusting screw
If any part is missing or damaged, do not plug the scrol!
saw in until the missing or damaged part is replaced, and
assembly is complete.
Carefully unpack the scroll saw and all its parts, and
compare against the illustration below.
1. Remove the scroll saw from the cartonby lifting the
saw by the back of the upper frame. _!
2. Place the saw on a secure surface and examine it
carefully.
CAUTION: Do not ffft this saw by the arm that holds the
blade, or the saw will be damaged.
To avoid fire and toxic reaction, never use gasoline,
naphtha, acetone, lacquer, thinner, or similar highly
volatile solvents to clean the scrotl saw.
D
E F
Bevel
Bevel scale
Table lock handl,
i::i_i,:_i!i:!_::_!:_:'i_:i_i_!:;:i_:¸!if!i:!¸ii;:i!!i;_it,!:!:;ii_:ii:!i;ii:!i::'il¸:!;:i'_::,ii•::::!:!i_¸i_:_i!i':!_i;_;_i_:::•:;!:::'i¸I¸:11:!i_:I:!I!I!!_i:_:::!_II::_I:_I:;:;_!:::_;!_!;:i:!:ii::'!_i_i:_i!i!:i_;i_i_:i::i:!ii:::i_i_;•:i_::i:i:::ii!:i_:!i_ii_i:,!!i!:i_i:::!i_i!i;!;:_:!_:i:i!!_J::ili!_!;:ii_i::_!!!i:i:;:i:::!i_iii::_!iJ:_!;!:!;:_:_:;_
ON/OFF switch
storage
Specification
data plate
..... Motor
Mounting hole
Power cord
7 ::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
SCROLL SAW TERMS
BEVEL ANGLE SCALE - Represents the degree of
table angle, from 0 to 45 degrees.
BLADE GUARD HOLD-DOWN - Keeps your work piece
from raising up from the table While performing cutting
operations.
BLADE HOLDERS - Retains and positions blades.
BLADE STORAGE - Provides convenient easy access
to extra pin blades or wrencheS.
ON-OFF SWITCH -The switch has a lockingfeature
intended to help prevent unauthorized and hazardous
use by children and others. Insert the key into the switch
and push to the ON positionto turn the scroll saw on.
QUICK RELEASE TENSION LEVER ' Quickly loosens
and retightensthe blade to itS original tension. The tension
leverquickly sets and resets the blade tension when
performing interior cutting operations or changing blade&
SAWDUST BLOWER - Keeps sawdust from Covering
the line of sight for more accurate cuts. The best results
occur when the blower tube is directed toward the blade
and workpiece.
SAWDUST COLLECTION PORT -Allows vacuum
attachments or hose to be used to remove the sawdust
from under the table and base.
STROKES PER MINUTE (SPM) - Speed of the saw
blade measured by the count of its reciprocating actions.
TABLE LOCK HANDLE - Securely locks table at the
angle desired for angle or bevel cutting.
TABLE STOP ADJUSTING SCREW -Allows easy
adjustment to ensure the table is set perpendicular to the
blade.
T-WRENCH HEX KEY - Is used to tighten hex bolts if they
become loose.
T-WRENCH STORAGE -Allows quick.easy storage of
the T.wrench when changing blades to avoid loss or
misplacement,
WOODWORKING TERMS (FIG. A)
KERF - The s_ot cut by the blade.
LEADING EDGE-The front edge of the workplace
which is pushed into the blade.
SAW BLADE PATH - Area or line of sight of the
workpiece moving in line toward the saw blade edge.
BLADE TOOTH SET - The total width the blade will cut
based on the distance from the outside point of one bent
tooth to the outside point of the next bent tooth establishing
set of teeth.
TRAILING EDGE -The end of the workpie.ce edge last
cut by the saw blade.
SURFACE -Top of workpiece being cut.
WORKPIECE - Material on which the cutting operation
is being performed,
FEED - Rate of moving material to be cut into the blade.
DEFLECTION - Slight movement of blade inthe horizontal
direction while the blade is moving inline during cutting
operations, This may be caused by the blade following
the grain orthe path of least resistance,
Fig. A
Leading Edge
rf
Surface
Workpiece
Saw blade Path
Trailing Edge
ASSEMBLY INSTRUCTIONS
suitable for storage of saw blades,
To avoid injury, •make sure all parts are assembled and
adjusted properly before plugging into a power source
outlet or turning this saw ON.
INSTALLING THE DUST BLOWER (FIG. B)
1. Locate the dust blower tubing (1).
2. Connect the PVC plastic end of the tube to the
bellows seat (2).
3. Place one saddle (3) on each side of the tubing. The
tube should pass through the holes formed by the
saddles.
4 Thread the dust btower knob (4) through the saddle
assembly and screw into the ho_e(5)on the upper
arm of the scroll saw. Tighten.
,• .
For best results, the dust blower tube shoutd be
adjusted to direct air at both the blade and the
workpiece.
Fig. B
STORING THE T-WRENCH (FIG. C) /
The left rear side of the body (1) has a U-shaped damp -
holder (2) designed to store the T-shaped hex wrench (3).
Position the shaft of the T-wrench handie into the
U-shaped c_amp holder as shown. "_ e
Fig. C '
3
Fig. D
SAWDUST COLLECTION PORT (FIG. E)
This scroll saw allows a hose or vacuum accessory (not
provided) to be connected to the port (1) on the left side
of base. If excessive sawdust buildup occurs inside the
base use a wet / dry vacuum cleaner or manuatty remove
sawdust by removing the screws and metal plate (2) on
the left side of saw. Reattach the metal plate and screws
before starting the saw, This will keep your saw cutting
efficiently,
Fig. E
BLADE STORAGE (FIG. D)
The right side (1) of the scroll saw body has a tray (2)
2
1
PIN-ENDBLADE REMOVAL AND _NSTALLATION
To prevent personal injury always turn saw OFF and
disconnect the plug from the power source before
changing blades or making adjustments.
NOTE: This machine uses only pin-end blades.
Pin-end type blades are thicker for stability and for faster
assembly. They provide faster cutting on a variety of
materials.
NOTE: When installing pin-end blades, the slot must be
slightly wider than the thickness of the blade. After the
blade is installed, the blade tension mechanism will keep
it in place.
PIN-END BLADE REMOVAL (FroG.F, G, and H)
1. To remove the blade (1), loosen the tension on it by
first lifting up the quick release tension lever (2).
(FIG. F)
Fig. F
Fig. G
4. Lift the blade through the table access hote (7).
(FIG. H)
NOTE: Apply slight downward pressure against the
upper arm when removing the blade from the upper
blade holder.
Fig. H
PIN-END BLADE INSTALLATION
Fig. K
(FIG. I, J, K, L, AND M)
CAUTION: In order to avoid uncontrollable lifting of the
workpiece, the teeth of the blade should ALWAYS point
downward.
1. To install the blade (1), loosen the tension on it by first
liftingup the quick release tension lever (2). (FIG. 1)
Fig. I
,
Hook the lower blade pin in the pin recess of the
lower blade holder (5) first, and then the upper blade
holder (6). (FIG. L)
NOTE: Apply slight downward pressure against the
upper arm when installing the blade in the upper
blade holder.
Fig. L
2. Level the table (3) to a 0 degree horizontal angle to
view the lower blade holder (5), and lock the bevel
lock handle (4). (FIG. J)
3. Notice that the blade holders have blade slots and pin
:!i
recesses for both forward and side cutting positions. -
Decide which position you will be using.
NOTE: Cutting from the side is necessary if your
workpiece exceeds 16 inches in length.
7
To view lower blade holder (5), level the table (3) to a
,
0 degree horizontal angle and lock the bevel lock
handle (4). (FIG, G)
Remove the blade from the upper (6) and lower
=
blade holder (5) by pUlling and liftingthe blade
forward to release it fromthe upper and lower pin
recesses, If the blade was installed for side-cutting,
lift the blade to the side to remove it from the side
blade recesses.
,, , ,,,
CAUTION: For side-cutting, the table must be used at
a 0° bevel angle.
Fig.J
4. Insert one end of the blade through the table access
hole (7). (FIG. K)
.
Lower the quick release tension lever (2) to tension
the blade. If the tension is too tight, turn
counterclockwise, ff too loose, turn the lever
clockwise. (FIG. M)
Fig. M
ADJ USTMENT INSTRUCTIONS
SQUARING THE TABLE (FIG. N, O, and P)
NOTE: Your scroll saw has 'been adjusted but should be
rechecked prior to use for best operation.
1. Remove the hold-down blade guard (1) by pulling the
side pegs (2) out of the holes in the scroll saw body.
(Fig. N)
Fig. N
2
®
/
2. Loosen the table bevel lock handle (3) and move the
table (4) until it is or at a right angle to the blade (5).
(Fig. O)
3. Loosen the locking nut (6) on the adjusting screw (7)
under the table by turning counterclockwise.
4. Lower the adjusting screw by turning clockwise.
5. Use a small square (8) on the table and against the
blade, as shown. Set the table at 90 degrees to the
blade. If there is space between the square and
blade, adjust the table angle until the space is removed.
6. Lock the table bevel lock handle (3) under the table
to secure movement. Raise the adjusting screw (7)
by turning counterclockwise untit the top end of the
screw touches the table.
7. Tighten the locking-nut (6) by turning clockwise.
NOTE: Avoid setting edge of table against top of
motor which could cause noise when saw is running.
Loosen the screw holding the bevel scale pointer (9)
8_
and adjust the pointer to 0 degrees. Tighten the
screw.
Reattach the hold-down blade guard (2) by placing
10.
the pegs into the side holes in the saw body. (Fig. N)
NOTE: Remember the bevel scale is a convenient
guide but should not be relied upon for precision.
Fig. O
5
9
SAWDUST BLOWER (FIG. P)
Adjust the sawdust blower tube (1) to point to the blade
and workpiece:
1. Loosenthe knob (2)
2. Move the tube through the saddles (3) to aim the
nozzle at the blade and hold-down foot (4).
NOTE: The tube's function is to blow the sawdust off
the line of sight when cutting, It is not designed to blow
all of the sawdust off the table.
Fig. P
2 3 1
MOUNTINGTHE SCROLL SAW (FIG. Q)
1. To-mount your scroll saw ina permanent location
such as a sturdy workbench, bolt the scroll saw base to
a solid workbench top. The'scroll saw base (1) has 4
mounting holes.
2. Place the ScrollSaw on the work surface (5), mark
the holes on the work surface and drill 3/8" holes.
Use bolts, washers, nuts to secure.
3. if the workbench moves or shakes during operation,
it must be fastened to the floor.
4., Your scrofl saw is designed to be used on horizontal
surfaces only.Motor damage may result when mounted
on a non-horizontal surface.
Fig. Q
1. Scroll saw
2. Hex head bolt
3. Rubber washer
4. Flatwasher
5. Workbench
6. Flatwasher
7. Lockwasher
8. Hex nut
9. Jamb nut
8
9
3LADE SELECTION (FIG. R)
To avoid injury from accidental starting, always turn switch
OFF and unplug the scroll saw before moving, replacing
the blade or making adjustments.
This scroll saw accepts 5" length pin end blades with a
wide variety of b_ade thicknesses and widths. The type of
material and intricacies of cutting operations (size of radius
or curves) will determine the number of teeth per inch.
As a general rule, always select the narrowest blades for
intricate curve cutting and the widest blades for straight
and large Curve cutting operations. The following table
represents suggestions for various materials. When
purchasing blades, refer to the back of the package for
best use of blades on various materials. Use this table as
an example, but practice and your own personal preference
will be the best selection method.
Fig. R
9.5-15 15-28 30 48
TEETH/ BLADE
INCH WIDTH
TPI INCH
10-15 0.110
15-28 .055-.110
30-48 ..024-,041
NOTE: Thinner blades will have more possibilities for _
blade deflection when cutting angles are not perpendicular
to the table, Read BASIC SCROLL SAW OPERATION
for more suggestions.
BLADE BLADE/
THICKNESS SPM MATERIALCUT
INCH
Mediumturns on
0.018 400-1200 t/4" to 1-3/4" wood,
Isoft metal, hardwood
iSmalt turns on 1/8" to
.010-.018 800-I800 1-1/2" wood, soft metal
hardwood
Non-ferrous
.012-.019 Varies metals/hardwoods
lusingvery slow speeds
13
Toavoidinjuryfrom.accidenta!starting,alwaysturnswitch
OFFandunplugthescrollsawbeforemoving,.replacing
thebladeormakingadjustments.
A scroll saw is basically a curve cutting machine. It
_an also be used for Straight cutting and beveling or
angle cutting operations. Please read and understand
the following items abou t your scroll saw before
attempting to use the saw.
_.!ECOMMENDATIONS FOR CUTTING
When feeding the workpiece into the blade do not
T
force the leading edge of the workpiece into the blade
because the blade will deflect, reducing the accuracy
of cut and possibly breaking the blade. Allow the saw
to cut material by guiding the workpiece into the blade
as it cuts.
2. The blade teeth cut matedal ONLY on the down stroke.
.
You must guide the wood into the blade slowly because
the teeth of the blade are very small and they can
only remove wood when they are on the down stroke.
There is a learning curve for each person who wants
.
to use this saw. During that period of time it is expected
that some blades will break until you learn how to use
the saw and receive the greatest benefit from the blades.
Best results are achieved when cutting wood less than
.
one inch thick.
when cutting wood thicker than one inch the user
6.
must guide the wood very, very slowly into the blade
and take extra care not to bend or twist the blade
while cutting in order to maximize blade life.
•Teeth on scroll saw blades wear out and must be
.
replaced frequently for best cutting results. Scroll saw
blades generally stay sharp for 1/2 to 2 hours of
cutting.
8.
To get accurate cuts be prepared to compensate for
the blade's tendency to follow the wood grain as you
are cutting.
This scroll saw is intended to cut wood or wood
g.
products. Precious and non-ferrous metals perform
well on scroll saws that have very slow speed
capebi!ity, and should be lubricated with machine oil
or beeswax.
When choosing a blade to use with your scroll saw,
10.
consider very fine, narrow blades to scroll cut in thin
wood 1/4" thick or tess. Use wider blades for thicker
materials but this will reduce the ability to cut tight
curves.
11. This saw uses 5 inch long pin type btaae._ only.
12. Blades wear faster when cutting plywood or particle
board which is very abrasive. Angle cutting in
hardwoods reduces blade set faster due to the blade
deflection.
FREEHAND CUTTING (FIG. S)
To avoid injury from accidental starting, always turn switch
OFF and unplug the scroll saw before moving, replacing
the blade or making adjustments.
1. Draw your design on the workpiece or secure a
design to the workpiece (1).
2. Raise the blade guard assembly (2) by lifting.
3. Position the workpiece against the blade (3) and
place the blade guard hold-down foot against the top
surface of the workpiece.
CAUTION: In order to avoid uncontrollable lifting of
the workpiece and reduce blade breakage, do not
turn the switch ON while the workpiece is against the
blade.
Before turning the Scroll saw ON, position a piece of
,
scrap wood (4) against and ahead of the workpiece.
Cut the scrap before-cutting intothe leading edge of
the workpiece (1).
5_
Slowly feed the workpiece into the blade, guiding and
pressing the workpiece down against the table.
CAUTION: Do not force the leading edge of
workpiece into the blade because the blade will
deflect, reducing accuracy of cut and possibly
breaking the blade.
When the cut is complete, move the trailing edge of
.
the workpiece beyond the hold-down foot before
turning the scroll saw OFR
Fig. S
2
4
ANGLE CUTTING (BEVEL CUTTING) (FiG.T)
To avoid injury from accidental starting, always turn the
switch OFF and unplug the scroll saw before moving,
replacing the blade or making adjustments.
1. Draw your design on the workpiece or secure a design
to the workpiece (i).
2. Loosen the bevel lock handle (2) and move the table
to the proper angle, using the degree scale (3) and
the pointer (4).
3. Tighten the bevel lock handle securely.
4, Lift the blade guard (5).
5. Position the workpiece on the right side of the
blade (6) and lower the blade guard hold-down foot
against the surface,
6. Follow items 4-6 under FREEHAND CUTTING
OPERATIONS.
Fig. T
5
@
2
RiP OR STRAIGHT LiNE CUTTING (FIG. U)
To avoid injUry from accidental starting, always turn the
switch OFF and unplug the scroll saw before moving,
replacing the blade, or making adjustments.
Tools Needed
QUANTITY DESCRIPTION
2 Small C-clamps
t Ruler or measuring tape
I 12=''Siiaight scrap OfW00d
(Thicknessto match workpiece)
1. Measure from the inside tip of the blade (1) to the
desired distance and position scrap wood (2) parallel
to the blade.
2. Clamp the scrap wood to the table (3).
3. Recheck your measurements, using the workpiece (4)
to be cut, and make sure the scrap wood is secure.
4. Position the workpiece against the blade, placing the
hold-down foot (5) against the top surface of the
workpiece.
6. Remove the workpiece from the blade prior to
turning the scroll saw ON.
CAUTION: In order to avoid uncontrollable lifting of
the workpiece and reduce blade breakage; do not
pull the control knob ON while the workpiece is
against the blade.
.
Position the workpiece against the scrap wood (2)
prior to touching the leading edge of the workpiece
against the blade (1).
g.
Slowly feed the workpiece into the blade, guiding the
workpiece against the straight edge of the scrap
wood. Press the workpiece down against the table
while cutting.
CAUTION: Do not force the leading edge of
workpiece into the blade because the blade will
deflect, reducing accuracy of cut and possibly
breaking the blade.
!0.
When the cut is complete, move the trailing edge of
the workpiece beyond the hold-down foot.
Turn the scroll saw switch OFR
NOTE: When cutting a narrow workpiece use push
sticks.
Fig. U
3
INTERIOR CUTTING (FIG.V)
To avoid injury from accidentaf starting, always turn
switch OFF and unplug the scroll saw before moving,
replacing the blade, or making adjustments.
1. Draw your design or secure a design to a
workpiece (1). Drill a 1/4 inch hole in the workpiece
to perform inside cutting."
2. Raise the quick release tension lever (2) and remove
the blade (3). Refer to BLADE REMOVAL AND
INSTALLATION (page 11).
3. Place the workpiece on the saw table with the hole (4)
in the board over the access hole in the table.
4. Install the blade (3) through the hole in the board (4)
and lower the quick refease tension lever (2).
CAUTION: To avoid uncontrollable lifting of the
workpiece and to reduce blade breakage, do not turn
the scroll saw ON while the blade is against the wood.
5. Position the workpiece so the blade is not touching
the wood and turn the scroll saw ON.
6. Slowly feed the workpiece into the blade, guiding
and pressing the workpiece down against the table.
CAUTION: Do not force the workpiece into the
blade. The blade will deflect, reducing accuracy of
cut and possibly breaking the blade,
7. When finished making the interior scroll cuts simply
turn the scroll saw OFF, remove the blade from the
blade holder, and remove the workpiece from the
table.
Fig. V
2
For your own safety, turn the switch .OFF and remove the
plug from the power source before maintaining or
lubricating your saw.
GENERAL
An occasional coat of paste wax on the work tame will
allow the wood being cut to glide smoothly across the
work surface.
MOTOR
1. If the power cord is worn, cut_ or damaged in any
way, have it replaced immediately.
2. Do not attempt to oil the motor bearings or service
the motor internal parts.
ARM BEARINGS (FIG.W)
Lubricate the arm bearings after every 50 hours of use.
1. Turn the saw on its side.
2. Squirt a generous amount of SAE 20 (lightweight)
oil (1) around the shaft end.and bronze bearing (2),
3. Let the oil soak in overnight, keeping the saw in this
position.
4. The next day repeat the above procedures for the
opposite side of the saw.
Fig. W
1
2
TROUBLESHOOTBNG GUIDE
To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source
before making any adjustments.
Consult your Sears Service Center if for any reason the motor will not run.
PROBLEM
Breaking blades.
Motor will not run.
PROBABLE CAUSE
1. Wrong tension.
2. Overworking blades.
3. Wrong blade application.
4. Twisting blade in wood.
!. Defective cord or plug.
REMEDY SUGGESTED
1. Adjust blade tension.
2, Reduce feed rate.
3. Use narrow blades.
4. Avoid side pressure on blade.
I. Replace defective parts before using saw
again,
2. Defective motor.
i
I
3. Blown overload breaker.
2, Call Sears Service Center. Any attempt to
repair this motor may create a HAZARD unless
repair is done by a qualified service technician.
3. Push the power switch to the OFF position.
Let the motor cool.
Excessive vibration.
NOTE: There will always
be some vibration present
when the saw is running
because of motor operation.
t. Improper mounting of saw.
2. Unsuitable mounting surface.
1, See mounting instructions in this manual for
proper mounting technique.
2. The heavier your work bench is the less
vibration will occur, A plywood workbench will
not be as good work surface as the same
size solid lumber, Use common sense in
choosing a mounting surface,
3. Loose table or table resting
against motor.
3, Tighten table lock knob.
4. Tighten motor mounting screws,
4. Loose motor mounting.
........ , ............... ,,,,, ,. .......
Blade run out.
Blade not in line with arm
motion.
1, Blade holders not aligned.
.
•Loosen cap screws holding blade holders to
arms. Adjust position of blade holders.
Retighten cap screws.
4
FULL ONE YEAR WARRANTY
If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears
iJ
will repair it free of charge.
Contact a Sears Service Center for repair.
If this product is used for commercia! or rental purposes, this warranty appties only for 90 days from the date of
purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
::)
CRAFTSMAN SCROLL SAW
ii:
iJ
When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause
product damage.
Any attempt to repair or replace electrical parts on this scroll saw may create a HAZARD unless repair is done by a
qualified service technician. Repair service is available at your nearest Sears Service Center,
Order by PART NUMBER, not by key number
137,216160
SCHEMATIC A
Key No. PART NUMBER Description Size Qty.
1
2
3
4
5
6
7
8
9
10
11 2701FBD106 Hex nut M6xl T=5
12 17101301 Bush
13 2701FBD106 Hex nut M6xl T=5
14 2536MBE603 Spring pin 3-16
15 17109901 Knob
16 18109301 Shaft-pivot
17 2501NBDN27 Flat washer 5116x718-5164
18 18112501 Bush
19 18109201 Spacker . 1
17100101 Base
17100206 Plate cover
2608BBLA32 Trusshead screw
17107029 Warning label
17100407 Body
17100501 Bumper
18506616 Caution label
2608BBLA32 Trusshead screw
17100801 Hex soc. head cap bolt
2502NBC406 Spring washer
M5x0.8-10
M5x0.8-10
1/4
_£......................._£_o_ ............................................_.!_m_.b£!_...............................................................................................................................!.........
21 17101901 Segment spring 1
22 2602BBLA09 Hex soc. head cap bolt M4x0,7-12 2
23 2502NBC402 Spring Washer 5/32 2
24 14706601 Set plate 2
25 17102302A1 Upper arm rocker assembly 1
26 26600PBCK12 Trusshead tapping screw M4x18-10 2
27 17103201 Baffle plate 1
28 2602BBLA07 Hex soc. head cap bolt M4x0.7-8 2
29 17102601 Blade holder 1
.39.........................2. 0.4.gzc.00.4........................................................................................................4................................................................
31 15802103 Blade 6
32 2602BBLA28 Hex soc. head cap bolt M5x0.8-25 1
33 17103401AI Bottom arm rocker assembly I
34 17104401 Blade holder I
35 14701101 Washer I
36 17104001 Bearing seat I
37 2617BBLC15 Hex soc head cap screw M5x0.8-16 I
38 15808001 Bearing protector I
39 2660MBCE10 Pan head tapping screw M4x16-8 I
40 2701FBDI05 Hex nut M5x0,8 T=4 I
41 2502ABC408 Spring washer 5 1
42 2001ZZ0625 Ball bearing 625ZZ 2
43 14704901 Shaft sleeve !
44 2705FBD106 Nut chuck M6 T=6 1
45 14706902 Clamp bolster 1
46 18102102 Lingager bar 1
47 2615BBDC26 Hex head screw & washer M8x1.25-30 2
48 2615BBDC20 Hex head screw & washer M6x1-25 3
49 2615NBDC01 Hex head screw & washer 1/4x20-3/4 4
CRAFTSMAN SCROLL SAW
137.216160
SCHEMATIC A
I
I
3
I
i
I
I
3
2
I
1
2
1
1
1
I
!
1
5
46-..
44
27
i,J
:i
CRAFTSMAN SCROLL SAW
SCHEMATmCB
137.216160
CRAFTSMAN SCROLL SAW
!37.216160
SCHEMATIC 1f3
Key No. PART NUMgER Description Size Qty.
50 2602BBLA28 Hex soc. head cap bolt M5x0.8-25 1
51 2668BBDA39 Pan head screw M6x1.0-12 1
52 15805401 Needle pointer 1
53 17106303 Support 1
54 2506MBN606 Wave washer 2
55 270t Fi3D105 Hex nut M5x0.8 T=4 1
56 2701FBD106 Hex nut M6xl T=5 1
57 2602BBLB44 Hex soc head cap bolt M6x1.0-35 t
58 14703601 Spring 1.
59 2501NBDN 12 Flat washer 1t4x518-1/16 3
60 17105304 Table 1
61 17103302 8lade guard 1
62 17106901
63 17106001 Saddle
64 17105602 Brasstube
65 17116017 Trade mark label
66 2637BBDA23 Truss head screw
67 17111703 Hex wrench
68 17107902 PVC hose
69 2660MBCE15 Pan head tapping screw
70 19611501 Bellows seat
71 18! 23803 Bellows !
72 17120502 Rocker arm cover 1
73 2608BBLA32 Pan head screw M5x0,8-10 1
74 2501MBDN05 Flat washer 5x10-1 t
75 17!08902 Safe cover 1
76 8337D24304 Motor 1
77 2606BDLA52 Hex soc set screw M6x1,25-8 1
78 14700901 Eccentric 1
79 2502NBC406 Spring washer 1/4 1
Clamp handle 1
M5xO,8-8
M4x16-16
2
2
4
2
7O
71
66
73
. 65_
I
1
1
1
I
J
I
61
i
60
81 17105503 Bracket-tilt 1
82 2668BBDA23 Pan head screw M5x0.8-8 2
83 18504202A1 Handle 1
* 137216160001 Owner's manual 1
* Not shown
v
2_
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