Craftsman 137216100 Owner’s Manual

Operator's Manual
16" SCROLL SAW
Model No.
137.216100
1/9 HP (Max. Developed) Pin-end or Plain-end Blade
400-1600 S.P.M.
®
Before using this Scroll Saw,
read this manual and follow all its Safety Rules and
Operating Instructions
Safety Instructions
Installation
Operation
Maintenance
Parts List
Customer Help Line
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.corn/craftsman
10_A20GR
SE(_TION PAGE
Product Specifications .............................................................................................................................................. 2
Warning ....................................................................................................................................................................... 2
Safety Instructions ..................................................................................................................................................... 3
Accessories and Attachments .................................................................................................................................. 6
Carton Contents ........... _............................................................................................................................................. 6
Know Your Scroll Saw .............................................................................................................................................. 7
Glossary of Terms ...................................................................................................................................................... 8
Assembly and Adjustments ...................................................................................................................................... 9
Basic Saw Operation ................................................................................................................................................. 13
Maintenance ............................................................................................................................................................... 16
Troubleshooting guide .............................................................................................................................................. 17
Parts ............................................................................................................................................................................ 18
FULL ONE YEAR WARRANTY
If this Scroll Saw fails due to a defect in material or workmanship within one year of date of purchase,
Sears will at its option repair or replace it free of charge.
Return this Scroll Saw to a Sears Service Center for repair, or to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights that may vary from state
to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California, to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
,, Lead from lead-based paints
Crystalline silica from bdcks, cement and other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are
specially designed to filter out microscopic particles.
Motor
Power source ......... 120 V, 60 Hz, 1.4Amp., Ac
Speed ...................... 400 ~ 1600 spm
Speed control .......... Electronic
Blade
Type ..................... Pin-end or Plain-end
Depth of Throat ....... 16-1/16"
Blade Stroke .......... 7/8"
Depth of 45°Cut .... 1-118"Right; 314"Left
Depth of 90°Cut .... 2-1/4 °
Table
Size ...................... 12-3/16" X 18-7/8"
Tilt ........................ 45°Left ; Right
SAWDUST BLOWER ...... Yes
Toavoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate
electi'ical circuit for your tools.
This Scroll Saw is wired at the factory for 120V operation. Connect to a 120V, 15 AMP branch circuit and use a !5
Amp time delay fuse or circuit breaker. To avoid shock or
fire, replace power cord immediately if it is worn, cut or
damaged in any way.
GENERAL SAFETY INSTRUCTIONS BEFORE USING THE SCROLL SAW
Safety is a combination of common sense, staying alert
and knowing how to use this Scroll Saw.
To avoid mistakes that could cause serious injury, do not
plug the Scroll Saw in until you have read and
understood the following:
1. READ and become familiar with the entire Operator's Manual. LEARN the tool's application, limitations and
possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the toolbefore turning ON,
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches inviteaccidents,
5. DON'T USE IN DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
6. KEEP CHILDREN AWAY,All visitors should be kept a safe distance from work area,
7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
8. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.
10.USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized cord will result in a drop in line voltage
and in loss of power that wilt cause the tool to overheat. The table on page 5 shows the correct size
to use depending on cord length and nameplate ampere rating, If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
11.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry that may get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to contain long hair.
12.ALWAYS WEAR EYE PROTECTION. Any Scroll Saw can throw foreign objects into the eyes that could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply _th ANSi Safety standard Z87.1 Everyday eyeglasses have only
impact-resistance lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSi Z87.1 could cause serious injury.
13.WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust.
14.SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and it frees both hands to operate tool.
15,DISCONNECT TOOLS before servicing; when
changing accessories such as blades, bits,cutters,
and the like.
16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in OFF position
before plugging in.
17.USE RECOMMENDED ACCESSORIES. Consult the Operator's Manual for recommended accessories.
The use of improperaccessories may cause risk of injury to persons.
18.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19.CHECK FOR DAMAGED PARTS. Before further use ofthe tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving pads, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER "OFF". Don't leave tool until it comes
toa complete stop,
21.DON'T OVERREACH. Keep proper tooting and balance at al! times.
22,MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
23.DIRECTION OF FEED. Feed work intoa blade or cutter against the direction of rotation of theblade or cutter only.
influenceofanydrugs,alcoholormedicationthat couldaffectyourabilitytousethetoo!properly.
finger positions, where a sudden slip could cause a
hand to move into the blade when operating the saw.
25.DUSTgeneratedfromcertainmaterialscanbe hazardoustoyourhealth.Alwaysoperatethesawin
well-ventilatedareaandprovideforproperdust remc'.'c',.Usedustcollectionsystemswhenever possible.
SPECIFIC SAFETY INSTRUCTIONS FOR SCROLL SAWS
READ AND UNDERSTAND all safety instructions and operating procedures throughout the manual.
DO NOT OPERATE the Scroll Saw until it is
2,
completely assembled and installed according to the instructions.
3. SHOULD any part of Scroll Saw be missing, damaged, or fail in any way, or any electrica! component fail to perform properly, shut off the switch and remove theplug from the power supply outlet.
Replace missing, damaged, or failed parts before resuming operation.
4. IFYOU ARE NOT thoroughly familiar with the operation of a Scroll Saw, obtain advice from your
supervisor, instructor, or other qualified person.
13.HOLD WORKPIECE FIRMLY against the table top.
14.NEVER CUT MATERIAL that is too small to be held safely.
15.DO NOT USE dull or bent blades.
16.TURN THE SAW OFF AND UNPLUG THE CORD if the blade binds in the saw kerf while being backed.
out of the workpiece, usually caused by sawdust clogging the kerf. If this happens, turn off the scroll saw and unplug the power cord. Wedge open the kerf and b__ '_e blade out of "-=_workpiece,
17.DO NOT feed the material too fast while cutting. Only feed the workpiece at the rate the saw will cut.
18.TURN THE POWER OFF, remove the switch key and make sure the scroll saw comes to a complete stop
before installing or removing an accessory, and before leaving the work area.
19.DO NOT START the saw with workpiece pressing against the blade. Slowly feed the workpiece into the
moving blade.
20.WHEN CUTTING a large workpiece, MAKE SURE the material is supported at table height.
5. SERIOUS INJURY could occur if the tool tips over or you accidentally hit the cutting tool. Do not store
anything above or near the tool.
6. AVOID INJURY from unexpected saw movement.
Place the saw on a firm level surface where the saw
does not rock, and bolt or clamp the saw to its
support.
7. YOUR SCROLL SAW MUST BE SECURELY FASTENED to a stand or workbench. If there is any
tendency for the stand or workbench to move during
operation, the stand or workbench MUST be fastened to the floor.
8. THIS SCROLL SAW is intended for indoor use only.
9. TENSION BLADE PROPERLY before starting the saw. Recheck and adjust tension as needed.
10.BLADE TEETH MUST POINT downward toward the table.
11.TABLE MUST BE CLEARED of all debris before operating saw. Do not perform lay out, set up or
assemble work on the table when the saw is in operation.
21.EXERCISE CAUT!ON when cutting workpieces that are round or irregularly shaped, workpieces can pinch
the blade.
22.ALWAYS release blade tension before loosening the blade holder screw.
23.MAKE CERTAIN table tilting lock is tightened before starting the machine.
24.NEVER REACH under the scroll saw table when motor is running.
25.CHECK FOR DAMAGED PARTS before each use. Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting or any
other conditions that may affect operation. Parts that are damaged should be properly repaired or replaced before using the tool.
26.THINK SAFETY.
GROUNDINGINSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least
resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment-grounding conductor and a
grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and
grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it willnot fit the receptacle, have the proper receptacle installed by a
qualified electrician.
IMPROPER CONNECTION of the equipment-grounding
conductor can result in risk of electric shock. The conductor with green insulation (with or without yellow
stripes) is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment-grounding conductor to
a live terminal.
Running at a lower voltage wiltdamage the mold€. This tool is intended for use on a circuitthat has a
receptacle like the one illustrated in Figure A. Figure A shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Figure B) can be used to temporarily connect this plug to a 2-contact grounded receptacle. The temporary adapter should be used only until a properly grounded receptacle can be installed by a qualified technician. The adapter (Figure B) has a rigid lug extending from it that MUST be connected
to a permanent earth ground, such as a properly grounded receptacle box. TheCanadian Electrical Code
prohibits the use of the adapters.
CAUTION: In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.
This tool is for indooruse only. Do not expose to rain or
use in clamp locations.
CHECK with a qualified electrician or service person if you do not completely understand the grounding
instructions,or ifyou are not sure the tool is properly grounded.
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE
3-PRONG GROUNDING PLUGS AND 3-POLE
RECEPTACLES THAT ACCEPT THE TOOL'S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD
IMMEDIATELY.
GUIDELINES FOR EXTENSION CORDS
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good cor_it!or_ When ,J?!,_.__ extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss 0f power and cause overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the cord.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before
using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circui1_ must not be less than # 12 wire and should be protected
with a 15 Amp time delay fuse. Before connecting the
motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same
Fig. A
3-Prong Plug
GroundingProng
Properly Grounded 3-Prong Receptacle
Fig. B
Grounding Lug _
_J_"l_r'_ II isConnectedto a
.-/j_;r_ j . _. _ Receptacle
.-/7 -'_ -- Adapter
_ _>..__ IF" 2-Prong
This tool must be grounded while in use to protect the operator from electrical shock.
H _, it U ." e;, . t. o_, O'I .
(When using 120 volts only)
Ampere Rating Total length of cord in feet Morethan notmorethan 25' 50' 100' 150"
0 6 18 16 16 14 6 10 18 16 14 12
10 12 16 16 14 12 12 16 14 12 netrecommended
5
f
AVAILABLE ACCESSORIES
UNPACKING AND CHECKING CONTENTS
To avoid injury, do not attempt to modify this tool or create accessories not recommended for use with
this tool. Any such alteration or modification is misuse and could result in a hazardous condition
leading to possible serious injury,
. Use only accessories recommended for this scroll
saw. Follow instructions that accompany accessories.
Use of improper accessories may cause hazards.
Visit your Sears Hardware Department or see the Sears
Power and Hand Tool Catalog for the following accessories:
ITEM
Pin-end saw blades Plain-end saw blades
Sears may recommend other accessories not listed in
this manual. See your nearest Sears store or Power and Hand Tool
Catalog for other accessories. Do not use any accessory unless you have completely
read the instruction or Operator's Manual for that
accessory.
To avoid injury, if any part is missing or damaged, do not plug the scroll saw in until the missing or
damaged part is replaced, and assembly is
complete.
To avoid fire and toxic reaction, never use gasoline, naphtha, acetone, lacquer, thinner, or similar highly
volatile solvents to clean the scroll saw.
Carefully unpack the scroll saw and all its parts, and compare against the illustration following.
1. Remove the scroll saw from the carton by lifting the
saw by the back of the upper frame.
2. Place the saw on a secure surface and examine it carefully.
CAUTION: Do not lift this saw by the arm that holds the blade, this may result in damage to the tool.
Hex. Wrench
Scroll Saw
Blade
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