Craftsman 137.216010 User Manual
Operator's Manual
CRAFTSMAN°
16 IN. SCROLL SAW
Model No. 137.216010
CAUTION:
Before using this Scroll Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions
Customer Help Line
For Technical Support
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137216010001
• Safety Instructions
• Installation
• Operation
• Maintenance
• Parts List
Sears Parts &
Repair Center
1-800-488-1222
SECTION PAGE
Warranty ........................................ 2
Product Specifications ....................... 2
Power Too] Safety ............................. 3
Scroll Saw Safety .................................. 4
Electrical Requirements and Safety ...... 5
Accessories and Attachments .............. 6
Carton Contents .................................... 6
SECTION PAGE
Know Your Scroll Saw ........................... 7
Glossary of Terms ............................. 8
Assembly and Adjustments ................. 9
Operation ........................................ 13
Maintenance ................................... 16
Troubleshooting Guide ........................ 17
Parts List........................................... 18
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,
CALL 1-800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible).
If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of
purchase. This warranty applies only while this tool is in the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
• m
MOTOR
Power Source ........................ 120V AC, 60HZ, 1.6Amp
Speed .................................... 400-1600 SPM
Speed Control ......................... Electric
BLADE
Type ..................................... Pin-end or Plain-end
Depth of Throat ......................... 16-1/16 in.
Blade Stroke ............................ 11/16 in.
Depth of 45°Cut .................... 1-1/16 in. Right ; 3/4 in. Left
Depth of 90°Cut ....................... 2-1/8 in.
TABLE
Tilt ................................. 45° Left ; Right
SAWDUST BLOWER ...... Yes
WORK LIGHT .................. Yes
IA WARNINGI
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.
This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere
time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way.
Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these
rules could result in serious injury to you or damage to the tool.
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert
and knowing how to use your power tool.
Safety standard Z87.1 Everyday eyeglasses have
only impact-resistance lenses. They ARE NOT safety
glasses. Safety Goggles are available at Sears.
NOTE: Glasses or goggles not in compliance with
ANSI Z87.1 could cause serious injury.
IA WARNING I
To avoid mistakes that could cause serious injury,
do not plug the tool in until you have read and
understood the following,
1. READ and become familiar with the entire Operator's
Manual. LEARN the tool's application, limitations and
possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
5. DON'T USE IN DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
6. KEEP CHILDREN AWAY. All visitors should be kept
a safe distance from work area.
7. MAKE WORKSHOP CHILD PROOF with padlocks,
master switches, or by removing starter keys.
8. DON'T FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
10.USE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will result in a drop in line
voltage and in loss of power that will cause the tool
to overheat. The table on page 5 shows the correct
size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
11.WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets or other
jewelry that may get caught in moving parts. Non-
slip footwear is recommended. Wear protective hair
covering to contain long hair.
12.ALWAYS WEAR EYE PROTECTION. Any Scroll
Saw can throw foreign objects into the eyes that
could cause permanent eye damage. ALWAYS wear
Safety Goggles (not glasses) that comply with ANSI
13.WEAR A FACE MASK OR DUST MASK. Sawing
operation produces dust.
14.SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and it
frees both hands to operate tool.
15.DISCONNECT TOOLS before servicing; when
changing accessories such as blades, bits, cutters,
and the like.
16.REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in OFF position
before plugging in.
17.USE RECOMMENDED ACCESSORIES. Consult the
Operator's Manual for recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
1&NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19.CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function
- check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that is damaged should be properly
repaired or replaced.
20.NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER "OFF". Don't leave tool until it comes
to a complete stop.
21 .DON'T OVERREACH. Keep proper footing and
balance at all times.
22.MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23.DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or
cutter only.
24.DO NOT OPERATE the tool if you are under the
influence of any drugs, alcohol or medication that
could affect your ability to use the tool properly.
25.DUST generated from certain materials can be
hazardous to your health. Always operate the saw
in well-ventilated area and provide for proper dust
removal. Use dust collection systems whenever
possible.
SPECIFIC SAFETY INSTRUCTIONS FOR 13.HOLD WORKPIECE FIRMLY against the table top.
THIS SCROLL SAW
14.NEVER CUT MATERIAL that is too small to be held
1. READ AND UNDERSTAND all safety instructions
and operating procedures throughout the manual.
2. DO NOT OPERATE the Scroll Saw until it is
completely assembled and installed according to the
instructions.
3. SHOULD any part of Scroll Saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, shut off the switch
and remove the plug from the power supply outlet.
Replace missing, damaged, or failed parts before
resuming operation.
safely.
15.DO NOT USE dull or bent blades.
16.TURN THE SAW OFF AND UNPLUG THE CORD
if the blade binds in the saw kerf while being backed
out of the workpiece, usually caused by sawdust
clogging the kerf. If this happens, turn off the scroll
saw and unplug the power cord. Wedge open the
kerf and back the blade out of the workpiece.
17.DO NOT feed the material too fast while cutting. Only
feed the workpiece at the rate the saw will cut.
4. IF YOU ARE NOT thoroughly familiar with the
operation of a Scroll Saw, obtain advice from your
supervisor, instructor or other qualified person.
5. SERIOUS INJURY could occur if the tool tips over
or you accidentally hit the cutting tool. Do not store
anything above or near the tool.
6. AVOID INJURY from unexpected saw movement.
Place the saw on a firm level surface where the
saw does not rock and bolt or clamp the saw to its
support.
7. YOUR SCROLL SAW MUST BE SECURELY
FASTENED to a stand or workbench. If there is any
tendency for the stand or workbench to move during
operation, the stand or workbench MUST be fastened
to the floor.
8. THIS SCROLL SAW is intended for indoor use only.
9. TENSION BLADE PROPERLY before starting the
saw. Recheck and adjust tension as needed.
10.BLADE TEETH MUST POINT downward toward the
table.
11.TABLE MUST BE CLEARED of all debris before
operating saw. Do not perform lay out, set up or
assemble work on the table when the saw is in
operation.
18.TURN THE POWER OFF, remove the switch key
and make sure the scroll saw comes to a complete
stop before installing or removing an accessory, and
before leaving the work area.
19.DO NOT START the saw with workpiece pressing
against the blade. Slowly feed the workpiece into the
moving blade.
20.WHEN CUTTING a large workpiece, MAKE SURE
the material is supported at table height.
21 .EXERCISE CAUTION when cutting workpieces that
are round or irregularly shaped, workpieces can
pinch the blade.
22.ALWAYS release blade tension before loosening the
blade holder screw.
23.MAKE CERTAIN table tilting lock is tightened before
starting the machine.
24.NEVER REACH under the scroll saw table when
motor is running.
25.CHECK FOR DAMAGED PARTS before each use.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting or any
other conditions that may affect operation. Parts that
are damaged should be properly repaired or replaced
before using the tool.
12.TO PREVENT INJURIES, avoid awkward hand or
finger positions, where a sudden slip could cause a
hand to move into the blade when operating the saw.
26.THINK SAFETY.
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electric currents and reduces the risk of
electric shock. This tool is equipped with an electrical
cord that has an equipment-grounding conductor
and a grounding plug. The plug must be plugged
into a matching receptacle that is properly installed
and grounded in accordance with all local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not
fit the receptacle, have the proper receptacle installed
by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The
conductor with the green insulation (with or without
yellow stripes) is the equipment grounding conductor.
If repair or replacement of the electrical cord or plug is
necessary, do not connect the equipment grounding
conductor to a live terminal.
CHECK with a qualified electrician or service person
if you do not completely understand the grounding
instructions, or if you are not certain the tool is properly
grounded.
lag fuse or a #14 wire with a 15 A time-lag fuse. Before
connecting the motor to the power line, make sure the
switch is in the off position and the electric current is
rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the
motor. This tool is intended for use on a circuit that has
a receptacle like the one illustrated in Fig. 1.
Fig. 1 shows a three-pronged electrical plug and
receptacle that has a grounding conductor. If a properly
grounded receptacle is not available, an adapter (Fig. 2)
can be used to temporarily connect this plug to a two-
contact grounded receptacle. The adapter (Fig. 2) has a
rigid lug extending from it that MUST be connected to a
permanent earth ground, such as a properly grounded
receptacle box.
la,WARNINGI
In all cases, make certain the receptacle is properly
grounded. If you are not sure, have a qualified
electrician check the receptacle.
la,WARNINGI
This tool is for indoor use only. Do not expose to
rain or use in damp locations.
Fig. 1
Three-Pronged Plug
USE only three-wire extension cords that have three-
pronged grounding plugs with three-pole receptacles
that accept the tool's plug. Repair or replace damaged
or worn cords immediately.
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use an
extension cord heavy enough to carry the current your
product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power, overheating
and burning out of the motor. The table on the right
shows the correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Make sure your extension cord is properly wired and in
good condition. Always replace a damaged extension
cord or have it repaired by a qualified technician before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tool. This
circuit must not be less than #12 wire with a 20 A time-
_gProng
Properly Grounded
Three-Pronged Receptacle
Fig. 2
Grounding Lug
Adapter
Make surethis is
connected to a
known ground.
ed
Receptacle
14WARNINGI
This tool must be grounded while in use to protect
the operator from electric shock.
+LV_II_IILV_iiJ_V_[_;'ti[__iI_o];t I=K4iil=l_.[-..![o]_.1[o,.[o]r,1B[-,.![_]
(When using 120volts only)
Ampere Rating Total length of Cord
MoreThan NotMoreThan 25ft. 50ft. 100ft. 150ft.
'6
6 10 8 16 14 12
10 12 6 16 14 12
12 16 14 12 Not Recommended
AVAILABLE ACCESSORIES
UNPACKING AND CHECKING CONTENTS
[_ WARNING I
• To avoid injury, do not attempt to modify this tool
or create accessories not recommended for use
with this tool. Any such alteration or modification
is misuse and could result in a hazardous
condition leading to possible serious injury.
• Use only accessories recommended for this
scroll saw. Follow instructions that accompany
accessories. Use of improper accessories may
cause hazards.
Visit your Sears Hardware Department or see the
Sears Power and Hand Tool Catalog for the following
accessories:
ITEM
Pin-end saw blades
Plain-end saw blades
Sears may recommend other accessories not listed in
this manual.
See your nearest Sears store or Power and Hand Tool
Catalog for other accessories.
Do not use any accessory unless you have completely
read the instruction or Operator's Manual for that
accessory.
I A. WARNING I
• To avoid injury, if any part is missing or
damaged, do not plug the scroll saw in until
the missing or damaged part is replaced, and
assembly is complete. Call 1-800-4-MY-HOME ®
for replacement parts.
• To avoid fire and toxic reaction, never use
gasoline, naphtha, acetone, lacquer, thinner or
similar highly volatile solvents to clean the scroll
saw.
Carefully unpack the scroll saw and all its parts and
compare against the illustration following.
1. Remove the scroll saw from the carton by lifting the
saw by the back of the upper frame.
2. Place the saw on a secure surface and examine it
carefully.
CAUTION: Do not lift this saw by the arm that holds the
blade, this may result in damage to the tool.
ill[.I.]K-"l _I_ :I.] _ .]I =[._"[-'] _ _vJ:]ai'/"
Supplied
Hex key 3 mm
Scroll saw
Blade
Hex key
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