Craftsman 137212890 Owner’s Manual
Operator's Manual
ICRRFTSMR
14 in. ABRASIVE CHOP SAW
WITH LASER TRAC ®
Model No. 137.212890
CAUTION:
Before using this Chop Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions
Customer Help Line
For Technical Support
1-800-843-1682
Sears Brands Management Corporation Hoffman Estates, IL 60179 USA
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Part No. 137212890001
• Safety Instructions
• Installation
• Operation
• Maintenance
• Parts List
Sears Parts &
Repair Center
1-800-488-1222
Printed inChina
SECTION PAGE SECTION PAGE
Warranty ........................................ 2
Product Specifications ...................... 2
Power Tool Safety ............................ 3
Chop Saw Safety ................................. 4
Electrical Requirements and Safety ...... 7
Carton Contents .................................. 8
Know Your Chop Saw............................... 9
Assembly and Adjustments ..................... 10
Operation ........................................... 13
Maintenance ...................................... 14
Troubleshooting Guide ........................... 15
Parts List .............................................. 16
CRAFTSMAN FULL WARRANTY
If thisCraftsman product fails due to a manufacturer's defect in material or workmanshipwith one year from the date
of purchase, return itto any Sears store, Sears Parts & RepairService Center, or other Craftsman outlet inthe United
States for free free repair ( or replacement ifrepair proves impossible).Thiswarranty does not include expendable
parts such as saw blades which can wear out from normaluse withinthe warranty period. This warrantyappliesfor
only 90 days from the date of purchase ifthisproduct isever used for commercial or rental purposes. This warranty
gives you special legal rights,and you may also have other rightswhich vary from state tostate.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
],A, WARNING I
Some dust created by using power tools contains chemicals known to the state of California to cause cancer
and birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well ventilated area and work with approved safety equipment such as
dust masks that are specially designed to filter out microscopic particles.
MOTOR
HP (Maximum developed) .......................... 3.5
Type ........................................................... Universal
Amps .......................................................... 15
Blade arbor size .......................................... 1 in.
Voltage ....................................................... 120
Hz ............................................................... 60
RPM (no load) ............................................ 3300
Wheel size .................................................. 14 in.
Extension wing ...................................... Yes
Laser guide ........................................... Yes
Maximum cutting height ........................ 5 in. @ 2 in. wide
Maximum cuttingwidth .......................... 7 in. @ 3 in. tall
Vise clamp angle ................................... 0° - 45°
I_, WARNING I
To avoid electrical hazards, fire hazards or damage to the chop saw, use proper circuit protection.
This chop saw is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt /
15 Ampere time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is
worn, cut or damaged in any way.
Before using your chop saw, it is critical that you read and understand these safety rules. Failure to follow
these rules could result in serious injury to you or damage to the chop saw.
2011/07
[_k, WARNING I
Before using your chop saw, it is critical that you read and understand these safety rules. Failure to follow
these rules could result in serious injury or damage to the power tool,
Good safety practices are a combination of common
sense, staying alert and understanding how to use your
power tool. To avoid mistakes that could cause serious
15. NEVER LEAVE TOOL RUNNING UNATTENDED.
•TURN THE POWER "OFF". Do not leave the tool
before it comes to a complete stop.
injury, do not plug in your power tool until you have read
and understood the following safety rules:
16. NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
1. READ and become familiar with the entire Operator's
unintentionally contacted.
Manual. LEARN the tool's application, limitations and
possible hazards.
17. DO NOT OVERREACH. Keep proper footing and
balance at all times.
2" [_.WARNING I
Look for this symbol that identities important
safety precautions. It means CAUTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
.
DO NOT USE IN DANGEROUS ENVIRONMENTS
such as damp or wet locations or exposure to rain.
Keep work area well lighted.
18.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for most efficient and safest performance.
Follow instructionsfor lubricating and changing
accessories.
19.
CHECK FOR DAMAGED OR LOOSE PARTS.
Before further use of the tool, a guard or other
part that is damaged should be carefully checked
to ensure it will operate properly and perform its
.
DO NOT use power tools in the presence of
flammable liquids or gases.
intended function. Check for alignment of moving
parts, binding of moving parts, loose mounting
and any other conditions that may affect itssafe
.
L
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
.
KEEP CHILDREN AWAY. All visitors should be kept
at a safe distance from the work area.
operation. A guard or other part that isloose or
damaged should be properly adjusted repaired or
replaced.
20.
MAKE WORKSHOP CHILD PROOF with padlocks,
master switches or by removing starter keys.
.
DO NOT FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed•
21.
DO NOT operate the tool if you are under the
influence of any drugs, alcohol or medication that
.
USE THE RIGHT TOOL. Don't force the tool or
could impair your ability to use the tool safely.
attachment to do a job for which it is not designed.
22.
.
WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets or other
jewelry that may get caught in moving parts. Non-
slip footwear is recommended. Wear protective hair
covering to contain long hair.
10.
WEAR A FACE MASK OR DUST MASK. Sawing,
cutting and sanding operations produce dust.
ALWAYS WEAR EYE PROTECTION. Any power
tool can throw foreign objects into your eyes that
could cause permanent eye damage. ALWAYS
wear safety goggles (not glasses) that comply with
ANSI safety standard Z87.1. Everyday glasses have
only impact resistant lenses. They ARE NOT safety
asses.
OTE: Glasses or goggles not in compliance with
ANSI Z87.1 could cause serious injurywhen they
break.
11.
DISCONNECT TOOLS before servicing and when
changing accessories such as blades, cutters, etc.
12.
REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure the switch is in the OFF
position before plugging into the power supply.
USE ONLY RECOMMENDED ACCESSORIES.
13.
Consult the Operator's Manual for recommended
accessories. The use of improper accessories may
cause injuryto you or damage to the tool.
14. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjustingwrenches are removed from the tool before
turning ON.
BEFORE USING THE CHOP SAW, IT IS CRITICAL
THAT YOU READ AND UNDERSTAND THESE
SAFETY RULES.
I_, WARNING I
TO AVOID MISTAKES THAT COULD CAUSE SERIOUS
OR PERMANENT INJURY, DO NOT PLUG IN THE
CHOP SAW UNTIL THE FOLLOWING INSTRUCTIONS
HAVE BEEN READ AND UNDERSTOOD.
1. Learn to use the function of the ON/OFF switch,
cutting handle and wheel guard.
2. Review and understand all safety instructionsand
operating procedures in this operator's manual.
3. Review the maintenance methods for this chop saw.
4. Find and read all the warning labels found on the
chop saw:
• Read manual before using the chop saw.
• Wear safety goggles.
• Never perform cutting operations with wheel
guard removed.
• Turn power OFF, wait for abrasive wheel to stop
and remove power cord from power source before
adjusting or servicing.
5. The arbor bolt and all clamps have to be tightened
before cutting.
6. Make sure the workpiece and the abrasive wheel do
not contact before operating the chop saw.
WHEN INSTALLING OR MOVING YOUR CHOP SAW:
I. AVOID A DANGEROUS ENVIRONMENT:
• Use the chop saw in a dry, indoorlocation
protected from rain and moisture.
• Keep work area well-lit.
. TO AVOID INJURY FROM UNEXPECTED CHOP
SAW MOVEMENT:
• Bolt or clamp the chop saw to a firm level surface
where there is plenty of room to move the
workpiece through the entire cut.
• Positionthe chop saw so the feet are level and
the chop saw does not rock.
• Position the chop saw where operators and
bystanders stand a safe distance away from the
saw and are not in direct line with the saw blade.
• To avoid injuryfrom electrical shock, make sure
_- '......... _ 4
your fingers do not touch the plug's metal prongs
when plugging inor unpluggingthe chop saw.
• Turn OFF and unplug the chop saw before
moving it to a new area. To avoid back injury, get
help when transporting.
• Bolt the chop saw to the floor if it tends to move
when cutting long, heavy workpieces.
• DO NOT STAND ON the chop saw. Do not store
materials above or near it. Standing on the tool
could result in serious injury.
BEFORE EACH USE
1. INSPECT YOUR CHOP SAW:
• If any part is missing, bent or broken in any way,
or any electrical part does not work properly, turn
the chop saw OFF and unplug the tool.
• Replace damaged or missing parts before using
the chop saw.
.
AVOID INJURY FROM JAMS, SLIPS OR
THROWN PIECES (KICKBACKS):
• Use this chop saw to cut ferrous material only.
• Avoid injury from thrown pieces. Make sure the
abrasive wheel is properly installed and the
arbor bolt is tight.
• Use the right tool. Do not force the tool todo a
job it is not intended to do.
. INSPECT YOUR WORK AREA:
• Keep the work area clean.
• Cluttered areas and benches invite accidents.
The floor must not be slippery from wax or
sawdust.
• Avoid burns or other fire damage. Do not use the
chop saw near flammable liquids,vapours or
gases.
• Before using the chop saw, clear the table of all
objects not needed to feed the workpiece.
• Avoid injury. Do not perform layout, assembly, or
setup work on the chop saw.
• Never hold a workpiece. Workpiece will become
very hot while being cut.
4. PLAN YOUR WORK:
• Before trying a new or not often used operation,
carefully plan your hand placement. Make sure
you have proper fixtures, stops, and other items
ready to use. Avoid injury form unsafe
accessories. Use only recommended
accessories.
r
"DRESS FOR SAFETY:
,
• Plan ahead to protect your eyes, hands, face and
ears.
• Do not wear loose clothing, gloves, neckties or
jewellery (rings, wrist watches). They can get
caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noise levels vary widely. To avoid possible
hearing damage, wear ear plugs or muffs when
using the chop saw each time.
• The chop saw can throw foreign objects into your
eyes which can result in permanent eye damage.
Wear safety goggles (not glasses) that comply
with CSA Standards. Regular eyeglasses have
only impact-resistant lenses. They are not safety
glasses.
• Wear a dust mask along with safety goggles
during each operation.
,
INSPECT YOUR WORKPIECE:
• Make sure there are no nails or foreign objects in
the part of the workpiece to be cut.
PLAN YOUR CUT:
,
• Do not cut freehand. Guide yourworkpiece
solidlyagainst the fence and table top. Make
sure there is no debris between the workpiece
and itssupports.
• Use extra caution with large, small or awkward
workpieces.
• Use extra support (tables, sawhorses, blocks) if
your workpiece is hard to hold down to the table.
Do not use another person as additional support
or to help feed, support or pull the workpiece.
• Do not cut more than one workpiece at a time.
• Do not turn your chop saw ON before clearing
everything except the workpiece and related
support devices off the table.
AVOID ACCIDENTAL STARTING:
,
Make sure the switch is OFF before plugging the
abrasive chop saw into a power source.
WHEN THE CHOP SAW IS RUNNING
I_l_ WARNING I
DO NOT ALLOW FAMILIARITY GAINED FROM
FREQUENT USE OF YOUR CHOP SAW TO CAUSE
A CARELESS MISTAKE. REMEMBER THAT A
CARELESS FRACTION OF A SECOND IS ENOUGH
TO CAUSE A SEVERE INJURY.
_:__- .............. ! J' III Jill
. KEEP CHILDREN AWAY:
• Make sure all bystanders are clear of the power
tool before and during use.
• Before using the power tool, test the saw by
turning it on and letting it run for a few seconds. If
itmakes an unfamiliar noise or vibrates, stop
immediately. Turn the chop saw OFF and unplug.
Do not restart the tool untilthe problem has been
corrected.
2. DO NOT FORCE THE TOOL:
• Only cut one piece per cutting operation,
. BEFORE FREEING JAMMED MATERIAL:
• Release the trigger switch.
• Wait for all moving parts to stop.
• Unplug the chop saw.
, BEFORE LEAVING THE CHOP SAW:
• Release the trigger switch.
• Unplug the chop saw.
• Make the workshop childproof. Lock the shop.
Disconnect master switches.
I,A WARNING I
A 14 in. (356 ram) wheel is the maximum wheel capacity
of your chop saw. Never use a wheel that is too thick
to allow outer flange to engage with the flats on the
spindle. Larger wheels will come in contact with the
wheel guards, while thicker wheels willprevent the bolt
from securing the wheel on the spindle. Either of these
situations could result in a serious accident and can
cause serious personal injury.
L,_ WARNING J
Do not attempt to cut wood or masonry with this chop
saw. Never cut magnesium or magnesium alloy with
this machine. Failure to comply could result in serious
personal injury.
To prevent the chop saw movement or tipping during
cutting procedure, secure the chop saw in place to a
workbench or work surface that is also secure.
1,_ WARNING I
Always use the vise on the chop saw to prevent
accidents that could result in possible serious personal
injury.
[,A WARNING J
Never stand or have any part of your body in line with
the path of the wheel. Doing so may cause an accident
resulting inpossible serious personal injury.
5 .......... I l lll
t_, WARNING J
Large, circular, or irregularly shaped material may
require additional means of clamping to be secured in
place adequately for cutting. Use "C" clamps that can
be mounted along the left and front side of the machine
base. Also use blocks to hold material securely. Failure
to comply could result in serious personal injury.
_,WARNING I
To avoid accident start up of your chop saw, always
make sure switch isoff and "lock-on"feature is
disengaged before connecting to power source. Failure
to heed thisWarning could result in serious personal
injury.
• USE ONLY CORRECT WHEELS. Do not use
wheels with incorrect size holes. Never use wheel
washers or wheel screws that are defective or
incorrect. The maximum wheel capacity of your chop
saw is 14 in. (356mm).
• DO NOT REMOVE THE CHOP SAW'S WHEEL
GUARDS. Never operate the chop saw with any
guard or cover removed. Make sure all guards are
operating properly before each use.
• KEEP HANDS AWAY FROM CU'I-rlNG AREA.
Keep hands away from wheel. Do not reach
underneath work or around or under the wheel while
the wheel is rotating. Do not attempt to remove cut
material while wheel is moving.
• NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor or sparking from
cutting metal could ignite fumes.
• DO NOT USE TOOL IF SWITCH DOES NOT TURN
IT ON AND OFF. Have defective switches replaced
by an authorized service center.
• KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline,
petroleum-based products, or any solvents to clean
tool.
• ALWAYS SUPPORT LONG WORKPIECES.
To minimize risk of tipping machine, always support
long workpieces.
• BEFORE MAKING A CUT, BE SURE ALL
ADJUSTMENTS ARE SECURE.
• ALWAYS USE THE VISE CLAMP to secure the
workpiece.
• NEVER TOUCH WHEEL or other moving parts
during use.
• NEVER START THE CHOP SAW WHEN THE
WHEEL IS IN CONTACT WITH THE WORKPIECE.
• NEVER cut more than one workpiece at a time.
DO NOT STACK more than one workpiece on the
machine base at a time.
• NEVER PERFORM ANY OPERATION"FREE-
HAND". Always secure the workpiece to be cut in
the vise.
• NEVER hand hold a workpiece. Workpiece will
become very hot while being cut.
• NEVER reach behind, under, or within three inches
of the wheel and itscutting path with your hands and
fingers for any reason.
• NEVER reach to pick up a workpiece, a piece of
scrap, or anything else that is in or near the cutting
path of the wheel.
• MAKE SURE THE WHEEL IS SECURELY
MOUNTED as described in the operating
instructionsbefore connecting the tool to a power
supply. Do not tighten wheel excessively, since this
can cause cracks.
• CHECK THE WHEEL FOR FISSURES AND
CRACKS, and test for normal operation prior to use.
• ALWAYS EASE THE ABRASIVE WHEEL
AGAINST THE WORKPIECE when starting to cut.
A harsh impact can break the wheel.
• ONLY USE A CHOP SAW WHEEL RATED
FOR 3300 RPM OR GRATER and manufactured in
compliance with ANSI B 7.1. Always store wheels in
a dry place with little temperature variation.
• BEFORE CUTTING, press the triggerswitch and
allow the wheel to reach full speed before
cutting.
t_, WARNING J
This chop saw has been designed for cutting metals,
using reinforced abrasive chop saw wheels only. Do not
remove the wheel, install a steel blade, and attempt to
cut other types of materials such as wood, masonry, etc.
Attempting to cut these other types of materials could
cause an accident resulting in possible serious personal
injury.
I_, WARNING I
Do not attempt to modify this tool or create accessories
not recommended for use with this tool. Any such
alteration or modification ismisuse and could result
in a hazardous condition leading to possible serious
personal injury.
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electdc currents and reduces the risk of
electric shock. This tool is equipped with an electrical
cordthat has an equipment-grounding conductor
and a grounding plug. The plug must be plugged
into a matching receptacle that is properly installed
and grounded in accordance with all local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not
fit the receptacle, have the proper receptacle installed
by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The
conductor with the green insulation (with or without
yellow stripes) is the equipment grounding conductor.
If repair or replacement of the electrical cord or plug is
necessary, do not connect the equipment grounding
conductor to a live terminal.
or a #14 wire with a 15A time-lag fuse. NOTE: When
using an extension cord on a circuitwith a #14 wire, the
extension cord must not exceed 25 feet inlength. Before
connecting the motor to the power line, make sure the
switch is in the off position and the electric current is
rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the
motor. This tool is intended for use on a circuit that has
a receptacle like the one illustrated in Fig. 1.
Fig. 1 shows a three-pronged electrical plug and
receptacle that has a grounding conductor. If a properly
grounded receptacle is not available, an adapter (Fig. 2)
can be used to temporarily connect this plug to a two-
contact grounded receptacle. The adapter (Fig. 2) has a
rigid lugextending from it that MUST be connected to a
permanent earth ground, such as a properly grounded
receptacle box.
CAUTION
In all cases, make certain the receptacle is properly
grounded. If you are not sure, have a qualified
electrician check the receptacle.
CHECK with a qualified electrician or service person
ifyou do not completely understand the grounding
instructions, or ifyou are not certain the tool is properly
grounded.
USE only three-wire extension cords that have three-
pronged grounding plugs with three-pole receptacles
that accept the tool's plug. Repair or replace damaged
or worn cords immediately.
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. Use an
extension cord heavy enough to carry the current your
productwill draw. An undersized cord will cause a drop
in line voltage resulting in loss of power,
overheating and burning out of the motor. The table on
the right shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller the gauge
number, tl_eheavier the cord.
Make sure your extension cord is properly wired and in
good condition. Always replace a damaged extension
cord or have it repaired by a qualified technician before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tool. This circuit
must not be less than #12 wire with a 20 A time-lag fuse
CAUTION
This tool is for indoor use only. Do not expose to
rain or use in damp locations.
Fig. 1
_ Properly Grounded
Fig. 2
GroundingLug
_':_ I _ connectedtoa
._.1-(_ II known ground.
Three-Pronged Plug
_ng Prong
Three-Pronged Receptacle
/ I L||-_ II Make surethis is
wo-Pron e,
Adapter''--_ Receptacle
CAUTION
This tool must be grounded while in use to protect
the operator from electric shock.
(When usin_ 120 voltsonly)
Ampere Rating
MoreThan NotMoreThan
0 6
6 10
Total len_lthof Cord
25ft. 50ft. 100ft. 150ft.
18 16 16 14
18 16 14 12
16 16 14 12
!_ 7
#2 Phillips screwdriver
UNPACKING AND CHECKING CONTENTS
Separate all parts from packing materials. Check each
part with the illustrationon the right side of the page and
the 'q'able of Loose Parts" to make certain all items are
accounted for, before discarding any packing material.
I,A WARNING I
If any part is missing or damaged, do not attempt to
assemble the chop saw, plug in the power cord, or turn
the switch ON until the missing or damaged part is
obtained and is installed correctly.
TABLE OF LOOSE PARTS
UNPACKING YOUR CHOP SAW
A
B C D
ITEM DESCRIPTION QUANTITY
A Machine 1
B Blade Wrench 1
C "AAA" Battery 2
D Flat Washer 2
E Hex Key 2
F Round Head Screw 2
G Extension Bracket 1
H Stop Block 1
I Wing Nut 1
F
H
G
.......... ! I ,,p , ,L, 8 IRllgllllBml' .._i,-=i ........... "_"
Carrying handle
Power cord
Motor
Locking chain hook
Handle
Trigger lock button
Trigger switch
Spindle lock
Lower blade guard
Abrasive cutting wheel
Depth stop
adjustment bolt
Lock nut
Wrench and storage
Locking chain
Quick-release lever
Vise clamp
Base
Vise
Vise handle
Laser guide
Extension wing
Adjustable fence
9 !111
I,_ WARNING J
Never connect the plug to the power source outlet until
all installations and adjustments are completed and you
have read and understood the safety and operational
instructions.
Fig. B
Fig. C
Fig. D
l_, WARNING ]
Failure to unplug your saw could result in accidental
starting causing possible serious personal injury.
ASSEMBLY (Fig. A)
1. For shipping purposes, the cutting head is locked in
the down position,
2. Push down on the upper arm assembly and unhook
the Iockng chain (1).
3. After removing the lockingchain, move the cutting
head to the upward position.
Fig. A
INSTALLING AND CHANGING THE ABRASIVE
CUTTING WHEEL (Fig. B, C, D)
NOTE: Use only recommended reinforced abrasive
wheels.
1. Raise the cutting handle to the upward position then
raise the lower blade guard (Fig. B),
2, Push in on the spindle lock (2-Fig. A) and loosen
the arbor bolt counterclockwise inthe center of
abrasive wheel with the wrench provided (Fig. C).
3. Remove arbor bolt, outside wheel flange and the
abrasive wheel (Fig. C).
4. Install the new abrasive wheel and outside wheel
flange in the same order as it was assembled prior.
5. Press in on the spindle lock.
6. Turn the arbor bolt clockwise untilsung and tighten
with the blade wrench provided,
7. Make sure the wheel is held firmly in position.
ADJUSTING THE CUTTING DEPTH STOP BOLT
(Fig. E)
NOTE: The cutting depth was adjusted properly at the
factory. If adjustments are needed, be careful not to
adjust the depth stop bolt too deep as the cutting wheel
may contact the base.
1. Loosen the Iocknut (1),
2. Turn the depth stop bolt (2) out to decrease the
cutting depth or in to increase the cutting depth.
3. Lower the cutting head to check if the wheel
contacts the base.
4. Repeat until adjusted properly and tighten the
Iocknut.
NOTE: To maintain this adjustment, the Iocknut (1) on
the depth stop bolt (2) must be tightened securely.
NOTE: The depth stop is factory set providing maximum
cuttingcapacity for the 14 in. abrasive wheel provided
with your chop saw. When the diameter of the wheel
has been reduced due to normal wear, the depth stop
adjustment bolt may require adjustment toprovide
maximum cutting capacity. When a replacement wheel
is installed onto the unit, itis necessary to check the
clearance of the cutting wheel to the machine base,
Fig. E
ADJUSTING THE VISE (Fig. F)
NOTE: The vise of your saw is used to secure the
workpiece during cutting operations.
1. Rotate the handle (1) counterclockwise to allow
enough room for the workpiece to fit between the
vise clamp (2) and the adjustable fence (3),
10
2. Position the workpiece between the vise clamp and
the adjustable fence. Turn the handle (1) clockwise
to clamp the workpiece securely.
3. The vise incorporates a quick release locking lever
(4). To use the quick release vise feature, lift up on
the quick release locking lever (4) and slide in or out
the vise to the desired position.
4. When the desired location for the vise clamp is
achieved, flip the quick release locking lever (4)
forward to engage the threads with the threads of
the vise. Beginto turnthe lever (1) clockwise to
secure the workpiece within the vise.
Fig. F
ADJUSTING FOR ANGLE CUTTING (Fig. G )
1. Loosen the vise handle and back away the vise.
2. Loosen the two bolts (1) of the adjustable fence with
a 17 mm wrench.
3. Adjust the adjustable fence (2) to the desired angle.
4. Tighten the two bolts (1).
5. The vise clamp (3) will align itself automatically with
the angle of the workpiece when clamping a
workpiece in position.
Fig. G
1
loosening the wing nut (3), slidingthe stop block to
the desired position and locking in place.
Fig. H
Fig. H-1
3 2
1
6
THE LASER GUIDE
Your tool is equipped with the Laser Trac_ cutting guide,
a battery powered device using Class Ilia laser beams.
The laser beams will enable you to preview the abrasive
wheel path on the workpiece to be cut before you begin
your operation.
I,_ WARNING I
• Do not stare into beam or view directly with
optical instruments. Do not remove the warning
label affixed to the wheel guard. Avoid direct eye
contact with light source.
• Laser Warning Label: Max. Output < 5 mW,
Wavelength: 630660 nm, Complies with 21CFR
1040.10 and 1040. 11 Class Ilia laser product.
INSTALLING AND ADJUSTING THE EXTENSION
BRACKET AND STOP BLOCK (FIG. H, H-l):
1. Loosen the locking screw (1) with the 5ram hex
wrench provided (Fig. H).
2. Insert the extension bracket (2) into the mounting
holes located on the right side of the chop saw
base (Fig. H).
3. Thread the stop screw (5) and washer (6) into each
end of the extension bracket (Fig. H-l).
4. Adjust the extension bracket (2) to the desired
position (Fig. H).
5. Tighten the locking screw (1) (Fig. H-l).
6. Adjust the stop block (4) for repetitive cutting by
L I _ ii --_ii ; 11
LASER RADIATION-AVOID
DIRECT EYE EXPOSURE
Max.0utput<5 mWWavelength: 630..660 nm
Complieswith21CFR 1040.10and1040.11
Clau Ilia Laser Product
• CAUTION-Use of controls or adjustments or
performance of procedures other than those
specified herein may result in hazardous
radiation exposure.
• CAUTION-The use of optical instruments with this
product will increase eye hazard.
• Do not attempt to repair or disassemble the
laser. If unqualified persons attempt to repair
this laser product, serious injury may result.
Any repair required on this laser product should
be performed by authorized service center
personnel.
LaserApertureLabel:AVOIDEXPOSURE:Laser
radiationisemittedfromthisaperture.
AVOIDEXPOSURE
Laserradiationh •
is emitted from/:_._ •
thisaperture_L._._ II
Fig. I
Laser Aperture Label
Laser Warning Label
7. To parallel the laser line with the cutting wheel,
loosen only 1/2 turn at a time the set screw (1).
8. To shift the laser to the right, turn set screw (3).
NOTE: More than 1/8 turn may damage the laser
assembly.
9. To shiftthe laser to the left, turn set screw (4).
Fig. K
INSTALLING BATI'ERIES INTO THE LASER GUIDE
(Fig. J)
I,_ WARNING I
Failure to unplug your saw could result inaccidental
starting causing possible serious personal injury.
1. Lift open the battery cover.
2. Installtwo =AAA" batteries into the battery box in the
proper direction as noted in the battery box.
3. Close the battery cover until it snaps in position.
Fig. J
ALIGNING THE LASER TRAC e (Fig. K)
NOTE: All the adjustments for the operation of this
machine have been completed at the factory. Due to
normal wear and use, some occasional readjustments
may be necessary.
1. Unplug the chop saw from the power source.
2. Place a sample workpiece into the vise assembly
and secure in position,
3. Lower the cutting arm so the abrasive wheel
contacts the workpiece and hold in position.
4. Scribe a line onto the workpiece at the left edge of
the abrasive cutting wheel and release the cutting
arm.
5. Turn on the laser guide. The laser line issetup to be
flushwith the leftside of the abrasive cutting wheel.
6. Verify the line is flush with the scribed line on the
workpiece. If not, read the following procedures for
proper laser alignment.
III I 12
STORAGE FOR THE WRENCH (Fig. L)
When you are not using the blade wrench provided, a
storage clip (1) is located on the side of the saw base to
store the wrench.
Fig. L
CARRYING YOUR CHOP SAW (Fig. M)
The chop saw can be transported to any workplace
conveniently by:
1. Lowering the cutting arm to its lowest position and
securing in place by attaching the lockingchain (1)
to the hook (2).
2. Transport the saw by the carrying handle located
above the motor.
Fig. M
1
IIIII
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