Craftsman 113.298761 User Manual

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owners manual

MODEL NO'S.

113.298721

113.298761

SAW WITH LEGS TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

QUICK RELEASE

RIP FENCE

Serial

Number_______^ Model and serial number may be found at the left-hand side of the base.

You should record both model and

serial number in a safe place for future use.

______________

FOR YOUR SAFETY:

Read ALL

INSTRUCTiONS

CAREFULLY.

Sold by SEARS, ROEBUCK ÄND CO., Chicago, IL. 6C684 U.S.A.

Part No. SP5396

SEAAS/CRnFTSMRN

10-INCH TABLE SAW

• assembly

• operating

• repair parts

. Printed in U.S.A.

Page 2

FUt-L ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW

If within one year from the date ol purt^se, this Qraftstnan Tabie Saw fails due to a defect In material or workmanship. Sears will repaRr it, frM of charge. This warranty applies only while this product Is in use In the United States. ^ ^ ^ ^ ^ ^ ^

WARRANTY SERVICE IS AVAILABLE BY SIMn.Y CONTACTING THE NEAREST SEARS SERVICE CENtER^EPARTMENT THROUGHOUT THE STATES.

THIS WMIRANTY APPUES CfflLY WHILE THIS PRODUCT IS U^D IN THE IMITED STATES.

state to stats.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, ILS0195

safety iristructlons for table saw

Safety is a o)fnbination of common sense, staying alert and kno\Añng how your table saw works. Read this manual to understand this saw.

BEFORE USING THE SAW WARNING: To avoid mistakes that could cause

serious, permanent injury, do not plug the saw in until the following steps have been satisfactorily completed.

1. Assembly and Alignment (See pages 10 - 24).

2. Learn the use and function of the ON-OFF Switch,

Guard,Spreader, Anti-Kickbackdevice,MiterGauge, Fence, Table Insert and Blade Elevation and Bevel Controls. (See page 25)^ ^

3. Review and understanding of all safety instructions

and operating procedures in this manual.

4. Review of the maintenance methods for this saw,

(See page 43)

Read the followingDANGER label found on the front of

the saw; ^ ^ ^ ^ ^ ^ ^ ^

WHEN INSTALLING OR MOVING THE SAW

1. AVOID DANGEROUS ENVIRONMENT. Use the

saw in a dry place protected from rain. Keep work areaweli lighted.

2. To avoid injury from unexpected saw movement:

A. Put the saw on a firm level surface where there is

plenty of room for handling and properly support ing the workpiece.

B. Support the saw so the table is level and the saw

does not rock.

C. Bolt the saw to thefloor if it tends to slip walk, or

slide during normal use.

D. When using table extensions over 24 inches wide

on any side of the saw, bolt the saw to the floor or

prop up the outer end of the extension from the floor to keep the saw from tipping.

3. Put the saw where neither operators nor bystanders

must stand in line with the saw blade.

......

4. GROUND THE SAW- This saw has an approved 3conductor cord and a 3-prong grounding type plug. The plug fits grounding type outlets designed for 120

volt 15ampcircuits. The green conductorin the cord isthe grounding wire. Toavoid electrocution, NEVER

connect the green wire to a live terminal.

5. To avoid injury from electrical shock, make sure your fingers do not touch the plug's metal prongs when

plugging in or unplugging the saw.

6. To avoid back injury, get help or use recommended casters when you need to move the saw. Always get help if you need to lift the saw. HoJd the saw close to your body. Bend you r knees so you can lift with you r legs, not your back.

7. NEVER STAND ON TOOL- Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them.

BEFORE EACH USE:

1. Inspect your saw.

A. To avoid injury from accidental starting, unplug the

saw, tumthe switch off and remove the switch key before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting anything.

B. Check for alignment of moving parts, binding of

moving parts, breakage of parts,mounting, and any other conditions that may affect the way it works. If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw.

C. Replace damaged, missing, or failed parts before

using the saw again.

D. Use the Sawblade Guard, Spreader, and Anti

Kickback Pawls for any thru-sawing (wheneverthe

blade comes through the top of the workpiece).

Make sure the Pawls work properly. Make sure the Spreader is in line with the sawblade.

..........

...

.................

I 4. Keep guard down a'n^ in 7. Whennp|iiRg,usapM9hs|jd4Whefi 9. When rippin» use ptist block ^ 10-Turn power off M wait for 2-safety 9099ie& that meet place for through cut». fence is set 2 ir>ches or more from auxitiary fence when fence is set to stu^ before ad|ustmg or

ANSI 2S7.1 standards. 5 Do not do freehand cute. blade. between Ms arid 2 Htehes from

3. Do not reach around or over saw 5. Keep hands out af path of saw 8. Know how to reduco the risk of blade. Do not make rip cuts . _______ kickback, See insbuctions for rippwng. nenower than inch-

ADANGER

_____________

servicing.

Page 3

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY "RECOMMENDED ACCESSO

RIES" (See page 43). Follow the instructions

that come withthe accessories. Using other ac cessories may be dangerous.

2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to do.

3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels orbuffingwheel. They can fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. Toavoidcuttingtoolfailureandthrownshrap-

nel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to “snug" it securely.

e. Useonlysharpbladeswithproperlysetteeth.

Consult a professional blade sharpener when in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

*. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or otherfire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury, don’t do layout, assembly, or setup

wort< on the table while the blade is spinning. It could cut or throw anything hitting the blade.

Plan ahead to protectyoureyes, hands, face, ears. AVOID ACCIDENTAL STARTING - Make sure

switch is “OFF” before plugging saw in.

I. Plan ytnir work

A. USE THE RIGHT TOOL - Don’t force tool or

attachment to do a jdb it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or mutts when using saw for long periods of time.

6. Any power saw can throw foreign objects into the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack

age). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in com pliance with ANSI Z87.1 could seriously hurt you when they break.

t iüresigmi is

'‘ bitter than

NO SIGHT

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW

BACKS -when a part or all of the workpiece binds

on the blade and is thrown violently back toward the front oi the saw.

1. Never cut FREEHAND; Always use either a

Rip Fence. Miter Gauge or fixture to position and guide the work, so it won’t twist, bind on the blade and kickback.

2. Make sure there’s no debris between the work piece and its supports.

3. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade:

a. A piece of molding, for example, must lie flat

or be held by a fixture or jig that wil! not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

Page 4

4. Use extra caution with large, very small or awkward workpieces :

a. Use extra supports (tables, saw horses,

biocks.etc.jforany workpieces large enough

loHJ when not held down to the table top.

HEVER use another person as a substitute

tor stable extenston* or as additiohal support

for a workpiece that is longer or wider than the basic saw table, or to help feed. support or pull the workpiece.

b. Neverconfinethepiecebeingcutoff. Thatis,

the piece NOTagainstthe fence, mitergauge or fixture. Never hold it, clamp it, touch it, or

use length stops against it. It must be free to move. If confined, itcouldgetwedged against

the blade and cause a kickback or throw

back. c. Never cut rrjore than one workpiece at atime. d. Never turn your table saw “ON” before clear

ing everything except the workpiece and

related support devices off the table.

4, PlanthewayyouwlHpushfheworkpiecethrough.

A. NEVER puil the workpiece through. Start and

finish the cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach inback of the cutting tool with either

hand to hold down or support the workpiece, remove wood scraps, or for any other reason.

D. Avoid hand positions where a sudden slip couW

cause fingers or hand to move into a sawblade or other cutting tool.

E. DON'T OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool from the rearof the saw.

G. Always push the workpiece all the way past the

sawblade. ■' , . . ■ : ' ' ■■

H. As much as possible, keep your face and body to

ohe side of the sawblade, out of line with a possible kickback or throwback.

i. NEVERtumthesaw“ON”beforeclearingthetable

of all tools, wood scraps, etc., except the work

piece and related feed or support devices for the eutpianned.

WHENEVER SAW BLADE IS SPINNING

WARNING: Don't Set familiarity (gained from fre quent use of your table saw) cause a careless mislake. Always remember that a careless fraction of a second Is enough to cause a severe injury.

1. Before actually cutting with the saw. watch it while It runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately Turn the saw off.

Unplug the saw. Do not restart until finding and fixing

the problem.

2. Make sure the top of the arbor or cutting tool turns toward the front of the saw.

3. Set the cutting tool as low as possible for the cut you’re planning.

4. KEEP CHILDREN AWAY. All visitors Should be kept

asafedistancefromwork. Make sure bystanders are clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON’T FORCE TOOL. It will do the job better and saferat its designed rate. Feed the workpiece intothe blade only fast enough to let if cut without bogging down or binding.

7. Before freeing any jammed material: A. Turn switch “OFF”.

B. Unplug the saw. C. Wait for alt moving parts to stop. D. Checkblade, Spreaderand Fenceforproper align

ment before starting, again.

8. To avoid throwback of cut off pieces; A, Use the Guard assembly. B, To remove foose pieces beneath ortrapped inside

the guard:

t . Turn saw "OFF".

2. Remove switch key.

3. Wait for blade to stop before lifting the Guard.

ADDITIONAL INSTRUCTIONS FOR

RiPTYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more Inches Irom the blade. When thru sawing, use an

Auxiliary Fence and Push Block wheneverthe Fence mustbebetweenl/2and2 inchesoflheblade. Never thru saw rip cuts less than 1/2 inch wide. (See “BASIC SAW OPERATION - USING THE RIP FENCE” sectton.)

3. Never rp anything shorter than 10" iong.

4. When using a Push Stick or Push Block, the trailing

errcl of the board must be square. A Push Stick or

Block against an uneven endcouldslipofforpushthe

work away from the Fence.

5. A FEATHERBOARD can help guide the workpiece.

See "BASIC SAW OPERATION - USING THE RIP FENCE." Always use Featherboards for any non

Thai rip type cuts.

KERFS ABOUT

5/16" APART

4-1/2"

Page 5

BEFORE STARTING

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the anti-kickback pawls. {See "BASIC SAW OPERATION - USING THE Rip FENCE.") The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points

become dull.

3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be espe

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always

push forward on the section of the workpiece between the saw blade andthe Rip Fence. Neverpushforward on the piece being cut off.

ADDITIONAL INSTRUCTIONS FOR

CROSSCUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the Sawblade Guard. (See page 26)

3. Use jigs or fixtures to help hold any piece too small to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and heips keep your hands

away from the blade.

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS - US

ING THE MITER GAUGE."

BEFORE LEAVING THE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lock the shop. Discon

nect master switches. Remove the yellow Switch Key. Store it away from children and others rtot qualified to use the tool.

4. Unplug the saw.

glossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, is designed to

stop the workpiece from being kicked ba<A at the opera tor during ripping operation.

Arbor

The shaft on which a cutting tool is mounted.

Crosscut

A cutting or shaping operation made across the width of the workpiece.

Dado

A non through cut which produces a square sided notch

or trough in the workpiece.

Featherboard A device which can heip guide workpieces during rip type operation.

Freehand

Performing a cut without using a Fence, Miter Gauge,

fixture, hold down or other proper device to keep the workpiece from twisting during the cut.

Gum A sticky, sap based residue from wood products.

Heel Misalignment of the blade.

Kerf .

The amount of material removed by the blade in a through cut or the slot produced by the blade in a гюп

through or partial cut.

Kickback

An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw.

Leading End

The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first.

Molding

A non through cut which produces a special shape in the

workpiece used for joining or decoration.

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and heips keep the operator’s hands well away from the blade.

Push Block

A device used for ripping type operations too narrow to

allow use of a Push Stick.

Rabbet

A notch in the edge of a workpiece.

Resin

A stka<y, sap base substance that has hardened.

Ripping

A cutting operation along the length of the workpiece. Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in orre minute.

Page 6

glossary of terms for woodworking

Sawblade Path The area of the workpiece or table topdirectly in line with the part of the workpiece which will be, or has been, cut

by the blade. Set- /■' ■ ■; : .

The distance that the tip of the sawblade tooth is bent (or set) outward from the face of the blade.

Throw-Back

Throwing of pieces in a manner similar to a kickback.

Thru-Sawing

Any cutting operation where the blade extends com pletely though the thickness of the workpiece.

Trailing End

The workpiece end last cut by the blade in a ripping operation.

Workpiece

The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to

as faces, ends, and edges.

motor specifications and electrical requirements

This saw is designed to use a 3450 RPM mo tor only. Do not use any motor that runs faster than 3450 RPM. It is

wired for operation on 120 volts, 60 Hz., alternating

current. IT MUST NOT BE GONVERTED TO OPER ATE ON 230 VOLTS.

CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset over

load protector as their use may be hazardous. For replacement motor, referió parts list in this manual.

CONNECTING TO POWER SOURCE OUTLET

This saw must be grounded while in use to protect the operator from electrical shock.

Ifpowercord iswornorcut.ofdamagedinanyway, have it replaced immediately.

Your saw is wired for 120 voits and has a plug that looks

like the one shown below.

occurs, there is the potential of a secondary hazard,

such as your hands contacling the sawblade.

This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters’ Laboratories and the Cana dian Standards Association. The ground conductor has agreen lug and is attached to thetool housing atone end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounding type outlet as shown.

If the outlet you are planning to use forthis saw is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an

adapter as shown beiow and always connect the ground

ing fcjg to a known ground.

it is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded

THREE prong outlet.

grounding LUG

Plug power cord of fully assembled saw info a 120V properly grounded type outlet protected by a 15 amp.

time delay or Circuit-Saver fuse or circuit breaker.

It you are not sure that your outlet >$ properly

grounded, have it checked by aquaiified electrician. WARNING: Do not permit fingers to touch the

terminals of plug when installing or removing the

plug to or from the outlet, WARN ING: If not properly groundedi ihis power tool

can incur the potential of eiectrical shock, particu

larly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock

3-PRONG

PLUG

Atemporary adapter, as shown, is available for connect

ing plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanentground such as to a properly grounded outlet box. This adapter should be used only until a properly

grounded outlet can be installed by a qualified electri cian.

iSi

ADAPTER

MAKE SURE THIS IS CONNECTED TO A KNOWN GROUND

2-PRONG

RECEPTACLE

WARNING: The green grounding log extending

from the adapter must be connected to a permanent ground such as to a properly grounded outlet box.

Notali outlet boxes ae properly grounded.

If you are riot: sure that your outlet box is properly

grounded, have it checked by a qualified electrician.

Page 7

NOTE: The adapter iliustrated is for use only if you

already have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent overheating and motor bum-out, use the following table to determine the minimum wire size (A.W.G.) extension

cord. Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-prong receptacles which accept the plug on the saw.

contents

1 H.P. MOTR 110-120V

Extension Cord

Length

0 - 25 Feel

26 - 50 Feet

51-100 Feet

Wire Size A.W.G.

No. 16 No. 14 No. 12

CHECK MOTOR ROTATION

The motor must rotate CLOCKWISE when viewed from the shaft end to which you will mount the pulley. {See page 21.) If it does not, do not assemble or use saw until motor with right rotation is installed.

Warranty

Safety Instructions for Table Saw................................

Additional Instructions tor Rip Type Cuts

Additional Instructions for Cross Cut Type Cuts ....5

Glossary

Motor Specifications and

Unpacking and Checking Contents................................8

Assembly................................................................. —10

Getting to Know Your Saw............................................25

............................................................................5

Electrical Requirements..............................................

Connecting to Power Source Outlet

Motor Rotation.............................................................7

Tools Needed...............................................................8

List of Loose Parts......................................................8

installing Handwheels

Checking Table Insert...............................................10

Checking Blade Squareness to Table Assembling Steel Legs Mounting Saw Attaching and Assembling Table Extensions

Mounting Switch

Installing Right Front Rip Fence Guide Bar

Installing Rear Fence Guide Bar

Aligning Rip Fence.................................................. 17

Self Aligning Spring Adjustment

Rip Fence Lock Lever Adjustment

Rip Fence Alignment Adjustment................

Adjusting Rip Scale Pointer

installing Blade Guard

Mounting the Motor................................................ 21

Installing Belt Guard..............................,..................

Plugging in Motor................................................ 24

On-Off Switch Elevation Handwheel

Tilt Handwheel.................................................

Tilt Lock Handle ................................................. 26

Rip Fence ..................................................... ...26

...........................................................

........................................................ 25

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...

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...

.......................18

......

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-.19

....19

.26

.....26

»#*2 —2

11 11

Miter Gauge...............................................................26

Blade Guard

Table Insert.............................................................. 25

Removing and Installing Sawblade

Exact-i-Cut.................................................................27

Safety Instructions for Basic Saw Operation

Basic Saw Operation - Using the Miter Gauge ....30

Work Helpers

Crosscutting.............................................................31

Repetitive Cutting.....................................................32

Miter Cutting

Bevel Crosscutting...................................................33

Compound Miter Cutting........................................ 33

Using the Rip Fence.................................................... 33

Ripping

Bevel Ripping............................................................34

Using Featherboards for Thru Sawing

Resawing.............................................................. 35

Cutting Panels

Rabbeting................................................................ 37

Ploughing and Molding.......................................... 37

Dadoing.....................................................................38

Molding Cutting

Using Featherboards for Non Thru-Sawing .........38

Adjustments

Miter Gauge............................................................. 39

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove

Blade Tilt, or Squareness of Blade to Table

TiH Mechanism

Maintenance

Lubrication.....................................-.................

Recommended Accessories

Trouble Shooting

Motor.;.

R^air Pans..........................................

..........................................-...................

........................

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.....................................................................34

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................................................. ^^3

...

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....

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.............43

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........

.........39

...

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Page 8

unpacking and checking contents

TOOLS NEEDED

Phillips Screwdriver

Medium Screwdriver

Small Screwdriver

Set Screw Wrenches

Wrenches

7/16 In. 1/2 In. 3/16 In.

3/32 In,

1/8 In.

5/32 In.

Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts

to make certain all items are accounted for, before discarding any packing material.

WARMING: If any parts are missing, do not attempt

to assemble the tablé saw, plug in the power cord or turn the switch on until the missing parts are ob tained and are Installed correctly.

Remove the protective oil that is applied to the table top and edges of the table. Use anyordinary household type

grease and spot remover.

WARNING: Toavoid tire or health hazard, never use

gasoline, naptha, or similar highly volatile solvents.

Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean, dry cloth, WARNING: Foryour own safety, never(»}nnect plug

to power source outlet until all assembly steps are complete, and you have read and understand the safety and operational Instructions.

ITEMI

D E H

COMBINATION SQUARE MUST 8E TRUE.

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

PART NAME QTY.

Blade Guard and Spreader...............................1

Rip Fence...........................................................1

Owner’s Manual Cast Iron Table Extensions

Miter Gauge ....................................................

Rip Fence Guide Bar with Rip Scale (Front). 1

Support, Motor Base........................................

Rip Fence Guide Bar (Rear)........................... 1

Side Stiffener.,.. Leg

.......

...........................................

End Stiffener................................................. .2

Motor.............................................................. ...1

Bag of Loose Parts

(Containing the following items) Outlet, On/Off with Key Handwheel Bracket, "L" Mounting (Model 113.298721) .1

Bag of Loose Parts............................................3

Bag of Loose Parts

(Containing the following Hems) Wrench

Belt, “V" 1/2 X 41....................................... .....1

Pulley, 1/2 dia. with 5/8 Bore.....

Spreader, Rod ..., Blade Guard Support

Spreader Support.........................................

............................................................ 1

...............................................

...............................2

.................................................2

.................

....................................

.....................................................

....................

.........................................

....

................................

...i

- IL ///

(MODEL 113.298721)

Page 9

ITEM

X AA AA AA AA AA AA AB AB AC AC AC AD

AF AL

AA AB AB

AB AC AC

AF AG AH

AA AB AC

PART NAME QTY.

Bag of Loose Parts No.

(Containing the following items)

Belt and Pulley Guard.......................................1

BeH Guard Clip “S"

...........................................

Screw, Pan Hd. 10-32 x 1/2.................................3

Support, Beit Guard............................................1

Belt Guard Support Bracket.............................1

Bag of Loose Parts.......................................... 2

Bag of Loose Parts

{Containing the following items) Screw, Pan Hd. 10-32 x 3/4 Screw, Hex Hd. 1/4-20 x 5/8 Screw, Hex Hd. 5/16-18 x 5/8 Screw, Hex Hd. 5/16-18 x 3/4

.................................

................................

.............................

Screw, Hex Hd. 5/16-18 x 1................................4

Screw, Hex Hd. 5/16-18 x 1-1/4...........................1

Screw, Hex Hd. 5/16-18 x 1-3/4

.......................

Nut, Hex 1/4-20...................................................2

Nut, Hex Jam 5/16-18.......................................14

Lockwasher, External #10.................................2

Lockwasher, External 1/4..................................2

Lockwasher, External 5/16..............................16

Carriage Bolt, 5/16-18 x 3/4 Screw, Thumb 5/15-18 x 1

...............................

.................................

Washer, 21/64 x 5/8 x 1/16.................................8

Bracket

...............................................................

Bag of Loose Parts

(Containing the following items)

Screw, Hex Hd. 5/16-18 x 1-1/4

.........................

Nut, Hex 1/4-20.................................................24

Nut, Hex Jam 5/16-18.........................................4

Nut, Hex Jam 3/8-16...........................................8

Lockwasher, External 1/4................................24

Lockwasher, External 5/16................................4

Washer, 11/32x Il/I6x 1/16

Screw, Truss Hd. 1/4-20 x 1/2 Foot, Leveling 3/8

..............................................

..................................

......................

...24

Bag of Loose Parts

(Containing the following items) Screw, Hex Hd. 5/16-18 x 1-1/4 Nut, Heavy Hex Jam 5/16-18

.........................

............................

Lockwasher, External 5/16............................... 8

Washer, 11/32 x 11/16 x 1/16

...........................

Bag of Loose Parts

(Containing the foltowing items)

Spacer, Rip Fence Guide Bar

..........................

Fie, Wire.......................................................... 2

2 3 5

LENGTH

AG AH

Page 10

assembly

Before mounting the saw on legs, a stand or a bench, the Table Insert and Blade Squareness must be checked at

this time.

SNSTALLING HANDWHEELS

1. Line up FLAT SPOTS on shaft and Handwheel, push Handwheel onto shaft. Install screw and lockwasher to lock Handwheel on shaft.

CHECKING TABLE INSERT

1. Insert should be flush with table top. Check as shown. Loosen Hat head screw that holds Insert and

adjust the four set screws as necessary. Tighten flat head screw. Do not tighten screw to the point where

it deflects the Insert.

ELEVATION

HANDWHEEL

LOCKWASHER

10-32 X 3/4 IN.

PHILLIPS

HEAD SCREW

TILT HANDWHEEL

2. To remove Insert. A. Loosen Screw B Lift insert from front end, and pull toward front of

■ saw. ■ ' ■■■ ■■.■■■.. . ■ ■ ■

3. To replace Insert. A. Place Insert into insert opening in table and push

toward rear of saw to e ngage spring clip and until

keyslot in insert will drop over screw. Tighten

' . screw.■

B. Do not tighten screw to the point where it will

deflect the Insert.

..............

CHECKING BLADE SQUARENESS TO TABLE

IMPORTANT: BLADE must be SQUARE (SO«»} to TABLE, in order to proceed with assembly.

1. Turn Elevation Handwheel clockwise until blade is up

as high as it will go.

2. Check for BLADE SQUARENESS. If blade is not

square to table, adjust it at this time. NOTE: The combination square must be “true" - see

start of "Unpacking and Checking Contents" section on page 6 for checking method.

Refer to "Blade Tilt, or Squareness of Blade to Table" adjustment on page 39.

....

Page 11

ASSEMBLING STEEL LEGS

1. From among the loose parts, find the following hard ware:

*24 Truss Head Screws, 1/4-20 x 1/2" long *24 Lockwasher, 1/4 External

•24 Hex Nuts. 1/4-20 *8 Hex Nuts, 3/8-16 *4 Leveling Feet

Items marked with an asterik (*) are shown actual size.

2. Assemble the legs as shown.

I nsert the Taiss Head Screws through the holes in the legs, then through the holes in the Stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES

IN THE SIDE STIFFENERS MARKED “X”.

3. Install the lockwasher, screw on the nuts but do not

tighten until completely assembled.

4. Install Leveling Feet.

1/4-20 X 1/2 IN.

TRUSS HEAD SCREW

3/8-16

HEX NUT

1/4 IN EXTERNAL

LOCKWASHER

LEVELING FOOT

1/4-20

HEX NUT

MOUNTING SAW

1. From among the loose parts, find the following hard ware.

*4 Hex Head Saews, 5/16-18 X 1-1/4” long *4 Hex Nuts, 5/16-18 *4 Lodiwasher, 5/16 External Type *8 Flat Washers, 11/32 x 11/16 x 1/16

Items marked with an asterik {*) are shown actual size.

EbMHI C/

V-1 CMC ^ M ÌM

5/16 IN EXTERNAL WASHER

5/16-18x1-1/4 IN

HEXHEAD SCREW

LOCKWASHER

5/16-18

HEX NUT

Page 12

assembly

2, Place saw on legs so lhai holes in bottom of saw line

up with holes in top of legs.

3. install screws, washers, lockwashers and nuts as

shown.

Ifyou mountthesaw on any otherbench, make sure that

there is an opening in the top of the bench the same size

as the opening in the bottom of the saw so that the

sawdust can drop through. Recommended working

height is 33 to 37 inches from the top of the saw table to

the floor.

7/16 DIA. HOLES

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

1. From among the loose parts find the following hard ware: (Quantity indicated is for two extensions)

*8 Hex Hd. Screw 5/16-18 X 1-1/4 *8 Flat Washer

*8 External Lockwasher, 5/16 ‘8 Hex Nut, 5/16-18

Items marked with an asterik (*) are shown actual size.

Qllli*

^ 5/16-18 X 1-1/4 IN

HEXHEAD SCREW

5/16 IN EXTERNAL

LOCKWASHER

5/16-18

HEX NUT

FLAT WASHER

Page 13

2. Insert four (4) 5/16-18x1 -1/4 in. long screws through

hole in each Extension.

3. Position extension against table so screws extend

through hole in table.

4. Install fiat washers, lockwashers, and nuts on the

screws ... DO NOT TIGHTEN.

5. Line up the rear edge of extension with the rear edge of the table and top surface of the extension with the top of the table at the spots marked ”X" in the drawing.

Use a combination square to line-up these edges. SLiGHTLY jighteN nuts with a 9/16" wrench.

6. If adjustment is necessary you should tap the exten

sion into position using a hammer and a block of

wood. Make sure the rear edge of extension is stiil

lined up with the rear edge of the table. Then firmly

tighten nuts.

7. Repeat steps 2 thru 6 to install the other extension.

MOUNTING SWITCH

t. From among loose parts find thé following:

*2 Hex Head Screw 5/16-18x 3/4 *2 Flatwashers, 21/64 x5/8x1/16 *2 External Lockwashers, 5/16 *2 Hex Nuts, 5/16-18

Items marked with an asterik (*) are shown actual size.

....

iiiei

5/16-18x3/4 _

HEX HEAD SCREW 21/64 fN WASHER

5/16 IN

HEX NUT

5/16 IN EXTERNAL

LOCK WASHER

Page 14

assembly

2. insert two 3/4 inch screws though two fiat washers

then through holes in switch holes in switch.

3. Insert screws through holes eight and ten in front

fence guide bar as illustrated.

4. Install two bckwasher and nuts. Tighten nuts.

INSTALLING RIGHT FRONT RIP FENCE GUIDE BAR

1. From among the loose parts, find the following hard ware:

*2 Hex Head Screws, 5/16-18 x 1-3/4 *1 Hex Head Saews, 5/16-18 x 3/4 *4 Lockwashers, 5/16 External Type *4 Hex Nuts 5/16-18 ‘3 Spacers, 3/4 diameter x 1/2 long *1 Hex Head Screw 5/16-18 X 1-1/4 *2 Flat Washers 5/8 x 1/16

1 Bracket

JAM NUT

5/1S-18

5/16-18 X 1-1/4 IN

HEX HEAD SCREW

M" £^i 6 -18^X 1 3/4 IN.

HEX HD. SCREW

5/16 IN EXTERNAL

LOCK WASHER

5/16-18 X 3/4 IN

HEX HEAD SCREW

f6l

lUJ

5/16 IN

HEXNLTT

Items marked with an asterik (*) are shown actual size.

2. Put the bracket against the right edge of the rght extension so the bracket is lined up with the FIRST hole near the front of the extension. Insert a 3/4 long screw through a flat washer, through top hole in the bracket^ and through the FIRST hole in the extensbn. Instailalockwasherand nuton the screw. Tightenthe nut only slightly.

3. Lay Guide Bars on saw table.

NOTE; The various holes in the Bar allow them to be positioned on the saw and also makes them adapt able to other models.

4. inserta 1 -3/4 inch long screw throug h the THIRD hole from LEFT in the Front Bar. Insert another 1-3/4 inch long screw through the SEVENTH hole in Bar.

5. Place spacers on screws.

...

5/8 X 1/16 IN WASHER 3/4 IN. DIA. X1/2 IN.

SPACER

WASHER

HEX NUT

EXTERNAL

LOCKWASHER

HEX HEAD

ef'Rpw

5/16-18 X 3/4 IN

rXH HOLE

3RD HOLE

S/1S-181Í1-3/4 IN.

BRACKET

LEFT SIDE OF FRONT GUIDE BAR (GUIDE BAR IS TO BE TURNED END FOR END AFTER SCREWS ARE INSTALLED)

HEX HEAD

SCREW

Page 15

6. Turn front bar end for end and insert bolts through holes in middle and on right sides of front of saw table

as illustrated. Install lockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY, just get them started on the screws.

7. I nsert 1 -1 /4 long screw though slot in bar that matches

hole in bracket. Install spacer, lockwasher and nut.

DON'T SCREW NUTS ON ALL THE WAY, just get

them started on the screws.

INSTALLING REAR FENCE GUIDE BAR

1. From among the loose parts find the following:

1 Bracket

*2 Hex Head Screws 5/16-18x1

*2 Hex Head Screws 5/16-18 x 3/4 *4 Flat Washers 5/8 X 1/16 *4 External Lockwashers 5/16 *4 Hex Nuts, 5/16-18

1 Rear Fence Guide Bar

Items marked with an asterik (*) are shown actual size.

2. Put the bracket against the right rear edge of the right

extension so the bracket is lined up with the FOURTH hole near the rear of the extension (see illustration).

3. Insert one of the 3/4 inch long screws through a flat

washer, throughthe bracket, and through the FOURTH hole in the extension. Install a lockwasher and nut on the screw. Tighten the nut only slightly.

9*11119mi

5/16-18 X 1 IN

HEX HD. SCREW

5/16 IN

EXTERNAL

LOCKWASHER

REAR FENCE GUIDE BAR

HEX NUT

5/16-18x3/4

HEX HEAD

SCREW

5/16-18

EXTERNAL

LOCKWASHER

FLAT WASHER

REAR OF EXTENSION

4TH HOLE

BRACKET

WASHER

5/16-18 X 3/4

HEX HEAD

SCREW

4. Lay rear fence guide bar on the right rear side of the saw table as illustrated (as viewed from rear of the

saw). Insert a 3/4 inch long screw through a flat washer and through the FIRST slot of the fear fence guide bar. Insert a 1 inch long screw through a flat washer and through the FIFTH slot. Insert a 1 inch

long screw through a fiat washer and through the SEVENTHslOt.

5. Turn the fence guide bar end for end and inserttwo of thel inch long screwsthroughihetwo holes ihthe ieft

rear edge of the table, insert the other 3/4 inch long

screw through the bracket. Install a lockwasher and

nut on bolts. DO NOT SCREW NUTS ON ALL THE

WAY, just get them started on the screws.

WASHER-^

7TH SLOT 5TH SLOT

HEX HEAD

SCREW

5/16-18 X1 IN

BACK OF SAW

1ST SLOT

HEX HEAD

SCREW

5/16-18 X 3/4 IN.

Page 16

assembly

6. Slide the Bars so that screwsare in the MIDDLE of the

slotted holes.

7. Position Rip Fence overMiterGauge Groove, holding up the rear end while engaging front end with Bar, Lower Fence onto table.

8. Raise blade all the way up.

9. Carefully move Fence against blade.

10. Move Front Bar until "0" mark on Rip Scale is

approximately in line with tip of Pointer.

11. Move Front Bar upwards until Fence is approxlmately 1У32 inch above table. Tghten screw at left

end of Bar. NOTE: Fold a piece of newspaper making 8 thick

nesses and place between Rip Fence and table to act as a spacer. This will hold the Fence off of the Ше approximately 1/32 inch.

12. Adjust Rear Bar so that the Fence is approximately 1/32 inch above table, make sure it is square with Miter Gauge Groove. Tighten screw at end of Bar.

13. Move Fence to RIGHT edge ol table. Make sure it is

approximately 1/32 inch above table at front arxl rear and tighten screws.

8 THICKNESSES

OF PAPER

e THICKNESSES

Page 17

ALIGNING RIP FENCE

The Fence should slide easily along the Bars and always remain in alignment (parallel to sawblade and Miter Gauge Grooves).

The alignment is maintained by a spring underneath the

Fence which bears against the Front Guide Bar.

To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the Iront.

SELF ALIGNING SPRING ADJUSTMENT

Place Fence on saw but DO NOT LOCK IT.

Move the REAR END of the Fence slightly to the right or left. When you release It, the Fence should “spring" bade

to its original posftion.

If itdoes not, thé spring pressure must be INCREASED.

1. Loosen the screws,

2. Move spring slightly toward front of Fence. Tighten

screws.

Page 18

assembly

If the Fence does not slide easily along the Bars, the

pressure of the spring can be REDUCED.

1. Loosen the screvws.

2. Move spring slightly toward rear of Fence. Tighten

screws.

WARMING: To avoid injury from jamsorkldcbacks, be sure to push properly adjusted Lock Lever all the

way down until the lever rests on the stop beRsre

using the Rip Fence.

RIP FENCE LOCK LEVER ADJUSTMENT

The Rip Pent» Lock Lever, when locked down, should hold the Rftj Fence securely, it should not be difficult to

push down and lock. If Lock Lever does not lock fence securely:

1. Raise Lock Lever.

2. Tighten the adjusting nut using a smalt screwdriver until the lever, when bcked, hotels the Rip Fence seoirely.

If Lock Lever is difficult to push down:

1. Raise Lock Lever.

2. Loosen the adjusting niit using a small screwdriver

Fence securely.

RiP FENCE ALIGNMENT ADJUSTMENT

1 The Rip Fence must be parallel with the

sawblade and Miter Gauge Grooves. Move Fence until it is along side of Groove. DO NOT LOCK IT. It should be parallel to Groove. If it is not;

A. Loosen the two Hex Hd. Screws. B. Hold Fence head tightly against Bar. Move end of

Fence so that it is parallel with Groove. C. Alternately tighten the screws. D. Recheck alignment. E. Repeat steps as needed.

WARNING: A misaligned fence can cause kick backs and jams. To avoid injury, follow these Instructlons until the fence is properly aligned.

..................

Page 19

ADJUSTING RIP SCALE POINTER

1. Turn Elevation Handwheel clockwise until blade is up

as high as it will go. IMPORTANT: BLADE must be SQUARE (90“) to

TABLE, in order to ALIGN Rip Scale.

2. Position Fence on right side of sawblade so that it

touches the sides of the teeth, tighten Lock Handle.

3. Loosen screw holding the Pointer, adjust so that it

points to "0" on the Rip Scale, tighten screw. NOTE: If you cannot adjust Pointer so that it points to

"0", loosen the screws holding the Front Guide Bar and move the Guide Bar.

INSTALLING BLADE GUARD

1. From among the loose parts, find: *2 Hex Head Screws, 1/4-20 X 5/8 1/4-20

*3 Hex Head Screws, 5/16-18 x 5/8 HEX NUT

*2 Hex Head Screws, 5/16-18 x 1 *2 Hex Nuts. 1/4-20 *2 Lockwashers, 1/4 External Type *2 Lockwashers, 5/16 External Type

*1 Thumbscrew

1 Blade Guard Support 1 Spreader Support

1 Spreader Rod

Items marked with an asterik (*) are shown actual size

5/16 IN.

EXTERNAL

LOCKWASHER

1/4 IN.

EXTERNAL

LOCKWASHER

BLADE GUARD

SUPPPORT

THUMBSCREW

1/4-20 X 5/8 IN.

HEX HD. SCREW

5/16-18X5/8 IN.

HEX HD. SCREW

5/16-18X1 IN.

HEX HD. SCREW

2. Before installing the Blade Guard, you must check

the heeling adjustment (parallelism of sawblade to

Miler Gauge Groove). The procedure for making this

check and adjusting it are found in the "ADJUST

MENTS" secton of this manual. Refer to "HEELING

ADJUSTMENTOR PARALLELISM OF SAW BLADE TO MITER GAUGE GROOVE."

3. Lower the blade.

4. Screw the Motor Base Clamp Screws part way into cradle. Screw the 5/16-18x 5/8 inch Hex Hd. screw

into the Blade Guard Support.

5. Attach Blade Guard Support. DO NOT TIGHTEN SCREWS.

SPREADER SUPPORT

S/16-18X

S/8 IN.

HEX HO.

SCREW

5/16-18X1 IN.

HEX HO. SCREWS

5/16-18 X S/8 IN.

HEX HO. SCREWS

SPREADER ROD

Page 20

asseinbly

6 Insert Spreader Rod into Spreader Support until pin

fits into notch. Insert Thumbscrew and tighten it.

Slide Spreader Rod into Blade Guard Support until end of Rod is even with edge of SupfKort. Tighten Hex Head Screw in Support.

Attach Spreader to Spreader Support so that the

edge of the Spreader is even wrth the edge of the Spreader Support. Tighten screws.

Raise Anti-Kickback Pawls (hold in place with a set-

screwwrench -see below). AlignSpreaderSQUARE to table.

Tighten both 5/16-18 X1 inch Hex Head Screws.

1/4-20 HEX

HD. SCREW

1/4 IN. LOCKWASHER

1/4-20 HEX NUT

SI>READER EDGE

EVEN WITH SPREADER

SUPPORT EDGE

END OF ROD

EVEN WITH EDGE

OF SUPPORT

10. Raise blade alt the way up, make sure it is square

with table.

11. Raise Blade Guard. Lift up both Anti-Kickback Pawls. Insert one of the Setscrew Wrenches in the

mtches to hold the Pawls out of the way.

12. Lay blade of square or other straightedge alongside of blade.

13. Loosen Hex Head Screw in Guard Support and move Spreader so that it touches blade of square. Tighten screw.

14. NOTE; The Spreader is now square with the table and af^foximately in line with the sawblade. The Spreader requires kirther adjustment to aiign it PAR ALLEL to the blade and in the MIDDLE of the cut (KERF) made by the sawblade.

.......

S/16-18 X 1 IN.

HEX HO. SCREWS

Page 21

15. IMPORTANT: To work properly, the Spreader must always be PARALLEL to the sawblade and adjusted so the cut workpiece will pass on either side at the Spreader without binding or skewing to the side.

NOTE: The Spreader is thinnerlhan the width of the

cut (KERF) by approximately six thicknesses of paper.

16. Make two folds in a small piece (6 x 6 inch) of ordinary

NEWSPAPER making three thicknesses.

The folded paperwill be used as a “spacing gauge".

17. Place Rip Fence on table. CAREFULLY move it

against blade so that it is parallel to the blade, and

just TOUCHES tips of sawteeth. Tighten Rip Fence

Lock Lever.

18. Insert folded paper between Spreader and Fence.

19. Using 7/16 wrench loosen the 1/4-20 hex head

screws so the Spreader can slide sideways.

20. Hold Spreader flat against Fence. Tighten screws

using 7/16 inch wrench.

21. To remove Biade Guard and Spreader, loosen

Thumbscrew. DO NOT LOOSEN OTHER SCREWS. This lets you remove and replace the Guard without disturbing the Spreader alignment.

SPREADER

KERF WOOD

____

L____

LOOKING DOWN ON SAW

BLADE

MOUNTING THE MOTOR

Model 113.298721 & 113.298761 Check Motor Rotation

1. The Motor must rotate CLOCKWISE when viewed

from the 5/8 inch shaft.

2. MAKE SURE "KEY IS REMOVED FROM SHAFT.

3. Place the Motor on your workbench or on the floor.

4. Plug the cord into a properly grounded outlet (See "MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENtS" section) Notice the rotation of

the shaft. If it is not fuming CLOCKWISE, do hot

assemble or attempt to operate saw until motor with correct rotation is obtained.

KEY

5/8 IN.

DIA. SHAFT

Page 22

assembly

5. From among the loose parts, find the following

hardware:

*4 Carriage Bolts, 6/16-18 x 3/4 *4 Hex Nuts 5/16-18 *4 Lockwashers, 5/16 External Type

1 Motor Pulley 1 Beit Guard “L" Bracket

1 Belt Guard Support Bracket

Items marited with an asterisk (*) are shown actual size.

MOTOR

PULLEY

BELT GUARD

SUPPORT BRACKET

(Тши

5/16-18 X 3/4 IN 6/16-18 5/16 IN EXTERNAL

CARRIAGE BOLT HEX NUT LOCKWASHER

POSITIONING MOTOR ON MOTOR MOUNTING

BASE Model 113.298761

1. Put the motor mounting base against the flat surface

of a workbench.

2. Position the motor so the end with terminal cover is

facing you.

3. Loosen both cradle clamp screws.

4 Put a square against the LEFT side of the motor and

against the top of the workbench.

5. Turn the motor inside the cradle clamps until the top

Of both capacitors touch the square.

6. Tighten froth cradle clamp screws to hold the motor in

this position.

WARNING; Failure to properly install motor may let workpiece strike capacitor cover during bevel or compound mKer cuts.

MOUNTING MOTOR ON MOTOR BASE Modem3.298721&113.29876i

1. Place Motor on Motor Base so that shaft is pointing

to the right. Insert bolts through holes in Base, then through the Motor Mounting Báse. Install lockwashers and nuts, DO NOT TIGHTEN AT THIS TIME.

2. Positfon Motor so that edge of Motor Foot and Motor Base are even. Slide Motor all the vyay to the RIGHT.

Slip the long part of the "L" Bracket fully under №ie

Motor so the short part is just under shaft (Model

113.2S8721 only). Tighten the four nuts.

3. Loosen set screw in Motor Pulley using 5/32 inch

setscrew wrench. Slide Pulley on shaft with HUB away from Motor. DO NOT TIGHTEN SETSCREW.

4. Install 3/16 inch square key (furnished with Motor) in grooves in Pulley and Motorshaft. DONOTTIGHTEN SETSCREW.

LOOSEN BOTH CRADLE CLAMP SCREWS

CAPACITORS

SQUARE

WELDED MOTOR MOUNTING BASE

MOTOR

MOTOR MOUNTING

BASE

WORKBENCH

z.. '

INSTALLING BELT

Model 113.298721 & 113.298761

1. Lift Motor and insert the TWO PINS on Motor Base

into HOLES in Cradle. Push Motor in as far as it will

go.

2. Lbwerfhe blade, install Belton Saw Pulley and Motor

Pulley.

3. Sight along edges of both pulleys and move Motor Pulley so that belt is parallel to the edges of both Pulleys. Tighten the set screw in the Motor Pulley.

Page 23

4. SMPORTANT: Maasure the distance from end of Motor shaft to Pulley. Mark this dimension down;

you will need it later when reinstaliing the Pulley.

5. Make sure blade is 90“to table, raiseitallthewayup.

6. Lift Motor until edge of washer is even with end of slot tighten pivot screw. Inthis position, pull Motortoward you {pins will slide out of Cradle) until Belt is TIGHT, tighten the two Motor Base Ctamp Screws.

7. Loosen Pivot Screw slightly.

8. Lower the saw blade all the way down.

9. IMPORTANT: Motor Should pivot freely down

ward as blade is lowered. If it does not, LOOSEN

the Pivot Screw some more.

10. Pivot Screw must be adjusted only tight enough to allow Motor to pivot FREELY as blade is raised and lowered. This will maintain constant tension on Belt.

11. Put your hand around the belt half way between the two Pulleys and squeeze Belt until two sides of Belt touch. The Motorshould movefreely as you squeeze the Beit. If Motor does not move freely, Belt tension

must be readjusted.

INSTALLING BELT GUARD

EDGE OF WASHER

EVEN WITH END

OF SLOT

Model 113.298721

Remove the Belt and Motor Pulley.

Screws furnished with Guard are "Self Threading". Screwthem into holesin Belt Guard Support Bracket,

then remove them.

Position Belt Guard Support Bracket and Belt Guard Support as shown and install the screws. Make sure Motor shaft is in CENTER of hole in Support.

BELT

SUPPORT SBACKET I

10-32 K 1/7 IN.

;LT 6UAHD SUPPORT

SELF^THFtEAOING

SCREW

INSTALLING BELT GUARD

Model 113.298761

1. Remove the Belt and Motor Pulley.

2. Screws furnished with Guard are Self Threading." Screwthem into holes in Belt Guard Support Bradtel, then rerrove them.

3. Position Beit Guard Support Bracket and Bett Guard Support as shown and install the screws. Make sure Motor Shaft is in CENTER of hole in support.

BELT GUARD

SUPPORT

BELT GUARD

SUPPORT

BELT GUARD

SUPPORT BRACKET

TWO HOLES CLOSEST TOGETHER

10-32 X 1/2 IN.

• SELF-THREADING

SCREW

BELT GUARD SUPPORT

Page 24

assembly

INSTALLING BELT GUARD

Model 113.298721 & 113.238761

1. Install three Clips (furnished with Guard) 90° apart

starting with one Clip at the end of the Guard as shown. LONG END of Clip facing AWAY from you.

2. Reinstall Motor Pulley the same way it was when you aligned the Belt.

3. Place Belt on Saw Pulley. Insert end of Belt through opening in END of Guard.

4. Slip Belt over Motor Pulley.

BELT GUARD

OPENING

CLIPS

5. Press Guard onto Support so that bottom of Guard is

approximately 3/4 inch away from Belt. NOTE: To remove Guarcl, lift up on LONG TABS of

Clips, pull Guard outward. The Clips Should remain

on the Belt guard Support.

Page 25

getting to know your saw

9 SAWBLADE

8 TABLE tNSERT

10 EXACT-I-CUT

6 MITER GAUGE

4 TILT LOCK HANDLE

(UNDERNEATH TABLE)

2 ELEVATION HANDWHEEL

I ON-OFF SWITCH

ON-OFF SWITCH

CAUTION: Before turning switch "ON", make sure the blade guard is correctly installed and operating properly.

The On-Off Switch has a locking feature. THIS

FEATURE IS INTENDED TO PREVENT UN

AUTHORIZED AND POSSIBLEHAZARDOUSUSE

BY CHILDREN AND OTHERS.

A. To turn saw ON, stand to either side of the blade,

never in line with It, insert finger under switch lever and pull END of lever out.

After turning switch ON, always allow the blade to come up to full speed before cutting.

Do not cycle the Motor Switch on and off rapidly, as this may cause the sawblade to bosen. In the event this should ever occur, albw the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power in “ON".

B. TotumsawOFF, PUSH leverin. Never leave the

saw until the cutting tool has come to a complete stop.

C. To lock switch in OFF position, hold switch IN with

one hand, REMOVE key with other hand.

WARNING: Foryourown safety, lower blade or

other cutting fool below table surface, (if blade Is tiRed, return tt to vertical, 9(P, posRIon). Always iock theswKch"OFP’. When sawisriot in tise, remove key and keep it in a safe place. Also; in the event of a power failure (all of your lights go out) turn swHch off, lock it and removelhe key.

This will prevent the saw from starting up again

when the power comes back on.

7 BLADE GUARD

ANTIKICKBACK

3 TILT HANDWHEEL

(YELLOW PLASTIC)

PAWLS

KEY

HOLES FOR

ATTACHING FACING

Page 26

getting to know your saw

2 ELEVATIOfI HANDWHEEi

lowersthe blade. TurnclockvMseto elevate, counter clockwise to lower.

3 TILT HANDWHEEL.. -tilts the blade for bevel

cutting. Turn clockwise to tilt toward left, counterctoekwise to tilt toward right.

When the blade is tilted to the LEFT as far as It will go, it should be at 45" to the table and the bevel

pointer should point 45“. NOTE: There are LIMIT STOPS inside the saw

which prevent the blade from tilting beyond 46" to

the LEFT and 90" to the RIGHT. (See “ADJUST

MENTS AND ALIGNMENTS"section*BLADETILT.

OR SQUARENESS OF BLADE TO TABLE”).

4 TILT LOCK HANDLE., Jocks the blade inthe

desired tilt position. To loosen, turn counterclock wise. Push handle in and turn it to another p»sition

if necessary in order to tighten or loosen.

5 RIP FENCE.. . is lod<ed in place by pushing the

LockLeverdown until the lever rests on the stop. To move the Fence, lift the Lock Lever and grasp the Fence with one hand at the front.

Holes are provided in the Rip Fence for attaching a

wood facing when using the Dado Head, or Molding

Head. Select a piece of smooth straight wood approxi

mately 3/4 inch thick, and the same size as the Rip

Fence.

Attach it to the Fence with three Round Head #10 Wood Screws, 2 inches long. To remove the facing,

foosenthe screws; slide the facing forward and pull

the screws through the round holes.

WOOD FACING

____ _

elevates or

if necessary, the Miter Gauge head can then be

swiveled slightly to iximpensate and then locked. Slots are provided in the Miter Gauge for attaching

an Auxiliary Facing to make it easier to cut long pieces. Be positive Facing does not interfere with

the proper operation of the Sawblade Guard.

Select a suitable piece of smooth straight wood, drill

two holes through it and attach it with screws.

NOTE: When bevel crosscutting, attach Facing so

that it extends to the right of the Miter Gauge and use

the Miter Gauge in the groove to the right of the blade.

BLADEGIIARD.. .must always be in place and

working propertyforall thru-sawing cuts. That is, all cuts where the blade cuts completely through the workpiece.

To remove the Guard for special operations, loosen the Thumbscrew and slide the Guard off of the Rod. DO NOT DISTURB THE SETTING OF THE ROD.

When replacing the Guard, make sure the PIN inthe Rod engages with the NOTCH in the Spreader Support. Make sure Thumbscrew is tightened se curely.

TABLE INSERT. . . is removable for removing

or installing blades or other cutting tools.

MITER GAUGE.. .head is kwked in position for

crosscutting or mitering by tightening the Lock Knob. ALWAYS LOCK IT SECURELY WHEN IN USE.

There are two stots forthe Stop Pin at the 45“ right

and left positions for conveniently setting the Miter Gauge to cut miters.

NOTE: The slots for the Stop Pin arvl thé gradu

ations are manufactured to very dose tolerances which provide accuracy for average woodyrorking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cutandthenf^hecklt

WARNING: For your own safety, turn switch “OFF” and remove plug from power source outlet before removing insert.

A. Lower the blade below the table surface.

B. Raise Blade Guard. C. Loosen screw.

D. Lift insert from front end, and pull toward front of

■'■■■ saw.'' ' '■ '■

....

■'

Page 27

NEVER OPERATE THE SAW WITHOUT THE

proper insert in PLACE. USE THE SAW-

BLADE INSERT WHEN SAWING. USE THE COMBINATION DADO MOLDING INSERT WHEN USING A DADO OR MOLDING HEAD.

9 REMOVING AND INSTALLING

SAWBLADE

WARNING; For your own safety, turn switch "OFF" and remove plug from power sourceoutiet beft>re removing or installing sawbiade.

A. Raise Blade Guard, remove insert. B. To REMOVE Blade, placeablockofwood against

front of Blade, PULL arbor wrench toward you to LOOSEN arbor nut.

C. To TIGHTEN aitior nut, place a block of wood

against rear of Blade, PUSH wrench away from you.

When installing the Blade, make sure the teeth are pointing toward the front of the saw and that the Blade and Collars are clean, and free from any burrs.

The HOLLOW side of the collar must be against the

Blade.

Always tighten the arbor nut securely.

NOTE: When using the Dado or Molding Head, it is not necessary to install the loose Collar.

To replace insert.

Place insert into opening in table and push toward

rear of saw to engage Spring Clip and until keyslot in insert will drop over screw. Tighten screw.

Do not tighten screw to the point where ¡twill deflect

the insert.

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

BLADE GUARD NOT SHOWN

ARBOR

TEETH POINTING TO

FRONT OF SAW

COLLAR

10EXACT-I-CUT

The "yellow" Plastic Disc imbedded in the tabie in front of the sawbiade, is provided for marking the location of the ’sawcut" on the workpiece.

A. Check Disc. If R is above table surface, place a

piece of hardwood on top of it and tap it down.

B. With blade 90“ (square to tabie) cross cut a piece

of wood.

C. Pull Miter Gauge back until wood is over Disc.

Using a sharp pencil, mark a line on Disc.

D. With Miter Gauge in right hand groove, foitow

same procedure and mark another line on Disc.

E. These lines indicate the ""path" of the cut (kerf)

made by the sawbiade.

F. When cutting the workpiece, fine up mark on

workpiece with line on Disc.

Page 28

safety instructions for basic saw operations

BEFORE EACH USE:

1. Inspect your saw.

A. To avoid injury from accidental starlir^, unplug the

saw, turnthe switch off and remove the Switch Key before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

anything.

B. Check for alignment of moving parts, binding of

moving parts, breakage of parts, mourrting, and any other conditions that may affect the way it

works. If any part is missing, bent, orbroken in any way, or any electrical parts don’t work properly, turn the saw off and unplug the saw.

C. Replace damaged, missing, ortaiied parts before

using thé saw again.

D. Use the Sawblade Guard, Spreader, and Anti

Kickback Pawls for any thru-sawing (wheneverthe blade comes through the top of the workpiece). Make sure the Pawls work properly. Make sure the Spreader is in line with the sawblade.

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on,

F. To avoid injury from jams, slips or thrown pieces

(Wckback and throwback):

1. USEONLY RECOMMENDED ACCESSORIES (See page 44). Folbw the instructions that

come with the accessories. Using other accèssortes may be dangerous.

2. Choose the right blade or cutting accessory for

the material and the type of cutting you plan to

, do.',. , ■ ■ . " • ■ , ' ■■ . . - ■

3. Never use grindir>g wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffi ng wheel. They can fly apart exploavely.

4. Choose and inspect your cutting tool carefully. a. To avoidcutting toolf ailure andthrown shrap-

nef (broken pieces of bfade), use only 10" or smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher:

b. Always use unbroken, balanced blades

designed to fit this saw’s 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top), always use a 10 inch diameter blade. This

keeps the Spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to “snug" it securely,

e. Use only sharp blades with properly set teeth.

Consuft aptofessionai blade sharpener when in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns orotherfire damage, neveruse the

saw near flammable liquids, vapors or gases.

C. To avoid injury from accidental blade contact, don’t

do layout, assembly, or setup work on the table while the blade is spinning. It could cut or throw anything hitting the blade.

Plan ahead to protect your eyes, hands,face, ears.

AVOID ACCIDENTAL STARTING - Make sure switch is “OFF" before plugging saw in.

3. Plan your work A. USE THE RIGHT TOOL - Don’t force tool or attach

ment to do a job it was not designed for.

B. Dress for safely;

1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwafches). They can get caught and draw you into moving parts.

2. Wear rranslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for long periods of time.

6. Any power saw can throw foreign objects into

the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (shown on pack

age). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in com pliance with ANSI Z87.1 could seriously hurt

you when they break.

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workpiece

to be cut.

TxfnflISiSHT tS'

BETTEfi IHAH

KU SIGHT

Page 29

D. Plan your cui to avoid KICKBACKS and THROW

BACKS - when a part or all of the workpiece binds

on the blade and is thrown violently back toward the front of the saw.

1. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist, bind on the blade and Idc^back.

2. Make sure there’s no debris between the work piece and its supports.

3. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade: a. A piece of molding, for example, must lie flat

or be held by a fixture or jig that will not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece shifting,

b. Use a different, better suited type of tool for

work that can’t be made stable.

4. Use extra caution with large, very small or

awkward workpieces: a. Use extra supports (tables, saw horses,

blocks, etc.) forany woritpieces large enough

to tip when not held down to the table top.

NEVER another person as a substitute

for a Table Extension, or as additional sup

port for a workpiece that is longer or wider

than the basic saw table, or to help feed,

support or pull the workpiece.

b. Neverconfinethepiecebeingcutoff. That is,

the piece NOT against the Fence, Miter Gauge

or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. If confined, it could get wedged against the blade and cause a kickback or throw

back. c. Nevercutmorethanone workpiece at atime. d. Never turn yourtable saw “ON" before clear

ing everything except the workpiece and

related support devices off the table.

4. Plan the way you will [Hish the workpiece through.

A. NEVER pull the workpiece through. Start and

finish the cut from the front of the table saw.

B. N EVER put your fingers or hands In the path of

the sawblade or other cutting tool.

C. NEVER reach In back of the cutting tool with either

hand to hold-down or support the workpiece, remove wckxl scraps, or for any other reason.

D. Avoid awkward operations and hand positions

where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool.

E. DONT OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the culling tool from the rear of the saw.

G. Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one side of Ihe sawblade, out of line with a possible

kickback or throwback.

I. NEVERturnthesaw“ON’’beforeclearingthetable

of all tools, wood scraps, etc., except the work piece and related feed or support devices tor the

cut planned.

WHENEVER SAW BLADE iS SPINNING

WARNING: Don’t let familiarity (gained from fre quent use of yourtable saw) cause a careless mis take. Always remember that a careless fraction of a second Is enough to cause a severe injury.

1. Before actually cutting with the saw. watch it while it runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw oft. Unpiugthe saw. Do not restart until finding and fixing

the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you’re planning.

4. KEEP CHILDREN AWAY. All visitors Should be kept a safe distance from work. Make sure bystanders are clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON’T FORCE TOOL. It will do the job better and safer at its designed rate. Feed the workpiece into the blade only last enough to let it cut without bogging down or binding.

7. Before freeing any jammed material: A. Turn switch “OFF". B. Unplug the saw. C. Wait lor all moving parts to stop.

D. Checkblade, Spreaderand Fenceforproperalign-

ment before starting, again.

8. To avoid throwback of cut off pieces; A. Use the Guard Assembly. B, To remove loose pieces beneath ortrapped inside

the Guard:

1. Turn saw "OFF".

2. Remove Switch Key,

3. Wait for biade to stop before lifting the Guard.

Page 30

safety for basic saw operations

BEFORE LEAVING THE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. workshop chikf-pnoof. Lock the shop. Discon

nect master switches. Remove the yellow Switch Key. Store it away from children and others not qualified to use the too).

4. Unplug the saw.

basic saw operation - using the miter gauge

CROSSCUTTING, MITER CUTTING, BEVEL CUT TING, COMPOUND MITER CUTTING and when RAB

BETING across the end of a narrow workpiece, the MITER GAUGE IS USED.

WARNING: For your own safety, always obsenre the

following safety precautions in addition to the safety

instnictlohs on pages 2,3,4,5,28,29 & 30.

ADDITIONAL SAFETY INSTRUCTIONS FOR

CROSS CUT TYPE CUTS

Before Starting;

1. Never use the Rip Fence when crosscutting.

WORK HELPERS

Before cutting any wood on your saw, study all of the “Basic Saw Operations."

Notice that in order to make some of thè cuts, it is necessary to use certain devices, "Work Helpers”, like

the Push Sttek, the Push Block and the Auxiliary Fence/

Work Suf^rt, which you can make yourself.

After you have made a few practice aits, make upthese

"helpers” before starting any projects. Make the "Push Stick" first

2. An auxiliary woodfacing attached to the MiterGauge can help prevent workpiece twisting and t h rowbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the sawblade guard.

3. Use jigs or fixtures to help hold any piece loo small to extend across the fuli length of the Miter Gauge face during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your

hands away from the blade.

While Cutting:

1. To avoid blade contact, always hold the Miter Gauge as shown in the "BASIC SAW OPERATIONS -

USING THE MITER GAUGE."

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

PUSH STICK

PUSH STICK AMD PUSH BLOCK

Make the Push Stick using a piece of 1 x 2. Make the Push Block using a piece of 3/8 in. and 3/4 in.

plywood. The small piece of wood 3/3 x 3/8 x 1-1/2 inches should

be GLUED to the plywood. DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you

mistakenly cut into the Push Block. Position the handle in the center of the plywood and

fasten together with glue and woodscrews.

AUXILIARY FENCEAWORK SUPPORT

Make one using a piece of 3/8 inch and 3/4 inch plywood. Fasten together with glue and woodscrews.

NÓTE: Since the Push Block is used with the Auxiliary Fence, the 4-3/4 inches dimensions must be held iden

tica! on both the pieces.

Page 31

AUXILIARY PANEL WORK SUPPORT

Make using a piece of 3/4" and 3/8" plywood. Fasten

together wtih glue and wood screws. Use this Auxiliary

Panel Work Support only when cutting large panels that require the Rip Fence to be positioned past the exposed side of the extension.

CROSSCUTTING

Crosscut» A cutting or shaping operation made across the width of the workpiece.

The graduations on the Miter Gauge provide accuracy for average woodworking. In some cases where ex treme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor.

If necessary, the Miter Gauge head can be swiveled slightly to compensate for any inaccuracy.

NOTE: The space between the Miter Gauge Bar and the

groove in the table is held to a minimumduring manufac turing.

For maximum accuracy when using the Miter Gauge,

always “favor one side of the groove in the table. In other words, don’t move the Miter Gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove.

NOTE: GlueapieceofsandpapertothefaceoftheMiter Gauge head. This will help prevent the workpiece from “creeping” while it is being cut.

The Hold-Down Clamp {optional accessory) should be used on the Miter Gauge tor greater accuracy.

The Miter Gauge may be usedin either of the grooves in

3/4 PLYWOOD

3-5/8

FACE & EDGE MUST BE

PARALLEL

3/8 PLYWOOD

NOTE: Ail dimension in inches

AUXILIARY mNELA№ORK SUPPORT

the table. Make sure it is locked. WARNING: To avoid blade contact or kickback,

hold the Miter Gauge properly.

When using the Miter Gauge in the LEFT hand groove,

hold the workpiece firmly against the Miter Gauge head

with your left hand, and grip the lock handle with your right.

When using the RIGHT hand groove, hold the work piece with your right hand and the Lock Handle with your left hand.

When cutting long workpieces, invert Auxiliary Panel/

Work Support and position it on top of the Guide Bars to

support the workpiece as near to the end as possible, if

this does not adequately support the workpiece, you can

make a simple support by clamping a piece of plywood

to a sawhorse. (See illustration above)

Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy.

Page 32

basic saw operation

REPETITIVE CUTTING

REPETITIVECUTTING is known as caittinga quantity of

faeces the same length without having to mark each piece.

1. Use the Stop Rods (optional accessory) only for

cutting (hjpRcate Faeces 6 inches long and bnger.

2. Foltow all saf ety precautions and operational instruc-

fions for cross cutting. When making repetitive cuts from a long workpiece,

make sure it Is adequately supported. Use the Hold-Down Clamp (optional accessory) on

the Miter Gauge for greater accuracy.

3. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUT-OFF PIECE COULD BIND BETWEENTHE FENCE ANDTHEBLADECAUSING

AKICKBACK.

4. When making repetitive cuts shorter than 6 Inches,

clamp a block of wood 2 inches long to the table to act

as a length stop. Do not clamp directly to the tbttom edge of the table because the "swivel* of the clamp will not grip properly . Place a small block of wood between the bottom edge of the table and the "C” clamp.

CAUTION; When clamping the block, make sure

that the end of the block is well In front of the sawblade. Eie sure It is clamped securely.

5. Slide the workpiece along the Miter Gauge until it touches the block, hold It securely orclahnp it with the

HoId-DoWn Clamp (optional accessory).

6. Make the cut, pull the workpiece bade, turn the saw

off, wait for Blade to stop and remove cut off piece

before continuing. ^ ^ ^

LEFT HAND REMOVED

FOR PiCTURE CLARITY

¿^ AUXILIARY FENCE/

WORK SUPPORT

MITER CUTTING

MITER CUTTING is known as cutting wood at an angle

other than 90“ with the edge of the wood. Foitow the

same procedure as you would for crosscutting. Adjust the Miter Gauge to the desired angle, and lock it.

The Miter Gauge may be used in either of the grooves in the table.

When using the Miter Gauge in the LEFT hand groove, hold the wforkpiece firmly against the Miter Gauge head with your left hand, and grip the Lock Handle with your right.

Whenusing the RIGHThandgroove, holdthe workpiece with your right hand and the Knob with your left hand.

Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy.

Page 33

BEVEL CROSSCUTTING

BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle, other than

90“ with the flat side of the wood. Adjust the blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of the

blade. It cannot be used in the groove to the LEFT because the Blade Guard will interfere. Hold the work piece with your right hand and the Lock Handle with your left hand.

Use the Auxiliary Fence/Work Support for additional support of the workpiece.

Lay it across the Guide Bans to support the workpiece as near to the end as possible.

Use the Hold-Down Clamp (optional accessory) on the Miter Gauge for greater accuracy.

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90“ to both the edge and the flat side

of the wood. Adjust the Miter Gauge and the blade to the desired

angle. Make sure Miter Gauge is locked.

using the rip fence

RIPPING, BEVEL RIPPING, RESAWJNG AND RAB BETING are performed using the RIP FENCE together

with the AUXILIARY FENCBWORK SUPPORT, PUSH

STICK OR PUSH BLOCK.

WARNING: Forycnirownsafety,always(^servethe

following safety precautions in addition to the safety

Instructions on pages 2,3,4,5,28,29 & 30.

ADDiTiONALSAFETY INSTRUCTIONS FOR

RIP TYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more Inches from the blade. When thru-sawing, use an Auxiliary Fence and Push Block wheneverthe Fence must be between 1/2 inch and 2 inches of the blade. Never thru-saw rip cuts less than 1/2 inch wide.

3. When using a Push Stick or Push Block, the trailing end of the board must be square. A Push Stick or Block against an uneven end could slip off or push the work away from the fence.

4. Never rip anything shorter than 10 inches long.

5. A FEATHERBOARD can help guide the woriqjiece.

-24"-

KERFS ABOUT 5/16" APART

4-1/2"-

Before starting:

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sav^lade.

2 Check the Anti-Kickback Pawls. The Pawls must

stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points become

dull

3. Plastic and composition (iike hardboard) materiais may be cut on your saw. However, since these are usually quite hard and siippery, the Anti-Kid<back Pawls may not stop a kickb^A. Therefore, be espe-

ciaily careful in your set-up and cutting procedures.

While cutting:

1. To avokf kickbacks and slips Into the biade, aiways

pushforwardonthesectionof the workpiece between

IhesavvbiadeandtheRipFence. Neverpushforward on the piece being cut off.

Page 34

basic saw operation

RIPPING

Ripping - A cutting or shaping operation alor^ the length of the workpiece.

Position the Fence to the desired WIDTH OF RIP and kK:k in place.

Before starting to rip, be sure: 1 . Fence is parallel to sawblade.

2. Spreader is properly aligned with sawblade.

3. Anti*Kickback Pawls are functioning properly. When ripping LONG BOARDS or LARGE PANELS,

always use a work support. A sirrple one can be made by clamping a piece of

plyvraod to a sawhorse.

USING FEATtiERBOARDS FOR THRU SAWING

Featherboards are NOT empfoyed for thru-sawing operations when using the Miter Gauge.

Featherbaords are used to keep the work in contact with the Fence and table as shown, and to help stop kick backs.

AcftI 7-1/2 inches highHat facing board to the Fence, the full length of the Fence.

Mount Featherboards to Fence and table as shown, so that leadirg edges of Feathertx>ards will support work piece.

WARNING: Make sure the Featherboard against the edge piessi^ only on the uncut portion (forward of

the biade}. It might otherwise pinch the blade In the

kerf and cause a kickback.

Before starting the operation (switch “OFF” and cutler

below table surf ace):

1. install Featherboards so they exert pressure on the

workpiece; be positive they are secure, and

2. Make sure by trial that the Featherboards will stop a

kickback if one should occur.

............

^ ^ ^ ^ ^

ALWAYS SUPPORT LONG WORKPIECES

Page 35

BEVEL RIPPING

When bevel ripping materiai 6 inches or narrower, use

Fence on the right side of the blade ONLY. This will

provide morespace betweenthe Fence andthe sawblade

for use of a Push Stick. If the Fence is mounted to the

left, the Sawblade Guard may interfere with proper use

of a Push Stick.

Keep your hands out of the blade path. Feed the

workpiece by pushing forward only on the part of the workpiece that will pass between the blade and fence.

Stop your thumbs at the front edge of the table. Finish the cut with the appropriate pusher.

When thru-sawing a rip 1/2 inch to 2 inches wide, the Push Stick CANNOT be used because the Guard will interfere. USE the Auxiliary Fence/Work Support and Push Block.

Attach Auxiliary Fence/Work Support to Rip Fence with

two “C” clamps.

Page 36

basic saw operation

Feed the wort<piece by hand along the Auxiliary Fence until the end is approximately 1 irxh past the front edge

of the table. Continue to feed using the Push Biock.

Hold the workpiece in position and instail the Push Block by sliding it on top of the Auxiliary Fence/Work Support (this may raise Guard).

WARNING: To avoid blade contact, never thru-saw a rip less than 1/2 Inch wide.

Narrow strips thicker than the Auxiliary Fence/Wotk Su|:^rt may enter the Guard and strike the Baffle. CAREFULLY raise Guard only enough to clear the workpiet». Use Push Block to complete cut.

RESAWING

RESAWING is known as ripping a piece of woodthrough its thickness. Do not attempt to resaw SOWED or WARPED material.

NOTE; To RESAW a piece of wood wider than 3^3/8 inches, it will be necessary to remove the blade guard andusethe Auxiliary Fence/Work Support. (See“WORK HELPERS").

Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two Fences.

Do not clamp directly to the bottom edge of the table because the “swiver of the clamp will not grip properly.

Place a small block of wood between the bottom edge of

thetadble andthe “C" clamp.

WARNING: Foryeur own safety

1. Do not "Back up” (reverse feeding) while resaw

BAFFLE

ing because this could cause a kickback.

2. Make the first pass to a depth slightly more than 1/2 the width of the board. Keep the same face of the board against the fence for the second pass.

3. Install Blade Guard immediately upon comple tion of the resawing operation.

Page 37

CUTTING PANELS

When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the Auxiliary Fence/Work Support.

1. Unlock Fence and raise rear end.

2. Position Auxiliary Fence/Work Support as shown and

attach it with two “C" clamps.

RABBETING RABBETING is known as cutting out a section of the

corner of a piece of material, across an end or along an edge.

To make a RABBET requires cuts which do not go ail the

way through the material. Therefore, the Blade Guard

must be removed,

1. Remove Blade Guard.

2. For rabbeting along an edge (long way of work piece) as shown, add facing to Rip Fence approxi mately as high as the workpiece is wide. Adjust Rip Fence and blade to required dimensions; then make first cut with board flat on table as any r1p(type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational in structions as for ripping, or rip type operations, includ ing Featherboards and Push Stick, etc.

3. For rabbeting across an end, for workpiece 10-1/2 inches and narrower, make the rabbet cut with the board flat on the table. Using the Miter Gauge fitted with a Facing, follow the same procedures and in

structions for cross cutting making successive cuts across the width of the workpiece to obtain the de sired width of cut. DO NOT use the Rip Fence for rabbeting across the end.

4. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION. Rabbet cuts can also be made in one pass of the

workpiece over the cutter using the Dado Head or

Molding Head.

AUXILIARY PANEL/

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long way of the workpiece, using the Ferice, USE featherboards arid push sticks as required.

PLOUGHING

MOLDING is shaping the workpiece with the grain the long way of the workpiece, using the Fence. Use

featherboards and push sticks as required.

Page 38

basic saw operation

DADOING

tnstrucllons for operating the Dacio Head are contained in booklet furnished with the Dado Head.

The arbor on the saw, is only tong enough so that the widest cot that can be made Is 13/16 inch wide.

It is not necessary to instail the outside loose collar

before screwing on the arbor nut. Make sure the arbor nut is tight.

ALWAYS USE DADO INSERT LISTED UNDER ^REC OMMENDED ACCESSORIES."

V\rtien using the Dado Head it will be necessary to remove the Blade Guard and Spreader. USE CAU TION. USE MITER GAUGE, FENCE, FEATHERBOARDS OR PUSH STICKS, etc. AS REQUIRED.

ALWAYS REPLACE THE BLADE, GUARD AND SPREADER WHEN YOU ARE FINISHED DADOING,

MOLDING CUITtNIG

Instnjctions for operating the Molding Head are con tained in a booklet furnished with the Molding Head.

Always use Molding Insert listed under “RECOM

MENDED ACCESSORIES". When using the Molding Head, It will be necessary to

LOOSE COLLAR

ARBOR NUT

SAW ARBOR

REMOVE SAWBLADE AND I

INSTALL DADO HEAD

BACK OF SAW

removethe Blade Guard and Spreader. USE CAUTION.

USE MITER GAUGE, FENCE, FEATHERBOARDS OR PUSH STICKS, ETC. AS REQUIRED.

ALWAYS REPLACE THE BLADE GUARD AND

SPREADER WHEN YOU ARE FINISHED MOLDING.

USING FEATHERBOARDS FOR NON

THRU SAWING

Featherboards are not employed during nott thru-saw

ing operations when using the Miter Gauge. Use Featherbaords for all other non thru-sawing

operations {when sawbfade guard must be removed). Featherboards are used to keep the work in contact with the ferae and table as shown arKf to stop kickbacks.

Add 7-1/2 inch h^hf lat facing board to the fence, the full

length of the fence. Mount Featherboard to fence and tatrie as shown, so that leading edges of Featherbaords will support woriqjiece until cut is confíete, and the workpiece has been pushed conpletely past the cutter

(sawblade, dado head, molding head, etc.) with a Push

Stick, as in ripping.

Before starting the operation (switch "OFF" and cutter

below table surface):

1. Install Featherboards so they exert pressure on the

workpiece; be positive they are secure, and

2. Make sure by trial that the Featherboards will stop a

kickback it one should occur.

Replace the sawblade guard as soon as the non thru-

sawing operation is complete.

Page 39

adjustments

WARNING: For your own safety, turn switch “OFF” and remove plug from power source outlet before making any adjustments.

MITER GAUGE

NOTE: The slots for the Stop Pin and the graduations are manufactured to very close tolerances which pro vide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angie cuts, tor example, make a trial cut and then recheck it.

If necessary, the Miter Gauge head can be swiveled slightly to compensate for any inaccuracy.

1. Loosen the “knob" and pull "Stop Pin" OUT.

2. Swivel the head, position it at “0”, push the Stop Pin

IN, lock the Handle.

3. The HEAD should be square with the Bar and the Pointer should point to “0". Readjust the Pointer if

necessary.

4. iftheheadisnotsquarewiththeBar.adjustmentsare

required. A. Loosen the Icnob" (1) and the “two screws" (2)

B. Position the HEAD square with the Bar using a

combination square.

C. PUSH the Stop Pin into the slot in the head at “0”,

push the Pin into the slot and twist it. Lock the Knob.

D. Recheck with the square. If the head is still not

square, loosen the screws (2) and readjust the

Indicator BIcok.

E. With the head square with the Bar and the Pin

pushed into the slot, adjust the Pointer (3) to point to "0".

F. The Miter Gauge head must rest on top of the Bar

without being able to move up and down, yet it

LOCK KNOB

SQUARE

must swivel ireely.

G.The swiveling movement of the head can be ad

justed by tightening or loosening the setscrew (4)

using the 1/8 inch setscrew wrench. NOTE: The setscrew is located inside of the head.

To reach it. swivel the head to 60“ and turn the Miter

Gauge upside down.

INDICATOR

BLOCK

HEELING ADJUSTMENT OR PARALLELISM OF SAWBLADETO MITER

GAUGEGROOVE

While cutting, the material must move in a straight line

PARALLEL to the SAWBLADE. Therefore, t»th the Miter Gauge Groove and the Rip Fence must be PAR

ALLEL to the Sawbiade.

If the sawbiade iS NOT parallel to the Miter Gauge

Groove, the bldde wilt bind at one end of the cut. (This is known as “HEELING”).

To check for parallelism: WARNING: For your own safety, turn switch “OFF ‘

and remoye plug from power source outlet.

1. Raise blade all the way up, raise Blade Guard.

2. Mark an “X” on one of the teeth which is SET (bent) to

the LEFT.

Page 40

adjustments

3. Place the head of a combination square in the GRCX)VE. Adjust blade of square so that it just

touches the tip of the MARKED tooth.

4. MovesquaretoREAR.rotatebladetoseeifMARKED

6. If tooth does not touch the same amount, the mecha nism underneath must be adjusted to make the blade PARALLEL to GROOVE.

A. Rear Trunnion trust be moved TOWARD to com-

binalion square If there is a space between marked tooth and end of square in step 4.

B. Rear Trunr^on must be moved AWAY front the

square if marked tooth pushes square out of posi tion in the groove.

. Loosen all three screw« that hold the Rear Trunnion

and all three screws that hold the Front Trunnion.

MOTE: All six screws can be reached through back

of saw. Use a 9/16 inch wrench. To reach left-hand Front Trunnion screw, lilt blade to 45“. After loosen ing screws, reposition blade at 90“.

......................

tooth again touches blade of square.

5. If tooth touches square at FRONT and REAR,

sawblade is PARALLEL to Miter Gauge Groove.

REAR-TRUNNION

SCREWS

8. Using awoodblock and mallet, as shown, move Rear Trunnion to right or left as required to realign the blade. If necessary, shift Front Trunnion in similar

manner; but do NOT move Front Tiunnion unless

necessary. Recheck the alignment with the square, then securely retighten all six Trunnion screws.

Page 41

BLADE TILT, OR SQUARENESS OF

BLADE TO TABLE

When the Bevel Pointer is pointing directly to the “0” mark on the Bevel Scale, the sawblade should make a SQUARE cut 90® to the table.

90* Position

To check for SQUARENESS: WARNING: For your Own safety, turn switch “OFF”

and remove plug from power source outlet.

1. Raise blade ail the way UP, raise Blade Guard.

2. TILTbladeatewdegreestotheLEFT. Now.tiltblade

back to the RIGHT as far as it will go.

3. Place the square against blade. Make sure square is

not touching the TIP of one of the saw TEETH.

4. Operate the Tilt-Lock Handle (COUNTERCLOCK WISE) to loosen the Tilt Clamp screw.

5. NOTE: Handle is spring loaded for engagement with

screw head - must be pushed inward tor disengage ment whenever necessary to obtain a new grip on screw head.

6. Rotate Tilt Handwheel CLOCKWISE afew turns to tilt

blade. Now, rotate Handwheel COUNTERCLOCK WISE until it stops. Blade should now be square with table and Pointer should point to "0".

A. If blade is SQUARE to table;

1. Check Pointer.

B. IF POINTER DOES NOT point to the “0" mark on

the Bevel Scale;

1. Remove Elevation Handwheel.

2. Loosen screw arxi adjust Pointer using medium

screwdriver

3. Install Elevation Handwheel.

TILT HANDWHEEL

TILT POINTER

POINTER

Page 42

adjustments

C. If blade is NOT SQUARE to table... the 90® Stop

Screw must be ADJUSTED.

1. Unscrew 90® Stop Screw three to four turns using 3/16 inch Hex “L” wrench.

2. Turn Tilt Handwheel etockwise one turn, then turn Handwheel counterclockwise until blade is square with table.

3. Screw 90° Stop Screw IN until It stops. Check once again for squareness and readjust screw, if necessary.

45® i^ositiori

TILT blade to LEFT as far as It will go.

1. Place an ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw

TEETH.

If blade is 45° to table; t. Check Pointer.

if blade is NOT 45° TO TABLE... STOP SCREW and

SCALE must be ADJUSTED.

1. Unscrew 45° Stop Screw three to four turns using

3/16 inch setscrew wrench.

2. Turn Tilt Handwheel until blade IS 45“ to the table.

3. Screw 45“ Stop Screw IN until it stops. Check once

again and readjust screw, if necessary.

If POINTER DOES NOT point to the 45° mark on the scale;

1. Remove Elevation Handwheel.

2. Loosen two screws on Scale and adjust Scale until

Pointer points to 45“ mark.

3. Install Elevation Handwheel.

mt MECHANISM

The Handwheel should turn freely without binding. The

turning action can be adjusted by tightening or loosening the screws in the Bearing Retainer,

NOTE: nit Handwheel must be removed to adjust.

When adjusting the screws in the Bearing Retainer, hold

the nut inside using a 3/8 inch wrench.

Page 43

maintenance

WARNING: For your own safety, turn switch “OFF" and remove plug from power source outlet before maintaining or lubricating your saw.

Do not allow sawdust to accumulate inside the saw. Frequently btow out any dust that may accumulate

inside the saw cabinet and the motor. Frequently clean your cutting tools with Craftsman Gum

and Pitch Remover. A coat of automobile-type wax applied to the table will

help to keep the surface clean and allow workpieces to

slide more freely.

If the power cord is worn or cut, or damaged in anyway,

have it replaced immediately. Make sure the teeth of the Anti-Kickback Pawls are

always sharp. To sharpen:

1. Remove Blade Guard.

lubrication

The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil.

1. Tilt screw threads and pivot nut. (First clean with

Craftsman Gum and Pitch Remover.)

2. Elevation screw threads and pivot nut. (First clean with Craftsman Gum and Pitch Remover.)

3. Cradle bearing points.

4. Bearing points in Guard Assembly, Miter Gauge and

2. Rotate Pawl toward rear of Spreader so that teeth are

above top of Spreader.

3. Hold Spreader with left hand and place Pawl over

corner of workbench.

4. Using a small round file (smooth cut) sharpen the

teeth.

sears recommends the following accessories

ITEM

Caster Sets..................

7 In. Molding Head Set .....

7 In. Molding Head.........................................

8 In. Molding Head......

Molding/Dado Insert for 7 In. Dia. Molding

or Dado Head

Molding/Dado Insert for 8 tn. Dia. Molding

or Dado Head Work Light. 7 In. Dia. Adjustable Dado Head...

7 In. Dia. Dado Head........................................

Sanding WheeI.

.... .. ....

......................................

............................................... See Catalog

....................

........

.......9-22222 or 9-22221

......

....................... See Catalog

................................. .

..........................

.............

.................. See Catalog

CAT. NO. ITEM

See Catalog

...9-29997

9-22287

See Catalog

Miter Gauge Stop Rods

Miter Gauge Hold-Down Clamp....

Taper Jig Universal Jig

Power Tool Know How Handbook

Sears may recommend other accessories not listed in manual.

See your nearest Sears Store or Catalog Department for other accessories.

Do not use any accessory unless you have received and read complete Instructions for its use.

......................................

...............

CAT. NO,

................................

............

......

9-29924

.9-29928

See Catalog

........................See Catalog

.........................

9-29117

Page 44

trouble shooting

WARNING: For your own safety, turn switch “OFF” and always remove plug from power source outlet before trouble shooting.

TROUBLE SHOOTING - GENERAL

TROUBLE PROBABLE CAUSE

Excessive vibration 1. Blade out of balance. 1. Discard Blade and use a different blade.

Cannot make square cut when crosscutting.

Cut binds, burns or stalls motor when

ripping.

Cut not true at 90“ or

45“ positions.

Tilt and elevating

handwheel turn hard.

1. Miter gauge not adjusted

properly.

1. Dull blade or improper

tooth set.

2. Blade is Heeling.

3. Warped board.

4. Rip Fence not parallel to

blade.

5. Spreader out of alignment.

1. Stop collars not properly

adjusted.

1. Sawdust on threads of tilt

screw or elevating screw.

2. Bearing retainers too

Tight.

1. See “Adjustments" section "Miter Gauge.”

1. Sharpen or replace blade.

2. See “Adjustments" section, "Heeling Adjustment.."

3. Make sure concave or hollow side is facing “down,” feed slowly.

4. See “Assembly” section, ‘‘Aligning Rip Fence."

5. See “Assembly” section, "Installing Blade Guard."

1. See “Adjustments” section, "Blade Tilt, or

1. See “Maintenance" and "Lubrication" sections.

2. See "Maintenance” section, "Tilt and Elevation

REMEDY

Squareness of Blade to Table."

Mechanism”

TROUBLESHOOTING - MOTOR

NOTÉ: Motors used On wood working tools ar particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or ‘Vacuumed”

frequently to prevent interference with normal motor ventilation.

TROUBLE

Excessive noise.

Motor fate to develop

full power. NOTE:

Low Voltage: (Power output of motor decreases rapMly with decrease

in voltage at motor terminals. For example, a reduction of 10“/o in voltage causes a

reduction of 19% in maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in maximum power output.)

PROBABLE CAUSE

1. Motor

1. Cirojit overloaded with lights, appliances and other

motors.

2. Undersize wires or circuit too long.

3, General overloading of

power company facilities.

(In some sections of the

country, demand for

electrical power may exceed the capacity of existing generating and distribution

systems.)

4. Incorrect fuses or circuit

.............................

breakera in power line.

REMEDY

1. Have motor checked by qualified service techni

cian. Repair service is available at your nearest

Sears store.

1. Do not use other appliances or motors on same

circuit when using the saw.

2. Increase wire sizes, or reduce length of wiring. See “Motor Specifications and Electrical Requiremenis'* section.

3. Request a voltage check from the power company.

4, Install correct fuses or circuit breakers.

Page 45

TROUBLESHOOTING - MOTOR {Confd)

TROUBLE PROBABLE CAUSE Motor starts slowly

or fails to come up to full speed

Motor overheats

Starting switch in motor will not operate

Motor stalls, (resulting in blown fuses or tripped circuit breakers)

Frequent opening of

fuses or circuit breakers

1. Low voltage.

2. Windings burned out

or open.

3. Starting switch not

operating.

1. Motor overloaded

2. Improper cooling. {Air circulation restricted

through motor due to

sawdust, accumulating inside of saw.)

1. Burned switch contacts

(due to extended hold-in

periods caused by low line voltage, etc.)

2. Shorted capacitor

(when equipped)

3. Loose or broken connections.

1. Starting switch not

operating.

2. Voltage too low to permit motor to reach operating speed.

3. Fuses or circuit breakers do not have sufficient capacity.

1. Motor overloaded

2. Fuses or circuit breakers do not have sufficient capacity.

3. Starting switch not operating (motor does not

reach speed.)

REMEDY

1. Request voltage check from the power company.

2. Have motor repaired or replaced.

3. Have switch replaced.

1. Feed work slower into blade.

2. Clean out sawdust to provide norma! air circulation through motor. See "Maintenance” and "Lubrication" sectton.

1. Have switch replaced and request a voltage check

from the power company.

2. Have capacitor tested and replace if defective.

3. Have wiring checked and repaired.

1. Have switch replaced.

2. Request voltage check from the power company.

3. Install proper size fuses or circuit breakere.

1. Feed work slower into blade.

2. Install proper size fuses or circuit breakers.

3. Have switch replaced.

Page 46

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

•u

FIGURE 1

Page 47

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113. 298721 AND 113.298761

FIGURE 1 - PARTS LIST

4s.

KEY

NO.

1 2 STD522506

3 4 STD541026 5 STD523110 6 818315 7

8 STD541231 * Nut, Hex 5/16-18 30

9 10 11 STD501102 * Screw, Locking Set 10-32 x 3/16 33 12 447441 Screw, Flat Hd. 10-32 x 1 13 14 —— ■ 15 16 62709 Bar Assembly, Fence Guide

17 18

19 20 STD551031 * Washer, 21/64 x 5/8 x 1/16 (Model 113.298721 only) 21 STD523107 * Screw, Hex, 5/15-18x3/4 22

PART

NO,

----

STD551225

STD551231

62703 Insert Assembly (Includes Key No. 11 & 12) 31 62718 Clip, Retaining

62493

62710 Tape,Fence

62539

STD523117

-—

Guard Assembly (See Fig. 7) * Screw, Hex Hd. 1/4-20 x 5/8 * Lockwasher, External 1/4 * Nut, Hex 1/4-20 * Screw. Hex 5/16-18 x 1 27 819435

Bar, Fence Rear * Lockwasher, External 5/16

Insert, Exact-l-Cut 35

Fence Assembly, Rip (See Fig. 5)

Spacer, Fence Guide Bar 40 820176

Switch Assembly, Box (See Fig. 3) 40 820030 Motor (Model 113.298761 only) * Screw, Hex Hd. 5/16-18 x 1-3/4

Gauge Assembly, Miter (See Fig. 6)

DESCRIPTION

(Includes Key No. 15)

KEY

NO.

28 29

32 60255 Clip, “S”

34 60253 Support, Belt Guard

36 37 STD551237

38 39

41 69184

PART

NO.

STD511107 STD551210 * Lockwasher, External No. 10 818526 STD511103

STD610805 818548 62700 60252 Guard, Belt

STD601105

60254 423567 * Screw. Hex Hd. 3/8-16x1/2

71165 STD541411 * Nut, Lock 10-32

SP5396 Owners Manual (Not Illustrated)

* Screw, Pan Hd. 10-32x3/4

Handwheel Assembly

* Screw, Pan Hd. 10-32 x 3/8

Panel, Front

* Screw, Pan Hd, Ty "A8” No. 8 x 1/2

Scale, Adjustable Bevel Base

* Screw, Pan Hd. Ty 'T' 10-32 x 1/2

Bracket. Support

* Lockwasher, External 3/8

Tie, Wire

Motor

Bracket, "L" Mounting

DESCRIPTION

Standard Hardware Item - May be purchased locally. NOTE; Shipping and handling charges for standard hardware items (identified by *) such as nuts, screws, washers, etc., make

buying these items by mail uneconomical. To avoid shipping and handling charges, you may obtain most of these locally.

Page 48

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

fi)

4 5 6 7

S’

FIGURE 2

38 37 36 35 34 34 ^ 31

33 32

Page 49

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

FIGURE 2 - PARTS LIST

KEY

NO.

1 62587 Support, Spreader

PART

NO. DESCRIPTION

2 60204 Screw, Thumb 5/16-18x1 3 STD571812

* Pin, Roll 3/16 X 1-1/4

4 STD523106 * Screw, Hex Hd. 5/16-18 x 5/8 5 STD523110

STD551231

6 7

62292 STD541231 * Nut. Hex 5/16-18

STD533107 * Bolt, Carriage 5/16-18 x 3/4

60206

60206 Spring

* Screw. Hex Hd. 5/16-18x1 * Lockwasher, External 5/i 6

Support, Guard

* Screw, Hex Ind. Wash, Hd. 1/4-20 x 1-1/2

12 STD551037 * Washer, .380 x 47/64 x 3/32 13

63011

62295 Spacer

62833 16 818319 17 818463 18

9-32138 t Blade, Saw 10 In.

Washer, Knob Clamp

Table, Trunnion Table, 10 In. Saw Screw, Soc. Set 3/8-16 x 3/4

19 62498 Collar, Blade

6362

3540 Wrench, Arbor 22 62437 23

62698 24

STD523710 * Screw, Hex Hd. 3/8-16 x 1

STD551237

Nut, Arbor Retainer, Bearing

Screw, Tilt

* Lockwasher, External 3/8 26 37899 Nut. Tilt 27 63054

Ring, Retaining 3/4 28 37828 Spring, Clamp Screw 29 30

37829

Handle, Clamp Screw

Screw, Clamp

KEY

NO,

31 STD581062 32

33 34

PART

NO.

DESCRIPTION

* Ring, Retaining 5/8

37838

Washer, .629 x 7/8 x 1/64 60178 Washer, Spring STD302111 * 0-Ring 62697

Screw, Lift

36 62699 Pointer 37 STD601103 38 STD551210

819442

39 40 6527 41 60384

* Screw, Pan Hd. Ty T’ 10-32 x 3/8 * Lockwasher, External No. 10

Cradle (Includes Key No. 40)

Ring, Retaining 3/4

Washer, 3/4 x 1-1/4 x .090

43 508511 Arbor 44

60400 Ring, Retaining 5/8

45 STD580025

819432

46 47

820015

* Key, Woodruff

Housing, Arbor

Bearing, Saw Arbor

48 37158 Rlr^, Retaining 5/8 49 STD328022

* Pulley, 5^ Bore (Includes Set Screw)

50 STD304410 ‘ Belt, V 1/2x41

STD581037

51 52

37823 Pin, Hinge

53 37824 54

37825

Ring, Retaining 3/8

Base, Motor

Support, Motor Base

55 30628 Screw, Pivot Arm 56

6423

STD551025 * Washer, 17/64 x 47/64 x 1/16

58 62585

30767

Washer, Spring

Rod, Spreader

Washer End Play (.010 Thick)

Standard Hardware Item - May be purchased locally

t Stock Item - May be secured through the Hardware Department of

most Sears Retail Stores or Catalog Order Houses.

Page 50

repair parts

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

FIGURE 3 - ON-OFF POWER OUTLET

KEY

NO.

. 2" 60380

PART

MO. DESCRIPTIOM

60375

9-22255 Key. Switch 60374

4 5 60377 Cover, Switch

448007

Cord, Molded Housing, Switch

Switch, Locking

Screw, Pari Hd. No. 6 x 3/4

Page 51

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 ANO 113.298751

FIGURE4-TABLE EXTENSIONS

KEY NO.

2 3 4

5 6 7 8

PART

NO.

9-22261 STD541231 STD551231 STD523107

STD551031 818308 62539

STD523112

DESCRIPTION

t Extension, Table 12 x 27

* Nut, Hex 5/16-18

* Lockwasher, Externa! 5/16

Screw, Hex Head

^ 6-18x3/4

* Washer, 21/64 x 5/8 x1/16

Bracket

* Spacer. Fence Guide Bar

Screw. Hex Hd.

5/16-18 X 1-1/4

t SSm■ “«y be purchased locally

Dapartmeni ol most

Order Houses. Hetar! Stores or Catalog

Page 52

repQi^

PQtfs

f’AfìTQ

ТО ,

7Т

^2,

ТЗ

16 ,

Í7 i

UU^l^ Сад''“Э"«»«

‘'-^XI/4

J?“®', fiïr?'“'

Spring, Не^н^

л5Л»9пС“’®*“Л-и„,. '

Page 53

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

FIGURE 6 - MITER GAUGE ASSEMBLY

KEY

NO.

2 3 STD551031

4 5 6 135 Indicator 7 8 37896 9

10 62230

11 12 13 14

Standard Hardware item - May be purchased locally.

PART

NO.

62693 Plug, Button 62692

37893 Gauge, Miter STD510803

37895 Block, Miter Gauge indicator

9417295

STD541231 62225 62383 60288

Knob, Miter Gauge {Includes Key No. 1)

* Washer, Plain, 21/64 x 1 x 1/16

* Screw, Pan Hd. 8-32 x 5/16

Pin, Miter Gauge Stop

* Screw, Pan Hd., w/Lockwasher, 8-32 x 5/8

Rod AsserrtDiy, Miter Gauge,

Consisting of Items 11,12,12

* Nut. Hex., 5/16-18

Stud, Clamp Stud, Pivot

Screw, Locking Set 1/4-20 x 3^

DESCRIPTION

Page 54

repair parts

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

FIGURE 7 - GUARD ASSEMBLY

KEY

NO.

2 3 4 5 6

Standard Hardware Item - May be purchased locally

PART

NO.

60208 62391 62395 62389 62390

STD551025 62520 62396 6258G 62410 STD571810

62519

DESCRIPTION

Nut. Push

Pin 1/4 X 1-1/2 Support, Guard Guard, Saw

Pin, 1/4x1-3/4

* Washer, 17/64 x 5/8 x 1/15

Spacer, Pawl Pawl

Spreader Assembly, Blade

Pin, 1/4x1

* Pin, Roll 3/16 X 15/16

Spring. Pawl

Page 55

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL 113.298721 AND 113.298761

FIGURE 8 - LEG SET

KEY NO.

2 3 4 5 6 7 8

Standard Hardware Item - May be purchased lOGally

PART

NO.

60314 819441 62554 STD551225 STD541025 62553 STD541237 803835-1

HARDWARE FOR ATTACHING LEGS TO SAW

STD523112 STD551031 STD551231 STD541231

Screw, Serrated Truss Hd. 1/4-20 x 1/2 Leg

Stiffener, Side ‘ Lockwasher, Ext. 1/4 * Nut. Hex 1/4-20

Stiffener, End * Nut, Hex 3/8-16

Foot, Leveling

* Screw, Hex Hd. 5/16-1S X 1-1/4

Washer, 11/32 x 11 /16 x i /16 ^ * Lockwasher, Ext, 5/16 * Nut, Hex 5/16-18

DESCRIPTION

Page 56

'N r

owners

manual

FRVIOF

Sm il W I inm

MODEL NO'S,

113,298721

113.298761

10-INCH TABLE SAW

Now thaï you have purchased your 10 Inch Table Saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit.

The model number of your Table Saw will be found at

the left-hand side of the base.

HOW TO ORDER

REPAIR PARTS

V»

WHEN ORDERING REPAIR PARTS. ALWAYS GIVE THE FOLLOWING INFORMATION;

PART NUMBER

MODEL NUMBER

113.298721

113.298761

Ail parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, yourorderwili be electronically transmittedto a Sears Repair Parts Distribution Center

for handling.

PART DESCRIPTION

NAME OF ITEM

10 Inch Table Saw

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. SP5396 Form No. SP5396-2 Prinlad in U.S.A. a«2

Craftsman 113.298761 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Sold by SEARS, ROEBUCK ÄND CO., Chicago, IL. 6C684 U.S.A.

WHENEVER SAW BLADE IS SPINNING

ADDITIONAL INSTRUCTIONS FOR

RiPTYPE CUTS

ADDITIONAL INSTRUCTIONS FOR

CROSSCUT TYPE CUTS

Rabbet

CONNECTING TO POWER SOURCE OUTLET

unpacking and checking contents

TOOLS NEEDED

SNSTALLING HANDWHEELS

CHECKING TABLE INSERT

CHECKING BLADE SQUARENESS TO TABLE

ASSEMBLING STEEL LEGS

MOUNTING SWITCH

INSTALLING RIGHT FRONT RIP FENCE GUIDE BAR

INSTALLING REAR FENCE GUIDE BAR

ALIGNING RIP FENCE

SELF ALIGNING SPRING ADJUSTMENT

RiP FENCE ALIGNMENT ADJUSTMENT

ADJUSTING RIP SCALE POINTER

MOUNTING THE MOTOR

INSTALLING BELT

INSTALLING BELT GUARD

getting to know your saw

ON-OFF SWITCH

10EXACT-I-CUT

WHENEVER SAW BLADE iS SPINNING

BEFORE LEAVING THE SAW

ADDITIONAL SAFETY INSTRUCTIONS FOR

CROSS CUT TYPE CUTS

Before Starting;

WORK HELPERS

While Cutting:

AUXILIARY FENCEAWORK SUPPORT

CROSSCUTTING

MITER CUTTING

BEVEL CROSSCUTTING

COMPOUND MITER CUTTING

ADDiTiONALSAFETY INSTRUCTIONS FOR

RIP TYPE CUTS

basic saw operation

USING FEATtiERBOARDS FOR THRU SAWING

BEVEL RIPPING

CUTTING PANELS

PLOUGHING AND MOLDING

DADOING

MOLDING CUITtNIG

BACK OF SAW

MITER GAUGE

BLADE TILT, OR SQUARENESS OF

45® i^ositiori

mt MECHANISM

TROUBLE SHOOTING - GENERAL

TROUBLESHOOTING - MOTOR

FIGURE 1 - PARTS LIST

FIGURE 2 - PARTS LIST

FIGURE 3 - ON-OFF POWER OUTLET

FIGURE4-TABLE EXTENSIONS

J?“®', fiïr?'“'

repair parts