Craftsman 113.298761 User Manual

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Future Reference

owners manual

MODEL NO'S.

113.298721

113.298761

SAW WITH LEGS TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

QUICK RELEASE

RIP FENCE

Serial

Number_______^ Model and serial number may be found at the left-hand side of the base.

You should record both model and

serial number in a safe place for future use.

______________

FOR YOUR SAFETY:

Read ALL

INSTRUCTiONS

CAREFULLY.

Sold by SEARS, ROEBUCK ÄND CO., Chicago, IL. 6C684 U.S.A.

Part No. SP5396

SEAAS/CRnFTSMRN

10-INCH TABLE SAW

• assembly

• operating

• repair parts

. Printed in U.S.A.

FUt-L ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW

If within one year from the date ol purt^se, this Qraftstnan Tabie Saw fails due to a defect In material or workmanship. Sears will repaRr it, frM of charge. This warranty applies only while this product Is in use In the United States. ^ ^ ^ ^ ^ ^ ^

WARRANTY SERVICE IS AVAILABLE BY SIMn.Y CONTACTING THE NEAREST SEARS SERVICE CENtER^EPARTMENT THROUGHOUT THE STATES.

THIS WMIRANTY APPUES CfflLY WHILE THIS PRODUCT IS U^D IN THE IMITED STATES.

state to stats.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, ILS0195

safety iristructlons for table saw

Safety is a o)fnbination of common sense, staying alert and kno\Añng how your table saw works. Read this manual to understand this saw.

BEFORE USING THE SAW WARNING: To avoid mistakes that could cause

serious, permanent injury, do not plug the saw in until the following steps have been satisfactorily completed.

1. Assembly and Alignment (See pages 10 - 24).

2. Learn the use and function of the ON-OFF Switch,

Guard,Spreader, Anti-Kickbackdevice,MiterGauge, Fence, Table Insert and Blade Elevation and Bevel Controls. (See page 25)^ ^

3. Review and understanding of all safety instructions

and operating procedures in this manual.

4. Review of the maintenance methods for this saw,

(See page 43)

Read the followingDANGER label found on the front of

the saw; ^ ^ ^ ^ ^ ^ ^ ^

WHEN INSTALLING OR MOVING THE SAW

1. AVOID DANGEROUS ENVIRONMENT. Use the

saw in a dry place protected from rain. Keep work areaweli lighted.

2. To avoid injury from unexpected saw movement:

A. Put the saw on a firm level surface where there is

plenty of room for handling and properly support ing the workpiece.

B. Support the saw so the table is level and the saw

does not rock.

C. Bolt the saw to thefloor if it tends to slip walk, or

slide during normal use.

D. When using table extensions over 24 inches wide

on any side of the saw, bolt the saw to the floor or

prop up the outer end of the extension from the floor to keep the saw from tipping.

3. Put the saw where neither operators nor bystanders

must stand in line with the saw blade.

......

4. GROUND THE SAW- This saw has an approved 3conductor cord and a 3-prong grounding type plug. The plug fits grounding type outlets designed for 120

volt 15ampcircuits. The green conductorin the cord isthe grounding wire. Toavoid electrocution, NEVER

connect the green wire to a live terminal.

5. To avoid injury from electrical shock, make sure your fingers do not touch the plug's metal prongs when

plugging in or unplugging the saw.

6. To avoid back injury, get help or use recommended casters when you need to move the saw. Always get help if you need to lift the saw. HoJd the saw close to your body. Bend you r knees so you can lift with you r legs, not your back.

7. NEVER STAND ON TOOL- Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them.

BEFORE EACH USE:

1. Inspect your saw.

A. To avoid injury from accidental starting, unplug the

saw, tumthe switch off and remove the switch key before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting anything.

B. Check for alignment of moving parts, binding of

moving parts, breakage of parts,mounting, and any other conditions that may affect the way it works. If any part is missing, bent, or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw.

C. Replace damaged, missing, or failed parts before

using the saw again.

D. Use the Sawblade Guard, Spreader, and Anti

Kickback Pawls for any thru-sawing (wheneverthe

blade comes through the top of the workpiece).

Make sure the Pawls work properly. Make sure the Spreader is in line with the sawblade.

..........

...

.................

I 4. Keep guard down a'n^ in 7. Whennp|iiRg,usapM9hs|jd4Whefi 9. When rippin» use ptist block ^ 10-Turn power off M wait for 2-safety 9099ie& that meet place for through cut». fence is set 2 ir>ches or more from auxitiary fence when fence is set to stu^ before ad|ustmg or

ANSI 2S7.1 standards. 5 Do not do freehand cute. blade. between Ms arid 2 Htehes from

3. Do not reach around or over saw 5. Keep hands out af path of saw 8. Know how to reduco the risk of blade. Do not make rip cuts . _______ kickback, See insbuctions for rippwng. nenower than inch-

ADANGER

_____________

servicing.

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY "RECOMMENDED ACCESSO

RIES" (See page 43). Follow the instructions

that come withthe accessories. Using other ac cessories may be dangerous.

2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to do.

3. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels orbuffingwheel. They can fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. Toavoidcuttingtoolfailureandthrownshrap-

nel (broken pieces of blade), use only 10" or smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to “snug" it securely.

e. Useonlysharpbladeswithproperlysetteeth.

Consult a professional blade sharpener when in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

*. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or otherfire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury, don’t do layout, assembly, or setup

wort< on the table while the blade is spinning. It could cut or throw anything hitting the blade.

Plan ahead to protectyoureyes, hands, face, ears. AVOID ACCIDENTAL STARTING - Make sure

switch is “OFF” before plugging saw in.

I. Plan ytnir work

A. USE THE RIGHT TOOL - Don’t force tool or

attachment to do a jdb it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or mutts when using saw for long periods of time.

6. Any power saw can throw foreign objects into the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack

age). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in com pliance with ANSI Z87.1 could seriously hurt you when they break.

t iüresigmi is

'‘ bitter than

NO SIGHT

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW

BACKS -when a part or all of the workpiece binds

on the blade and is thrown violently back toward the front oi the saw.

1. Never cut FREEHAND; Always use either a

Rip Fence. Miter Gauge or fixture to position and guide the work, so it won’t twist, bind on the blade and kickback.

2. Make sure there’s no debris between the work piece and its supports.

3. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade:

a. A piece of molding, for example, must lie flat

or be held by a fixture or jig that wil! not let it twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or awkward workpieces :

a. Use extra supports (tables, saw horses,

biocks.etc.jforany workpieces large enough

loHJ when not held down to the table top.

HEVER use another person as a substitute

tor stable extenston* or as additiohal support

for a workpiece that is longer or wider than the basic saw table, or to help feed. support or pull the workpiece.

b. Neverconfinethepiecebeingcutoff. Thatis,

the piece NOTagainstthe fence, mitergauge or fixture. Never hold it, clamp it, touch it, or

use length stops against it. It must be free to move. If confined, itcouldgetwedged against

the blade and cause a kickback or throw

back. c. Never cut rrjore than one workpiece at atime. d. Never turn your table saw “ON” before clear

ing everything except the workpiece and

related support devices off the table.

4, PlanthewayyouwlHpushfheworkpiecethrough.

A. NEVER puil the workpiece through. Start and

finish the cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach inback of the cutting tool with either

hand to hold down or support the workpiece, remove wood scraps, or for any other reason.

D. Avoid hand positions where a sudden slip couW

cause fingers or hand to move into a sawblade or other cutting tool.

E. DON'T OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool from the rearof the saw.

G. Always push the workpiece all the way past the

sawblade. ■' , . . ■ : ' ' ■■

H. As much as possible, keep your face and body to

ohe side of the sawblade, out of line with a possible kickback or throwback.

i. NEVERtumthesaw“ON”beforeclearingthetable

of all tools, wood scraps, etc., except the work

piece and related feed or support devices for the eutpianned.

WHENEVER SAW BLADE IS SPINNING

WARNING: Don't Set familiarity (gained from fre quent use of your table saw) cause a careless mislake. Always remember that a careless fraction of a second Is enough to cause a severe injury.

1. Before actually cutting with the saw. watch it while It runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately Turn the saw off.

Unplug the saw. Do not restart until finding and fixing

the problem.

2. Make sure the top of the arbor or cutting tool turns toward the front of the saw.

3. Set the cutting tool as low as possible for the cut you’re planning.

4. KEEP CHILDREN AWAY. All visitors Should be kept

asafedistancefromwork. Make sure bystanders are clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON’T FORCE TOOL. It will do the job better and saferat its designed rate. Feed the workpiece intothe blade only fast enough to let if cut without bogging down or binding.

7. Before freeing any jammed material: A. Turn switch “OFF”.

B. Unplug the saw. C. Wait for alt moving parts to stop. D. Checkblade, Spreaderand Fenceforproper align

ment before starting, again.

8. To avoid throwback of cut off pieces; A, Use the Guard assembly. B, To remove foose pieces beneath ortrapped inside

the guard:

t . Turn saw "OFF".

2. Remove switch key.

3. Wait for blade to stop before lifting the Guard.

ADDITIONAL INSTRUCTIONS FOR

RiPTYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more Inches Irom the blade. When thru sawing, use an

Auxiliary Fence and Push Block wheneverthe Fence mustbebetweenl/2and2 inchesoflheblade. Never thru saw rip cuts less than 1/2 inch wide. (See “BASIC SAW OPERATION - USING THE RIP FENCE” sectton.)

3. Never rp anything shorter than 10" iong.

4. When using a Push Stick or Push Block, the trailing

errcl of the board must be square. A Push Stick or

Block against an uneven endcouldslipofforpushthe

work away from the Fence.

5. A FEATHERBOARD can help guide the workpiece.

See "BASIC SAW OPERATION - USING THE RIP FENCE." Always use Featherboards for any non

Thai rip type cuts.

KERFS ABOUT

5/16" APART

4-1/2"

BEFORE STARTING

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Check the anti-kickback pawls. {See "BASIC SAW OPERATION - USING THE Rip FENCE.") The Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points

become dull.

3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be espe

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always

push forward on the section of the workpiece between the saw blade andthe Rip Fence. Neverpushforward on the piece being cut off.

ADDITIONAL INSTRUCTIONS FOR

CROSSCUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks. Attach it to the holes provided. Make the facing long enough and big enough to support your work. Make sure, however, it will not interfere with the Sawblade Guard. (See page 26)

3. Use jigs or fixtures to help hold any piece too small to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and heips keep your hands

away from the blade.

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS - US

ING THE MITER GAUGE."

BEFORE LEAVING THE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lock the shop. Discon

nect master switches. Remove the yellow Switch Key. Store it away from children and others rtot qualified to use the tool.

4. Unplug the saw.

glossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, is designed to

stop the workpiece from being kicked ba<A at the opera tor during ripping operation.

Arbor

The shaft on which a cutting tool is mounted.

Crosscut

A cutting or shaping operation made across the width of the workpiece.

Dado

A non through cut which produces a square sided notch

or trough in the workpiece.

Featherboard A device which can heip guide workpieces during rip type operation.

Freehand

Performing a cut without using a Fence, Miter Gauge,

fixture, hold down or other proper device to keep the workpiece from twisting during the cut.

Gum A sticky, sap based residue from wood products.

Heel Misalignment of the blade.

Kerf .

The amount of material removed by the blade in a through cut or the slot produced by the blade in a гюп

through or partial cut.

Kickback

An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw.

Leading End

The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first.

Molding

A non through cut which produces a special shape in the

workpiece used for joining or decoration.

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and heips keep the operator’s hands well away from the blade.

Push Block

A device used for ripping type operations too narrow to

allow use of a Push Stick.

Rabbet

A notch in the edge of a workpiece.

Resin

A stka<y, sap base substance that has hardened.

Ripping

A cutting operation along the length of the workpiece. Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in orre minute.

glossary of terms for woodworking

Sawblade Path The area of the workpiece or table topdirectly in line with the part of the workpiece which will be, or has been, cut

by the blade. Set- /■' ■ ■; : .

The distance that the tip of the sawblade tooth is bent (or set) outward from the face of the blade.

Throw-Back

Throwing of pieces in a manner similar to a kickback.

Thru-Sawing

Any cutting operation where the blade extends com pletely though the thickness of the workpiece.

Trailing End

The workpiece end last cut by the blade in a ripping operation.

Workpiece

The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to

as faces, ends, and edges.

motor specifications and electrical requirements

This saw is designed to use a 3450 RPM mo tor only. Do not use any motor that runs faster than 3450 RPM. It is

wired for operation on 120 volts, 60 Hz., alternating

current. IT MUST NOT BE GONVERTED TO OPER ATE ON 230 VOLTS.

CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset over

load protector as their use may be hazardous. For replacement motor, referió parts list in this manual.

CONNECTING TO POWER SOURCE OUTLET

This saw must be grounded while in use to protect the operator from electrical shock.

Ifpowercord iswornorcut.ofdamagedinanyway, have it replaced immediately.

Your saw is wired for 120 voits and has a plug that looks

like the one shown below.

occurs, there is the potential of a secondary hazard,

such as your hands contacling the sawblade.

This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters’ Laboratories and the Cana dian Standards Association. The ground conductor has agreen lug and is attached to thetool housing atone end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounding type outlet as shown.

If the outlet you are planning to use forthis saw is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an

adapter as shown beiow and always connect the ground

ing fcjg to a known ground.

it is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded

THREE prong outlet.

grounding LUG

Plug power cord of fully assembled saw info a 120V properly grounded type outlet protected by a 15 amp.

time delay or Circuit-Saver fuse or circuit breaker.

It you are not sure that your outlet >$ properly

grounded, have it checked by aquaiified electrician. WARNING: Do not permit fingers to touch the

terminals of plug when installing or removing the

plug to or from the outlet, WARN ING: If not properly groundedi ihis power tool

can incur the potential of eiectrical shock, particu

larly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock

3-PRONG

PLUG

Atemporary adapter, as shown, is available for connect

ing plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanentground such as to a properly grounded outlet box. This adapter should be used only until a properly

grounded outlet can be installed by a qualified electri cian.

iSi

ADAPTER

MAKE SURE THIS IS CONNECTED TO A KNOWN GROUND

2-PRONG

RECEPTACLE

WARNING: The green grounding log extending

from the adapter must be connected to a permanent ground such as to a properly grounded outlet box.

Notali outlet boxes ae properly grounded.

If you are riot: sure that your outlet box is properly

grounded, have it checked by a qualified electrician.

NOTE: The adapter iliustrated is for use only if you

already have a properly grounded 2-prong receptacle. The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent overheating and motor bum-out, use the following table to determine the minimum wire size (A.W.G.) extension

cord. Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-prong receptacles which accept the plug on the saw.

contents

1 H.P. MOTR 110-120V

Extension Cord

Length

0 - 25 Feel

26 - 50 Feet

51-100 Feet

Wire Size A.W.G.

No. 16 No. 14 No. 12

CHECK MOTOR ROTATION

The motor must rotate CLOCKWISE when viewed from the shaft end to which you will mount the pulley. {See page 21.) If it does not, do not assemble or use saw until motor with right rotation is installed.

Warranty

Safety Instructions for Table Saw................................

Additional Instructions tor Rip Type Cuts

Additional Instructions for Cross Cut Type Cuts ....5

Glossary

Motor Specifications and

Unpacking and Checking Contents................................8

Assembly................................................................. —10

Getting to Know Your Saw............................................25

............................................................................5

Electrical Requirements..............................................

Connecting to Power Source Outlet

Motor Rotation.............................................................7

Tools Needed...............................................................8

List of Loose Parts......................................................8

installing Handwheels

Checking Table Insert...............................................10

Checking Blade Squareness to Table Assembling Steel Legs Mounting Saw Attaching and Assembling Table Extensions

Mounting Switch

Installing Right Front Rip Fence Guide Bar

Installing Rear Fence Guide Bar

Aligning Rip Fence.................................................. 17

Self Aligning Spring Adjustment

Rip Fence Lock Lever Adjustment

Rip Fence Alignment Adjustment................

Adjusting Rip Scale Pointer

installing Blade Guard

Mounting the Motor................................................ 21

Installing Belt Guard..............................,..................

Plugging in Motor................................................ 24

On-Off Switch Elevation Handwheel

Tilt Handwheel.................................................

Tilt Lock Handle ................................................. 26

Rip Fence ..................................................... ...26

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........................................................ 25

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...

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...

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......

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-.19

....19

.26

.....26

»#*2 —2

11 11

Miter Gauge...............................................................26

Blade Guard

Table Insert.............................................................. 25

Removing and Installing Sawblade

Exact-i-Cut.................................................................27

Safety Instructions for Basic Saw Operation

Basic Saw Operation - Using the Miter Gauge ....30

Work Helpers

Crosscutting.............................................................31

Repetitive Cutting.....................................................32

Miter Cutting

Bevel Crosscutting...................................................33

Compound Miter Cutting........................................ 33

Using the Rip Fence.................................................... 33

Ripping

Bevel Ripping............................................................34

Using Featherboards for Thru Sawing

Resawing.............................................................. 35

Cutting Panels

Rabbeting................................................................ 37

Ploughing and Molding.......................................... 37

Dadoing.....................................................................38

Molding Cutting

Using Featherboards for Non Thru-Sawing .........38

Adjustments

Miter Gauge............................................................. 39

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove

Blade Tilt, or Squareness of Blade to Table

TiH Mechanism

Maintenance

Lubrication.....................................-.................

Recommended Accessories

Trouble Shooting

Motor.;.

R^air Pans..........................................

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.....................................................................34

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.............43

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.........39

...

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unpacking and checking contents

TOOLS NEEDED

Phillips Screwdriver

Medium Screwdriver

Small Screwdriver

Set Screw Wrenches

Wrenches

7/16 In. 1/2 In. 3/16 In.

3/32 In,

1/8 In.

5/32 In.

Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts

to make certain all items are accounted for, before discarding any packing material.

WARMING: If any parts are missing, do not attempt

to assemble the tablé saw, plug in the power cord or turn the switch on until the missing parts are ob tained and are Installed correctly.

Remove the protective oil that is applied to the table top and edges of the table. Use anyordinary household type

grease and spot remover.

WARNING: Toavoid tire or health hazard, never use

gasoline, naptha, or similar highly volatile solvents.

Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean, dry cloth, WARNING: Foryour own safety, never(»}nnect plug

to power source outlet until all assembly steps are complete, and you have read and understand the safety and operational Instructions.

ITEMI

D E H

COMBINATION SQUARE MUST 8E TRUE.

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

PART NAME QTY.

Blade Guard and Spreader...............................1

Rip Fence...........................................................1

Owner’s Manual Cast Iron Table Extensions

Miter Gauge ....................................................

Rip Fence Guide Bar with Rip Scale (Front). 1

Support, Motor Base........................................

Rip Fence Guide Bar (Rear)........................... 1

Side Stiffener.,.. Leg

.......

...........................................

End Stiffener................................................. .2

Motor.............................................................. ...1

Bag of Loose Parts

(Containing the following items) Outlet, On/Off with Key Handwheel Bracket, "L" Mounting (Model 113.298721) .1

Bag of Loose Parts............................................3

Bag of Loose Parts

(Containing the following Hems) Wrench

Belt, “V" 1/2 X 41....................................... .....1

Pulley, 1/2 dia. with 5/8 Bore.....

Spreader, Rod ..., Blade Guard Support

Spreader Support.........................................

............................................................ 1

...............................................

...............................2

.................................................2

.................

....................................

.....................................................

....................

.........................................

....

................................

...i

- IL ///

(MODEL 113.298721)

ITEM

X AA AA AA AA AA AA AB AB AC AC AC AD

AF AL

AA AB AB

AB AC AC

AF AG AH

AA AB AC

PART NAME QTY.

Bag of Loose Parts No.

(Containing the following items)

Belt and Pulley Guard.......................................1

BeH Guard Clip “S"

...........................................

Screw, Pan Hd. 10-32 x 1/2.................................3

Support, Beit Guard............................................1

Belt Guard Support Bracket.............................1

Bag of Loose Parts.......................................... 2

Bag of Loose Parts

{Containing the following items) Screw, Pan Hd. 10-32 x 3/4 Screw, Hex Hd. 1/4-20 x 5/8 Screw, Hex Hd. 5/16-18 x 5/8 Screw, Hex Hd. 5/16-18 x 3/4

.................................

................................

.............................

Screw, Hex Hd. 5/16-18 x 1................................4

Screw, Hex Hd. 5/16-18 x 1-1/4...........................1

Screw, Hex Hd. 5/16-18 x 1-3/4

.......................

Nut, Hex 1/4-20...................................................2

Nut, Hex Jam 5/16-18.......................................14

Lockwasher, External #10.................................2

Lockwasher, External 1/4..................................2

Lockwasher, External 5/16..............................16

Carriage Bolt, 5/16-18 x 3/4 Screw, Thumb 5/15-18 x 1

...............................

.................................

Washer, 21/64 x 5/8 x 1/16.................................8

Bracket

...............................................................

Bag of Loose Parts

(Containing the following items)

Screw, Hex Hd. 5/16-18 x 1-1/4

.........................

Nut, Hex 1/4-20.................................................24

Nut, Hex Jam 5/16-18.........................................4

Nut, Hex Jam 3/8-16...........................................8

Lockwasher, External 1/4................................24

Lockwasher, External 5/16................................4

Washer, 11/32x Il/I6x 1/16

Screw, Truss Hd. 1/4-20 x 1/2 Foot, Leveling 3/8

..............................................

..................................

......................

...24

Bag of Loose Parts

(Containing the following items) Screw, Hex Hd. 5/16-18 x 1-1/4 Nut, Heavy Hex Jam 5/16-18

.........................

............................

Lockwasher, External 5/16............................... 8

Washer, 11/32 x 11/16 x 1/16

...........................

Bag of Loose Parts

(Containing the foltowing items)

Spacer, Rip Fence Guide Bar

..........................

Fie, Wire.......................................................... 2

2 3 5

LENGTH

AG AH

assembly

Before mounting the saw on legs, a stand or a bench, the Table Insert and Blade Squareness must be checked at

this time.

SNSTALLING HANDWHEELS

1. Line up FLAT SPOTS on shaft and Handwheel, push Handwheel onto shaft. Install screw and lockwasher to lock Handwheel on shaft.

CHECKING TABLE INSERT

1. Insert should be flush with table top. Check as shown. Loosen Hat head screw that holds Insert and

adjust the four set screws as necessary. Tighten flat head screw. Do not tighten screw to the point where

it deflects the Insert.

ELEVATION

HANDWHEEL

LOCKWASHER

10-32 X 3/4 IN.

PHILLIPS

HEAD SCREW

TILT HANDWHEEL

2. To remove Insert. A. Loosen Screw B Lift insert from front end, and pull toward front of

■ saw. ■ ' ■■■ ■■.■■■.. . ■ ■ ■

3. To replace Insert. A. Place Insert into insert opening in table and push

toward rear of saw to e ngage spring clip and until

keyslot in insert will drop over screw. Tighten

' . screw.■

B. Do not tighten screw to the point where it will

deflect the Insert.

..............

CHECKING BLADE SQUARENESS TO TABLE

IMPORTANT: BLADE must be SQUARE (SO«»} to TABLE, in order to proceed with assembly.

1. Turn Elevation Handwheel clockwise until blade is up

as high as it will go.

2. Check for BLADE SQUARENESS. If blade is not

square to table, adjust it at this time. NOTE: The combination square must be “true" - see

start of "Unpacking and Checking Contents" section on page 6 for checking method.

Refer to "Blade Tilt, or Squareness of Blade to Table" adjustment on page 39.

....

ASSEMBLING STEEL LEGS

1. From among the loose parts, find the following hard ware:

*24 Truss Head Screws, 1/4-20 x 1/2" long *24 Lockwasher, 1/4 External

•24 Hex Nuts. 1/4-20 *8 Hex Nuts, 3/8-16 *4 Leveling Feet

Items marked with an asterik (*) are shown actual size.

2. Assemble the legs as shown.

I nsert the Taiss Head Screws through the holes in the legs, then through the holes in the Stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES

IN THE SIDE STIFFENERS MARKED “X”.

3. Install the lockwasher, screw on the nuts but do not

tighten until completely assembled.

4. Install Leveling Feet.

1/4-20 X 1/2 IN.

TRUSS HEAD SCREW

3/8-16

HEX NUT

1/4 IN EXTERNAL

LOCKWASHER

LEVELING FOOT

1/4-20

HEX NUT

MOUNTING SAW

1. From among the loose parts, find the following hard ware.

*4 Hex Head Saews, 5/16-18 X 1-1/4” long *4 Hex Nuts, 5/16-18 *4 Lodiwasher, 5/16 External Type *8 Flat Washers, 11/32 x 11/16 x 1/16

Items marked with an asterik {*) are shown actual size.

EbMHI C/

V-1 CMC ^ M ÌM

5/16 IN EXTERNAL WASHER

5/16-18x1-1/4 IN

HEXHEAD SCREW

LOCKWASHER

5/16-18

HEX NUT

assembly

2, Place saw on legs so lhai holes in bottom of saw line

up with holes in top of legs.

3. install screws, washers, lockwashers and nuts as

shown.

Ifyou mountthesaw on any otherbench, make sure that

there is an opening in the top of the bench the same size

as the opening in the bottom of the saw so that the

sawdust can drop through. Recommended working

height is 33 to 37 inches from the top of the saw table to

the floor.

7/16 DIA. HOLES

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

1. From among the loose parts find the following hard ware: (Quantity indicated is for two extensions)

*8 Hex Hd. Screw 5/16-18 X 1-1/4 *8 Flat Washer

*8 External Lockwasher, 5/16 ‘8 Hex Nut, 5/16-18

Items marked with an asterik (*) are shown actual size.

Qllli*

^ 5/16-18 X 1-1/4 IN

HEXHEAD SCREW

5/16 IN EXTERNAL

LOCKWASHER

5/16-18

HEX NUT

FLAT WASHER

2. Insert four (4) 5/16-18x1 -1/4 in. long screws through

hole in each Extension.

3. Position extension against table so screws extend

through hole in table.

4. Install fiat washers, lockwashers, and nuts on the

screws ... DO NOT TIGHTEN.

5. Line up the rear edge of extension with the rear edge of the table and top surface of the extension with the top of the table at the spots marked ”X" in the drawing.

Use a combination square to line-up these edges. SLiGHTLY jighteN nuts with a 9/16" wrench.

6. If adjustment is necessary you should tap the exten

sion into position using a hammer and a block of

wood. Make sure the rear edge of extension is stiil

lined up with the rear edge of the table. Then firmly

tighten nuts.

7. Repeat steps 2 thru 6 to install the other extension.

MOUNTING SWITCH

t. From among loose parts find thé following:

*2 Hex Head Screw 5/16-18x 3/4 *2 Flatwashers, 21/64 x5/8x1/16 *2 External Lockwashers, 5/16 *2 Hex Nuts, 5/16-18

Items marked with an asterik (*) are shown actual size.

....

iiiei

5/16-18x3/4 _

HEX HEAD SCREW 21/64 fN WASHER

5/16 IN

HEX NUT

5/16 IN EXTERNAL

LOCK WASHER

assembly

2. insert two 3/4 inch screws though two fiat washers

then through holes in switch holes in switch.

3. Insert screws through holes eight and ten in front

fence guide bar as illustrated.

4. Install two bckwasher and nuts. Tighten nuts.

INSTALLING RIGHT FRONT RIP FENCE GUIDE BAR

1. From among the loose parts, find the following hard ware:

*2 Hex Head Screws, 5/16-18 x 1-3/4 *1 Hex Head Saews, 5/16-18 x 3/4 *4 Lockwashers, 5/16 External Type *4 Hex Nuts 5/16-18 ‘3 Spacers, 3/4 diameter x 1/2 long *1 Hex Head Screw 5/16-18 X 1-1/4 *2 Flat Washers 5/8 x 1/16

1 Bracket

JAM NUT

5/1S-18

5/16-18 X 1-1/4 IN

HEX HEAD SCREW

M" £^i 6 -18^X 1 3/4 IN.

HEX HD. SCREW

5/16 IN EXTERNAL

LOCK WASHER

5/16-18 X 3/4 IN

HEX HEAD SCREW

f6l

lUJ

5/16 IN

HEXNLTT

Items marked with an asterik (*) are shown actual size.

2. Put the bracket against the right edge of the rght extension so the bracket is lined up with the FIRST hole near the front of the extension. Insert a 3/4 long screw through a flat washer, through top hole in the bracket^ and through the FIRST hole in the extensbn. Instailalockwasherand nuton the screw. Tightenthe nut only slightly.

3. Lay Guide Bars on saw table.

NOTE; The various holes in the Bar allow them to be positioned on the saw and also makes them adapt able to other models.

4. inserta 1 -3/4 inch long screw throug h the THIRD hole from LEFT in the Front Bar. Insert another 1-3/4 inch long screw through the SEVENTH hole in Bar.

5. Place spacers on screws.

...

5/8 X 1/16 IN WASHER 3/4 IN. DIA. X1/2 IN.

SPACER

WASHER

HEX NUT

EXTERNAL

LOCKWASHER

HEX HEAD

ef'Rpw

5/16-18 X 3/4 IN

rXH HOLE

3RD HOLE

S/1S-181Í1-3/4 IN.

BRACKET

LEFT SIDE OF FRONT GUIDE BAR (GUIDE BAR IS TO BE TURNED END FOR END AFTER SCREWS ARE INSTALLED)

HEX HEAD

SCREW

6. Turn front bar end for end and insert bolts through holes in middle and on right sides of front of saw table

as illustrated. Install lockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY, just get them started on the screws.

7. I nsert 1 -1 /4 long screw though slot in bar that matches

hole in bracket. Install spacer, lockwasher and nut.

DON'T SCREW NUTS ON ALL THE WAY, just get

them started on the screws.

INSTALLING REAR FENCE GUIDE BAR

1. From among the loose parts find the following:

1 Bracket

*2 Hex Head Screws 5/16-18x1

*2 Hex Head Screws 5/16-18 x 3/4 *4 Flat Washers 5/8 X 1/16 *4 External Lockwashers 5/16 *4 Hex Nuts, 5/16-18

1 Rear Fence Guide Bar

Items marked with an asterik (*) are shown actual size.

2. Put the bracket against the right rear edge of the right

extension so the bracket is lined up with the FOURTH hole near the rear of the extension (see illustration).

3. Insert one of the 3/4 inch long screws through a flat

washer, throughthe bracket, and through the FOURTH hole in the extension. Install a lockwasher and nut on the screw. Tighten the nut only slightly.

9*11119mi

5/16-18 X 1 IN

HEX HD. SCREW

5/16 IN

EXTERNAL

LOCKWASHER

REAR FENCE GUIDE BAR

HEX NUT

5/16-18x3/4

HEX HEAD

SCREW

5/16-18

EXTERNAL

LOCKWASHER

FLAT WASHER

REAR OF EXTENSION

4TH HOLE

BRACKET

WASHER

5/16-18 X 3/4

HEX HEAD

SCREW

4. Lay rear fence guide bar on the right rear side of the saw table as illustrated (as viewed from rear of the

saw). Insert a 3/4 inch long screw through a flat washer and through the FIRST slot of the fear fence guide bar. Insert a 1 inch long screw through a flat washer and through the FIFTH slot. Insert a 1 inch

long screw through a fiat washer and through the SEVENTHslOt.

5. Turn the fence guide bar end for end and inserttwo of thel inch long screwsthroughihetwo holes ihthe ieft

rear edge of the table, insert the other 3/4 inch long

screw through the bracket. Install a lockwasher and

nut on bolts. DO NOT SCREW NUTS ON ALL THE

WAY, just get them started on the screws.

WASHER-^

7TH SLOT 5TH SLOT

HEX HEAD

SCREW

5/16-18 X1 IN

BACK OF SAW

1ST SLOT

HEX HEAD

SCREW

5/16-18 X 3/4 IN.

assembly

6. Slide the Bars so that screwsare in the MIDDLE of the

slotted holes.

7. Position Rip Fence overMiterGauge Groove, holding up the rear end while engaging front end with Bar, Lower Fence onto table.

8. Raise blade all the way up.

9. Carefully move Fence against blade.

10. Move Front Bar until "0" mark on Rip Scale is

approximately in line with tip of Pointer.

11. Move Front Bar upwards until Fence is approxlmately 1У32 inch above table. Tghten screw at left

end of Bar. NOTE: Fold a piece of newspaper making 8 thick

nesses and place between Rip Fence and table to act as a spacer. This will hold the Fence off of the Ше approximately 1/32 inch.

12. Adjust Rear Bar so that the Fence is approximately 1/32 inch above table, make sure it is square with Miter Gauge Groove. Tighten screw at end of Bar.

13. Move Fence to RIGHT edge ol table. Make sure it is

approximately 1/32 inch above table at front arxl rear and tighten screws.

8 THICKNESSES

OF PAPER

e THICKNESSES

ALIGNING RIP FENCE

The Fence should slide easily along the Bars and always remain in alignment (parallel to sawblade and Miter Gauge Grooves).

The alignment is maintained by a spring underneath the

Fence which bears against the Front Guide Bar.

To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the Iront.

SELF ALIGNING SPRING ADJUSTMENT

Place Fence on saw but DO NOT LOCK IT.

Move the REAR END of the Fence slightly to the right or left. When you release It, the Fence should “spring" bade

to its original posftion.

If itdoes not, thé spring pressure must be INCREASED.

1. Loosen the screws,

2. Move spring slightly toward front of Fence. Tighten

screws.

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