Craftsman 113.298721, 298721, 113.298761 User Manual

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OWBeTS
manual
MODEL NO'S.
113,298721
113.298761
SAW WITH LEGS TWO CAST IRON
MOTOR AND
QUICK RELEASE
RIP FENCE
Serial
Number
Model and serial number may be found
at the left-hand side of the base
You should record both model and
serial number in a safe place for future
use,
FOR
YOUR
SAFETY:
Read ALL
INSTRUCTIONS CAREFULLY.
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. SP5396
SE/ RS/C RR FTSM RN
10-INCH _BLE SAW
oassembly . operating
orepair parts
Printed in U.S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW
if within one year from the date of purchase,this CraftsmanTable Saw fail= due to a defect In material orworkmanship,Searswillrepairit, freeo! charge. This warranty applies only while this
product is In use Inthe United States.
WARRANTY SERVICEISAVAILABLEBYSIMPLYCONTACTINGTHE NEAREST SEARSSERVICE
CENTER/DEPARTMENTTHROUGHOUTTHE UNITEDSTATES. THIS WARRANTYAPPUES ONLY WHILE THIS PRODUCTIS USEDIN THE UNITED STATES.
This warrantygives you specific legal righte,and you mayalso have other rights which vary from
state tostate.
SEARS, ROEBUCKAND CO., D/817WA HoffmanEstates, IL 60195
safety instructions for table saw
Safety isa combination of common sense, staying alert 4, GROUND THE SAW- This saw has an approved 3- and knowing how your table saw works. Read this manual to understand this saw.
BEFORE USING THE SAW WARNING: To avoid mistakes that could cause
serious, permanent Injury, do not plug the saw in until the following steps have been satisfactorily completed.
1. Assembly and Alignment (See pages 10- 24).
2. Learn the use and function ofthe ON-OFF Switch, Guard, Spreader, Anti-Kickbackdevice, MiterGauge,
Fence, Table Insert and Blade Elevation and Bevel
Controls. (See page 25)
3. Review and understanding of all safety instructions
and operating procedures in this manual.
4. Review of the maintenance methods for this saw.
(See page 43)
Read thefollowing DANGER label found on the front of
the saw:
WHEN INSTALLING OR MOVING THE SAW
1. AVOID DANGEROUS ENVIRONMENT. Use the
saw in a dry place protected from rain. Keep work area well lighted.
2. To avoid injuryfrom unexpected saw movement: anything. A. Put the saw on afirm level surface where there is B. Check for alignment of moving parts, binding of
conductor cord and a 3-prong grounding type plug.
The plug fitsgrounding type outletsdesigned for 120 volt 15 amp circuits. The greenconductorinthe cord
lethe grounding wire. To avoidelectrocution. NEVER connect the green wire to a live terminal.
5. To avoid injuryfrom electrical shock, make sure your fingers do not touch the plug's metal prongs when
plugging in or unplugging the saw.
6. To avoid back injury, get help or use recommended
casterswhen you needto move the saw. Always get helpifyou need to lilt the saw. Hold the saw close to yourbody. Bend yourknees soyou can liftwithyour legs, not your back.
7. NEVER STAND ON TOOL. Serious injury could occurit the tool tips or you accidentallyhit the cutting tool. Do not store anything above or near the tool
where anyone might stand on the toolto reach them.
BEFORE EACH USE:
4. Inspect your saw. A. To avoid injuryfrom accidental starting, unplugthe
saw, turnthe switchoff and remove theswitch key
before raising or removing the Guard, changing the cutting tool, changing the setup or adjusting
B. Suppod the saw so thetable is level and the saw
does not rock.
C. Bolt the sawto the floorifit tends to slip walk,or
slide during normal use.
D. When using table extensionsover 24 incheswide using the saw again.
on any side of the saw, boltthe saw to the flooror D Use the Sawblade Guard, Spreader, and Anti-
PrOPup the outer end of the extension from the KickbackPawlsforany thru-sawing(wheneverthe floor to keep the saw from tipping, blade comes though the top of the workpiece).
3. Put the saw where neither operators nor bystanders Spreader is n line withthe sawblade. must stand in line with the saw blade.
1 PaeBd_ tzeroee 4. ' ' and_
_j . _ 5. DG not do freehand cuts. , tdade, I_ween _2 and 2 _ from _rv_mg
3._reach_ouridofovefsaw 6, Kee_hat_dsoutctfp_-th_ttsaw _.Knowhowto_edw¢_f_eriskof _ade.Oonotrtlakeripcutsblade, kicld0ack. S_e i_ for ri_, nam_wer titan _2 in¢_l.
_DANGER
2
works. Ifany part is missing, bent, or broken inany way, or any electrical parts don't work properly,
turn the saw off and unplug the saw.
C. Replace damaged, n_ssing, or failed parts before
Make surethe Pawls work properly. Make surethe
!
E, REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking for and removing keys and
adjusting wrenches from tool before turning it on.
F. To avoid injury from jams, slips or thrown pieces
(kickback and throwback):
1. USE ONLY "RECOMMENDED ACCESSO- RIES" (See page 43). Follow the instructions
that come with the accessories. Using other ac- cessories may be dangerous.
2. Choose the right blade or cutting accessory for the material and the type of cutting you plan to
do.
3. Never use gdnding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffingwheeL They canfly apart
explosively.
4. Choose and inspect your cutting tool carefully. a. To avoid cutting tool failure and thrown shrap-
nel (broken pieces of blade), use only 10" or Smaller blades or other cutting tools marked
for speeds of 3450 rpm or higher.
b. Always use unbroken, balanced blades
designed to fit this saw's 5/8 inch arbor.
c. When thru-sawing (making cuts where the
blade comes through the workpiece top), always use a 10 inch diameter blade. This keeps the spreader in closest to the blade.
d. Do not overtighten arbor nut. Use arbor
wrenches to "snug" it securely.
e. Use only sharp blades with properly set teeth.
Consult a professional blade sharpenerwhen in doubt.
f. Keep blades clean of gum and resin.
5..Adjust table inserts flush with the table top.
NEVER use the saw without the proper insert.
6. Make sure all clamps and locks are tight and no
parts have any excessive play.
_.Keep work area clean
A Cluttered areas and benches invite accidents.
Floor must not be slippery from wax or sawdust.
B. To avoid burnsor other firedamage, never usethe
saw near flammable liquids, vapors or gases.
C. To avoidinjury,don'tdo layout, assembly, or setup
work on the table while the blade is spinning. It
could cut or throw anything hittingthe blade.
Plan ahead to protectyour eyes, hands, face, ears.
AVOID ACCIDENTAL STARTING - Make sure switch is "OFF" before plugging saw in.
L Plan your work
A. USE THE RIGHT TOOL - Don't force tool or
attachment to do a job itwas not designed for.
B. Dress for safety:
1. Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get
caught and draw you into moving parts.
2. Wear nonslip footwear.
3. Tie back long hair.
4. Roll long sleeves above the elbow.
5. Noise levels vary widely. To avoid possible
hearing damage, wear ear plugs or muffs when
using saw for long periods of time.
6. Any power saw can throw foreign objects into
the eyes. This can cause permanent eye damage. Wear safety goggles (not glasses)
that comply with ANSI Z87.1 (shown on pack-
age). Everyday eyeglasses have only impact
resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail catalog stores. Glasses or goggles not in com- pliance with ANSI Z87.1 could seriously hurt you when they break.
WEAR YOUR
7. For dusty operations, wear a dust mask along with the safety goggles.
C. Inspect your workpiece. Make sure there are no
nails or foreign objects in the part of the workpiece to be cut.
D. Plan your cut to avoid KICKBACKS and THROW-
BACKS -when a part or al! of the workpiece binds
on the blade and is thrown violently back toward the front of the saw.
1. Never cut FREEHAND: Always use either a Rip Fence, Miter Gauge or fixture to position and guide the work, so it won't twist, bind on the
blade and kickback.
2. Make sure there's no debris between the work- piece and its supports.
3. When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the
blade:
a. A piece of molding, for example, must tieflat
or be held by a fixture or jig that will not let it
twist, rock or slip while being cut. Use jigs or fixtures where needed to prevent workpiece
shifting.
b. Use a different, better suited type of tool for
work that can't be made stable.
4. Use extra caution with large, very small or awkward workpieces:
a. Use extra supports (tables, saw horses,
b!ocks,etc.) for anyworkpieces large enough
totip when not held down to the table top.
NEVER use another personas a substitute
for atable extension, or as additional support
for a workpiece that is longer or wider than the basic saw table, or to help feed, support
or pull the workpiece.
b. Nevercontinethepiecebeingcutoff. Thatis,
the piece NOTagainstthe fence, mitergauge
or fixture. Never hold it, clamp it, touch it, or use length stopsagainst it. Itmust be free to
move. Ifconfined, itcouldget wedged against the blade and cause a kickback or throw-
back.
c. Never cut more than oneworkpiece at atime. d. Never turn your table saw "ON" before clear-
ing everything except the workpiece and related support devices off the table.
4. Plan the way youwill pushthe workplecethrough. A. NEVER pull the workplece through. Start and
finish the cut from the front of the table saw.
B. NEVER put your fingers or hands in the path of
the sawblade orother cutting tool.
C. NEVER reach in back ofthe cuttingtoolwith either
hand to hold down or support the workpiece, remove wood scraps, orfor any other reason.
D. AvoU hand positions where a sudden sl;p could
cause fingers or hand to move into a sawblade or other cutting tool.
E. DON'T OVERREACH. Always keep good footing
and balance.
F. Push the workpiece against the rotation of the
blade. NEVER feed material into the cutting tool from the rear of the saw.
G.Always push the workpiece all the way past the
sawblade.
H. As much as possible, keep your face and body to
one side ofthe sawblade,out of linewith apossible kickback or throwback.
L NEVERtumthesaw"ON"beforeclearingthetable
of all tools, wood scraps, etc., except the work-
piece and related feed or support devices for the cut planned.
WHENEVER SAW BLADE IS SPINNING
second is enough to cause a severe Injury.
1. Before actually cutting with the saw, watch itwhile it runsfor ashort while. If itmakes anunfamiliar noise
or vibrates a lot,stop immediately. Turn the saw off.
Unplug the saw. Do notrestart untilfinding andfixing
the problem.
2. Make sL=rethe top of the arbor or cutting toolturns toward the front of the saw.
3. Set the cutting tool as low as possible for the cut
you're planning.
4. KEEP CHILDREN AWAY, Allvisitorsshouldbe kept
asafedistancefrornwork. Make surebystanders are clear ofthe saw andworkpiece.
5. Let the blade reach full speed before cutting.
6. DON'T FORCE TOOL. It will do the job better and saferat itsdesigned rate. Feed theworkpiece intothe
blade only fast enough to let it cut without bogging
down or binding.
7. Before freeing any jammed material: A. Turn switch "OFF",
B. Unplug the saw. C. Wait for all moving parts to stop.
D. Check blade, Spreader and Fencefor proper align-
rnent before starting, again.
8. To avoid throwback of cut off pieces; A, Use the Guard assembly. B To remove loose pieces beneath ortrapped inside
the guard:
1. rum saw "OFF".
2. Remove switch key.
3. Wait for blade tostop before liftingthe Guard.
ADDiTiONAL INSTRUCTIONS FOR
RIPTYPE CUTS
1. NEVER use the Miter Gauge when ripping.
2. Use a Push Stick whenever the fence is 2 or more
inches from the blade. When thru sawing, use an
Auxiliary Fence and Push Block whenever the Fence
mustbe between 1/2 and 2 inches oftheblade. Never
thru saw ripcuts lessthan 1/2 inchwide. (See"BASIC
SAW OPERATION - USING THE RIP FENCE" sec-
tion.)
3. Never rip anything shorter than 10"long.
4. When using a Push Stick or Push Block, the trailing end of the board must be square. A Push Stick or
Blockagainst an uneven end couldslip off orpushthe
work away from the Fence.
5. A FEATHERBOARD can help guide the workpiece.
See "BASIC SAW OPERAT{ON - USING THE RIP FENCE." Always use Featherboards for any non
thru riptype cuts.
_...-------- 24"
KERFS ABOUT
5/16" APART
BEFORE STARTING
1. TO avoid kickbacks and slips into the blade, make sure the Rip Fence is parallel to the sawblade.
2. Check the anti-kickback pawls. (See "BASIC SAW OPERATION - USING THE RIP FENCE.") The
Pawls must stop a kickback once it has started. Replace or sharpen Anti-Kickback Pawls when points
become dull.
3. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are
usually quite hard and slippery, the Anti-Kickback Pawls may not stop a kickback. Therefore, be espe-
cially careful in your set-up and cutting procedures.
WHILE CUTTING
1. To avoid kickbacks and slips into the blade, always
push forward onthe section ofthe workpiece between the saw blade andthe Rip Fence. Never push forward on the piece being cut off.
ADDITIONAL iNSTRUCTIONS FOR
CROSSCUT TYPE CUTS
BEFORE STARTING
1. NEVER use the Rip Fence when crosscutting.
2. An auxiliary wood facing attached to the Miter Gauge can help prevent workpiece twisting and throwbacks.
Attach itto the holes provided. Make the facing long enough and big enough to support your work. Make
sure, however, it will not interfere with the Sawblade Guard. (See page 26)
3. Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face
during the cut. This lets you properly hold the Miter Gauge and workpiece and helps keep your hands
away from the blade.
WHILE CUTTING
1. To avoid blade contact, always hold the Miter Gauge as shown in the "BASIC SAW OPERATIONS - US-
ING THE MITER GAUGE."
BEFORE LEAVING THE SAW
1. Turn the saw off.
2. Wait for blade to stop spinning.
3. Make workshop child-proof. Lock the shop. Discon- nect master switches. Remove the yellow Switch Key. Store _ away from children and others not
qualified to use the tool.
4. Unplug the saw.
glossary of terms for woodworking
Anti-Kickback Pawls (AKP) Device which, when properlymaintained, isdesigned to stopthe workpiece from being kicked back at the opera- tor during dpping operation.
Arbor The shaft on which a cutting tool is mounted.
Crosscut Acutting or shaping operation made acrossthe width of
the workpiece.
Dado
A nonthrough cutwhich produces a square sided notch or trough in the workpiece.
Featherboard
A device which can help guide workpieces during rip type operation.
Freehand Performing a cut without using a Fence, Miter Gauge,
fixture, hold down or other proper device to keep the workpiece from twisting during the cut.
Gum A sticky, sap based residue tram wood products.
Heel Misalignment of the blade.
Kerr The amount of material removed by the blade in a
through cut or the slot produced by the blade in a non
through or partial cut.
Kickback An uncontrolled grabbingand throwing ofthe workpiece
back toward the front of the saw.
Leading End
The end of the workpiece which, during a rip type operation, is pushed intothe cutting tool first.
Molding A non through cut which produces a special shape inthe
workpiece used for joining or decoration.
Push Stick
A device used to feed the workpiece through the saw during narrow ripping type operations and helps keep
the operator's hands well away from the blade.
Push Block A device used for ripping type operations too narrow to
allow use of a Push Stick. Rabbet
A notch inthe edge of a workpiece.
Resin
A sticky, sap base substance that has hardened.
Ripping A cutting operation along the length of the workpiece.
Revolutions Per Minute (RPM) The number of turns completed by a spinning object in
one minute.
glossary of terms for woodworking
Sawblade Path
The area ofthe workpiece ortable topdirectly in linewith
the partof the workpiecewhich will be, or has been, cut
bythe blade. Set
The distancethatthe tip ofthe sawblade tooth isbent (or set) outward from the face of the blade.
Throw-BaCk Throwing of pieces in a manner similar to a kickback.
Thru-Sawing
Any cutting operation where the blade extends com-
pletely though the thickness of the workpiece. Trailing End
The workpiece end last cut by the blade in a ripping operation.
Workpiece The item on which the cutting operation is being done.
The surfaces ofa workpiece are commonly referred to as faces, ends, and edges.
motor specifications and electrical requirements
This saw is designed to use a 3450 RPM motoronly. Do
not use any motor that runs faster than 3450 RPM. It is wired for operation on 120 volts. 60 Hz., alternating
current. IT MUST NOT BE CONVERTED TO OPER- ATE ON 230 VOLTS.
CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset over-
load protector as their use may be hazardous. For replacement motor, refer to parts list in this manual,
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect the operator from electrical shock.
Itpower cord iswornor cut,of damaged inany way, have
it replaced immediately.
Your saw iswired for 120 volts and has a plug that looks
like the one shown below.
3-PRONG PLUG
occurs, there isthe potential of a secondary hazard, such as your hands contacting the sawblade.
This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by UndenNriters'Laboratories and the Cana- dian Standards Association. The ground conductor has agreen lug and isattached to the tool housing atone end
and to the ground prong in the attachment plug at the other end.
Thisplug requiresa mating 3-conductor grounding type outlet as shown.
Ifthe outletyou are planningto use for this saw is of the two prong type, DO NOT REMOVE OR ALTER THE
GROUNDING PRONG IN ANY MANNER. Use an adapter as shownbelow and always connect the ground- ing lugto a known ground.
Itis recommended that you have a qualified electrician replacethe TWO prong outletwith a properly grounded
THREE prongoutlet.
GROUNDING LUG
If you are not sure that
te
plug
can incur the
plumbing,
I_ MAKE SURE THIS IS
3-PRONG _'_ L _ _.-_= CONNECTED TO A
PLUG _:._ "l___ II KNOWN GROUND
/ .EC,.T,C'E
ADAPTER
Atemporary adapter, as shown, is available for connect-
ing plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a
perrnanent ground such asto a properlygrounded outlet
box. This adapter should be used only until a properly
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong receptacle.
The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motorbum-out, use the following table
todetermine the minimum wire size (A.W.G.) extension cord.
Use only 3 wire extension cords which have 3-prong
grounding type plugs and 3-prong receptacles which
accept the plugon the saw.
contents
1 H.P. MOTR 110 - 120V
Extension Cord
Length Wire Size A.W.G.
0 - 25 Feet No. 16
26 - 50 Feet No. 14
51 - 100 Feet No. 12
CHECK MOTOR ROTATION
The motor must rotate CLOCKWISE when viewed from the shaft end to which you wilt mount the pulley. (See
page 21 .) If it does not, do not assemble or use saw until motor with right rotation is installed.
Warranty .................................................................... 2
Safety instructions for Table Saw .......................... 2
Additional Instructionsfor Rip Type Cuts ............... 4
Additional Instructionsfor Cross Cut Type Cuts .... 5
Glossary .................................................................... 5
Motor Specifications and
Electrical Requirements ...................................... 6
Connecting to Power Source Outlet ...................... 6
Motor Rotation ....................................................... 7
Unpacking and Checking Contents ........................ 8
Tools Needed ......................................................... 8
List of Loose Parts ................................................. 8
Assembly ................................................................ 10
Installing Handwheels .......................................... 10
Checking Table insert .......................................... 10
Checking Blade Squareness to Table ................. 10
Assembling Steel Legs ........................................ 11
Mounting Saw ...................................................... 11
Attaching and Assembling Table Extensions ....... 12
Mounting Switch .................................................. 13
Installing Right Front Rip Fence Guide Bar ......... 14
Installing Rear Fence Guide Bar .......................... 15
Aligning Rip Fence ............................................... 17
Self Aligning Spring Adjustment .......................... 17
Rip Fence Lock Lever Adjustment ....................... 18
Rip Fence Alignment Adjustment ........................ !8
Adjusting Rip Scale Pointer ................................. 19
installing Blade Guard ......................................... 19
Mounting the Motor .............................................. 21
Installing Belt Guard ............................................. 23
Plugging in Motor ................................................. 24
Getting to Know Your Saw .................................... 25
On.Off Switch ....................................................... 25
Elevation Handwheel ........................................... 26
Tilt Handwheel ..................................................... 26
Tilt Lock Handle ................................................... 26
Rip Fence ............................................................. 26
Miter Gauge ......................................................... 26
Blade Guard ......................................................... 26
Table Insert .......................................................... 26
Removing and Installing Sawblade ...................... 27
Exact-I-Cut ........................................................... 27
Safety instructions for Basic Saw Operation ...... 28
Basic Saw Operation - Using the Miter Gauge .... 30
Work Helpers ....................................................... 30
Crosscutting ......................................................... 31
Repetitive Cutting ................................................ 32
Miter Cutting ......................................................... 32
Bevel Crosscutting ............................................... 33
Compound Miter Cutting ...................................... 33
Using the Rip Fence ............................................... 33
Ripping ................................................................ 34
Bevel Ripping ....................................................... 34
Using Featherboards for Thru Sawing ................. 36
Resawing ............................................................. 36
Cutting Panels ..................................................... 37
Rabbeting ............................................................ 37
Ploughing and Molding ........................................ 37
Dadoing ................................................................ 38
Molding Cutting .................................................... 38
Using Featherboards for Non Thru-Sawing ......... 38
Adjustments ........................................................... 39
Miter Gauge ......................................................... 39
Heeling Adjustment or Parallelism of Sawblade
to Miter Gauge Groove .................................... 39
Blade Tilt, or Squareness of Blade to Table ........ 41
Tilt Mechanism ..................................................... 42
Maintenance ........................................................... 43
Lubrication .............................................................. 43
Recommended Accessories ................................. 43
Trouble Shooting ................................................... 44
Motor .................................................................... 44
Repair Parts ............................................................ 46
7
unpacking and checking contents
TOOLS NEEDED
Phillips Screwdriver
Medium Screwdriver
Small Screwdriver
Combination Square
Sot Screw Wrenches
Wrenches
7116 in. 112 In. 9/16 In.
Separate all parts from packing materials and check eachone withthe illustratbn and the listof Loose Parts
to make certain all items are accounted for, before discardingany packing material.
WARNING: If any parts are missing, do not attempt to assemblethe table saw, plug in the power cord or turn the switch or= until the missing parts are ob- tained and are Installed correctly.
Remove the protective oilthat isapplied to the table top
andedgesof thetable. Useanyordinary household type grease and spot remover.
WARNING: Toavoidfireor health hazard, never use
gasoline, naptha, or similar highly volatile solvents. Apply a coat of automobile wax to the table.
Wipe all parts thoroughlywith a clean, dry cloth. WARNING: Foryour own safety, neverconnect plug
to power source outlet until a, assembly steps are complete, and you have read and understand the
safety and operational Instructions.
M
SIZE
3/32 In. 118 in. 5/32 in.
COMBINATION SQUARE MUST BE TRUE.
STRAIGHT EDGE OF BOARD
3/4" THICK. THIS EDGE MUST
DRAW LIGHT LINE ON
BOARD ALONG THIS EDGE, *_-,
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION,
BE PERFECTLY STRAIGHT.
I
ffEM PARTNAME QTY.
A Blade Guard and Spreader ........................... 1
B Rip Fence ...................................................... 1
C Owner's Manual ............................................ 1
D Cast Iron Table Extensions ........................... 2
E Miter Gauge .................................................. 1
H Rip Fence Guide Bar with Rip Scale (Front). 1
M Support, Motor Base ..................................... 1
Q Rip Fence Guide Bar (Rear) ......................... 1
R Side Stiffener ................................................. 2
S Leg ................................................................ 4
T End Stiffener ................................................. 2
U Motor ............................................................. 1
Bag of Loose Parts
(Containing the following items)
G Outlet, On/Off with Key ................................. 1
J Handwheel .................................................... 2
AM Bracket, "L" Mounting (Model 113298721)... 1
Bag of Loose Parts........................................ 3
Bag of Loose Parts
(Containing the following items)
F Wrench .......................................................... 1
K Belt, "V" 1/2 x 41 ........................................... 1
L Pulley, 1/2 dia. with 5/8 Bore ......................... 1
N Spreader, Rod ............................................... 1
0 Blade Guard Support .................................... 1
P Spreader Support .......................................... 1
u
(MODEL 113.298761)
S
(MODEL 113.298721)
ITEM
Bag of Loose Parts No.
(Containing the following items}
V Belt and Pulley Guard ................................... 1
W Belt Guard Clip "S". ....................................... 3
X Screw, Pan Hd. 10-32 x 1/2 .......................... 3
Y Support, Belt Guard ...................................... 1
Z Belt Guard Support Bracket .......................... 1
Bag of Loose Parts........................................ 2
Bag of Loose Parts
(Containing the following items)
X Screw, Pan Hd. 10-32 x 3/4 .......................... 2
AA Screw, Hex Hd. 1/4-20 x 5/8 ......................... 2
AA Screw, Hex Hd. 5/16-18 x 5/8 ....................... 3
AA Screw, Hex Hd. 5/16-18 x 3/4 ....................... 5
AA Screw, Hex Hd. 5/16-18 x 1 .......................... 4
AA Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 1
AA Screw, Hex Hd. 5/16-18 x 1-3/4 .................... 2
AB Nut, Hex 1/4-20 ............................................. 2
AB Nut, Hex Jam 5/16-18 ................................ 14
AC Lockwasher, External #10 ............................. 2
AC Lockwasher, External 1/4 .............................. 2
AC Lockwasher, External 5/16 .......................... 16
AD Carriage Bolt, 5/16-18 x 3/4 .......................... 4
AE Screw, Thumb 5/16-18 x 1 ............................ 1
AF Washer, 21164 x 5/8 x 1/16 ........................... 8
AL Bracket .......................................................... 2
Bag of Loose Parts
(Containing the following items)
AA Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 4
AB Nut, Hex 1/4-20 ........................................... 24
AB Nut, Hex Jam 5/16-18 ................................... 4
AB Nut, Hex Jam 3/8-16 ..................................... 8
AC Lockwasher, External 1!4 ............................ 24
AC Lockwasher, External 5/16 ............................ 4
AF Washer, 11/32 x 11/16 x 1/16 ....................... 8
AG Screw, Truss Hd. 1/4-20 x 1/2 ..................... 24
AH Foot, Leveling 318.......................................... 4
Bag of Loose Parts
(Containing the following items)
AA Screw, Hex Hd. 5/16-18 x 1-1/4 .................... 8
AB Nut, Heavy Hex Jam 5/16-18 ........................ 8
AC Lockwasher, External 5/16 ............................ 8
AF Washer, 11t32 x 11/16 x 1/16 ....................... 8
Bag of Loose Parts
(Containing the following items)
AJ Spacer, Rip Fence Guide Bar ....................... 3
AK Tie, Wire ........................................................ 2
PART NAME QTY.
AE AF
0
AJ_ AK
AB AC AD
AG AH
assembly
Before mountingthe saw on legs,a stand ora bench, the Table Insert and Blade Squareness must be checked at
this time. INSTALLING HANDWHEELS
1. Line up FLAT SPOTS onshaft and Handwheel, push
Handwheel onto shaft. Installscrew and Iockwasher to lock Handwheel on shaft.
CHECKING TABLE INSERT
1. Insert should be flush with table top, Check as
shown. Loosen flat head screw that holds Insert and adjust thefour set screws as necessary. -tighten flat
head screw. Do nottighten screw to the pointwhere it deflects the Insert.
ELEVATION
HANDWHEEL
SETSCREW WRENCH
LOCKWASHER
10-32 X 314 IN.
PHILLIPS
HEAD SCREW
TILT HANDWHEEL
3/32 IN
2. To remove Insert. A. Loosen Screw
B Lift Insert from front end, and pulltoward front of
saw,
3, To replaceinsert.
A. Place Insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten
screw.
B. Do not tighten screw to the point where it will
deflect the Insert.
CHECKING BLADE SQUARENESS TO TABLE
IMPORTANT: BLADE must be SQUARE (90°) to TABLE, in order to proceed with assembly.
1. "rum Elevation Handwheelclockwise untilblade isup
2. Check for BLADE SQUARENESS. If blade is not square to table, adjust itat this time,
MAKESURESQUARE
ISNOTTOUCHING
TIPOFTOOTH
/
/
Contents" section
Refer to "Blade Tilt, or Squareness of Blade to Table" adjustment on page 39.
10
ASSEMBUNG STEEL LEGS
1. From among the loose parts, find the following hard-
ware:
*24 Truss Head Screws, 1/4-20 x 1/2" long *24 Lockwasher, 1/4 External *24 Hex Nuts, 1/4-20
*8 Hex Nuts,318-16 *4 Leveling Feet
Items marked with an asterik (*) are shown actual size.
2. Assemble the legs as shown. Insert the Truss Head Screws throughthe holes inthe
legs, then through the holes inthe Stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES
IN THE SIDE STIFFENERS MARKED "X".
3. Install the lockwasher, screw on the nuts but do not tighten until completely assembled.
4. Install Leveling Feet.
1/4-20 x 1/2 IN.
TRUSS HEAD SCREW
3/8 -16
HEX NUT
©
1/4 IN EXTERNAL
LOCKWASH ER
LEVELING FOOT
ASSEMBLE SCREWS THROUGH HOLES
MARKED "X"
SIDE STIFFENER
@
1/4-20
HEX NUT
MOUNTING SAW
1. From among the loose parts,find the following hard- ware.
*4 Hex Head Screws, 5/16-18 x 1-1/4" long *4 Hex Nuts, 5/16-18
*4 Lockwasher, 5/16 External Type
*8 Flat Washers, 11/32 x 11/16 x 1/16
Items marked with an astenl_(*) are shown actual size.
END
STIFFENER
HEX HEAD SCREW
5/16 IN EXTERNAL
LOCKWASHER
\
HEX NUTS
_ LEVELING FOOT
5/16-18
HEX NUT
FLAT WASHER
11
assembly
2. Place saw on legs sothat holes in bottom of saw line
up with holes in top of legs.
3. Install screws, washers, Iockwashers and nuts as
shown.
/
Ifyou mountthe saw on any other bench, make surethat
there isan opening inthe top ofthe bench thesame size as the opening in the bottom of the saw so that the
sawdust can drop through. Recommended working
heightis 33 to 37 inches from the top of the saw table to
the floor.
FLAT WASHER ..----_ _ I
END
FLAT WASHER -----'_
!
LOCKWASHER
STIFFENER'_ k i
L
F
11-1/4
OPENING_ 7_
SAW BASE !
7/16 DIA. HOLES
ATTACHING AND ASSEMBLING
TABLE EXTENSIONS
1. From among the loose parts findthe following hard- ware: (Quantity indicated isfor two extensions)
*8 Hex Hd. Screw 5/16-18 x 1-1/4 *8 Flat Washer
*8 External Lockwasher, 5/16
*8 Hex Nut, 5/16;18
Items marked with an asterik (*) are shown actual size.
13 16 \
t \
2-3/4
NOTE: All dimensions in inches
HEX HEAD SCREW
13
/ \
1t2
G
5/16-18
HEX NUT
12
,5/16 IN EXTERNAL
LOCKWASHER FLAT WASHER
2. Insertfour (4) 5/16-18 x 1-1/4 in. long screws through hole in each Extension.
3. Position extension against table so screws extend through hole in fable.
4. Install flat washers, Iockwashers, and nuts on the screws... DO NOT TIGHTEN.
5. Line up the rear edge ofextension with the rear edge of the table and top surface of the extension with the top of the table at the spots marked"X" inthe drawing.
Use a combination square to line-up these edges.
SLIGHTLY TIGHTEN nuts with a 9/16" wrench.
1 (REF)
SAW TABLE
2 \
3
4
CHECK WITH SQUARE
AT 2 PLACES
MARKED WITH "X"
6. If adjustment is necessary you shouldtap the exten- sion into position using a hammer and a block of
wood. Make sure the rear edge of extension is still
lined up with the rear edge of the table. Then firmly
tighten nuts.
7. Repeat steps 2 thru 6 to install the other extension.
MOUNTING SWITCH
1. From among loose parts find the following: *2 Hex Head Screw 5/16-18 x 3/4
*2 Flatwashers, 21/64 x 5/8 x 1/16 *2 External Lockwashers, 5/16
*2 Hex Nuts, 5/16-18
Items marked with an asterik (*) are shown actual size.
/
/
5/16-18 x 3/4
HEX HEAD SCREW2t/64 tN WASHER
5/16 IN 5/16 IN EXTERNAL
HEX NUT LOCK WASHER
13
assembly
JAM NUT
2. Insert two 3/4 inch screws though two flat washers
then through holes inswitch holes in switch.
3. Insert screws through holes eight and ten in front fence guide bar as illustrated.
4. Install two Iockwasher and nuts. Tighten nuts. J ".
INSTALUNG RIGHT FRONT RiP FENCE GUIDE BAR
5/16-18
.u,_.,, "_,.._ /8TH HOLE
IOTH HOLE
LOCKWASHER
\ GUIDE BAR
%%'--- WASHER
HEX HEAD SCREW
5/16-18 x 3/4 IN.
FRONT FENCE
(UPSIDE DOWN)
t
1. From among the loose parts, find the following hard- ware;
*2 Hex Head Screws, 5/16-18 x 1-3/4
"1 Hex Head Screws, 5/16-18 x 3/4
*4 Lockwashers, 5/16 External Type *4 Hex Nuts 5/16-18
*3 Spacers, 3/4 diameter x 1/2 long "1 Hex Head Screw 5/16-18 x 1-1/4
*2 Flat Washers 5/8 x 1/16
1 Bracket
Items marked with an asterik (*) are shown actual size.
2. Put the bracket against the right edge of the right extension so the bracket is lined up with the FIRST
hole near the front of the extension. Insert a 3/4 long screw through a flat washer, through top hole in the bracket, and through the FIRST hole in the extension.
Install a Iockwasher and nut on the screw. Tighten the
nutonly slightly.
5/16-18 x 1-!/4 iN
HEX HEAD SCREW 5/16 IN EXTERNAL
5/16 IN
LOCK WASHER HEX NUT
HEX HD. SCREW 5/16-18 x 3/4 IN
5/8 X 1/16 IN WASHER 3/4 IN, DIA. X 1/2 IN. .,_/ II
SPACER
BRACKET
HEX NU
EXTERNAL
LOCKWASHER HEX HEAD
SCREW
5116-18 x 3/4 IN
3. Lay Guide Bars on saw table. NOTE: The various holes inthe Bar allow them to be
positioned on the saw and also makes them adapt-
able to other models.
4. Insert a 1-3t4 inch/ong screwthrough the THIRDhole
5. Place spacers on screws.
14
LEFT SIDE OF FRONT GUIDE BAR
TTH HOLE TURNED END FOR END
3RD HOLE AFTER SCREWS ARE
(GUIDE BAR I$ TO BE
INSTALLED)
SCREW
S/16-18 x 1-3/4 IN.
\
6. Turn front bar end for end and insert bolts through holes in middle and on right sides of front of saw table
as illustrated. Install Iockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY, just get them
started on the screws.
7. Insert 1-1/4 long screwthough slot in bar that matches
hole in bracket. Install spacer, Iockwasher and nut.
DON'T SCREW NUTS ON ALL THE WAY, just get
them started on the screws.
iNSTALLING REAR FENCE GUIDE BAR
1. From among the loose parts find the following:
1 Bracket
*2 Hex Head Screws 5/16-18 x 1 *2 Hex Head Screws 5/16-18 x 3/4 *4 Flat Washers 5/8 x 1116 *4 External Lockwashers 5/16
*4 Hex Nuts, 5/16-18
1 Rear Fence Guide Bar
Items marked with an asterik (*) are shown actual size.
2. Putthe bracket against the right rear edge of the right
extension sothe bracket is lined up with the FOURTH hole near the rear of the extension (see illustration).
3. Insert one of the 3/4 inch long screws through a flat
washer, through the bracket, andthrough the FOU RTH
hole inthe extension. Install a Iockwashe rand nut on
the screw. Tighten the nut only slightly.
5/16-18 x 1 IN
HEX HD.SCREW
5/16 IN
EXTERNAL 5/16-18
LOCKWASHER HEX NUT
REAR FENCE GUIDE BAR
5/16-18 x 3/4
HEx HEAD
\
HEX NUT
EXTERNAL
LOCKWASH ER
SCREW
FLAT WASHER
BRACKET
REAR OF EXTENSION
4TH HOLE
IKET
WASHER
5/16-18 x 3/4
HEX HEAD
SCREW
4. Lay rear fence guide bar on the right rear side of the saw table as illustrated (as viewed from rear of the
saw). Insert a 3/4 inch long screw through a flat washer and through the FIRST slot of the rear fence guide bar. Insert a I inch long screw through a flat washer and through the FIFTH slot. Insert a I inch long screw through a flat washer and through the
SEVENTH slot.
5. Turn the fence guide bar end for end and inserttwo of the 1 inch long screwsthrough thetwo holes inthe left rear edge ofthe table. Insert the other3/4 inch long
screw through the bracket. Instal] a tockwasher and nut on bolts. DO NOT SCREW NUTS ON ALL THE
WAY. just get them started on the screws.
7TH SLOT 5TH SLOT
1ST SLOT
I
HEX HEAD
SCREW
5/16-18 x 1 IN
BACK OF SAW
15
HEX HEAD
SCREW
5/16-18 x 3/4 IN,
assembly
6. Slide the Barssothat screwsare inthe MIDDLE ofthe slotted holes.
7. PositionRipFenceoverMiterGaugeGroove, holding up the rear end while engaging front end with Bar.
Lower Fence onto table.
8. Raise blade all the way up.
9. Carefully move Fence against blade.
10. Move Front Bar until "0" mark on Rip Scale is
approximately in line with tip of Pointer.
11. Move Front Bar upwards until Fence is approxi-
mately 1/32 inch above table. l-_Jhten screw at left end of Bar.
NOTE: Fold a piece of newspaper making 8 thick- nesses and place between Rip Fence and table to
act as a spacer. This will hold the Fence off of the table approximately 1/32 inch.
12. Adjust Rear Bar so that the Fence is approximately
1/32 inch above table, make sure it is square with Miter Gauge Groove. Tighten screw at end of Bar.
13. Move Fenceto RIGHTedge oftable. Make sure itis approximately 1/32 inch above table at front and
rear and tighten screws.
8THICKNESSES
OF PAPER
8 THICKNESSES
16
ALIGNING RiP FENCE
The Fence should slideeasilyalongthe Bareand always remain in alignment (parallel to sawblade and Miter Gauge Grooves).
The alignment ismaintained by a spring underneath the
Fence which bears against the FrontGuide Bar.
To move the Fence, loosen the Lock Handle and grasp the Fence with one hand at the trent.
For very close adjustments, grasp the Guide Bar with both hands and move the Fence with your thumbs. "_"
SELF ALIGNING SPRING ADJUSTMENT Place Fence on saw but DO NOT LOCK IT.
Move the REAR END of the Fence slightlyto the rightor left. When you release it,the Fence should=spring" back to its original position.
If itdoes not,the spring pressure must be INCREASED.
1. Loosen the screws.
2. Move spring slightlytoward front of Fence. Tighten screws.
/
\
17
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