model and serial number
in a safe place for future
use.
______________
CAUTION:
READ ALL
INSTRUCTIONS
CAREFULLY
113.248510
CRRFTSMtlN
12-INCH BAND SAW
• assembly
• operating
• repair parts
Part No. SP5292
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SA
Printed in U.S.A.
Page 2
FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW
II within one year from the date of purchase, this Craftsman Band Saw fails due lo a defect in materiai or workmanship.
Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product Is used in the United States.
This warranty gives you specific legal rights and you may also have other rights which vary from slate to state.
SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684
TABLE OF CONTENTS
Section Title Page Number
General Safety Instructions for
Power Tools ...................................................3
Additional Safety Instructions for
Band Saw........................................................4-5
Glossary of Terms for Woodworking
Electrical Connections
........................................
General Information............................................8
Model Description...............................................8
Unpacking and Checking Contents
Assembling Leg Set............................................11-13
Read and understand the owner’s manual and
labels affixed to the tool. Learn its application
and limitations as well as the specific potential
hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped with an approved
3-conductor cord and a 3-prong grounding type
plug to fit the proper grounding type receptacle.
The green conductor in the cord is the grounding
wire. Never connect the green wire to a live
terminal.
3. KEEP GUARDS IN PLACE,
in working order, and in proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and
adjusti ng wrenches are removed from tool before
turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don’t use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a sate distance from
work area.
8. MAKE WORKSHOP CHILD-PROOF
— with padlocks, master switches, or by removing
starter keys.
9. DON’T FORCE TOOL
It will do the job better and safer at the rate for
which it was designed,
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was
not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or
jewelry (rings, wrist watches) to get caught in
moving parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long
hair. Roll long sleeves above the elbow.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI
Z87.1) at all times. Everyday eyeglasses only
have impact resistant lenses, they are NOT
safety glasses, Also, use face or dust mask if
cutting operation is dusty, and ear protectors
(plugs or muffs) during extended periods of
operation.
13. SECURE WORK
Use clamps or a vise to hold work when practical.
It’s safer than using your hand, and frees both
hands to operate tool,
14. DON’T OVERREACH
Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performances. Follow instructions for lubricating
and changing accessories.
16. DISCONNECT TOOLS
before servicing; when changing accessories
such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in “OFF” position before
plugging in,
18. USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended
accessories. Follow the instructions that accom
pany the accessories. The use of improper accessories-may cause hazards,
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or
if the cutting tool is accidentally contacted, Do
not store materials above or near the tool such
that it is necessary to stand on the tool to reach
them.
20. CHECK DAMAGED PARTS
Before further use of the toot, a guard or other
part that is damaged should be carefully checked
to ensure that it wi 11 operate properly and perform
its intended function. Check for alignment of
moving parts, binding of moving parts, breakage
of parts, mounting, and any other conditions that
may effect its operation. A guard or other part
that is damaged should be properly repaired or
replaced.
21. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don’t leave tool until it comes to
a complete stop.
Page 4
ALL MODELS
additiondl safety instructions for band saw
Safety is a combination of common sense, staying
alert, and knowing how your band saw works.
BEFORE USING THE SAW:
WARNING: TO AVOID MISTAKES THAT COULD
RESULT IN SERIOUS, PERMANENT INJURY, DO
NOT PLUG THE SAW IN UNTIL THE FOLLOWING
STEPS HAVE BEEN SATISFACTORILY
COMPLETED:
1. Assembly and alignment.
2. Learn the function and proper use of the on-off
switch, bevel crank and lock, upper blade guide
* Always wear safety 9099!«$ tHet comply
i DANGER 1 Ft
with ANSI Z87.1.
■Before tumirig mw on. check and adjust:
a) Blade Tension b| Blade Guide»
c) Thrust Bearings
bR YOUR OWN SAFETY:
* Ektor« turning saw on, adjust UPfER
BLADE -GUIDE to just clear workpiece.
■ Support, fixlur« or brace workpiece
firmly against tat^ so it will not rock
or twist from your hand.
WHEN INSTALLING OR MOVING THE
SAW
1. To avoid injury from unexpected saw movement:
a. Place the saw on a firm level surface where
there is plenty of room for feeding the work
piece.
b. Adjust the saw so the table is level and the saw
does not rock.
c. Bolt the saw to the floor if ittendstoslip, slide,
or tip over during operations li ke cutting long,
heavy boards.
d. Turn saw off and unplug electric cord before
moving the saw to a new area.
2. Store and use the band saw indoors.
BEFORE EACH USE
1. Inspect your saw. If any part of this band saw is
missing, or bent, or failed in any way, or any
electrical componentsdo network properly, turn
the saw off, remove switch key, and unplug the
saw. Replace damaged, missing, or failed parts
before using the saw again.
2. Plan your work to protect your eyes, hands, face,
ears and body.
a. Do not do layout, assembly, or set up work on
the table while the saw is running,
b. Wearsafety goggles (notglasses) that comply
with ANSI Z87.1 (shown on package). Using
any power tool can result in foreign objects
being thrown into the eyes, which can result in
permanent eye damage. Safety goggles are
available at Sears retail or catalog stores. Use
of glasses or use of goggles not in compliance
and lock knob, lower blade guide, tension adjust
ing knob and tension scale, and blade thrust
bearing adjustment.
3. Read and understand all safety instructions and
operating procedures throughout the manual.
4. Read the following labels which appear on the
front of the band saw and blade guard.
IftAHOERI
ALLOW
TOOL TO
STOP
BEFORE
ADJUBTIMQ
v_...
(now Thi« Tool) Read arvd Urutwstand c
■Plan hand positKms 10 a sudden slip
won't cause irtiury.
•Turn saw olt and wait for Ptade lo stop
before freeing jamrr^ed material.
hwfker'a Manual before Using this Machine.
• Turn saw off, remove switch key, and waft
for blade to stop before adjusting saw,
chartging blades or leaving area.
■Maintain 7<rmaximum clearance between
telMe and sartding bell.
with ANSI Z87.1 could result in severe injury
from breakage of the eye protection.
c. Fordusty operations, wear a face shield along
with safety goggles.
d. Use extra caution with large, very small, or
awkward workpieces.
1. Use extra supports (tables, saw horses,
etc.) forany workpieces large enough to tip
when not held down to the table top.
2. Do not feed small pieces that require your
finger holding the workpiece to go under
the guard area. Use jigs or fixtures to hold
the work and keep your hands away from
the blade.
3. When cutting irregularly shaped work
pieces, plan your work so it will not pinch
the blade, A piece of molding, for example,
must lay flat or beheld by a fixture or jig that
will not let it twist, rock or slip while being
cut.
4. Properly support round material such as
dowel rods, or tubing, They have a tendency
to roll while being cut, causing the blade to
'‘bite." To avoid this, always use a "V” block,
or clamp the workpiece to a miter gage.
e. To avoid risk of hearing damage, wear ear
plugs or muffs during extended periods of
operation.
Page 5
f. To avoid being suddenly caught in the blade:
1. Do not wear gloves.
2. Remove all jewelry and loose clothing,
3. Tie back long hair.
4. Roil long sleeves above the elbow.
g. Toavoid injury from accidental starting, always
unplug saw, turn switch off and remove switch
key before removing the guard, installing or
removing any blade, accessory or attachment,
or making any adjustments.
h. To avoid slips and jams causing injury;
1. Choose the right size and style blade for the
material and the type of cutting you plan to
do. Use this band saw to cut and sand only
wood, wood like products and plastic.
2. Make sure the blade teeth point downward
toward the table.
3. Make sure the blade tracking guides and
thrust bearings are properly adjusted.
4. Always check and correctly adjust biade or
sanding belt tension.
i. To avoid accidental blade contact, minimize
blade breakage and provide maximum blade
support.
1. Always adjust the upper blade guide and
blade guard to just clear the workpiece.
2. Plan your hand placement so your fingers
will not be where a sudden slip could cause
them to hit the blade.
j. Make sure all clamps and locks are tight and
there is no excessive play in any parts.
k- To avoid an electrical shock, make sure your
fingers do not touch the metal prongs on the
plug when installing or removing theplugtoor
from a live outlet.
i. Never turn your band saw “ON” before clearing
everything except the workpiece and related
feed or support devices off the table.
BEFORE SANDING
1. Keep the table and sanding belt adjusted so the
gap between them is no more than 1/16-inch
wide,
2, To avoid fire, shock, or cause electrical shorts,
do not sand metal. It could ignite the sawdust
inside the saw.
WHENEVER SAW IS RUNNING
WARNING; DO NOT ALLOW FAMILIARITY
(GAINED FROM FREQUENT USE OF YOUR
BAND SAW) TO CAUSE A CARELESS MIS
TAKE. ALWAYS REMEMBER THAT A CARE
LESS FRACTION OF A SECOND IS SUFFI
CIENT TO INFLICT SEVERE INJURY.
a. If your saw makes an unfamiliar noise or if it
vibrates excessively, stop immediately. Turn
the saw off. Remove switch key and unplug
the saw. Do not restart until finding and
correcting the problem.
b. Avoid awkward hand positions where a sudden
slip could cause a hand to move into the blade
or the sanding belt.
c. Feed the workpiece only fast enough to letthe
blade cut without bogging down or binding.
d. Before freeing jammed materia!, turn saw off.
Remove switch key. Remove plug from power
source outlet. Wait for all moving parts to stop.
e. When backing up the workpiece, the blade
may bind in the kerf (cut). This is usually
caused by sawdust clogging up the kerf or
because the blade comes out of the guides. If
this happens:
1. Turn saw off.
2. Unplug saw.
3. Remove switch key.
4. Wait for all moving parts to stop.
5. Remove band saw cover.
6. Stick a fiat blade screwdriver or wedge into
the kerf.
7. Turn the upper wheel by hand while backing
up the workpiece.
f. Before removing loose pieces from the table,
turn saw off and wait for ail moving parts to
stop.
ACCESSORIES
USE ONLY RECOMMENDED ACCESSORIES. Follow
the instructions that come with the accessories. Con-
sullthe owner’s manual for recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
Page 6
glossary of terms for woodworkino
. 9
ALL MODELS
Beveling
An angle cutting operation through the face of the
board.
Crosscut
A cutting operation made across the width of the
workpiece.
Compound Cutting
A simultaneous bevel and miter cutting operation,
FPM
Feet per minute. Used in reference to surface speed
of blade.
Freehand (as used for band saw)
Performing a cut without the workpiece properly
supported on the work table.
Gum
A sticky, sap based residue from wood products.
Kerf
The material removed by the blade in a through cut
or the slot produced by the blade in a non-through or
partial cut.
Leading End
The end of the workpiece which is pushed into the
cutting tool first.
Mitering
An angle cutting operation made across the width of
the workpiece.
Push Stick
A device used to feed the workpiece through the saw
during narrow ripping type operations so the opera
tor s hands are kept well away from the blade.
Resaw
A cutting operation to reduce the thickness of the
workpiece to make thinner pieces.
Resin
A sticky, sap based substance that has dried.
Rippirïg
A cutting operation along the length of the work
piece,
Sawblade Path
The area of the worktable or workpiece directly in
line with the saw blade.
Set
The distance the tip of the saw blade tooth is bent
outward from the face of the blade.
Trailing End
The workpiece end last cut by the saw blade.
Workpiece
The item on which the cutting operation is being
performed. The surfaces of a workpiece are commonly
referred to as faces, ends, and edges.
Worktable
The surface on which the workpiece rests while
performing a cutting or sanding operation.
electrical connections
ALL MODELS
POWER SUPPLY
Motor Specifications
The A-C motor used in this saw is a capacitor-start,
non-reversible type having the following specifications;
WORN OR CUT, OR DAMAGED IN ANY WAY,
HAVE IT REPLACED IMMEDIATELY.
IF NOT PROPERLY GROUNDED THIS POWER
TOOL CAN CAUSE ELECTRICAL SHOCK —
PARTICULARLY WHEN USED IN DAMP LOCA
TIONS CLOSE TO PLUMBING. IF AN ELECTRICAL
SHOCK OCCURS THERE IS ALSO THE POTEN
TIAL OF A SECONDARY HAZARD SUCH AS YOUR
HANDS CONTACTING THE SAWBLADE. NOT ALL
OUTLETS ARE PROPERLY GROUNDED. IF YOU
ARE NOT SURE THAT YOUR OUTLET IS PRO
PERLY GROUNDED, HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN.
Your unit has a plug that looks like the one shown
below.
3-PRONG PLUG
GROUNDING PRONG
Page 7
This powertool is equipped with a3~conductorcord
and ground type plug listed by Underwriters’ Labora
tories. The ground conductor has a green jacket and
is attached to the tool housing at one end and to the
ground prong in the attachment plug at the other
end.
This plug requires a mating 3-conductor grounded
type outlet as shown above.
TOOL. Check the saw blade to make sure it turns
freely. If the blade is free, try to start the motor
again, If the motor still does not start, refertothe
“Motor Trouble-Shooting Chart.”
3. If the motor suddenly stalls while cutting wood,
turn the power switch off, unplug the tool, and
free the blade from the wood. The motor may
now be restarted and the cut finished,
WARNING: TO MAINTAIN PROPER TOOL GROUND
ING WHENEVER THE OUTLET YOU ARE PLAN
NING TO USE FOR THIS POWER TOOL IS OFTHE
TWO PRONG TYPE, DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. USE
AN ADAPTER AS SHOWN AND ALWAYS CON
NECT THE GROUNDING PRONG TO KNOWN
GROUND.
It is recommended that you have a qualified electri
cian replace the two prong outlet with a properly
grounded three prong outlet,
An adapter as shown is available for connecting the
plug to 2-prong receptacles. The green grounding
lead extending from the adapter must be connected
to a permanent ground such as a properly grounded
outlet box.
GROUNDING LUG
I
ADAPTER
MAKE SURE THIS IS
CONNECTED TO A
KNOWN GROUND
2-PRONG
RECEPTACLE
WARNING: THE ADAPTER ILLUSTRATED IS FOR
USE ONLY IF YOU ALREADY HAVE A PROPERLY
GROUNDED 2-PRONG RECEPTACLE.
MOTOR SAFETY PROTECTION
CAUTION: To avoid motor damage this motor should
be blown out or vacuumed frequently to keep
sawdust from interfering with normal motor ventila
tion.
1. Thistooi should be connected to a 120V, 15amp
branclr circuit with a 15 amp fuse or circuit
breaker. Failure to use the proper size fuse can
result in damage to the motor.
2. If the motor fails to start, turn the power switch to
the “OFF” position innmediately. UNPLUG THE
4. Frequent “blowing” of fuses or tripping or circuit
breakers may result if:
a. MOTOR IS OVERLOADED - Overloading can
occur if you feed too rapidly.
b. LOW VOLTAGE - Although the motor is de
signed for operation on the voltage and fre
quency specified on the motor nameplate,
normal loads will be handled safely on voltages
not more than 10% above or below the name
plate voltage. Heavy loads, however, require
that voltage at motor terminals equals the
voltage specified on nameplate.
5. Most motor troubles may be traced to loose or
incorrect connections, overload, reduced input
voltage (such as small size wire in the supply
circuit} or to overly long supply circuit wire.
Always check the connections, the load and the
supply circuit whenever motor fails to perform
satisfactorily. Check wire size and length with
the Wire Size Chart below.
WIRE SIZES
The use of any extension cord will cause some loss
of power. To keep this to a minimum and to prevent
overheating and motor burn-out, use the table below
to determine the minimum wire size (A.W.G.) exten
sion cord. Use only 3-wire extension cords which
have 3-prong grounding type plugs and 3-poie
receptacles which accepts the tools plug.
CAUTION: For circuits that are farther away from
electrical service box, the wire size must be increased
proportionately in order to deliver ample voltage to
the saw motor.
Length of the
Conductor
0-25 Ft.
26 - 50 Ft.
51 - 100 Ft.
120 Volts Wire Sizes Required
(American Wire Gage Number)
16
14
12
Page 8
general information
ALL MODELS
1. This manual is for the following Models—
113.248210,113.248320,113.248440, and113.248510.
All sections are labeled with the correct model num
ber. Follow ONLY instructions that are meant for
your model saw.
2. If you are missing any part(s) white putting your saw
together, do not continue assembly. Contact your
Sears Service Center or Retail Store and get the
missing part{s) before continuing assembly or try
ing to use the saw.
Complete parts lists are located at the end of this
manual. Use theselists to identifythenumberof any
missing part.
3. Sometimes small parts get lost in packaging materi
als. Do not throw away any packaging until yoursaw
is put together, if you are missing a part, check the
packaging before contacting Sears.
unpacking and checking contents
Model Description
Model 113.248210: Manual Band Saw; 18x23 inch
worktable; single speed; V2 H.R motor that develops 1
H.P.;legset.
Model 113.248320: Manual Band Saw; 27 x 23 inch
work table; two speed; % h.R motor that develops
1Va H.R; legset.
Model 113.248440: Electronic Band Saw; 27 x 23 inch
work table; two speed; h.R motor that develops
1Va H.R; legset.
Model 113.248510: Electronic Band Saw; 27 x 23 inch
work table; two speed; Vs H.R. motor that develops
IVs H.R; 23 inch cabinet with door.
all MODELS
3/8" WRENCH
7/16 ' WRENCH
S/16 " WRENCH
1/8" HEX "L " WRENCH
5/32 " HEX “L" WRENCH
WARNING: TO AVOID INJURY FROM UNEXPECT
ED STARTING OR ELECTRICAL SHOCK, DO NOT
PLUG THE SAW IN UNTIL ALL ASSEMBLY AND
ALIGNMENT STEPS ARE COMPLETE. THE POWER
CORD MUST REMAIN UNPLUGGED WHENEVER
YOU ARE WORKING ON THE SAW.
Unpacking and Checking Contents
1, Separate all “loose parts ’ from packaging mater
ials and check each item with “Table of Loose
Parts” to make sure all items are accounted for,
before discarding any packing material.
SOCKET WRENCH
COMBINATION SQUARE MUST BE TRUE
STRAIGHT EDGE OF
SHOULD SE NO GAP OR OVERLAP HERE WHEN
SQUARE IS FLIPPED OVER IN DOTTED POSITION
WARNING: IF ANY PARTS ARE MISSING, DO
NOT ATTEMPT TO ASSEMBLE THE BAND
SAW, PLUG IN THE POWER CORD, OR TURN
THE SWITCH ON UNTIL THE MISSING PARTS
ARE OBTAINED AND ARE INSTALLED COR
RECTLY.
2. Remove front table and front cover first while
saw is being unpacked. To remove the front
cover, pull thecover at the neck and underside of
throat area.
Page 9
TABLE OF LOOSE PARTS
(ТЕМ DESCRIPTION QTY,
A Motor
В Basic Saw Assembly
C Owners Manual
D Trim Cap, L.H
E Trim Cap, R.H................................................. 1
F Leg.................................................................. 4
(Models 113.248210 and 113.248320
Do not include electronic
indicator system)
..............................................
.................................................
..............................................
................................................
...........................................
NOTE: To avoid damage to the band saw leave it
laying on its left side until you are ready to mount it
to the leg set or cabinet. To prevent scratching the
finish, lay a piece of the packing box underthe saw.
R Table Alignment Key...................................... 1
S Table Latch ...................................................... 2
T Belt Tension Stud ............................................ 1
U Table Latch Spring
V Table Alignment Spring
W Key3/i6Sq.xis/6.............................................. 1
10
.........................................
..................................
2
2
MMH
w’
‘NOT SHOWN TO SCALE
Page 11
HSSBiTlEiriy HiiCI oii^|ririi6rii
MODEL 113.248210,113.248320,
113.248440
ATTACHING LEVELING FEET
From the loose parts bag find the following hardware:
Item Description Qty.
A Support Bracket.......................................... 4
B Leveling Feet
C Hex Nut 3/8-16
From the loose parts find the following items;
D Leg .............................................................. 4
..............................................
...........................................
4
8
,
•NOT SHOWN TO SCALE
1. Mount floor leveler support brackets inside legs.
Line up the three tabs on brackets with slots on leg
and tap into place. Make sure lip on bracket points
up. Install the remaining three brackets the same
way.
2. Put a hex nut on each of the leveling feet and screw it
down towards the rubber foot.
3. Put the leveling feet through the holes in the bottom
of the floor leveler support bracket.
4. Put another hex nut on each of the leveling feet and
hand tighten until they are next to the support
bracket.
LEG
WARNING: After the legset has been attached to the
basic saw assembly, it will be necessary to ad just the
leveling feet so the saw does not rock.
SUPPORT BRACKET
LEVELING FOOT
11
Page 12
MODEL II3.248210,113.248320,
113.248440
ATTACHING LEG SET
From the loose parts bag find the following hardware:
Item Description Qty.
A Truss Head Bolts Vi-20 x ’/2
B Lockwashers External Va........................32
C Hex Nuts 1/4-20
From the loose parts find the following items:
D Leg Channel............................................. 1
E Legs (with attached support brackets and
leveling feet) 4
F Lower Stiffeners
1. Lay a piece of cardboard on the floor to keep from
scratching the saw.
2. Position the basic saw assembly on the floor as
shown below. The back cabinet of the saw should be
laying flat on the floor. It may be necessary to have
someone help you lift the saw.
.......................................
.......................................
...................
32
32
4
3. Mount the two front legs to the basic saw assembly
using truss head bolts, lockwashers, and nuts.
Make sure that the four (4) holes in each corner of
the saw line up with the four (4) holes in the top of
each leg. At this timeonlyput bolts through thesWes
of the saw assembly nofthefront.Onlyfingertighten
nuts.
4. Position the leg channel inside the legset as shown.
Fasten the channel piece, leg, and saw together
with two (2) truss headbolts on each side. The
threaded section of the bolts should point towards
the inside of the basic saw assembly. Put a iock-
washerand hex nut on each bolt. Finger tighten nuts
at this time.
SAW
BASE
A
NUT
LOCKWASHER
I®: s
CHANNEL
LEG
_L_
TRUSS
HEAD
SCREW
12
Truss head screw, lockwasher, hex nut, and front channel piece.
Page 13
5. Use truss head bolts, lockwashers, and hex nuts to
mount the two (2) rear legs to the basic saw assem
bly. It may be necessary to slightly tilt the saw as
sembly backwards in orderto get thefour (4) holes in
each corner of the saw to line up with the four (4)
holes in the top of each leg. Finger tighten nuts at
2. After layout of cabinet parts, lake the lower shelf
and turn upside down on floor. Small front flange
should be pointing upward.
3. Locate the two (2) corner brackets, four (4) 1/420 X 1/2 truss head bolts, lockwashers, and nuts.
Attach the corner brackets to the front flange in
holes as illustrated. Attach both corner brackets.
4. Locate the two (2) side panels, one (1) shelf
stiffener, and six (6) 1/4-20x 1/2truss head bolts,
lockwashers and hex nuts. Place the right side
panel on its back side as illustrated. Stand up the
lower shelf on the rear flange and line up the
holes on the corner bracket and shelf stiffener
with the holes in the side panel. Mount the bolts
in the three holes and tighten hex nuts with a
7/16-inch wrench or socket. Repeat procedure
for left side panel.
5. Locate the two(2) skirts, eight(8) truss head bolts,
lockwashers and hex nuts. Assemble one(1) skirtto
the front of the cabinet using four(4) bolts, lock
washers and nuts. Hand tighten only. Stand the cab
inet upright and assemble the rear skirt to the
cabinet using two{2) truss head bolts lockwashers
and nuts using the top two holes only. From inside
the cabinet insert two bolts out through the two
remai ning holes i n the rear ski rt. I nstal I lockwashers
and nuts hand tightened only.
14
Page 15
MODEL 113.248510
6.Secure rear of shelf to right side and left side panels
using (2) 1/4-20 X1/2 truss head bolts and hex nuts.
Hand tighten only.
Locate the right and left side spacers, the six (6)
1/4-20 X 1/2 truss head bolts, lockwashers, and
hex nuts. Position the spacer inside the right and
left side panels and fasten in the three holes as
illustrated.Tighten nutsusinga7/16-inch wrench
or socket.
8. Locate four (4) leveling feet and eight (8) 3/8-16
hex nuts. Attach the leveling feet to bottom of
side panels in front and rear as illustrated. Hand
tighten hex nuts.
WARNING: TO AVOID INJURY FROM UN
EXPECTED SAW OR WORK MOVEMENT,
LEVELING FEET MUST BE ADJUSTED SO
THAT SAW DOES NOT ROCK.
9. To adjust leveling feet so thesawwill sit properly;
a. Move saw to desired location.
b. With 9/l6-inch wrench loosen bottom nut.
c. Back off top nut by hand.
d. Raise or lower foot by adjusting bottom nut
using 9/16-inch wrench
e. Snug top nut against inside of leg by hand.
f. Adjust all four feet as necessary then tighten
all four bottom nuts using a 9/16-inch wrench.
MOUNTING THE SAW TO THE CABINET
1. From loose parts bag find the following hard
ware:
ITEM DESCRIPTION QTY.
A Truss Head Bolts 1/4-20 x 1/2
B Lockwashers External 1/4
C Hex Nuts 1/4-20............................................ 4
......................
............................
4
4
15
Page 16
MODEL 113.248510
2. Place saw on cabinet so that holes in bottom of
saw line up with holes In top of cabinet.
3. Install bolts, lockwashers. and nuts as shown.
Tighten securely using a 7/16-inch wrench or
socket. The front two bolts hold the saw, lower
wheel cover, and the cabinet together. Install
these bolts from the bottom side,
4. After the band saw has been mounted to the
cabinet, go back and tighten all the nuts that
were previously hand tightened using a 7/16-
inch wrench or socket.
FRONT
MOUNTING DOOR
Tools needed; 7/16" wrench or socket and phillips
screwdriver.
1. Locate the two (2) door hinges and four (4) 10-10 x 1/2
plastite screws. Mount hinges on either side of the
door with phillips screwdriver.
2. Locate the four (4) truss head bolts, lockwasher and
hex nuts to attach door hinges to the side panel.
Tighten hex nuts with a 7/16" wrench orsocket.
3. Locate the magnetic catch, the magnetic catch stop
plate, two (2) 6-10 X1/2 pan head screws and two (2)
6-32 X 3/8 pan head screws. Attach the magnetic
catch to the door with the two (2) 6-10 x 1/2 pan head
screws using a phillips screwdriver. Attach the mag
netic catch stop plate to the side panel opposite the
side the hinges are to be mounted. Use the two (2)
6-32x3/8 pan head screws to mount stop plate.
Adjust the stop plate if necessary with phillips screw
driver for desired closure.
16
Page 17
^%LbWi lwl\irli#Eli«iii^
ATTACHING THE HANDWHEEL
1. From loose parts bag find one (1) pan head screw
10-32 X 2 and one (1) hex nut. Install the hand
wheel, Reach inside the base to the back side of
the bevel mechanism and put the nut in place.
Hold the nut in place with a finger. Install the
screw through the center of the handwheel and
tighten with a phillips screwdriver.
2. Hold the handle and pull the red release button
with your finger to close the handle.
MOUNTING THE MOTOR
1. Find the following parts:
ITEM DESCRIPTION QTY.
A Motor
B Spacer(V4 0.D.x5/i6)
C Flanged Locknut #10-32............................... 4
D Wing Nut 5/,6-18
E Motor Pulley w/Set Screw
F Belt Tension Stud......................................... 1
G Motor Pulley w/Set Screw
H Poly “V” Belt
I Key YisSq.x 15/16
2. Place the three (3) spacers onto the three motor
studs as shown. Pay attention to where the oil plug is
located. No spacer goes on the fourth motor stud.
3. Install the motor pulley onto the motor shaft with the
set screw boss toward the motor. Position the outer
face of the pulley 2 inches from the end shield of the
motor and tighten the setscrew against the flat side
of the motor shaft using a 1/8-inch hex “L” wrench.
17
Page 18
MODELS 113.248320,
113.248440, and
113.248510
4. Locate the correct motor pulley {Model 113.248210
has a “one-step” pulley). Placethe shaft key into the
groove on the motor shaft. Align the groove in the
pulley with the shaft key and install the motor pulley
on the motor shaft with the setscrew boss toward the
motor.
ALL MODELS
5. Place the Poly “V” belt into the motor mount as
shown on the underside of the band saw.
6. Look at the motor mount and find the slot that is nar
rower than the other three. When mounting the
motor, the motor stud without aspacer goes into this
slot.
7. Carefully position the motor so that the poly “V” belt
is around the motor pulley and the four motor studs
align with the slots in the motor mount.
8. Push motor studs through and install the flanged
lock nuts to the three (3) motor studs with spacers.
Start the flanged nuts by hand only at this time.
SLOT
MOTOR MOUNT
мотов MOUNT
9. Install the threaded stud through the hole in the
lower leg of the motor mount and over the motor stud
as shown.
18
Page 19
10. Install a flanged lock nut onto this motor stud.
Tighten the flanged lock nuts, using a %-inch
wrench, until almost tight. It will be easier to tighten
lock nuts if the head is tilted to approximately 45°.
See page 34 for instructions on tilting head.
NOTE; Do not over-tighten the flange nuts. The motor
should slide in the grooves to allow tensioning of the
belt.
11. Install the wing nut on the threaded stud.
12. Check that the poly “V” belt is on both pulleys being
sure that it is centered on each pulley.
13. Check that the pulleys are in line by sighting down
the side of the large pulley to see if it lines up with the
small pulley, if the pulleys are not in line, loosen the
set screw holding the pulley on the motor shaft and
position the pulley. A notch in the small end of the
motor support is provided foraccess tothe setscrew
and belt.
14. Belt tensioning is done by tightening the wing nut
which pulls the motor down. The motor slides on the
three (3) spacers and is locked in place by the
flanged lock nut at the threaded stud.
Belt tension is important. Over tensioning may
cause vibration while too little tension may allowthe
belt to slip under heavy loads.
TIGHTEN FLANGE
NUT AFTER TENSIONING
BELTWITH WING NUT
19
Page 20
ALL MODELS
CONNECTING THE MOTOR
1. Next, the motor cord needs to be wired into the
motor. Coming from the underside of the table
will be a cord with a black, white and green wire.
This is the motor cord.
WARNING; FOR YOUR OWN SAFETY, NEVER
PLUG THE SAW IN UNTIL ALL ASSEMBLY
STEPS ARE COMPLETED.
2. Loosen the two screws holding the connector
box cover on the back side of the motor. Swing
the cover open.
3. Install the green ground wire by removing the
green grounding screw and inserting it through
the round metal terminal on the green ground
wireofthemotorcord. Reinstall the green screw
into the hole from which it was removed and
tighten securely.
WARNING: TO AVOID ELECTROCUTION,
NEVER CONNECT ANYTHING BUT THE
GROUND WIRE {COLORED GREEN) TO THE
GREEN SCREW.
4. Insert terminal end of WHITE wire on spade
terminal marked T4 on the motor, Push terminal
firmly until seated.
5. Insert terminal end of BLACK wire on spade
terminal marked T1 on the motor. Push terminal
firmly until seated.
6. Close motor connector box being sure that
power cord is seated in the largest strain relief
groove and tighten box cover screws.
7. DO NOT plug in power cord.
GREEN
SCREW'
TERMINAL
GREEN WIRE
TO GREEN SCREW
STRAIN RELIEF
GROOVE
WHITE WIRE TO
TERMINAL T4
20
Page 21
IVIIhF Mr Balli I H 1 I
& 113.248510
SELECTING BLADE SPEED
The band saw has two speed settings: 3000 FPM for
normal operation and 1500 FPM foroperation requir
ing more control of the work piece.
RECOMMENDED SPEED SETTINGS
1. 3000 Feet per Minute
a. Basic Wood Cutting,
b. Resawing
Most effective with skip tooth, hook tooth, and
regular tooth blades.
CHANGING SPEED SETTINGS
WARNING: TO AVOID INJURY FROM UNEXPECTED
STARTING OR ELECTRIC SHOCK, DO NOT PLUG
THE SAW IN. THE POWER CORD MUST REMAIN
UNPLUGGED WHENEVER YOU ARE WORKING ON
THE SAW.
1. Release tension on the poly “V” belt by loosening the
wingnut.
2. Push the motor up to create slack in the “V” belt.
If the motor does not slide up easily, slightly loosen
the four (4) flanged lock nuts that are holding the
2, 1500 Feet per Minute
a. Intricate Wood Cutting
b. Veneers, Tile, Plastics
c. Non-Ferrous Metals (Brass, Copper,
Aluminum)*
Most effective with blades that have 15 teeth per
inch.
CAUTION: This band saw will not cut steel. Steel
cutting requires the blade speed to be 140 FPM.
‘Must use recommended blade for non-ferrous metals.
motor to the motor mount.
, While still holding the motor up reposition the “V"
belt.
When changing speeds from 1500 to 3000 FPM
remove the belt from the band saw pulley first. When
going from 3000 to 1500 FPM remove the belt from
the motor pulley first.
. Reapply tension to motor belt by tightening the
wingnut.
21
Page 22
ALL MODELS
ATTACHING TRIM CAPS
1. Find the left and right trim caps.
2. There are two plastic stubs on the back of each trim
cap.
3. These stubs will snap into matching holes at the
front corner of each saw.
4. Snap the left & right trim caps in place.
22
Page 23
getting to know your band saw
113.248510
1. Warning Label
2. Tensions adjustment knob—Tightening the knob
will increase the tension on the blade. Loosening it
will decrease the tension. Clockwise to tension,
counter clockwise to loosen.
3. Electronic Indicator System—(Models 113.248440
and 113.248510) Digital readout for blade tension,
bevel angle and blade speed (FPM).
4. Setting Bevel Angle—Pull the bevel lock knob and
adjust the band saw to the desired angle by turning
the handwheel, then push in the bevel lock to secure.
5. Blade Guide Adjustment—The guides can be
adjusted in or out for various widths of blades and
locked in place by the set screws.
6. Lateral Blade Guide Adjustment—The guides can
be adjusted sideways and locked in position by the
capscrews to prevent the blade from twisting during
operation.
7. Blade Backup Bearing Adjustment—The thrust
bearings can be adjusted in or out for various widths
of blades and locked in place by the setscrews.
8. Guide Bar Lock Knob—The upper blade guides
should just clear the workpiece while cutting. Always
adj ust the gu ides before turning on the band saw and
lock the guide bar by tightening the knob.
23
Page 24
location and function of the electronic indicator system
MODEL 113.248440 & 113.248510 ONLY
BATTERY COVER RELEASE SLOTS
fr
▲ OPEN BATTERY
OPEN A
ELECTRONIC
MEASUREMENT
iOHpTrYi JTETvZTX t
DODO.
%
DIGITAL READOUT DISPLAY
The Liquid Crystal Display, or LCD, on this saw
gives the user the ability to accurately position the
blade and monitor the set-up. The three functions
displayed are:
Bevel Angle - Shows the present angle of the blade
to the table. The [¡¡rMT] key is used to set the zero
degree point. "
Blade Tension - Displays the blade size for which the
tension has been adjusted.
Blade Speed - Displays the speed of the blade in
surface feet per minute (FPM).
NOTE: The function being displayed is indicated by
an abbreviated name of the function in the left hand
area of the display; either BEV, TEN, or FPM.
-------------
^
■ BATTERY COVER
...
' ON/OFF KEY
BEVEL ANGLE KEY
BLADE TENSION KEY
.BLADE SPEED KEY (FT. PER MIN.)
■REFERENCE SET KEY
digital READOUT DISPLAY
BATTERY COVER
The Battery Cover covers the battery compartment.
To.release the cover, insert a small coin into one of
the release slots and twist. Remove the cover.
1. Installing the Battery
The battery is supplied with the loose parts. It is a
6-volt, type J alkaline battery. Install the battery
with the contact end down and the terminal
towards the left. Push the battery down and back
until the top edge of the battery is caught under
the ribs in the compartment. Do not force the
battery. It if doesn’t push in easily, remove the
battery and check that it is positioned correctly.
2. Reinstall battery cover by inserting the tabs on the
lower edge of the cover into the mounting holes in the
control and pushing the cover into position.
24
Page 25
FUNCTION KEYS
The five keys located to the right of the display are
the function keys. They are:
j ON/OFF j — Turns the display "On” or “Off”
j
BEVEL j
----
Selects the Bevel Angle display
b. Press the key, then the j
c. Display should read:
2. Selecting Blade Tension
a. Press the [onwfI key if display is off.
n n
U. LI
key.
jjTENj _ Selects the Blade Tension display
I — Selects the Blade Speed display
fset: — Sets the Bevel Angle to Zero
NOTE: In order to extend battery life the display will
shut off approximately five (5) minutes after the last
key was pressed.
USING THE ELECTRONIC INDICATOR
SYSTEM
1. Setting the Bevel Angle Reference Point.
Whenever the battery is installed or a new zero
point is desired, it is necessary to set the zero
reference. Normally the zero reference is set with
the blade vertical to the table. When the blade is
in the desired position for the zero point do the
following.
a. Press the key if display is off.
b. Press the [ ™ | key.
c. The digital display will show one of seven
tension settings. Turn the tension knob until
the correct read-out appears for the blade or
sanding belt you have selected.
Read-out
L
S
. 125
.250
.375
.500
Indicates correct tension for:
Loose - no tension
Sanding Belt
1/8" blade
1/4" blade
3/8" blade
1/2" blade
Overtensioned
Blade Speed
The digital display will read out one of two
starting speeds, depending on where the motor
belt is positioned on the pulleys. The two starting
speeds are 3000 FPM and 1500 FPM. The speed
ranges for each starting point are:
3000 1500
2800 1400
*2600 ‘1300
2400 1200
2200 1100
2000 1000
The band saw motor will stall if the blade speed
drops two steps’ below operating speed.
NOTE: It is important to maintain maximum
cutting efficiency by keeping the blade speed as
fast as possible. Do not feed the work piece too
rapidly. It will overload the motor and stall the
blade.
25
Page 26
ALL MODELS
INSTALLING THE BLADE
WARNING: TO AVOID INJURY FROM ACCIDENTAL
STARTING, MAKE SURE THE POWER CORD IS
UNPLUGGED BEFORE REMOVING ANY PART
FROM THE SAW.
1 - Remove the blade guard by loosening the two (2)
mounting screws with a phillips screwdriver and
lifting the blade guard upward.
2. Loosen the upper blade guide assembly and
lower to approximately 3 inches above reartable
and retighten lock knob. This is necessary to
make adjustments to blade guide and back up
roller bearing.
3. Loosen the two capscrews that lock the upper
blade guides using a 1/8-inch hex “L" wrench
and separate them about 1/8-inch. Repeat the
same step for the lower blade guides.
26
Page 27
4. Loosen the setscrew which locksthe blade guide
support and push the support all the way back.
Repeat for lower blade guide support.
UPPER BLADE
GUIDE SUPPORT
SETSCREW
5. Loosen the setscrew which locks the upper back
up bearing and push the bearing all the way
back. Repeat procedure for lower back up bear
ing.
WARNING: TO AVOID SERIOUS EYE INJURY OR
SCRAPES IF THE BLADE SHOULD SUDDENLY
UNCOIL, WEAR SAFETY GOGGLES. CAREFULLY
UNCOIL THE BLADE HOLDING IT AT ARMS
LENGTH.
6. Uncoil the blade.
7. Place the blade over the wheels with the teeth
pointing downwards toward the table as shown.
Make sure the blade is between the blade guides
and is in the center of the rubber tires.
UPPER BACKUP
BEARING SETSCREV\
NOTE: If the blade wiM not reach around both
wheels, lowerthe upper wheel by turning the tension
knob counterclockwise.
27
Page 28
MODEL 113.248210 & 113.248320
ALIGNING THE BLADE AND BLADE
GUIDE ASSEMBLIES
This band saw comes equipped with a 1/4-inch
blade. This band saw can be used with blades of
width from 1/8-inch to 1/2-inch.Thealignmentsteps
must be followed for proper tension, blade guide,
and bearing adjustments for each different blade.
Refer to the blade usage section for the recom
mended blade size for best results during most band
saw operations.
NOTE: It is critical to the life of the blade that the
following steps are followed. Premature blade
breakage will result if these steps are omitted.
1A. Turn the tension knob until the tension scale indi
cates 1/4-inch position. This will set the correct ten
sion for a 1/4-inch blade.
WARNING: TO AVOID INJURY FROM UNEX
PECTED STARTING OR ELECTRICAL SMOCK,
DO NOT PLUG THE SAW IN. THE POWER
CORD MUST REMAIN UNPLUGGED WHEN
EVER YOU ARE WORKING ON THE SAW.
MODEL 113.248440 & 113.248510
ALIGNING THE BLADE AND BLADE
GUIDE ASSEMBLIES
This band saw comes equipped with a 1/4-inch
biade. This band saw can be used with blades o.i
width from 1 /8-inch to 1/2-inch. The alignment steps
must be followed for proper tension, blade guide,
and bearing adjustments for each different blade.
Refer to the blade usage section for the recom
mended blade size for best results during most band
saw operations.
NOTE: It is critical to the life of the blade that the
following steps are followed. Premature blade
breakage will result if these steps are omitted.
IB. Turn on the digital display and push the
key. Turn the tension knob until the display reads
.250. Turn the tension knob one additional turn.
This will set the correct tension for 1/4-inch blade.
WARNING: TO AVOID INJURY FROM UNEX
PECTED STARTING OR ELECTRICAL SHOCK,
DO NOT PLUG THE SAW IN. THE POWER
CORD MUST REMAIN UNPLUGGED WHEN
EVER YOU ARE WORKING ON THE SAW.
28
Page 29
ALL MODELS
2. Turn the upper wheel by hand a few times and
notice if the blade remains in the center of the tire
on the top wheel.
If the blade moves away from the center of the
tire while you are turning it, the blade is not
tracking properly.
The top wheel shaft is hinged so the blade can be
tracked. Tilt the wheel by turning the tracking
adjustment screw using a medium screw driver.
(See illustration.)
a. If the bladel moves toward the front of the
band saw:
Turn the tracking adjustment screw clockwise
about 1/4 of a turn, as though you were
tightening it.
b. If the blade moves toward the back of the band
saw:
Turn the tracking adjustment screw counter
clockwise about 1/4 of a turn as though you
were loosening it.
c. Check adjustment by turning wheel by hand.
TRACKING AOJUSTMENT SCREW
3. The upper and lower blade guides support the
blade and keep it from twisting during operation.
Adjust blade guide support whenever blades are
changed or replaced with a different width.
4. Push the blade guide support toward the blade
and adjust the blade guides so they are about
1/32-inch from the deepest part of the blade
teeth This deep part is called a gullet. Tighten
the set screw locking the blade guide support.
Turn the upper wheel, by hand, checking the
position of the blade guide support.
NOTE: Letting the blade teeth hit the blade
guides while using the band saw will ruin the
blade. The set of the teeth and the sharpened
edge of the teeth would be damaged. Proper
adjustment of the upper and lower blade guide
assemblies will prevent this from happening.
Repeat procedure for lower blade guide support.
5. Slide the two blade guides evenly against the
sides of the blade. Do not push the blade guides
or pinch the blade guides against the blade.
Rotate the upper wheel by hand so the blade
travels downward. This leaves proper space for
blade. Make sure one guide is not further from
the blade than the other. Tighten both setscrews
with a 1/8-inch hex “L” wrench. Repeat proce
dure for lower blade guides.
NOTE: The backup bearings support the blade
from the rear and will spin when the blade is
pushed against them while you are cutting. As
soon as you stop cutting, the bearings should
stop spinning.
29
Page 30
ALL MODELS
6. To insure the backup bearing is properly sup
porting the blade, push the bearing toward the
blade until it almost touches it. Turn the upper
wheel, by hand, checking the backup bearing to
make sure it is not turning. If the bearing is
turning the blade is too close. Move bearing
slightly away from blade and tighten set screw
with 1/8" hex “L” wrench, Turn upper wheel and
recheck the bearing. Adjust again if necessary.
7. Repeat procedure for lower backup bearing.
8. Turn upper wheel by hand and check the blade
guides and backup bearings to make sure they
are adjusted correctly. Make any readjustments
if necessary.
9. Install blade guard and tighten with phillips screw
driver. (See illustration, page 26.)
10. Install the front cover. Rest top edge of cover on
two latch springs along the top edge of back
cover. Swing cover down into position, engaging
the three other latch springs. Push the front
cover into position on the back cover. Check that
the lip on the front cover completely overlaps the
lip on the rear cover.
FFfONT COVER
MOUNTING THE FRONT TABLE
1. Turn front table over. Locate the two (2) latch
springs, two (2) alignment springs, and the four
(4) 1/4-20 X 5/8 hex washer head thread forming
screws.
2. Install the two latch springs on the front table as
illustrated using a 3/8-inch wrench or socket.
Install the two alignment springs on the front
table as illustrated using a 3/8-inch wrench or
socket.
30
1/4-20 X 5/8
WASHER HEAD
SCREW
ALIGNMENT
SPRING
LATCH SPRING
FRONT TABLE
Page 31
3. Locate the two (2) oval point setscrews 1/4-20 x
1/2 and use an 1/8-inch hex “L” wrench to install
in the two holes, as illustrated, but do not allow
the screws to extend beyond the underside of the
table.
4. Locatethetwo(2)tablelatches,two(2)3/a"longPhillips head self tapping screws, two (2) small washers,
and one (1) large washer.
5. Place front table latch through slot on right side of
bandsaw frame.
6. Tilt top of front table latch si ightly forward and place
targe washer between bracket and bandsaw frame.
7. Place self tapping screw through small washer and
attach to table latch. Do not completely tighten
screw.
8. Attach left side table latch with self tapping screw
and washer as shown.
9. Locate the table alignment key and the two (2)
V4-20 X1 low head capscrews. Install the key under
the rear table miter gage slot and install the two
screws but do not tighten at this time.
ASSEMBLE WITH LATCH TO
HIGHEST ADJUSTING POSITION
3T
Page 32
ALL MODELS
10. Mount the front table to the base as follows:
a. Makesurefronttablelatchesarepositioned up as
high as they will go.
b. Hold the front edge of the table. Position the rear
edge of the table so that the two flat springs slip
under the two tabs on the rear table.
c. Line up the miter gage slots in the front and rear
tables.
d. Push the front edge of the table backward and
downward until the table snaps into position.
SQUARING THE BLADE TO THE TABLE
WARNING: TO AVOID INJURY FROM UNEXPECTED
STARTING, MAKE SURE POWER CORD IS UN
PLUGGED BEFORE MAKING ADJUSTMENTS TO
BANDSAW PARTS.
To assu re repeatability and accuracy, it is important
to square the blade to the table and adjust the 0°
position stop. This will guarantee that the blade will
return to the square position after the head has been
moved for a bevel cut.
1. Locate the 1/4-20 x 1/2 oval point setscrew and
use an 1/8-inch hex “L" wrench to install it in the
hole located at the left front of the rear table. The
setscrew has a lock patch that will make it hard to
turn.
2. Slide the upper blade guard to its top most
position and tighten knob.
3. Release bevel lock by pulling out bevel lock knob
under left front edge of table.
4. Place a combination square on the table against
the blade. Adjust the position of the blade to the
table by turning the handwheel. When the blade
is flush against the combination square lock the
bevel lock knob. Use a 1/8-inch hex “L” wrench
to set the O'* stop. Turn screw until it makes
contact with the frame.
5. Unlock bevel lock, bevel the blade, then return to
0° position. Push in bevel lock knob and recheck
blade to make sure it is square to the table.
NOTE: The combination square must be 'true"
— see the beginning of the unpacking and
checking contents section for checking the
combination square procedure.
32
Page 33
ADJUSTING FRONT TABLE
1. Adjust the front table so it is the same height as the
rear table as follows;
a. Lay a straight edge across front table to rear
table.
b. Gently tap thefront table down until it is in line with
the rear table.
c. Tighten the Phillips head self tapping screw once
the front table is in the correct position.
d. If necessary adjust the two (2) oval point set
screws (see Step 3} as needed to help line up the
table,
e. Both the left and right sides of the front table
should be adjusted simultaneously.
2. To keep the miter gage grooves in line, use a flat
blade screwdriver against the head of one of the low
head capscrews in the miter gage groove to force
the table alignment key firmly forward into the notch
in the front table.
3. While holding the alignment key into the notch,
tightentheothercapscrew.Removethe screwdriver
and tighten the remaining screw. Check that the
miter gage grooves line up.
4. Check the operation of springs and tabs by remov
ing thefronttable and reinstalling. Remove the table
by lifting up on two spring tabs under front edge of
the table until springs are free, then pulling forward.
33
Page 34
location and function of controls
ALL MODELS
ON-OFF SWITCH
NOTE: The On-Off switch has a locking feature. This
feature is intended to help prevent unauthorized and
possibly hazardous use by children and others.
1. insert yellow key into switch.
2. To turn on, insert finger under end of red switch
lever and puli end out.
3. To turn off switch, push red lever in towards the
base.
4. WARNING: The locking feature provided is to
help prevent unauthorized use of your saw.
Always remove the yellow key and keep it in a
safe place. To remove yellow key, hold thumb on
the end of red lever to keep switch in “Off”
position and pull yellow key straight out.
MODEL 113.248210 & 113.248320
TILTING HEAD FOR BEVEL CUT
1. Unlock bevei lock by pulling out on knob located
under the left front edge of the table.
2. Turn handwheel counter-clockwise to increase
the tilt angle of the blade. The bevel scale printed
on the front cover shows the approximate angle
and is read at table level.
3. Lock the bevel lock by pushing in on knob until it
is fully seated when desired bevel angle is
reached.
BEVEL SCALE
BEVEL LOCK KNOB
HANDWHEEL
unnra
34
Page 35
MODEL 113.248440 & 113.248510
TILTING HEAD FOR BEVEL CUT
1. Unlock bevel lock by pulling out on knob located
under the left front edge of the table.
2. Turn handwheel counter-clockwise to increase
the tilt angle of the blade. The digital display will
read out the angle of the blade to the table.
3. Lock the bevel lock by pushing in on knob until it
is fully seated when desired bevel angle is
reached.
BEVEL LOCK LOCK
HANDWHEEL
ELECTRONIC DISPLAY
PANEL
ALL MODELS
ADJUSTING BEVEL LOCK KNOB
The bevel lock knob is factory adjusted and set. If
after repeated use it becomes necessary to adjust:
1. Pull the bevel lock toward and bevel the band
saw to 25 degrees.
2. Use a 9/16-inch wrench or socket to adjust the
locking nut behind the band saw mounting
frame. Turn nut clockwise to tighten.
3. Recheck bevel lock knob and readjust if neces
sary.
MOUNTING FRAME
BEVEL LOCK
35
Page 36
ALL MODELS
basic band saw operation
WARNING: FOR YOUR SAFETY, COMPLY WITH
ALL THE SAFETY INSTRUCTIONS ON PAGES 3-5
BEFORE USING THE BAND SAW.
A band saw is basically a “curvecutting” machine. It
is not capable of doing inside cutting.
Your Craftsman Band Saw is not only capable of the
usual band saw operations, but it can be converted
into a Sander as well. You can finish wood, certain
compositions and plastics.
It is also used for straight-line cutting operations
such as crosscutting, ripping, mitering, beveling,
compound cutting, and resawing.
CIRCLE CUTTING
1. Adjust the upper guides to just clear the work
piece.
2. Use both hands while feeding the work into the
blade. Hold the workpiece firmly against the
table. Use gentle pressure, and do not force the
work, but allow the blade to cut.
3. The smallest diameter that can be cut out is
determined by the width of the blade. For
example, a 1/4-inch wide blade will cut a mini
mum diameter of approximately 1-1/2-inch (see
chart).
1. There is an opening provided in the rear of the
bottom cover to attach a 2-1 /2-inch hose from a
wet/dry vac to control sawdust.
36
Page 37
INSTALLING SANDING ATTACHMENT
WARNING: TO AVOID INJURY FROM UNEXPECTED
STARTING, MAKE SURE POWER CORD IS UNPLUG
GED BEFORE MAKING ADJUSTMENTS TO BAND
SAW PARTS.
NOTE: The sanding belt cuts very rapidly. Practice
iwith some scraps of wood first before you attempt to
sand your actual workpiece.
1. To install the sanding belt and sanding platen,
remove the front table, front cover, blade guard,
and the blade.
2. Use a 1/8-inch hex “L" wrench and remove the
upper and lower right blade guides. The mount
ing screw used for the upper blade guide will be
used to hold the sanding platen in place.
3. Loosen the setscrews that hold the upper and
lower backup bearings in place and push the
bearings all the way back. Tighten setscrews so
bearings will remain.
4, Slide the sanding platen into the blade slot in the
table and fasten to the upper blade guide
assembly where the right blade guide mounts. It
may be necessary to loosen the left blade guide
and slide it backwards until platen is in place.
5, Slide the upper left blade guide towards the
sanding platen and tighten mounting screw
securely.
6, Slide the lower left blade guide towards the
sanding platen until the platen rests 1/8-inch
away from the right edge of the slot in the work
table.
SANDING PLATEN
^PPER BACKUP
BEAR^g SETSCR
UPF»6 R Rl AOr
GUIDE ASSEMB,
INSTALLING THE SANDING BELT
1. Install the sanding belt and adjust tension to the
sanding position. (The letter "S ’ on the scale.)
2. Rotate the upper wheel by hand (clockwise) to
check the sanding belt tracking. Adjust tracking
if necessary. (Reference the blade tracking sec
tion for tracking procedure.)
3. After tracking the sanding belt if the belt and the
platen do not align loosen the upper blade guide
support and slide the support in or out to align.
Then tighten set screws to hold support and
platen in place. It may also be necessary to adjust
the lower blade guide support to align the blade
guide with the sanding platen.
NOTE: A new sanding belt will stretch with use, so
check the tension often.
Page 38
Sears recommends the following Accessories
Caster Set for Leg Set
Miter Gauge
Hold-Down Clamp for Miter Gauge............... 9-29928
Blades and Sanding Belts
Circle Cutting Attachment
Power Tool Know How Handbooks
Radial Saw (includes band saw section) .. 9-2917
Table Saw (includes band saw section)... 9-2918
Sears may recommend other accessories not listed in
the manual. See your nearest Sears store or Catalog
department for other accessories.
Do not use any accessory unless you have received and
read complete instructions for its use.
.................................................
....................................
maintenance
ALL MODELS
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH “OFF” AND REMOVE PLUG FROM POWER
SOURCE OUTLET BEFORE MAINTAINING OR
LUBRICATING YOUR BAND SAW.
Tires
Pitch and sawdust that build up on the tires should
be removed with a stiff brush or scraped off with a
piece of wood.
CAUTION: To avoid damaging the tires do not use a
sharp knife or any kind of solvent.
When the tires become worn they should be replaced.
When replacing the tires, stretch them around the
wheels but do not glue them on.
ADJUSTING BAND SAW BEVEL TRAVEL
If the band saw will not hold its position when at a
bevel angle, and before the bevel lock is locked, or if
it is difficult to change the bevel angle, an adjustment
is necessary to correct the force required to bevel
the band saw.
To adjust the force required to bevel the band saw,
locate the three (3) capscrews holding the frame to
the motor mount. The capscrews are located in the
recessed area behind the hub of the lower wheel at
the 2 o'clock, 6o’clock, and 10 o’clock positions. Use
a 3/16-inch hexagonal "L ” wrench that has a 4-inch
leg, reach between the spokes of the lower wheel to
the capscrews. Adjust the capscrews equally until
the bevel action is smooth and the saw will hold its
position before the bevel lock is locked.
9-22222, 9-22^1
.........................
.....................
...........................
9-29924
See Catalog
9-23411
ADJUSTING THE UPPER BLADE GUIDE
TRAVEL
If the upper guide bar will not move up and down
easily or falls when the lock knob is loosened, the
following adjustment should be performed.
1. Remove the Guide Bar Lock Knob and the
washer which is under it.
2. Using a 7/16” socket or wrench, tighten the nut
which is under the washer to just tight.
3. Then loosen the same nut 1 turn.
4. Move the guide bar up and down to check for
smooth movement while still holding its position
when released.
5. Make further adjustnrients to the nut as required
to get the guide bar to move smoothly and hold
its position when released.
6. Reinstall the washer and Guide Bar Lock Knob.
General Maintenance
Keep your band saw clean. Remove the sawdust
from the inside, Vacuum or blow out frequently.
Do not allow filth to build up on the table, the guides
orthe back-up bearings. Clean them with Craftsman
Gum and Pilch Remover.
CAUTION: Do not immerse the backup bearings in
the gum and pitch remover.
Put a thi n coat of paste wax on the table so that the
wood slides easily while cutting.
3B
Page 39
Light Bulb
To replace the light bulb remove the front cover. Use
a Phillips screwdriver to rertiove the lens and replace
the bulb. The light bulb is a 25 watt bayonet mount
bulb.
Motor
Frequently blow or vacuum out any sawdust from
the motor. Follow lubrication instruction on the
motor label,
WARNING: TO AVOID EYE INJURY FROM BLOW
ING DEBRIS, WEAR SAFETY GOGGLES WHEN
BLOWING OUT SAWDUST.
WARNING: TO AVOID ELECTROCUTION OR FIRE,
IMMEDIATELY REPLACE A WORN, CUT, OR
DAMAGED POWER CORD.
Lubrication
All of the ball bearings are packed with grease at the
factory. They require no further lubrication.
trouble shooting
ALL MODELS
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH “OFF” AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE TROUBLE SHOOTING YOUR BAND SAW/SANDER.
TROUBLE
Blade does not run in
the approximate center
o1 the upper wheel.
Blade does not run in
the approximate center
ot the lower wheel.
Band Saw slows down
when cutting.
Blades breaking.
Blade dulls too quickly.
Band saw vibrates.
PROBABLE CAUSE
1, Not tracking properly.
1. Lower wheel not
positioned correctly on
shaft.
1. Belt too loose.
2. Cutting too small a radius
3. Dull blade.
4. Overloading motor.
1, Too much tension on
blade,
2. Kink in blade caused by
cutting too small a radius
or turning the material
too fast when cutting.
1. Blade guides set too close
to teeth
2. Cutting incorrect material.
1. Too much tension on
motor belt.
1. Adjust tracking, see Assembly Section,
“Installing the Blade.”
1. Reposition the wheel by loosening setscrew
and slide wheel in or out to allow blade to run
in center of wheel.
1. Adjust belt tension, see Assembly Section
"Installing and Aligning the Belt."
2. Stop feeding, and back up the material slightly,
until the band saw speeds up.
3. Replace blade.
4. Slow down, trying to cut too fast.
1. Adjust tension. See Getting To Know Your
Band Saw.
2. Use correct cutting technique. See Basic
Band Saw Operation Section.
1. Adjust upper and lower blade guides. See
Assembly Section “Installing the Blade."
1. Adjust according to “Installing and Aligning
Poly “V" Belt” section.
REMEDY
39
Page 40
ALL MODELS
NOTE: Motors used on wood-working tools are particularly susceptible to the
accumulation of sawdust and wood chips and should be blown out or "vacuumed
frequently to prevent interference with normal motor ventilation and proper
trouble shooting—motor
TROUBLE
Excessive noise.
Motor fails to develop
full power. NOTE:
LOW VOLTAGE: (Power
output of motor
decreases rapidly with
decrease in voltage at
motor terminals. For
example, a reduction of
10% in voltage causes
a reduction of 19% in
maximum power output
of which the motor is
capable, and a reduction
of 20% in voltage causes
a reduction of 36% in
maximum power
output.)
Motor starts slowly
or falls to come up
to full speed.
Motor overheats.
Starting switch in
motor will not operate.
Motor stalls
(resulting in blown
fuses or tripped
circuit breakers).
Frequent opening of
fuses or circuit
breakers.
PROBABLE CAUSE
1. Motor.
1. Circuit overloaded with
lights, appliances and
other motors.
2. Undersize wires or circuit
too long,
3. General overloading of
power company
facilities.
1. Low voltage.
2. Windings burned out
or open.
3. Starting switch not
operating
1. Motor overloaded.
2. Improper cooling (Air
circulation restricted
through motor due to
sawdust accumulation.
1. Burned switch contacts
(due to extended hold-in
periods caused by low line
voltage, etc.)
2. Shorted capacitor.
3. Loose or broken
connections.
1. Starting switch not
operating.
2. Voltage too low to permit
motor to reach operating
speed.
3. Fuses or circuit breakers
do not have sufficient
capacity.
1. Motor overloaded.
2. Fuses or circuit breakers
do not have sufficient
capacity
3. Starting switch not
operating (motor does not
reach speed).
REMEDY
1. Have motor checked by qualified service
technician. Repair service is available at your
nearest Sears store.
1. Do not use other appliances or motors on
same circuit when using the saw.
2. Increase wire sizes, or reduce length of wiring.
See “Motor Specifications and Electrical
Requirements" section,
3. Request a voltage check from the power
company.
1. Request voltage check from the power
company. Check size of circuit wiring.
2. Have motor repaired or replaced
3. Blowout sawdust from motor. Have motor
repaired.
1. Feed work slower into blade.
2. Clean out sawdust to provide normal air
circulation through motor. See “Maintenance
and Lubrication” section.
1. Have switch replaced and request a voltage
check from the power company.
2. Have capacitor tested and replace if defective,
3. Have wiring checked and repaired.
1. Have switch replaced.
2. Request voltage check from the power
company.
3. Install proper size fuses or circuit breakers.
1. Feed work slower into blade.
2. Install proper size fuses or circuit breakers,
Check that wiring will handle load.
3. Have switch replaced Blow out sawdust.
40
Page 41
trouble shooting — electronics
MODEL 113.248440 & 113.248510
PROBLEM
No display when
is pressed.
Display shows
Display dim.
PROBABLE CAUSE
1. Battery incorrectly
installed or missing.
2. Battery contacts dirty
or corroded.
3. Battery dead.
4. Digital display failure.
1. Normal display when
battery is first installed in
unit,
2. Bevel display was not
ref-set.
3. Poor battery contact to
indicator display leads
causing intermittent
power to display,
4. Digital display failure.
1. Low battery voltage.
SUGGESTED CORRECTIVE ACTION
- Adjust battery position in compartment,
- Install battery.
- Clean battery contacts.
- Replace battery Battery is 6 volt, size J,
alkaline type.
- Have electronics checked by qualified
technician. Repair service available at nearest
Sears Store.
- No action required.
Follow procedure for setting bevel reference
point in this manual.
Clean battery contacts. Adjust battery position
in compartment.
Have electronics checked by qualified service
technician. Repair service available at nearest
Sears store.
Replace battery. Battery is 6 volt, size J,
alkaline type.
Display dark.
Display blanks after
a few minutes.
Display shows
C L L L
C C C L
Display wilt reset to
zero but immediately
shows when bevel is
moved.
C C C C|
C C C L
Display does not
change when bevel
is moved.
2. Temperature below 32° F.
1. Temperature above 120°F,
1. Normal.
1. Head tilted too rapidly
for digital display to
monitor.
1. Encoder or digital
display defective.
1, Wrong display function
selected.
2. Encoder or digital
display defective.
3. Rib on lower slide
not engaging encoder.
Allow saw to warm above 32° F.
Allow saw to cool below 120° F.
- Press oNiOFF j key. Display should return.
- Reset bevel zero reference.
Have electronics checked by qualified
technician. Repair service available at nearest
Sears store.
Select bevel function.
Have electronics checked by qualified
technician. Repair service available at nearest
Sears store.
Have electronics checked by qualified
technician. Repair service available at nearest
Sears store.
41
Page 42
trouble shooting — electronics
MODEL113.248440 & 113.248510
PROBLEM
Display does not
change when blade
speed is changed.
Display changes back
and forth between
3000 & 2800 in fpm
function.
Display does not
change when blade
tension is changed.
Display shows
in tension function.
E
PROBABLE CAUSE
1. Wrong display
function selected.
2. Encoder or digital
display defective.
1. Slight variations in
in blade speed.
1. Wrong display function
selected.
2. Encoder or digital
display defective.
3. Encoder not engaged
with tab on actuator.
1. Blade too tight.
SUGGESTED CORRECTIVE ACTION
- Select FPM function.
- Have electronics checked by qualified
technician. Repair service available at nearest
Sears store.
- Normal.
- Select TEN function.
- Have electronics checked by qualified
technician. Repair service available at nearest
Sears store.
Repair Service is available at your nearest Sears Store.
AModel 113.248440 Only
•Model 113.248320 Only
■Model 113.248510 Only
49
Page 50
PARTS LIST FOR CRAFTSMAN 12-INCH ELECTRONIC BAND SAW
MODEL 113.248510
Key
No.
1
2
3
4
5
6
7
8
9
10
50
Part
No.
805589-5
815900
STD551225
STD541025
STD600603
815933
817151
815887
816274
STD541237
Always order by Part Number—Not by Key Number
Part
No.
815934
816274-1
815882
803835-1
815993
817108
816063
817150
507530
508166
Hinge, Door
Screw, Pan Hd. Plastite
Door, Cabinet
Foot, Leveling
Bracket, Corner
Spacer
Stiffener, Shelf
Panel Side L.H.
Bag of Loose Parts (Not. Ills.)
Bag of Loose Parts (Not. Ills.)
Description
Screw, Truss Hd. 1/4-20 x 1/2
Skirt 23"
*Lockwasher, Ext. 1/4
*Nut, Hex 1/4-20
‘Screw, Pan Hd.Ty "T”
6-32 X 3/8
Catch, Magnetic
Panel SideR.H.
Shelf, Lower 23"
Screw, Pan Hd. Plastite
6-10x1/2
* Nut, Hex Jam 3/8-16
Key
No.
11
12
13
14
15
16
17
18
___
—
'Standard Hardware Item may be Purchased Locally.
Description
10-10x1/2
Page 51
51
Page 52
owners
manual
12-INCH BAND SAW
SERVICE
MODEL NO.
113.24S210
Single Speed Band Saw
with Leg Set
I^C^DEL
113.248320
Two Speed Band Saw
with Leg Set
MODEL NO.
113.248440
Two Speed Electronic
Band Saw with Leg Set
Nowthatyou have purchased your 12-lnch Band Saw, should
a need ever exist for repair parts or service, simply contact any
Sears Service Center and most Sears, Roebuck and Co. stores.
Be sure to provide all pertinent facts when you call or visit.
The model number of your 12-Inch Band Saw will be found on
a plate attached to your saw, at the left-hand side of the base.
MODEL NO.
113.248510
Two Speed Electronic
Band Saw with Cabinet
HOW TO ORDER
REPAIR PARTS
y v
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SA
Port No. SP5292 Form No. SP5292-5 Printed in U.S.A. 1/93
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLO\A/lNG
INFORMATION:
PART NUMBER
MODEL NUMBER
113.248210J 13.248320,
113.248440 or 113.248510
All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked
locally, your order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.
PART DESCRIPnON
NAME OF ITEM
12-Inch Band Saw
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