Craftsman 113.248510 User Manual

Page 1
r
Save This Manual
For Fiiture Reference

owners

manual

Model No.
113.248210
Single Speed Bond Saw
with Leg Set
Model No.
113.248320
with Leg Set
Mod©l No.
113.248440
Two Speed Electronic
Band Saw with Leg Set
Model No.
113.248510
Two Speed Electronic
Band Saw with Cabinet
Serial Number Model and serial numbers
may be found at the left-hand side of the base,
You should record both
model and serial number in a safe place for future use.
______________

CAUTION:

READ ALL INSTRUCTIONS CAREFULLY
113.248510

CRRFTSMtlN

12-INCH BAND SAW

assembly

operating

repair parts

Part No. SP5292
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SA
Printed in U.S.A.
Page 2
FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW
II within one year from the date of purchase, this Craftsman Band Saw fails due lo a defect in materiai or workmanship. Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product Is used in the United States. This warranty gives you specific legal rights and you may also have other rights which vary from slate to state.
SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684
TABLE OF CONTENTS
Section Title Page Number General Safety Instructions for
Power Tools ...................................................3
Additional Safety Instructions for
Band Saw........................................................4-5
Glossary of Terms for Woodworking
Electrical Connections
........................................
General Information............................................8
Model Description...............................................8
Unpacking and Checking Contents
Assembling Leg Set............................................11-13
Assembling Cabinet............................................13-15
Mounting the Saw to the Cabinet
Mounting Door....................................................16
Attaching the Handwheel Mounting the Motor Connecting the Motor Selecting Blade Speed
...................................
............................................
.........................................
......................................21
Recommended Speed Settings
Changing Speed Settings...................................21
Attaching Trim Caps...........................................22
Getting to Know Your Band Saw
Location and Function of the
Electronic Indicator System
Installing the Blade.............................................26-27
..................
....................
.......................
.........................
.........
..............
...........................
6 6-7
8-10
15-16 17
17-19 20
21
23' 24-25
Aligning the Blade and
Blade Guide Assemblies Mounting the Front Table Squaring the Blade to the Table
..................................
.................................
..........................
28-30
30-32
32
Adjusting Front Table...........................................33
Location and Function of Controls Tilting Head for Bevel Cut Adjusting Bevel Lock Knob
....................................
..................................
.......................
34 35
35
Basic Band Saw Operation..................................36
Installing Sanding Attachment Installing the Sanding Belt
.............................
...................................
37
37
Recommended Accessories................................38
Maintenance ......................................................38-39
Trouble Shooting—All Models
.............................
39
Trouble Shooting—Motor.....................................40
Trouble Shooting—Electronics
............................
41-42
Parts Lists............................................................43-50
Leg Set.............................................................43
Drive Assembly Base Components
................................................
...........................................
44-45
46-47
Bevel Drive and Motor Mount
Assembly Parts.............................................48-49
Cabinet.............................................................50
Page 3
GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS
ALL MODELS
1. KNOW YOUR POWER TOOL
Read and understand the owner’s manual and labels affixed to the tool. Learn its application
and limitations as well as the specific potential
hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type
plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE,
in working order, and in proper adjustment and alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and adjusti ng wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don’t use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a sate distance from
work area.
8. MAKE WORKSHOP CHILD-PROOF
— with padlocks, master switches, or by removing
starter keys.
9. DON’T FORCE TOOL
It will do the job better and safer at the rate for
which it was designed,
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was
not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI
Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses, Also, use face or dust mask if cutting operation is dusty, and ear protectors
(plugs or muffs) during extended periods of
operation.
13. SECURE WORK
Use clamps or a vise to hold work when practical. It’s safer than using your hand, and frees both hands to operate tool,
14. DON’T OVERREACH
Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performances. Follow instructions for lubricating
and changing accessories.
16. DISCONNECT TOOLS
before servicing; when changing accessories
such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in “OFF” position before plugging in,
18. USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended accessories. Follow the instructions that accom pany the accessories. The use of improper acces­sories-may cause hazards,
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or
if the cutting tool is accidentally contacted, Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Before further use of the toot, a guard or other part that is damaged should be carefully checked to ensure that it wi 11 operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may effect its operation. A guard or other part that is damaged should be properly repaired or
replaced.
21. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don’t leave tool until it comes to a complete stop.
Page 4
ALL MODELS
additiondl safety instructions for band saw
Safety is a combination of common sense, staying alert, and knowing how your band saw works.
BEFORE USING THE SAW:
WARNING: TO AVOID MISTAKES THAT COULD RESULT IN SERIOUS, PERMANENT INJURY, DO
NOT PLUG THE SAW IN UNTIL THE FOLLOWING
STEPS HAVE BEEN SATISFACTORILY COMPLETED:
1. Assembly and alignment.
2. Learn the function and proper use of the on-off switch, bevel crank and lock, upper blade guide
* Always wear safety 9099!«$ tHet comply
i DANGER 1 Ft
with ANSI Z87.1.
■Before tumirig mw on. check and adjust: a) Blade Tension b| Blade Guide» c) Thrust Bearings
bR YOUR OWN SAFETY:
* Ektor« turning saw on, adjust UPfER
BLADE -GUIDE to just clear workpiece.
■ Support, fixlur« or brace workpiece firmly against tat^ so it will not rock or twist from your hand.
WHEN INSTALLING OR MOVING THE SAW
1. To avoid injury from unexpected saw movement: a. Place the saw on a firm level surface where
there is plenty of room for feeding the work
piece.
b. Adjust the saw so the table is level and the saw
does not rock.
c. Bolt the saw to the floor if ittendstoslip, slide,
or tip over during operations li ke cutting long, heavy boards.
d. Turn saw off and unplug electric cord before
moving the saw to a new area.
2. Store and use the band saw indoors.
BEFORE EACH USE
1. Inspect your saw. If any part of this band saw is missing, or bent, or failed in any way, or any
electrical componentsdo network properly, turn the saw off, remove switch key, and unplug the saw. Replace damaged, missing, or failed parts
before using the saw again.
2. Plan your work to protect your eyes, hands, face, ears and body.
a. Do not do layout, assembly, or set up work on
the table while the saw is running,
b. Wearsafety goggles (notglasses) that comply
with ANSI Z87.1 (shown on package). Using any power tool can result in foreign objects being thrown into the eyes, which can result in permanent eye damage. Safety goggles are available at Sears retail or catalog stores. Use
of glasses or use of goggles not in compliance
and lock knob, lower blade guide, tension adjust ing knob and tension scale, and blade thrust bearing adjustment.
3. Read and understand all safety instructions and operating procedures throughout the manual.
4. Read the following labels which appear on the front of the band saw and blade guard.
IftAHOERI
ALLOW
TOOL TO
STOP
BEFORE
ADJUBTIMQ
v_...
(now Thi« Tool) Read arvd Urutwstand c
■Plan hand positKms 10 a sudden slip
won't cause irtiury.
•Turn saw olt and wait for Ptade lo stop before freeing jamrr^ed material.
hwfker'a Manual before Using this Machine.
• Turn saw off, remove switch key, and waft for blade to stop before adjusting saw, chartging blades or leaving area.
■Maintain 7<rmaximum clearance between telMe and sartding bell.
with ANSI Z87.1 could result in severe injury from breakage of the eye protection.
c. Fordusty operations, wear a face shield along
with safety goggles.
d. Use extra caution with large, very small, or
awkward workpieces.
1. Use extra supports (tables, saw horses, etc.) forany workpieces large enough to tip when not held down to the table top.
2. Do not feed small pieces that require your finger holding the workpiece to go under the guard area. Use jigs or fixtures to hold the work and keep your hands away from the blade.
3. When cutting irregularly shaped work pieces, plan your work so it will not pinch the blade, A piece of molding, for example, must lay flat or beheld by a fixture or jig that will not let it twist, rock or slip while being cut.
4. Properly support round material such as
dowel rods, or tubing, They have a tendency to roll while being cut, causing the blade to '‘bite." To avoid this, always use a "V” block, or clamp the workpiece to a miter gage.
e. To avoid risk of hearing damage, wear ear
plugs or muffs during extended periods of operation.
Page 5
f. To avoid being suddenly caught in the blade:
1. Do not wear gloves.
2. Remove all jewelry and loose clothing,
3. Tie back long hair.
4. Roil long sleeves above the elbow.
g. Toavoid injury from accidental starting, always
unplug saw, turn switch off and remove switch key before removing the guard, installing or
removing any blade, accessory or attachment,
or making any adjustments.
h. To avoid slips and jams causing injury;
1. Choose the right size and style blade for the material and the type of cutting you plan to
do. Use this band saw to cut and sand only wood, wood like products and plastic.
2. Make sure the blade teeth point downward toward the table.
3. Make sure the blade tracking guides and thrust bearings are properly adjusted.
4. Always check and correctly adjust biade or sanding belt tension.
i. To avoid accidental blade contact, minimize
blade breakage and provide maximum blade
support.
1. Always adjust the upper blade guide and blade guard to just clear the workpiece.
2. Plan your hand placement so your fingers will not be where a sudden slip could cause
them to hit the blade.
j. Make sure all clamps and locks are tight and
there is no excessive play in any parts.
k- To avoid an electrical shock, make sure your
fingers do not touch the metal prongs on the plug when installing or removing theplugtoor
from a live outlet.
i. Never turn your band saw “ON” before clearing
everything except the workpiece and related feed or support devices off the table.
BEFORE SANDING
1. Keep the table and sanding belt adjusted so the gap between them is no more than 1/16-inch wide,
2, To avoid fire, shock, or cause electrical shorts,
do not sand metal. It could ignite the sawdust inside the saw.
WHENEVER SAW IS RUNNING
WARNING; DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW) TO CAUSE A CARELESS MIS TAKE. ALWAYS REMEMBER THAT A CARE LESS FRACTION OF A SECOND IS SUFFI CIENT TO INFLICT SEVERE INJURY.
a. If your saw makes an unfamiliar noise or if it
vibrates excessively, stop immediately. Turn the saw off. Remove switch key and unplug the saw. Do not restart until finding and correcting the problem.
b. Avoid awkward hand positions where a sudden
slip could cause a hand to move into the blade or the sanding belt.
c. Feed the workpiece only fast enough to letthe
blade cut without bogging down or binding.
d. Before freeing jammed materia!, turn saw off.
Remove switch key. Remove plug from power source outlet. Wait for all moving parts to stop.
e. When backing up the workpiece, the blade
may bind in the kerf (cut). This is usually caused by sawdust clogging up the kerf or because the blade comes out of the guides. If this happens:
1. Turn saw off.
2. Unplug saw.
3. Remove switch key.
4. Wait for all moving parts to stop.
5. Remove band saw cover.
6. Stick a fiat blade screwdriver or wedge into the kerf.
7. Turn the upper wheel by hand while backing up the workpiece.
f. Before removing loose pieces from the table,
turn saw off and wait for ail moving parts to stop.
ACCESSORIES
USE ONLY RECOMMENDED ACCESSORIES. Follow
the instructions that come with the accessories. Con-
sullthe owner’s manual for recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
Page 6
glossary of terms for woodworkino
. 9
ALL MODELS
Beveling
An angle cutting operation through the face of the board.
Crosscut
A cutting operation made across the width of the workpiece.
Compound Cutting
A simultaneous bevel and miter cutting operation,
FPM
Feet per minute. Used in reference to surface speed
of blade.
Freehand (as used for band saw)
Performing a cut without the workpiece properly
supported on the work table.
Gum
A sticky, sap based residue from wood products.
Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
Leading End
The end of the workpiece which is pushed into the cutting tool first.
Mitering
An angle cutting operation made across the width of the workpiece.
Push Stick
A device used to feed the workpiece through the saw
during narrow ripping type operations so the opera tor s hands are kept well away from the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece to make thinner pieces.
Resin
A sticky, sap based substance that has dried.
Rippirïg
A cutting operation along the length of the work piece,
Sawblade Path
The area of the worktable or workpiece directly in
line with the saw blade.
Set
The distance the tip of the saw blade tooth is bent outward from the face of the blade.
Trailing End
The workpiece end last cut by the saw blade.
Workpiece
The item on which the cutting operation is being performed. The surfaces of a workpiece are commonly referred to as faces, ends, and edges.
Worktable
The surface on which the workpiece rests while performing a cutting or sanding operation.
electrical connections
ALL MODELS
POWER SUPPLY
Motor Specifications
The A-C motor used in this saw is a capacitor-start, non-reversible type having the following specifica­tions;
24832 24844 24851
Rated H.R
Maximum Developed H R Voltage
Amperes .............................................7.9 ..
Hertz (Cycles) ....................................
Phaze RPM Rotation of Shaft
WARNING: TO AVOID ELECTRICAL HAZARDS, FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE PROPER CIRCUIT PROTECTION. YOUR SAW IS
WIRED AT THE FACTORY FOR 120V OPERATION. CONNECT TO A120V, 15-AMP, BRANCH CIRCUIT AND USE A tS-AMP FUSE OR CIRCUIT BREAKER.
TO AVOID SHOCK OR FIRE, IF POWER C IRD IS
...........................................
...................
................................................
..................................................
....................................................
.................................
% .. . IVe . . 120 . .
60.. . Single 1725 . Clock
wise
V2
1
120
7.9 60
Single
1725
Clock
wise
WORN OR CUT, OR DAMAGED IN ANY WAY, HAVE IT REPLACED IMMEDIATELY.
IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE ELECTRICAL SHOCK — PARTICULARLY WHEN USED IN DAMP LOCA TIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS ALSO THE POTEN TIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. NOT ALL OUTLETS ARE PROPERLY GROUNDED. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PRO PERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN.
Your unit has a plug that looks like the one shown
below.
3-PRONG PLUG
GROUNDING PRONG
Page 7
This powertool is equipped with a3~conductorcord and ground type plug listed by Underwriters’ Labora tories. The ground conductor has a green jacket and
is attached to the tool housing at one end and to the ground prong in the attachment plug at the other
end. This plug requires a mating 3-conductor grounded
type outlet as shown above.
TOOL. Check the saw blade to make sure it turns freely. If the blade is free, try to start the motor again, If the motor still does not start, refertothe “Motor Trouble-Shooting Chart.”
3. If the motor suddenly stalls while cutting wood, turn the power switch off, unplug the tool, and free the blade from the wood. The motor may
now be restarted and the cut finished,
WARNING: TO MAINTAIN PROPER TOOL GROUND
ING WHENEVER THE OUTLET YOU ARE PLAN NING TO USE FOR THIS POWER TOOL IS OFTHE
TWO PRONG TYPE, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. USE AN ADAPTER AS SHOWN AND ALWAYS CON
NECT THE GROUNDING PRONG TO KNOWN GROUND.
It is recommended that you have a qualified electri cian replace the two prong outlet with a properly grounded three prong outlet,
An adapter as shown is available for connecting the plug to 2-prong receptacles. The green grounding lead extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
GROUNDING LUG
I
ADAPTER
MAKE SURE THIS IS CONNECTED TO A KNOWN GROUND
2-PRONG
RECEPTACLE
WARNING: THE ADAPTER ILLUSTRATED IS FOR USE ONLY IF YOU ALREADY HAVE A PROPERLY GROUNDED 2-PRONG RECEPTACLE.
MOTOR SAFETY PROTECTION
CAUTION: To avoid motor damage this motor should be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventila tion.
1. Thistooi should be connected to a 120V, 15amp branclr circuit with a 15 amp fuse or circuit breaker. Failure to use the proper size fuse can result in damage to the motor.
2. If the motor fails to start, turn the power switch to the “OFF” position innmediately. UNPLUG THE
4. Frequent “blowing” of fuses or tripping or circuit breakers may result if:
a. MOTOR IS OVERLOADED - Overloading can
occur if you feed too rapidly.
b. LOW VOLTAGE - Although the motor is de
signed for operation on the voltage and fre quency specified on the motor nameplate,
normal loads will be handled safely on voltages not more than 10% above or below the name plate voltage. Heavy loads, however, require that voltage at motor terminals equals the voltage specified on nameplate.
5. Most motor troubles may be traced to loose or incorrect connections, overload, reduced input
voltage (such as small size wire in the supply
circuit} or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor fails to perform
satisfactorily. Check wire size and length with the Wire Size Chart below.
WIRE SIZES
The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent
overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) exten sion cord. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-poie receptacles which accepts the tools plug.
CAUTION: For circuits that are farther away from
electrical service box, the wire size must be increased
proportionately in order to deliver ample voltage to
the saw motor.
Length of the
Conductor
0-25 Ft.
26 - 50 Ft.
51 - 100 Ft.
120 Volts Wire Sizes Required
(American Wire Gage Number)
16 14 12
Page 8
general information
ALL MODELS
1. This manual is for the following Models—
113.248210,113.248320,113.248440, and113.248510. All sections are labeled with the correct model num ber. Follow ONLY instructions that are meant for
your model saw.
2. If you are missing any part(s) white putting your saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part{s) before continuing assembly or try ing to use the saw. Complete parts lists are located at the end of this
manual. Use theselists to identifythenumberof any
missing part.
3. Sometimes small parts get lost in packaging materi als. Do not throw away any packaging until yoursaw
is put together, if you are missing a part, check the packaging before contacting Sears.
unpacking and checking contents
Model Description
Model 113.248210: Manual Band Saw; 18x23 inch
worktable; single speed; V2 H.R motor that develops 1
H.P.;legset. Model 113.248320: Manual Band Saw; 27 x 23 inch
work table; two speed; % h.R motor that develops 1Va H.R; legset.
Model 113.248440: Electronic Band Saw; 27 x 23 inch
work table; two speed; h.R motor that develops
1Va H.R; legset.
Model 113.248510: Electronic Band Saw; 27 x 23 inch work table; two speed; Vs H.R. motor that develops IVs H.R; 23 inch cabinet with door.
all MODELS
3/8" WRENCH
7/16 ' WRENCH S/16 " WRENCH
1/8" HEX "L " WRENCH
5/32 " HEX “L" WRENCH
WARNING: TO AVOID INJURY FROM UNEXPECT ED STARTING OR ELECTRICAL SHOCK, DO NOT PLUG THE SAW IN UNTIL ALL ASSEMBLY AND ALIGNMENT STEPS ARE COMPLETE. THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW.
Unpacking and Checking Contents
1, Separate all “loose parts ’ from packaging mater
ials and check each item with “Table of Loose Parts” to make sure all items are accounted for, before discarding any packing material.
SOCKET WRENCH
COMBINATION SQUARE MUST BE TRUE
STRAIGHT EDGE OF
SHOULD SE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION
WARNING: IF ANY PARTS ARE MISSING, DO
NOT ATTEMPT TO ASSEMBLE THE BAND SAW, PLUG IN THE POWER CORD, OR TURN THE SWITCH ON UNTIL THE MISSING PARTS
ARE OBTAINED AND ARE INSTALLED COR
RECTLY.
2. Remove front table and front cover first while saw is being unpacked. To remove the front cover, pull thecover at the neck and underside of throat area.
Page 9
TABLE OF LOOSE PARTS
(ТЕМ DESCRIPTION QTY,
A Motor
В Basic Saw Assembly
C Owners Manual
D Trim Cap, L.H
E Trim Cap, R.H................................................. 1
F Leg.................................................................. 4
G Lower Stiffener
H Sanding Platen
! Poly “V” Drive Belt
...............................................................
....................
’ .................. i к
(Models 113.248210 and 113.248320 Do not include electronic indicator system)
..............................................
.................................................
..............................................
................................................
...........................................
NOTE: To avoid damage to the band saw leave it
laying on its left side until you are ready to mount it to the leg set or cabinet. To prevent scratching the finish, lay a piece of the packing box underthe saw.
-| ' j
1 1
4
1 L 1 M
Pulley..............................................................
Loose Parts Bag containing the following items:
Band Saw Blade 'A x 80
.................................
1
Sanding Belt V2 x 80...................................... 1
Handwheel Asembly
......................................
1
Bag of Loose Parts #508014.......................... 1
Bag of Loose Parts #507968 ......................... 1
Bag of Loose Parts #507741 Battery (Electronic Models Only)
........................
..................
1
1 Cabinet Assembly (Model 113.248510 Only) 1
Leg Channel
.................................................
1
Page 10
ALL MODELS
LIST OF LOOSE PARTS IN BAG #507968
ITEM DESCRIPTION QTY.
A Truss Head Screw V4-20x12 B Lockwasher Ext. ’A
C Hex Nut 1/4-20................................................32
D Leveling Foot
E Hex Jam Nut %-16
F Bracket Leg..................................................... #
LIST OF LOOSE PARTS IN BAG #508014
ITEM DESCRIPTION QTY.
G Pan Hd. Screw 10-32x2
H Hex Nut 10-32.................................................. 1
I Switch Key...................................................... 1
J Lo Hd. Screw Cap 1/4-20 xVa K Spacer #10 X 5/i6
L Hex Flange Lock Nut 10-32
M Locking Setscrew V4-20xi/2
N Wingnut®/i6-18
O Washer V32X 1 x1i/i6....................................... ''
O Washer i%4 x % x 1/32....................................... 2
P Pan Hd. Screw Type TT10-32 x 1%
Q Hex Hd. Screw Ty TT V4-20 x %
.........................................
..................................................
.........................................
...........................................
..............................................
..........................
...................................
........................
............................
...........................
...............
...................
32 32
# 8
2 3
4
3
1
2 4
1
LIST OF LOOSE PARTS IN BAG #507741
ITEM DESCRIPTION QTY.
R Table Alignment Key...................................... 1
S Table Latch ...................................................... 2
T Belt Tension Stud ............................................ 1
U Table Latch Spring V Table Alignment Spring
W Key3/i6Sq.xis/6.............................................. 1
10
.........................................
..................................
2 2
MMH
w’
‘NOT SHOWN TO SCALE
Page 11
HSSBiTlEiriy HiiCI oii^|ririi6rii
MODEL 113.248210,113.248320,
113.248440
ATTACHING LEVELING FEET
From the loose parts bag find the following hardware:
Item Description Qty.
A Support Bracket.......................................... 4
B Leveling Feet C Hex Nut 3/8-16
From the loose parts find the following items;
D Leg .............................................................. 4
..............................................
...........................................
4
8
,
•NOT SHOWN TO SCALE
1. Mount floor leveler support brackets inside legs. Line up the three tabs on brackets with slots on leg and tap into place. Make sure lip on bracket points up. Install the remaining three brackets the same
way.
2. Put a hex nut on each of the leveling feet and screw it down towards the rubber foot.
3. Put the leveling feet through the holes in the bottom of the floor leveler support bracket.
4. Put another hex nut on each of the leveling feet and hand tighten until they are next to the support bracket.
LEG
WARNING: After the legset has been attached to the basic saw assembly, it will be necessary to ad just the leveling feet so the saw does not rock.
SUPPORT BRACKET
LEVELING FOOT
11
Page 12
MODEL II3.248210,113.248320,
113.248440
ATTACHING LEG SET
From the loose parts bag find the following hardware:
Item Description Qty.
A Truss Head Bolts Vi-20 x ’/2
B Lockwashers External Va........................32
C Hex Nuts 1/4-20
From the loose parts find the following items:
D Leg Channel............................................. 1
E Legs (with attached support brackets and
leveling feet) 4
F Lower Stiffeners
1. Lay a piece of cardboard on the floor to keep from scratching the saw.
2. Position the basic saw assembly on the floor as shown below. The back cabinet of the saw should be
laying flat on the floor. It may be necessary to have
someone help you lift the saw.
.......................................
.......................................
...................
32 32
4
3. Mount the two front legs to the basic saw assembly using truss head bolts, lockwashers, and nuts. Make sure that the four (4) holes in each corner of the saw line up with the four (4) holes in the top of each leg. At this timeonlyput bolts through thesWes
of the saw assembly nofthefront.Onlyfingertighten nuts.
4. Position the leg channel inside the legset as shown. Fasten the channel piece, leg, and saw together with two (2) truss headbolts on each side. The threaded section of the bolts should point towards the inside of the basic saw assembly. Put a iock-
washerand hex nut on each bolt. Finger tighten nuts at this time.
SAW
BASE
A
NUT
LOCKWASHER
I®: s
CHANNEL
LEG
_L_
TRUSS HEAD SCREW
12
Truss head screw, lockwasher, hex nut, and front channel piece.
Page 13
5. Use truss head bolts, lockwashers, and hex nuts to mount the two (2) rear legs to the basic saw assem bly. It may be necessary to slightly tilt the saw as
sembly backwards in orderto get thefour (4) holes in each corner of the saw to line up with the four (4)
holes in the top of each leg. Finger tighten nuts at
this time.
6. Attachthefour(4)/owe/'si/ffene/'stothe/egs.Two(2)
truss head bolts, washers, and hex nuts are re quired to hold each end oi a lower stiffener\n place. Only hand tighten hex nuts.
7. Go back with a Vis wrench or socket and tighten all hex nuts.
8. Carefully lift the saw into its normal position. It may be necessary to have someone help you in order to avoid damaging the saw.
ADJUSTING LEVELING FEET
WARNINGS TO AVOlO INJPORY FROM UNEX
PECTED SAW OR WORK MOVEMENT, LEVEL ING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK.
To adjust leveling feet so the saw will sit properly;
a. Move saw to desired location. b. Raise or lower leveling foot by turning it clockwise or
counterclockwise.
c. Tighten nuts to lock leveling foot in place.
MODEL 113.248510
ASSEMBLING CABINET
1. Separate all “loose” parts from packing materials and check each item with “Parts List" to make sure all items are accounted for before discard
ing any packing material.
From loose parts find the following items:
ITEM DESCRIPTION QTY.
1 Right Side Panel............................................ 1
2 Left Side Panel
3 Lower Shelf.................................................... 1
4 Skirt 5 Shelf Stiffener 6 Corner Bracket
7 Spacer............................................................ 2
8 Door............................................................... 1
Bag of Loose Parts #508166
Containing Following Items:
Screw, Truss Hd. 1/4-20x1/2
Lockwasher.Ext. 1/4............................................34
Nut, Hex 1/4-20...................................................34
Foot, Leveling 3/8
Nut, Hex Jam 3/8-16.............................................8
................................................................
.............................................
................................................
..............................................
..............................
.................................................
1
2
1
2
34
Bag of Loose Parts #507530
(In Cabinet Assembly)
Containing Following Items:
Screw, Pan Hd. #6-10x1/2 Screw, Pan Hd. Ty “T” 6-32 x 3/8 Screw, Pan Hd. #10-10x1/2
4
Catch Magnetic....................................................1
Hinge Door
...........................................................
...................................
........................
.................................
2 2 4
2
13
Page 14
MODEL 113.248510
2. After layout of cabinet parts, lake the lower shelf and turn upside down on floor. Small front flange should be pointing upward.
3. Locate the two (2) corner brackets, four (4) 1/4­20 X 1/2 truss head bolts, lockwashers, and nuts. Attach the corner brackets to the front flange in holes as illustrated. Attach both corner brackets.
4. Locate the two (2) side panels, one (1) shelf stiffener, and six (6) 1/4-20x 1/2truss head bolts, lockwashers and hex nuts. Place the right side panel on its back side as illustrated. Stand up the lower shelf on the rear flange and line up the holes on the corner bracket and shelf stiffener with the holes in the side panel. Mount the bolts in the three holes and tighten hex nuts with a
7/16-inch wrench or socket. Repeat procedure for left side panel.
5. Locate the two(2) skirts, eight(8) truss head bolts, lockwashers and hex nuts. Assemble one(1) skirtto the front of the cabinet using four(4) bolts, lock washers and nuts. Hand tighten only. Stand the cab inet upright and assemble the rear skirt to the cabinet using two{2) truss head bolts lockwashers and nuts using the top two holes only. From inside the cabinet insert two bolts out through the two remai ning holes i n the rear ski rt. I nstal I lockwashers and nuts hand tightened only.
14
Page 15
MODEL 113.248510
6.Secure rear of shelf to right side and left side panels using (2) 1/4-20 X1/2 truss head bolts and hex nuts. Hand tighten only.
Locate the right and left side spacers, the six (6) 1/4-20 X 1/2 truss head bolts, lockwashers, and hex nuts. Position the spacer inside the right and left side panels and fasten in the three holes as illustrated.Tighten nutsusinga7/16-inch wrench
or socket.
8. Locate four (4) leveling feet and eight (8) 3/8-16
hex nuts. Attach the leveling feet to bottom of side panels in front and rear as illustrated. Hand tighten hex nuts.
WARNING: TO AVOID INJURY FROM UN
EXPECTED SAW OR WORK MOVEMENT, LEVELING FEET MUST BE ADJUSTED SO
THAT SAW DOES NOT ROCK.
9. To adjust leveling feet so thesawwill sit properly; a. Move saw to desired location. b. With 9/l6-inch wrench loosen bottom nut. c. Back off top nut by hand.
d. Raise or lower foot by adjusting bottom nut
using 9/16-inch wrench
e. Snug top nut against inside of leg by hand.
f. Adjust all four feet as necessary then tighten
all four bottom nuts using a 9/16-inch wrench.
MOUNTING THE SAW TO THE CABINET
1. From loose parts bag find the following hard ware:
ITEM DESCRIPTION QTY.
A Truss Head Bolts 1/4-20 x 1/2 B Lockwashers External 1/4
C Hex Nuts 1/4-20............................................ 4
......................
............................
4 4
15
Page 16
MODEL 113.248510
2. Place saw on cabinet so that holes in bottom of saw line up with holes In top of cabinet.
3. Install bolts, lockwashers. and nuts as shown. Tighten securely using a 7/16-inch wrench or socket. The front two bolts hold the saw, lower wheel cover, and the cabinet together. Install these bolts from the bottom side,
4. After the band saw has been mounted to the cabinet, go back and tighten all the nuts that were previously hand tightened using a 7/16-
inch wrench or socket.
FRONT
MOUNTING DOOR
Tools needed; 7/16" wrench or socket and phillips screwdriver.
1. Locate the two (2) door hinges and four (4) 10-10 x 1/2 plastite screws. Mount hinges on either side of the door with phillips screwdriver.
2. Locate the four (4) truss head bolts, lockwasher and hex nuts to attach door hinges to the side panel. Tighten hex nuts with a 7/16" wrench orsocket.
3. Locate the magnetic catch, the magnetic catch stop plate, two (2) 6-10 X1/2 pan head screws and two (2)
6-32 X 3/8 pan head screws. Attach the magnetic
catch to the door with the two (2) 6-10 x 1/2 pan head screws using a phillips screwdriver. Attach the mag netic catch stop plate to the side panel opposite the side the hinges are to be mounted. Use the two (2) 6-32x3/8 pan head screws to mount stop plate. Adjust the stop plate if necessary with phillips screw driver for desired closure.
16
Page 17
^%LbWi lwl\irli#Eli«iii^
ATTACHING THE HANDWHEEL
1. From loose parts bag find one (1) pan head screw 10-32 X 2 and one (1) hex nut. Install the hand
wheel, Reach inside the base to the back side of the bevel mechanism and put the nut in place.
Hold the nut in place with a finger. Install the
screw through the center of the handwheel and tighten with a phillips screwdriver.
2. Hold the handle and pull the red release button with your finger to close the handle.
MOUNTING THE MOTOR
1. Find the following parts:
ITEM DESCRIPTION QTY.
A Motor
B Spacer(V4 0.D.x5/i6)
C Flanged Locknut #10-32............................... 4
D Wing Nut 5/,6-18 E Motor Pulley w/Set Screw
F Belt Tension Stud......................................... 1
G Motor Pulley w/Set Screw
H Poly “V” Belt
I Key YisSq.x 15/16
2. Place the three (3) spacers onto the three motor studs as shown. Pay attention to where the oil plug is located. No spacer goes on the fourth motor stud.
............................................................
....................................
..........................................
(Model 113.248320, 113.248440,
113.248510)
(Model 113.248210)
(Model 113.248320,113.248440,
113.248510) ............................................. 1
.............................................
..................................
.................................................
1
3
1
1
1 1
'oddodo®
*NOT SHOWN TO SCALE
MODEL 113.248210 ONLY
3. Install the motor pulley onto the motor shaft with the set screw boss toward the motor. Position the outer face of the pulley 2 inches from the end shield of the motor and tighten the setscrew against the flat side of the motor shaft using a 1/8-inch hex “L” wrench.
17
Page 18
MODELS 113.248320,
113.248440, and
113.248510
4. Locate the correct motor pulley {Model 113.248210 has a “one-step” pulley). Placethe shaft key into the groove on the motor shaft. Align the groove in the pulley with the shaft key and install the motor pulley on the motor shaft with the setscrew boss toward the motor.
ALL MODELS
5. Place the Poly “V” belt into the motor mount as shown on the underside of the band saw.
6. Look at the motor mount and find the slot that is nar rower than the other three. When mounting the motor, the motor stud without aspacer goes into this slot.
7. Carefully position the motor so that the poly “V” belt is around the motor pulley and the four motor studs align with the slots in the motor mount.
8. Push motor studs through and install the flanged lock nuts to the three (3) motor studs with spacers. Start the flanged nuts by hand only at this time.
SLOT
MOTOR MOUNT
мотов MOUNT
9. Install the threaded stud through the hole in the lower leg of the motor mount and over the motor stud
as shown.
18
Page 19
10. Install a flanged lock nut onto this motor stud. Tighten the flanged lock nuts, using a %-inch wrench, until almost tight. It will be easier to tighten lock nuts if the head is tilted to approximately 45°. See page 34 for instructions on tilting head.
NOTE; Do not over-tighten the flange nuts. The motor
should slide in the grooves to allow tensioning of the
belt.
11. Install the wing nut on the threaded stud.
12. Check that the poly “V” belt is on both pulleys being sure that it is centered on each pulley.
13. Check that the pulleys are in line by sighting down the side of the large pulley to see if it lines up with the small pulley, if the pulleys are not in line, loosen the set screw holding the pulley on the motor shaft and
position the pulley. A notch in the small end of the motor support is provided foraccess tothe setscrew
and belt.
14. Belt tensioning is done by tightening the wing nut which pulls the motor down. The motor slides on the three (3) spacers and is locked in place by the flanged lock nut at the threaded stud.
Belt tension is important. Over tensioning may
cause vibration while too little tension may allowthe
belt to slip under heavy loads.
TIGHTEN FLANGE NUT AFTER TENSIONING BELTWITH WING NUT
19
Page 20
ALL MODELS
CONNECTING THE MOTOR
1. Next, the motor cord needs to be wired into the motor. Coming from the underside of the table
will be a cord with a black, white and green wire. This is the motor cord.
WARNING; FOR YOUR OWN SAFETY, NEVER PLUG THE SAW IN UNTIL ALL ASSEMBLY STEPS ARE COMPLETED.
2. Loosen the two screws holding the connector box cover on the back side of the motor. Swing the cover open.
3. Install the green ground wire by removing the green grounding screw and inserting it through the round metal terminal on the green ground wireofthemotorcord. Reinstall the green screw into the hole from which it was removed and tighten securely.
WARNING: TO AVOID ELECTROCUTION, NEVER CONNECT ANYTHING BUT THE GROUND WIRE {COLORED GREEN) TO THE GREEN SCREW.
4. Insert terminal end of WHITE wire on spade
terminal marked T4 on the motor, Push terminal firmly until seated.
5. Insert terminal end of BLACK wire on spade
terminal marked T1 on the motor. Push terminal firmly until seated.
6. Close motor connector box being sure that power cord is seated in the largest strain relief groove and tighten box cover screws.
7. DO NOT plug in power cord.
GREEN SCREW'
TERMINAL
GREEN WIRE
TO GREEN SCREW
STRAIN RELIEF GROOVE
WHITE WIRE TO TERMINAL T4
20
Page 21
IVIIhF Mr Balli I H 1 I
& 113.248510
SELECTING BLADE SPEED
The band saw has two speed settings: 3000 FPM for normal operation and 1500 FPM foroperation requir ing more control of the work piece.
RECOMMENDED SPEED SETTINGS
1. 3000 Feet per Minute a. Basic Wood Cutting, b. Resawing Most effective with skip tooth, hook tooth, and
regular tooth blades.
CHANGING SPEED SETTINGS
WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRIC SHOCK, DO NOT PLUG THE SAW IN. THE POWER CORD MUST REMAIN
UNPLUGGED WHENEVER YOU ARE WORKING ON
THE SAW.
1. Release tension on the poly “V” belt by loosening the wingnut.
2. Push the motor up to create slack in the “V” belt.
If the motor does not slide up easily, slightly loosen
the four (4) flanged lock nuts that are holding the
2, 1500 Feet per Minute
a. Intricate Wood Cutting b. Veneers, Tile, Plastics c. Non-Ferrous Metals (Brass, Copper,
Aluminum)*
Most effective with blades that have 15 teeth per inch.
CAUTION: This band saw will not cut steel. Steel cutting requires the blade speed to be 140 FPM.
‘Must use recommended blade for non-ferrous metals.
motor to the motor mount.
, While still holding the motor up reposition the “V"
belt. When changing speeds from 1500 to 3000 FPM
remove the belt from the band saw pulley first. When going from 3000 to 1500 FPM remove the belt from the motor pulley first.
. Reapply tension to motor belt by tightening the
wingnut.
21
Page 22
ALL MODELS
ATTACHING TRIM CAPS
1. Find the left and right trim caps.
2. There are two plastic stubs on the back of each trim cap.
3. These stubs will snap into matching holes at the front corner of each saw.
4. Snap the left & right trim caps in place.
22
Page 23
getting to know your band saw
113.248510
1. Warning Label
2. Tensions adjustment knob—Tightening the knob
will increase the tension on the blade. Loosening it will decrease the tension. Clockwise to tension, counter clockwise to loosen.
3. Electronic Indicator System—(Models 113.248440 and 113.248510) Digital readout for blade tension,
bevel angle and blade speed (FPM).
4. Setting Bevel Angle—Pull the bevel lock knob and
adjust the band saw to the desired angle by turning
the handwheel, then push in the bevel lock to secure.
5. Blade Guide Adjustment—The guides can be
adjusted in or out for various widths of blades and
locked in place by the set screws.
6. Lateral Blade Guide Adjustment—The guides can
be adjusted sideways and locked in position by the capscrews to prevent the blade from twisting during operation.
7. Blade Backup Bearing Adjustment—The thrust
bearings can be adjusted in or out for various widths of blades and locked in place by the setscrews.
8. Guide Bar Lock Knob—The upper blade guides should just clear the workpiece while cutting. Always adj ust the gu ides before turning on the band saw and
lock the guide bar by tightening the knob.
23
Page 24
location and function of the electronic indicator system
MODEL 113.248440 & 113.248510 ONLY
BATTERY COVER RELEASE SLOTS
fr
▲ OPEN BATTERY
OPEN A
ELECTRONIC
MEASUREMENT
iOHpTrYi JTETvZTX t
DODO.
%

DIGITAL READOUT DISPLAY

The Liquid Crystal Display, or LCD, on this saw gives the user the ability to accurately position the blade and monitor the set-up. The three functions
displayed are:
Bevel Angle - Shows the present angle of the blade
to the table. The [¡¡rMT] key is used to set the zero degree point. "
Blade Tension - Displays the blade size for which the tension has been adjusted.
Blade Speed - Displays the speed of the blade in
surface feet per minute (FPM). NOTE: The function being displayed is indicated by
an abbreviated name of the function in the left hand area of the display; either BEV, TEN, or FPM.
-------------
^
BATTERY COVER
...
' ON/OFF KEY
BEVEL ANGLE KEY
BLADE TENSION KEY
.BLADE SPEED KEY (FT. PER MIN.)
■REFERENCE SET KEY
digital READOUT DISPLAY

BATTERY COVER

The Battery Cover covers the battery compartment. To.release the cover, insert a small coin into one of the release slots and twist. Remove the cover.
1. Installing the Battery The battery is supplied with the loose parts. It is a
6-volt, type J alkaline battery. Install the battery with the contact end down and the terminal towards the left. Push the battery down and back until the top edge of the battery is caught under the ribs in the compartment. Do not force the battery. It if doesn’t push in easily, remove the battery and check that it is positioned correctly.
2. Reinstall battery cover by inserting the tabs on the lower edge of the cover into the mounting holes in the
control and pushing the cover into position.
24
Page 25

FUNCTION KEYS

The five keys located to the right of the display are the function keys. They are:
j ON/OFF j — Turns the display "On” or “Off”
j
BEVEL j
- - - -
Selects the Bevel Angle display
b. Press the key, then the j c. Display should read:
2. Selecting Blade Tension a. Press the [onwfI key if display is off.
n n
U. LI
key.
jjTENj _ Selects the Blade Tension display
I — Selects the Blade Speed display
fset: — Sets the Bevel Angle to Zero
NOTE: In order to extend battery life the display will shut off approximately five (5) minutes after the last key was pressed.

USING THE ELECTRONIC INDICATOR SYSTEM

1. Setting the Bevel Angle Reference Point. Whenever the battery is installed or a new zero
point is desired, it is necessary to set the zero reference. Normally the zero reference is set with the blade vertical to the table. When the blade is
in the desired position for the zero point do the
following.
a. Press the key if display is off.
b. Press the [ ™ | key. c. The digital display will show one of seven
tension settings. Turn the tension knob until the correct read-out appears for the blade or sanding belt you have selected.
Read-out
L S
. 125
.250 .375 .500
Indicates correct tension for:
Loose - no tension
Sanding Belt
1/8" blade 1/4" blade 3/8" blade 1/2" blade
Overtensioned
Blade Speed The digital display will read out one of two
starting speeds, depending on where the motor belt is positioned on the pulleys. The two starting speeds are 3000 FPM and 1500 FPM. The speed ranges for each starting point are:
3000 1500
2800 1400
*2600 ‘1300
2400 1200
2200 1100 2000 1000
The band saw motor will stall if the blade speed drops two steps’ below operating speed.
NOTE: It is important to maintain maximum cutting efficiency by keeping the blade speed as
fast as possible. Do not feed the work piece too
rapidly. It will overload the motor and stall the blade.
25
Page 26
ALL MODELS

INSTALLING THE BLADE

WARNING: TO AVOID INJURY FROM ACCIDENTAL STARTING, MAKE SURE THE POWER CORD IS UNPLUGGED BEFORE REMOVING ANY PART
FROM THE SAW.
1 - Remove the blade guard by loosening the two (2)
mounting screws with a phillips screwdriver and lifting the blade guard upward.
2. Loosen the upper blade guide assembly and lower to approximately 3 inches above reartable
and retighten lock knob. This is necessary to
make adjustments to blade guide and back up roller bearing.
3. Loosen the two capscrews that lock the upper blade guides using a 1/8-inch hex “L" wrench and separate them about 1/8-inch. Repeat the same step for the lower blade guides.
26
Page 27
4. Loosen the setscrew which locksthe blade guide support and push the support all the way back.
Repeat for lower blade guide support.
UPPER BLADE GUIDE SUPPORT SETSCREW
5. Loosen the setscrew which locks the upper back up bearing and push the bearing all the way back. Repeat procedure for lower back up bear ing.
WARNING: TO AVOID SERIOUS EYE INJURY OR
SCRAPES IF THE BLADE SHOULD SUDDENLY
UNCOIL, WEAR SAFETY GOGGLES. CAREFULLY UNCOIL THE BLADE HOLDING IT AT ARMS LENGTH.
6. Uncoil the blade.
7. Place the blade over the wheels with the teeth pointing downwards toward the table as shown. Make sure the blade is between the blade guides and is in the center of the rubber tires.
UPPER BACKUP BEARING SETSCREV\
NOTE: If the blade wiM not reach around both
wheels, lowerthe upper wheel by turning the tension
knob counterclockwise.
27
Page 28

MODEL 113.248210 & 113.248320

ALIGNING THE BLADE AND BLADE GUIDE ASSEMBLIES

This band saw comes equipped with a 1/4-inch blade. This band saw can be used with blades of width from 1/8-inch to 1/2-inch.Thealignmentsteps must be followed for proper tension, blade guide, and bearing adjustments for each different blade.
Refer to the blade usage section for the recom mended blade size for best results during most band saw operations.
NOTE: It is critical to the life of the blade that the following steps are followed. Premature blade breakage will result if these steps are omitted.
1A. Turn the tension knob until the tension scale indi
cates 1/4-inch position. This will set the correct ten sion for a 1/4-inch blade.
WARNING: TO AVOID INJURY FROM UNEX PECTED STARTING OR ELECTRICAL SMOCK, DO NOT PLUG THE SAW IN. THE POWER CORD MUST REMAIN UNPLUGGED WHEN EVER YOU ARE WORKING ON THE SAW.

MODEL 113.248440 & 113.248510

ALIGNING THE BLADE AND BLADE
GUIDE ASSEMBLIES
This band saw comes equipped with a 1/4-inch
biade. This band saw can be used with blades o.i
width from 1 /8-inch to 1/2-inch. The alignment steps
must be followed for proper tension, blade guide, and bearing adjustments for each different blade.
Refer to the blade usage section for the recom mended blade size for best results during most band
saw operations.
NOTE: It is critical to the life of the blade that the following steps are followed. Premature blade breakage will result if these steps are omitted.
IB. Turn on the digital display and push the
key. Turn the tension knob until the display reads .250. Turn the tension knob one additional turn.
This will set the correct tension for 1/4-inch blade.
WARNING: TO AVOID INJURY FROM UNEX PECTED STARTING OR ELECTRICAL SHOCK, DO NOT PLUG THE SAW IN. THE POWER
CORD MUST REMAIN UNPLUGGED WHEN EVER YOU ARE WORKING ON THE SAW.
28
Page 29
ALL MODELS
2. Turn the upper wheel by hand a few times and notice if the blade remains in the center of the tire on the top wheel.
If the blade moves away from the center of the tire while you are turning it, the blade is not tracking properly.
The top wheel shaft is hinged so the blade can be tracked. Tilt the wheel by turning the tracking adjustment screw using a medium screw driver.
(See illustration.)
a. If the bladel moves toward the front of the
band saw:
Turn the tracking adjustment screw clockwise
about 1/4 of a turn, as though you were
tightening it.
b. If the blade moves toward the back of the band
saw: Turn the tracking adjustment screw counter
clockwise about 1/4 of a turn as though you were loosening it.
c. Check adjustment by turning wheel by hand.
TRACKING AOJUSTMENT SCREW
3. The upper and lower blade guides support the blade and keep it from twisting during operation. Adjust blade guide support whenever blades are changed or replaced with a different width.
4. Push the blade guide support toward the blade and adjust the blade guides so they are about
1/32-inch from the deepest part of the blade teeth This deep part is called a gullet. Tighten the set screw locking the blade guide support. Turn the upper wheel, by hand, checking the
position of the blade guide support.
NOTE: Letting the blade teeth hit the blade guides while using the band saw will ruin the
blade. The set of the teeth and the sharpened edge of the teeth would be damaged. Proper adjustment of the upper and lower blade guide
assemblies will prevent this from happening.
Repeat procedure for lower blade guide support.
5. Slide the two blade guides evenly against the sides of the blade. Do not push the blade guides or pinch the blade guides against the blade. Rotate the upper wheel by hand so the blade travels downward. This leaves proper space for blade. Make sure one guide is not further from the blade than the other. Tighten both setscrews with a 1/8-inch hex “L” wrench. Repeat proce dure for lower blade guides.
NOTE: The backup bearings support the blade from the rear and will spin when the blade is
pushed against them while you are cutting. As soon as you stop cutting, the bearings should stop spinning.
29
Page 30
ALL MODELS
6. To insure the backup bearing is properly sup porting the blade, push the bearing toward the blade until it almost touches it. Turn the upper wheel, by hand, checking the backup bearing to make sure it is not turning. If the bearing is turning the blade is too close. Move bearing slightly away from blade and tighten set screw with 1/8" hex “L” wrench, Turn upper wheel and recheck the bearing. Adjust again if necessary.
7. Repeat procedure for lower backup bearing.
8. Turn upper wheel by hand and check the blade guides and backup bearings to make sure they are adjusted correctly. Make any readjustments if necessary.
9. Install blade guard and tighten with phillips screw driver. (See illustration, page 26.)
10. Install the front cover. Rest top edge of cover on two latch springs along the top edge of back cover. Swing cover down into position, engaging the three other latch springs. Push the front cover into position on the back cover. Check that the lip on the front cover completely overlaps the lip on the rear cover.
FFfONT COVER

MOUNTING THE FRONT TABLE

1. Turn front table over. Locate the two (2) latch springs, two (2) alignment springs, and the four
(4) 1/4-20 X 5/8 hex washer head thread forming screws.
2. Install the two latch springs on the front table as
illustrated using a 3/8-inch wrench or socket. Install the two alignment springs on the front
table as illustrated using a 3/8-inch wrench or
socket.
30
1/4-20 X 5/8
WASHER HEAD SCREW
ALIGNMENT
SPRING
LATCH SPRING
FRONT TABLE
Page 31
3. Locate the two (2) oval point setscrews 1/4-20 x 1/2 and use an 1/8-inch hex “L” wrench to install in the two holes, as illustrated, but do not allow
the screws to extend beyond the underside of the table.
4. Locatethetwo(2)tablelatches,two(2)3/a"longPhil­lips head self tapping screws, two (2) small washers, and one (1) large washer.
5. Place front table latch through slot on right side of bandsaw frame.
6. Tilt top of front table latch si ightly forward and place targe washer between bracket and bandsaw frame.
7. Place self tapping screw through small washer and attach to table latch. Do not completely tighten screw.
8. Attach left side table latch with self tapping screw and washer as shown.
9. Locate the table alignment key and the two (2)
V4-20 X1 low head capscrews. Install the key under the rear table miter gage slot and install the two screws but do not tighten at this time.
ASSEMBLE WITH LATCH TO HIGHEST ADJUSTING POSITION
3T
Page 32
ALL MODELS
10. Mount the front table to the base as follows: a. Makesurefronttablelatchesarepositioned up as
high as they will go.
b. Hold the front edge of the table. Position the rear
edge of the table so that the two flat springs slip under the two tabs on the rear table.
c. Line up the miter gage slots in the front and rear
tables.
d. Push the front edge of the table backward and
downward until the table snaps into position.

SQUARING THE BLADE TO THE TABLE

WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING, MAKE SURE POWER CORD IS UN PLUGGED BEFORE MAKING ADJUSTMENTS TO BANDSAW PARTS.
To assu re repeatability and accuracy, it is important
to square the blade to the table and adjust the 0° position stop. This will guarantee that the blade will return to the square position after the head has been moved for a bevel cut.
1. Locate the 1/4-20 x 1/2 oval point setscrew and use an 1/8-inch hex “L" wrench to install it in the hole located at the left front of the rear table. The setscrew has a lock patch that will make it hard to turn.
2. Slide the upper blade guard to its top most
position and tighten knob.
3. Release bevel lock by pulling out bevel lock knob
under left front edge of table.
4. Place a combination square on the table against the blade. Adjust the position of the blade to the table by turning the handwheel. When the blade is flush against the combination square lock the bevel lock knob. Use a 1/8-inch hex “L” wrench to set the O'* stop. Turn screw until it makes contact with the frame.
5. Unlock bevel lock, bevel the blade, then return to 0° position. Push in bevel lock knob and recheck blade to make sure it is square to the table.
NOTE: The combination square must be 'true" — see the beginning of the unpacking and checking contents section for checking the combination square procedure.
32
Page 33
ADJUSTING FRONT TABLE
1. Adjust the front table so it is the same height as the rear table as follows;
a. Lay a straight edge across front table to rear
table.
b. Gently tap thefront table down until it is in line with
the rear table.
c. Tighten the Phillips head self tapping screw once
the front table is in the correct position.
d. If necessary adjust the two (2) oval point set
screws (see Step 3} as needed to help line up the table,
e. Both the left and right sides of the front table
should be adjusted simultaneously.
2. To keep the miter gage grooves in line, use a flat blade screwdriver against the head of one of the low head capscrews in the miter gage groove to force
the table alignment key firmly forward into the notch
in the front table.
3. While holding the alignment key into the notch,
tightentheothercapscrew.Removethe screwdriver and tighten the remaining screw. Check that the
miter gage grooves line up.
4. Check the operation of springs and tabs by remov
ing thefronttable and reinstalling. Remove the table by lifting up on two spring tabs under front edge of the table until springs are free, then pulling forward.
33
Page 34

location and function of controls

ALL MODELS
ON-OFF SWITCH
NOTE: The On-Off switch has a locking feature. This
feature is intended to help prevent unauthorized and possibly hazardous use by children and others.
1. insert yellow key into switch.
2. To turn on, insert finger under end of red switch lever and puli end out.
3. To turn off switch, push red lever in towards the base.
4. WARNING: The locking feature provided is to help prevent unauthorized use of your saw. Always remove the yellow key and keep it in a safe place. To remove yellow key, hold thumb on the end of red lever to keep switch in “Off” position and pull yellow key straight out.

MODEL 113.248210 & 113.248320

TILTING HEAD FOR BEVEL CUT
1. Unlock bevei lock by pulling out on knob located under the left front edge of the table.
2. Turn handwheel counter-clockwise to increase the tilt angle of the blade. The bevel scale printed
on the front cover shows the approximate angle and is read at table level.
3. Lock the bevel lock by pushing in on knob until it is fully seated when desired bevel angle is reached.
BEVEL SCALE
BEVEL LOCK KNOB
HANDWHEEL
unnra
34
Page 35

MODEL 113.248440 & 113.248510

TILTING HEAD FOR BEVEL CUT
1. Unlock bevel lock by pulling out on knob located under the left front edge of the table.
2. Turn handwheel counter-clockwise to increase
the tilt angle of the blade. The digital display will
read out the angle of the blade to the table.
3. Lock the bevel lock by pushing in on knob until it
is fully seated when desired bevel angle is reached.
BEVEL LOCK LOCK
HANDWHEEL
ELECTRONIC DISPLAY
PANEL

ALL MODELS

ADJUSTING BEVEL LOCK KNOB
The bevel lock knob is factory adjusted and set. If after repeated use it becomes necessary to adjust:
1. Pull the bevel lock toward and bevel the band saw to 25 degrees.
2. Use a 9/16-inch wrench or socket to adjust the locking nut behind the band saw mounting
frame. Turn nut clockwise to tighten.
3. Recheck bevel lock knob and readjust if neces sary.
MOUNTING FRAME
BEVEL LOCK
35
Page 36
ALL MODELS

basic band saw operation

WARNING: FOR YOUR SAFETY, COMPLY WITH ALL THE SAFETY INSTRUCTIONS ON PAGES 3-5
BEFORE USING THE BAND SAW.
A band saw is basically a “curvecutting” machine. It is not capable of doing inside cutting.
Your Craftsman Band Saw is not only capable of the usual band saw operations, but it can be converted
into a Sander as well. You can finish wood, certain
compositions and plastics.
It is also used for straight-line cutting operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing.

CIRCLE CUTTING

1. Adjust the upper guides to just clear the work piece.
2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut.
3. The smallest diameter that can be cut out is determined by the width of the blade. For example, a 1/4-inch wide blade will cut a mini
mum diameter of approximately 1-1/2-inch (see chart).
Operation
Cross Cutting Ripping Mitering Beveling Compound Cutting Circle Cutting Resawing Curve Cutting
BLADE SELECTION GUIDE FOR MINIMUM CIRCLE CUTTING
Recommended Blade Size
(Inches)
1/4, 3/8, 1/2
1/2
1/4, 3/8,1/2 1/4, 3/8, 1/2 1/4, 3/8, 1/2
See Chart Below
1/2
1/8, 1/4

SAWDUST COLLECTION

1. There is an opening provided in the rear of the bottom cover to attach a 2-1 /2-inch hose from a wet/dry vac to control sawdust.
36
Page 37

INSTALLING SANDING ATTACHMENT

WARNING: TO AVOID INJURY FROM UNEXPECTED STARTING, MAKE SURE POWER CORD IS UNPLUG GED BEFORE MAKING ADJUSTMENTS TO BAND SAW PARTS.
NOTE: The sanding belt cuts very rapidly. Practice
iwith some scraps of wood first before you attempt to sand your actual workpiece.
1. To install the sanding belt and sanding platen, remove the front table, front cover, blade guard, and the blade.
2. Use a 1/8-inch hex “L" wrench and remove the upper and lower right blade guides. The mount ing screw used for the upper blade guide will be used to hold the sanding platen in place.
3. Loosen the setscrews that hold the upper and lower backup bearings in place and push the bearings all the way back. Tighten setscrews so bearings will remain.
4, Slide the sanding platen into the blade slot in the
table and fasten to the upper blade guide assembly where the right blade guide mounts. It may be necessary to loosen the left blade guide and slide it backwards until platen is in place.
5, Slide the upper left blade guide towards the
sanding platen and tighten mounting screw securely.
6, Slide the lower left blade guide towards the
sanding platen until the platen rests 1/8-inch away from the right edge of the slot in the work table.
SANDING PLATEN
^PPER BACKUP
BEAR^g SETSCR
UPF»6 R Rl AOr
GUIDE ASSEMB,

INSTALLING THE SANDING BELT

1. Install the sanding belt and adjust tension to the sanding position. (The letter "S ’ on the scale.)
2. Rotate the upper wheel by hand (clockwise) to check the sanding belt tracking. Adjust tracking
if necessary. (Reference the blade tracking sec
tion for tracking procedure.)
3. After tracking the sanding belt if the belt and the
platen do not align loosen the upper blade guide support and slide the support in or out to align. Then tighten set screws to hold support and
platen in place. It may also be necessary to adjust the lower blade guide support to align the blade guide with the sanding platen.
NOTE: A new sanding belt will stretch with use, so
check the tension often.
Page 38
Sears recommends the following Accessories
Caster Set for Leg Set Miter Gauge
Hold-Down Clamp for Miter Gauge............... 9-29928
Stop-Rods for Miter Gauge
Rip Fence ............................................... • • • ^23402
Blades and Sanding Belts Circle Cutting Attachment Power Tool Know How Handbooks
Radial Saw (includes band saw section) .. 9-2917 Table Saw (includes band saw section)... 9-2918
Sears may recommend other accessories not listed in the manual. See your nearest Sears store or Catalog department for other accessories. Do not use any accessory unless you have received and read complete instructions for its use.
.................................................
....................................

maintenance

ALL MODELS

WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH “OFF” AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR BAND SAW.
Tires
Pitch and sawdust that build up on the tires should be removed with a stiff brush or scraped off with a
piece of wood.
CAUTION: To avoid damaging the tires do not use a sharp knife or any kind of solvent.
When the tires become worn they should be replaced. When replacing the tires, stretch them around the
wheels but do not glue them on.
ADJUSTING BAND SAW BEVEL TRAVEL
If the band saw will not hold its position when at a bevel angle, and before the bevel lock is locked, or if it is difficult to change the bevel angle, an adjustment is necessary to correct the force required to bevel
the band saw. To adjust the force required to bevel the band saw,
locate the three (3) capscrews holding the frame to the motor mount. The capscrews are located in the recessed area behind the hub of the lower wheel at the 2 o'clock, 6o’clock, and 10 o’clock positions. Use
a 3/16-inch hexagonal "L ” wrench that has a 4-inch
leg, reach between the spokes of the lower wheel to the capscrews. Adjust the capscrews equally until the bevel action is smooth and the saw will hold its
position before the bevel lock is locked.
9-22222, 9-22^1
.........................
.....................
...........................
9-29924
See Catalog
9-23411
ADJUSTING THE UPPER BLADE GUIDE TRAVEL
If the upper guide bar will not move up and down easily or falls when the lock knob is loosened, the following adjustment should be performed.
1. Remove the Guide Bar Lock Knob and the washer which is under it.
2. Using a 7/16” socket or wrench, tighten the nut which is under the washer to just tight.
3. Then loosen the same nut 1 turn.
4. Move the guide bar up and down to check for smooth movement while still holding its position
when released.
5. Make further adjustnrients to the nut as required to get the guide bar to move smoothly and hold
its position when released.
6. Reinstall the washer and Guide Bar Lock Knob.
General Maintenance
Keep your band saw clean. Remove the sawdust
from the inside, Vacuum or blow out frequently.
Do not allow filth to build up on the table, the guides orthe back-up bearings. Clean them with Craftsman
Gum and Pilch Remover. CAUTION: Do not immerse the backup bearings in
the gum and pitch remover.
Put a thi n coat of paste wax on the table so that the wood slides easily while cutting.
3B
Page 39
Light Bulb
To replace the light bulb remove the front cover. Use a Phillips screwdriver to rertiove the lens and replace
the bulb. The light bulb is a 25 watt bayonet mount bulb.
Motor
Frequently blow or vacuum out any sawdust from the motor. Follow lubrication instruction on the motor label,
WARNING: TO AVOID EYE INJURY FROM BLOW ING DEBRIS, WEAR SAFETY GOGGLES WHEN BLOWING OUT SAWDUST.
WARNING: TO AVOID ELECTROCUTION OR FIRE, IMMEDIATELY REPLACE A WORN, CUT, OR DAMAGED POWER CORD.
Lubrication
All of the ball bearings are packed with grease at the factory. They require no further lubrication.

trouble shooting

ALL MODELS

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH “OFF” AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE TROUBLE SHOOTING YOUR BAND SAW/SANDER.
TROUBLE
Blade does not run in the approximate center o1 the upper wheel.
Blade does not run in the approximate center ot the lower wheel.
Band Saw slows down
when cutting.
Blades breaking.
Blade dulls too quickly.
Band saw vibrates.
PROBABLE CAUSE
1, Not tracking properly.
1. Lower wheel not positioned correctly on
shaft.
1. Belt too loose.
2. Cutting too small a radius
3. Dull blade.
4. Overloading motor.
1, Too much tension on
blade,
2. Kink in blade caused by
cutting too small a radius
or turning the material
too fast when cutting.
1. Blade guides set too close
to teeth
2. Cutting incorrect material.
1. Too much tension on
motor belt.
1. Adjust tracking, see Assembly Section, “Installing the Blade.”
1. Reposition the wheel by loosening setscrew
and slide wheel in or out to allow blade to run in center of wheel.
1. Adjust belt tension, see Assembly Section
"Installing and Aligning the Belt."
2. Stop feeding, and back up the material slightly,
until the band saw speeds up.
3. Replace blade.
4. Slow down, trying to cut too fast.
1. Adjust tension. See Getting To Know Your Band Saw.
2. Use correct cutting technique. See Basic Band Saw Operation Section.
1. Adjust upper and lower blade guides. See Assembly Section “Installing the Blade."
1. Adjust according to “Installing and Aligning Poly “V" Belt” section.
REMEDY
39
Page 40

ALL MODELS

NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed frequently to prevent interference with normal motor ventilation and proper

trouble shooting—motor

TROUBLE
Excessive noise.
Motor fails to develop full power. NOTE:
LOW VOLTAGE: (Power
output of motor decreases rapidly with decrease in voltage at
motor terminals. For
example, a reduction of
10% in voltage causes
a reduction of 19% in
maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in
maximum power
output.)
Motor starts slowly
or falls to come up to full speed.
Motor overheats.
Starting switch in motor will not operate.
Motor stalls
(resulting in blown fuses or tripped circuit breakers).
Frequent opening of fuses or circuit breakers.
PROBABLE CAUSE
1. Motor.
1. Circuit overloaded with lights, appliances and other motors.
2. Undersize wires or circuit too long,
3. General overloading of
power company
facilities.
1. Low voltage.
2. Windings burned out or open.
3. Starting switch not operating
1. Motor overloaded.
2. Improper cooling (Air circulation restricted through motor due to
sawdust accumulation.
1. Burned switch contacts (due to extended hold-in
periods caused by low line voltage, etc.)
2. Shorted capacitor.
3. Loose or broken connections.
1. Starting switch not operating.
2. Voltage too low to permit motor to reach operating
speed.
3. Fuses or circuit breakers do not have sufficient capacity.
1. Motor overloaded.
2. Fuses or circuit breakers do not have sufficient capacity
3. Starting switch not operating (motor does not reach speed).
REMEDY
1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store.
1. Do not use other appliances or motors on same circuit when using the saw.
2. Increase wire sizes, or reduce length of wiring.
See “Motor Specifications and Electrical Requirements" section,
3. Request a voltage check from the power company.
1. Request voltage check from the power company. Check size of circuit wiring.
2. Have motor repaired or replaced
3. Blowout sawdust from motor. Have motor
repaired.
1. Feed work slower into blade.
2. Clean out sawdust to provide normal air circulation through motor. See “Maintenance and Lubrication” section.
1. Have switch replaced and request a voltage check from the power company.
2. Have capacitor tested and replace if defective,
3. Have wiring checked and repaired.
1. Have switch replaced.
2. Request voltage check from the power company.
3. Install proper size fuses or circuit breakers.
1. Feed work slower into blade.
2. Install proper size fuses or circuit breakers, Check that wiring will handle load.
3. Have switch replaced Blow out sawdust.
40
Page 41

trouble shooting — electronics

MODEL 113.248440 & 113.248510

PROBLEM
No display when
is pressed.
Display shows
Display dim.
PROBABLE CAUSE
1. Battery incorrectly installed or missing.
2. Battery contacts dirty or corroded.
3. Battery dead.
4. Digital display failure.
1. Normal display when battery is first installed in unit,
2. Bevel display was not ref-set.
3. Poor battery contact to
indicator display leads
causing intermittent
power to display,
4. Digital display failure.
1. Low battery voltage.
SUGGESTED CORRECTIVE ACTION
- Adjust battery position in compartment,
- Install battery.
- Clean battery contacts.
- Replace battery Battery is 6 volt, size J, alkaline type.
- Have electronics checked by qualified
technician. Repair service available at nearest Sears Store.
- No action required.
Follow procedure for setting bevel reference point in this manual.
Clean battery contacts. Adjust battery position in compartment.
Have electronics checked by qualified service
technician. Repair service available at nearest Sears store.
Replace battery. Battery is 6 volt, size J, alkaline type.
Display dark. Display blanks after
a few minutes.
Display shows
C L L L
C C C L
Display wilt reset to
zero but immediately
shows when bevel is moved.
C C C C| C C C L
Display does not change when bevel is moved.
2. Temperature below 32° F.
1. Temperature above 120°F,
1. Normal.
1. Head tilted too rapidly for digital display to
monitor.
1. Encoder or digital display defective.
1, Wrong display function
selected.
2. Encoder or digital display defective.
3. Rib on lower slide not engaging encoder.
Allow saw to warm above 32° F. Allow saw to cool below 120° F.
- Press oNiOFF j key. Display should return.
- Reset bevel zero reference.
Have electronics checked by qualified
technician. Repair service available at nearest Sears store.
Select bevel function.
Have electronics checked by qualified
technician. Repair service available at nearest Sears store.
Have electronics checked by qualified
technician. Repair service available at nearest
Sears store.
41
Page 42

trouble shooting — electronics

MODEL113.248440 & 113.248510
PROBLEM
Display does not change when blade speed is changed.
Display changes back and forth between 3000 & 2800 in fpm function.
Display does not change when blade tension is changed.
Display shows in tension function.
E
PROBABLE CAUSE
1. Wrong display function selected.
2. Encoder or digital display defective.
1. Slight variations in in blade speed.
1. Wrong display function selected.
2. Encoder or digital
display defective.
3. Encoder not engaged
with tab on actuator.
1. Blade too tight.
SUGGESTED CORRECTIVE ACTION
- Select FPM function.
- Have electronics checked by qualified
technician. Repair service available at nearest Sears store.
- Normal.
- Select TEN function.
- Have electronics checked by qualified
technician. Repair service available at nearest Sears store.
- Engage tab of actuator with encoder.
- Normal. Reduce blade tension.
42
Page 43
TGpSir pdrtS
Always order by Part Number—Not by Key Number
Key
No.
1 818213 2 818163 3 4 818170 5 6 803835-1 7 805589-5 8 9 STD541025
‘Standard Hardware Item may be Purchased Locally.
Part
No.
815909 STD541237
STD551225
507968
Description
Leg Channel, Leg Stiffener, Lower Bracket, Leg
*Nut, Hex Jam 3/8-16
Foot, Leveling _
Screw Truss Hd. 1/4-20 x 1/2 *Lockwasher, Int. 1/4 *Nut, 1/4-20 ^
Bag of Loose Parts (Not. ills.)
Page 44
PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAWS
MODEL NO’S. 113,248210,113.248320,113.248440 & 113.248610
CM
liJ tr
13
q
u.
44
Page 45
PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW
1 I It I '•wf RmI I I '■r I 1 I 1I I %# I w I mm 11 H muf I I mm I ^ mm %nf rmw w
MODEL NO’S. 113.248210,113.248320,113.248440 & 113.248510
Always order by Part Number—-Not by Key Number
FIGURE 2—DRIVE ASSEMBLY PARTS
Key
No.
1 2 3 41815 4
Part
No.
507830 9-26595
816600
Cover, Front w/Label
tBIade, Band Saw
Tire Screw, SI. Hd. Set
5/16-18 X 2-1/8
STD582062
5
41711
6
805034 Bearing, Ball
7
816419-2
8
38879
9
STD541431 'Nut, Lock5/16-18
10 11 STD551031
816364 Support Assembly,
12
'Ring, Retaining 5/8
Washer, Spring Wheel, Upper
Ring, Retaining 1-3/8
'Washer, 21/64 x 5/8 x 1/32
Upper Wheel
13
816446
Screw, Blade Tension
3/8-16x10-1/4
14 816437
816350
15
808380-5
16
Knob, Blade Tension
Plate, Support
Screw, Pan Hd.
Plastite #8 X 3/4
17 816433
816453
18 19 STD533110
Frame Plate, Pivot Support
'Bolt, Carriage High Strength
5/16-18x1 20 816464 21
816429 22 808447-2 23 60128 24 STD541425 25 805552-20 26
816435 27
816444 28
808335-2 29
STD372252 'Bulb, Light 30
816380 Lens 31
808380-1
Latch, Cover Cover, Rear Washer, Wave 3/8 x 3/4 x .016 Washer, 17/64x5/8x1/32
'Nut, Lock 1/4
Washer 17/64 x 1 x 1/16
Knob, 1/4-20
Socket, Light
Retainer
Screw, Pan Hd.
Plastite #6 X 3/8
Description
Key No.
32
Part
No.
816362 33 816356 34 816365
STD502502
35 36 808819-1 37 816379
60334
38 39 60416
STD315485
40 41 818000 42 816273
815865-2
43 44 816387
STD580103
45
STD315238
46
69059
47
816349
48
816358
49
816599
50
816377
51
STD551037
52
816353
53 54 816406
816393
55
STD510807
56
816363
57
816361
58
109093
59
813786-2
60
816388
61 62 9-22361 63 816368 64 816606
508014 SP5292
Description
Slide Assembly, Lower Shaft, Bearing Support
Support, Guide
'Screw Soc. Set 1/4-20 x 1/4
Ring, Retaining
Guide, Blade
Screw. Socket Button
Cap No. 10-32 x 3/4
★ Ring, Retaining 5/16
'Bearing, Ball
Guide, Lower slide Screw, Truss Hd. 1/4-20 x 1/2 Screw, Hex Wash Hd.
1/4-20 X 5/8
Shaft, Lower Wheel
'Key, 3/16 Sq. X15/16
'Bearing, Ball
Wheel, Drive Follower Nut, Heavy Square 3/8-16
AAcfuator, Tension
Indicator, Tension 'Washer, .380 x .750 x .03 Spring, Blade Tension
AEncoder, Spd./Ten. ACord, Sensor
'Screw, Pan Hd. Ty “T”
8-32 X 3/4
Slide Assembly, Upper
Lock, Slide Bolt, Carriage 1/4-20 x 1-3/4
Screw, Pan Cross Hd.
Type “TT” No. 8-32 x 5/8
Guard, Blade
fBelt, Sanding 1/2 x 80
Platen, Sanding
■Scale, Bevel Bag of Loose Parts (Not ills.) Owners Manual (Not Ills.)
'Standard Hardware Item may be Purchased Locally.
tStock Item—May be secured through the Hardware Department
of most Sears Retail Stores or Catalog Order Houses.
★ If this part is removed, discard and replace with a new push nut.
AModel 113.248440 and 113.248510.
■Model 113.248210 and 113.248320.
45
Page 46
PARTS LIST FOR CRAFTSMAN 12-lNCH BAND SAW
MODEL NO’S. 113.248210,113.248320,113.248440 & 113.248510
46
Page 47
PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW
MODEL NO’S. 113.248210,113.248320,113.248440 & 113.248510
Always order by Part Number—Not by Key Number
FIGURE 3—BASE COMPONENTS
Key No.
1 816421
2 816420
806036-2
3
Part
No.
Description
Table, Rear
(Model 113.248210 only) 24
■»ATable, Rear Screw, Locking Set
Key No.
Part
No.
23 818391
816403 25 STD541110 26 STD611005
■★ Base Assembly Box, Switch
‘Nut, Hex 10-32 ‘Screw, Pan Hd. Ty AB
1/4-20 X1/2
4 816423
5 815868
810214-2 Screw, Low Hd. Cap 28 818777 Latch, Table
6
Cover Base (Model 113.248210 only)
(Model 113.248210 only)
27 STD551012
‘Washer, Large 7/32 x 1 x
Relief, Strain 1/16
1/4-20x5/8
29 816113 7 816371 Key, Table Alignment 30 808380-2 8 62204
STD522505 ‘Screw, Hex Wash Hd. 31 818569 Gasket
9
10 816372 11 816333-2
12
STD551210 13 169123-12 14
816448 15 816436 16 STD375006 17
816888 18 816434 19 816417 Cover, Bottom 41 808380-1 20
818529 Spring, Table Latch
21
816370 Spring, Table Alignment 42 60419
22
815865-2 Screw, Hex Washer Hd.
23 818390
Clip, Cord
1/4-20x1/2 32
STD511105
Plate, Cover
Screw, Pan Hd. Type “TT”
33 9-22256
10-32x3/8 34 STD551010
‘Lockwasher, Int. #10
Relief, Strain 35 818193 Cord, w/Plug 36 STD363569 Cord, Switch 37 816376
‘Connector, Wire 38
815404
Cord, Motor 39 818192
Table, Front
Type “TT” 1/4-20 X 5/8
40 STD551206
507741
Base Asserpbly Model
‘Screw, Pan Cross
tKey, Switch
‘Washer, Small 13/64 x 5/8 x
■▲★ Battery
■▲Ltd Battery
■▲Control, Band Saw
■▲‘Lockwasher, Internal #6
■▲Screw, Pan Hd. Plastite
(113.248210 & 113.248320)
Description
10 X1/2
Switch, Locking Screw, Pan Hd. Plaslite
#8 X 3/8
10-32x1/2
1/32
Cap, Trim, L.H.
Cap, Trim R.H.
#6 x 3/8
Screw, Pan Hd. Plastite
#8 x 1/2
Bag of Loose Parts
(Not Ills.)
‘Standard Hardware Item may be Purchased Locally.
AModel 113.248440 Only
•Model 113.248320 Only
■Model 113.248510 Only
★ Can also use these battery numbers:
Eveready #539 Rayovac #867
Duracel #7K67
fStock Item—May be secured through the
Hardware Department of Most Sears Retail Stores or Catalog Order Houses.
47
Page 48
Page 49
PARTS LIST FOR CRAFTSMAN 12-INCH BAND SAW
MODEL NO’S. 113.248210,113.248320,113.248440 & 113.248510
Always order by Part Number—Not by Key Number
FIGURE 4—BEVEL DRIVE AND MOTOR MOUNT ASSEMBLY PARTS
Key
No.
1
2 816386 3 816381 Pinion, Handwheel
4 5
6 816543 Cover, Bevel Gear 7 816382 Shaft, Bevel 8 9
10 816348
11
12 13 815774-3 Rivet, 1/4 X1-1/8 14 15 816359 Mount, Bevel Lock 16 60208 ★ Nut, Push 1/4 17 813024-4 Washer, Spring 18 19 60317 20
21
22 23
Part
No.
816499
STD541110 816384
STD571207 815865-2
802392-38 Spacer 1/2x2 STD551050
816360 Cam, Bevel Lock
816443 Gear, Segment 816452 Spacer, 9/16 X1/4
STD551012 ‘Washer, 17/64x1/2x1/32 STD551125 815992-1 Screw, Hex Socket Head
Handwheel Assembly
Knob, Bevel Lock
‘Nut, Hex 10-32
Gear, Handwheel
‘Pin, Roll 1/8x374
Screw, Hex Washer Hd.
Pinion, Bevel Drive
‘Washer,.507x 1.25x.125
Washer, 21/32x1x1/64
‘ Lockwasher, 1/4
Ty “TT” 1/4-20 x 3/4
Description
TyTT 1/4-20x5/8
Key
No.
24 25 816465 Spacer, 1/2 X .59 26 60419 Screw, Pan Hd.
27 28 STD551037 'Washer, .380 x .750 x .03 29 816504 Support Frame 30 9414202 Nut, Lock 3/8-16
31 817165 32 816422 Mount, Motor 33 STD580103 34 STD503105 ‘Screw, Set 5/16-18x1/2 35 35 36 37 816612 ©Motor, 1725 R.RM. 38 60453
39 816390 ■•APulley, Polyhb2Step 39 818776
40 816815
41 STD541631
42
43 816445 44 816405
Part
No.
60240 ★ Nut, Push 3/8
809372-18
816407 ■•APulley, Polyrib 2 Step 818775 Pulley, Polyrib 3.5 In. 816439-2
816817
Screw, Pan Hd. 10-32 x 2
Washer, Plastic
‘Key 3/16 Sq.x 15/16
Belt, Poly V Spacer, Motor Mount
#10x5/16
Pulley Polyrib 1.75 In. Stud, Belt Tension
‘Nut, Die Cast Wing 5/16 x 18
Nut, Hex Flange Lock 10-32 Bushing, Rubber
■A Encoder Bevei
Description
Plastite #8 X1/2
‘Standard Hardware Item may be Purchased Locally.
★ If this part is removed, discard and replace with new push nut.
©Any attempt to repair this motor may create a hazard unless repair is done by a Qualified Service Technician.
Repair Service is available at your nearest Sears Store.
AModel 113.248440 Only
•Model 113.248320 Only
■Model 113.248510 Only
49
Page 50
PARTS LIST FOR CRAFTSMAN 12-INCH ELECTRONIC BAND SAW
MODEL 113.248510
Key
No.
1 2 3 4 5
6 7 8 9
10
50
Part
No.
805589-5 815900 STD551225
STD541025 STD600603
815933
817151 815887 816274
STD541237
Always order by Part Number—Not by Key Number
Part
No.
815934
816274-1 815882
803835-1 815993
817108 816063 817150 507530
508166
Hinge, Door Screw, Pan Hd. Plastite
Door, Cabinet Foot, Leveling
Bracket, Corner Spacer Stiffener, Shelf
Panel Side L.H. Bag of Loose Parts (Not. Ills.) Bag of Loose Parts (Not. Ills.)
Description
Screw, Truss Hd. 1/4-20 x 1/2
Skirt 23"
*Lockwasher, Ext. 1/4 *Nut, Hex 1/4-20
‘Screw, Pan Hd.Ty "T”
6-32 X 3/8
Catch, Magnetic
Panel SideR.H. Shelf, Lower 23" Screw, Pan Hd. Plastite
6-10x1/2
* Nut, Hex Jam 3/8-16
Key
No.
11 12
13 14 15 16
17
18
___
'Standard Hardware Item may be Purchased Locally.
Description
10-10x1/2
Page 51
51
Page 52
owners
manual
12-INCH BAND SAW
SERVICE

MODEL NO.

113.24S210

Single Speed Band Saw
with Leg Set

I^C^DEL

113.248320

with Leg Set
MODEL NO.
113.248440
Two Speed Electronic
Band Saw with Leg Set
Nowthatyou have purchased your 12-lnch Band Saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores.
Be sure to provide all pertinent facts when you call or visit.
The model number of your 12-Inch Band Saw will be found on a plate attached to your saw, at the left-hand side of the base.
MODEL NO.
113.248510
Two Speed Electronic
Band Saw with Cabinet
HOW TO ORDER
REPAIR PARTS
y v
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SA
Port No. SP5292 Form No. SP5292-5 Printed in U.S.A. 1/93
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLO\A/lNG INFORMATION:
PART NUMBER
MODEL NUMBER
113.248210J 13.248320,
113.248440 or 113.248510
All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked
locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling.
PART DESCRIPnON
NAME OF ITEM
12-Inch Band Saw
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