Craftsman 113.22560 User Manual

Serial

Number ...........................

Model and serial
number may be found

on the right side
of the base.

You should record both

model and serial number

in a safe place for
future use.

CAUTION:

Read GENERAL

and ADDITIONAL

SAFETY
INSTRUCTaONS

carefu|ly

I INCH

SANDER

. assembly

® operating
® repair parts

GRINDER

Sold by SEARS,

Part No, 68038

ROEBUCK AND

CO.,

Chicago, IL.

60684 U.S.A.

...... • -, : i••¸¸¸•¸ _LL_', .... •, •;•, _ .... • • •• .... , •,•,• • "•,;........ L• ,- q•,i ¸ - i •, • • ••

FULLONE YEAR WARRANTY ON CRAFTSMAN 1 INCH SANDER/GRINDER

to a defect in

state.

SEARS. ROEBUCK AND CO., SearsTower. 8S0 41-3. Chicago, IL 60684

i ,, ,,

general safety instructions for power tools

1. KNOW YOUR POWER TOOL

Read the :owner's manual carefully. Learn its
appticati0n arid limitations as welL;as the specific

potential hazards peculiar to this t0ot.

2. GROUND ALL TOOLS

This tool iS equ pped w th an approved 3-c0nductor
cord and a :3-prong, ground ng type-plug to fit the
proper grounding type [eceptacle. ]:he green conductor
in the cord is the gr0Undilr_g wire Never com_ect the

green wire to alive terminal.

3, KEEP GUARDS IN PLACE

i_ working order; and in proper adjustment and

alignment,

4. REMOVE ADJUSTING :KEYS
AND WRENCHES

Form habit of checking to see thal keys and adjusting

Wrenches are removed from toot before turning it on.

5, KEEP WORK AREA CLEAN

Cluttered areas: and benches invite accidents. Floor
must not be slippery due to wax or sawdust.

6, AVOID DANGEROUS ENVIRONMENT

Don't use power,:tO0]s in damp Or wet locations or

expose: them to ,rain, Keep:worE area well lighted,
Provide adequate surrounding work space,

protectors (plugs or muffs) during extended periods of
operation.

1_3.

SECURE WORK

Use clamps or a vise to hold work when practical. It's

safer than using your hand, frees both hands to operate

tool.

14.

DON'T OVERREACH

Keep proper footing and batance at all t_mes,

15.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest
performance, Follow instructions for lubricating and

changing accessories.

16.

DISCONNECT TOOLS

before servicing; when changing accessories such as
blades, bits, cutters, etc,

17

•AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging
in.

18.

USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories. Follow the instructions that accompany
the accessories. The use of _mproper accessories may

cause hazards.

7. KEEP CHILDREN:AWAY

Al visitors should be kept a Safe distance from Work
area.

8. MAKE WORKSHOP KID-PROOF

with padlocks, master switches, or by removing

starter keys.

9. DON'T FORCE TOOL

It wilJ do the job better and safer at the rate for which

tt was des=gned

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was not

designed for,

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) to get caught in moving parts,

Nonstip footwear is recommended. Wear protective

hair covering to contain long hair. RoJI long sleeves 21. DIRECTION OF FEED
above the elbow. Feed work into a blade or cutter against the direction

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the

cutting tool is accidentally contacted.

Do not store materials above or near the tool such that

it is necessary to stand on the tool to reach them,

20. CHECK DAMAGED PARTS

Before further use of the tool a guard or other part that
is damaged should be carefully checked to ensure that it

will operate properly and perform its intended function,
Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may .affect its operation. A guard or
other part that is damaged should be proper{y repaired

or replaced.

:12, USE SAFETY GOGGLES (Head Protection) of rotation of the blade or cutter only.

Wear Safety goggles (must comply with ANS Z87,!) at 22. NEVER LEAVE TOOL RUNNING

all times. "Everyday eyeglasses only have impact UNATTENDED

i resistant lensesi they are NOT safety glasses," Also, use Turn power off, Don't leave toot until it comes to a

face or dust mask if cutting operation is dusty, and ear complete stop.

2

WARNING:FOR YOUR OWN SAFETY, DO NOT

ATTEMPT TO OPERATE YOUR SANDER/GRINDER
UNTIL IT IS COMPLETELY ASSEMBLED ACCORDING

TO THE INSTRUCTIONS, AND THAT YOU

UNDERSTAND THE FOLLOWING (SEE CONTENTS...
PAGE 3.)

8, Do Not Grind or Polish Magnesium... because it could

catch on fire.

9. Note and follow Safety Instructions that appear on the

belt guard.

_FTSMRN

1. General safety Instructions for Power Tools (Page 2)

2. Getting to Know Your Sander/Grinder (Page 5)

3. Basic Sander/Grinder Operations (Page 6)

4. Maintenance (Page 8)

5. Power Source Outlet. This tool should be grounded

while in use to protect the operator from electric shock,
See "Motor Specifications and E lectrical Requirements"

section further on in this manual,

6. Support Workpiece. Maintain control of workpiece at
a|l times,

7. Do Not Wet Grind or Polish. Never use a steady stream
of water on the workpiece. Only quench the workpiece

in water to cool it,

WEAR YOUR

The operation of any power tool can result in foreign
objects being thrown into the eyes, which can result in
severe eye damage. Always wear safety goggles complying
with ANSI Z87,1 (shown on Package) before commencing
power tool operation. Safety Goggles are available at Sears
retail or catalog stores.

NOTORIZEDSANDER-GRINDER

10. THINK SAFETY: Safety is a combination of operator
common sense and alertness at all times when the

Sander/Grinder is being used,

WARNING: DO NOT ALLOW FAMILIARITY (GAINED

FROM FREQUENT USE OF YOUR SANDER!GRINDER)

TO BECOME cOr_MONPLACE, ALWAYS REMEMBER

THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO INFLICT SEVERE INJURY.

CONTENTS

Page

General Rules for Power TooUs ................... 2

Additional Safety Instructions for Sander Grinder .... 3

Motor Specifications and Electrical Requirements .... 4

Assembly .................................... 5

Installing Abrasive Belt ...................... 5

Tracking Abrasive Belt ...................... 5

Getting to Know Your Sander/Grinder ............. 6

Basic Sander/Grinder Operation .................. 6

Sanding Wood or Plastics ..................... 6

Grinding Metal ............................. 7

Inside Work ............................... 7

Sharpening ................................ 8

Polishing ................................. 8

Maintenance ................................. 8

Lubrication .................................. 8

Recommended Accessories ...................... 9

Trouble Shooting .............................. 9

Repair Parts ................................. 10

TOOLS NEEDED

9/t6 INCH WRENCH

COMBINATION SQUARE

PECmFICATIO NS

The:AC m0tor is a Split Phase nomreversible type, with the
following specifications -_ =

Horsepower ................................. 1/3

Voltage ;. ............... "................... 115

Ampe:res .. ....... ;, :... :, ._:_:.:..i:do :.,.,.. ...... 6

Hertz ;. ....................................... 60

Phase. ........................ Single

Rotation (viewed from: Pulleyend); ;:_:;; ;. ;:; clockwise

Abrasive BeltSpeed: (FeeltPer Min:,)ApproXl / ::.;: . .3000

Althodghlthe-motO_:i isdeSigr_ed for o_rat!on on the

voltage and frequency Specified on m:bt0r nameplate,

normal loads wilt be handled safely on voltages not mere
than 10% abo$e or below 'the nameplate vottage. Heavy

loads; howeVer, require that v01tage at;m0t0r terminals be

not lessthan the Voltage specified on nameplate:

CONN ECTING TO: POWER SOURCE O UTLET

This Sander/Grinder must begroundedlWhile :in use:to

protect the operator from electrical shoCk.
If power cord is worn or cut, or damaged in any way, have
it replaced immediately,

if your Sander/Grinder is for use on less than: 150 volts it
has a plug that looks like below_

3-PRONG PLUG

LI:REQUi REM ENTS

WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK; PARTICULARLY WHEN

USED IN DAMP LOCATIONS,/ IN PROXIMITY TO
PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL

SHOCK OCCURS THERE IS THE POTENTIAL OF A
SECONDARY HAZARD SUCH AS YOUR HANDS
CONTACTING THE ABRASIVE BELT OR DISC.

This SandertGrinder is equipped with a 3-conductor cord

and grounding type plug which has a grounding prong,

approved by Underwriters _ Laboratories and the Canadian
Standards Association. The ground conductor has a green
lug and is attached tO the tool housing at one end and to the

ground prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type

outlet as shown.

If the outlet you are planning to use for this

Sander/Grinder is of the two prong type DO NOT

REMOVE OR ALTER THE GROUNDING PRONG iN

ANY MANNER. Use an adapter as shown and always

connect the grounding lug to a known ground.
It is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded
THREE prong outlet.

An adapter as shown below is available for connecting plugs
to 2-prong receptacles. The green grounding lug extending
from the adapter must be connected to a permanent ground
such as to a properly grounded outlet box.

GROUNDI NG LUG

e

GI_OUNDING PRONG

PROPI]RLY GROUNDED

3-PRONG OUTLET

Plug power cord into 110-120V properly grounded type

outlet protected by a 1S-amp. time delay or Circuit-Saver
fuse or circuit breaker.

IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY A

QUALIFIED ELECTRICIAN.

WARNING: DO NOT PERMIT FINGERS TO TOUCH
THE TERMINALS OF PLUG WHEN INSTALLING OR

REMOVING THE PLUG TO OR FROM THE OUTLET.

sURET.Js,s

3-p ONG\ :I: I'- :CONNECTED TOA

......... " RECEPTACLE

NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong receptacle. Adapter is
not allowed in Canada by the Canadian Electrical Code.

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table below to
determine the minimum wire size (A,W.G.) extension cord,

Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which will

accept the plug on the Sander/Grinder.

Extension Cord Length Wire Size A.W,G.

Up to 100 Ft......................... 16

100-200 Ft ........................... 14

200-400 Ft ............................ 10

ASSEMBLY

Your Craftsman Sander/Grinder is shipped complete
including the motor, The Disc Sanding attachment and

Miter Gauge are optional accessories.

WARNING: FOR YOUR OWN SAFETY, NEVER

CONNECT PLUG TO POWER SOURCE OUTLET UNTIL

ALL ASSEMBLY STEPS ARE COMPLETED.

The top arm is spring loaded and held down for shipping
purposes with a piece of cord. Hold down against spring

pressure on the arm, remove the cord and ease up on the

arm,

Apply a coat of automobile wax to the table,
Wipe all parts thoroughly with a clean, dry cloth.

PLATEN LOCKING

SCREWS

LOWER

PUSH DOWN

REAR IDLER

INSTALLI NG ABRASIVE BELT

Your Sander!Grinder is shipped with the abrasive belt

installed. When replacing belts, notice directional
arrow _ on inside of belt.., it must point downward

on the front section of the belt when installed,

1. Remove both upper and lower belt guards by removing
the three (3) wing screws which secure the guards.

2. Push down on arm and position belt over upper and
lower wheels and rear idler.

3. Using a 9/16 inch wrench, loosen TABLE LOCKNUT.,

• swing table upwards and move it as close to the belt

without touching it.

4. Using an accurate square adjust table 90 ° to belt,,,

TRACKING BELT

CAUTION: Remove both upper and lower guard, Sanding
belt may cut into guard prior to final tracking.

1. Turn motor "ON". Belt should be running in center of

upper wheel,

2, If it runs toward the right or left side of the wheel,

loosen screw "'A'" using 3/t6" set screw wrench
furnished with your Sander/Grinder.

3. Turn screw "B" with Hex wrench and notice belt move
sideways, Turn screw right or left until beitt is running in

center of wheel.

4. Tighten screw "'A',

5. If belt touches edges of table, loosen TABLE
ADJUSTING SCREWS and reposition table,

6. Belt should be even ,with edges of platen if it is not,
loosen screws holding platen and adjust it,

7. Replace "Upper" and "Lower" Guards,

SCREW "A"

BACK GUARD

WING NUT

TABLE LOCKNUT

UPPER WHEEL

UB SANDER/GRINDER

UPPER

:::.: TRACKING SCREW IPPER GUARD

ARM \

i : : _ _!_ \ f_ /UPPER WHEEL

TABLE LOCK NUT locks:table in place. Use a square or '

"'-^o,_W T _: _ _ _ \_ LOWER

_""_ :_ 4_"r:..__ h',_'lft .-.--TRACKINGSCREW

0,o, 0c,o,,o00,o,,,0 o,oa0 0<o< ......

: : :[ [_//\ "._I ,,i /ARRAS VE BELT

TRACKING SCREWS are adjusted to track belt. :_ s_--.-_l

(REF.) UPPERI_L/'_E: SCREWS

REAR IDLER _ PLATEN

WITH PROVISION

FOR LOCKING

--,----,. _ _ ER WHEEL

PULLEY GUARD

BELT AND _ _ fJ

BASE

. _ __ •

N_ 2" /

_._ _",,_LE_._IWtl P

RUBBER FEET

G

BASIC SANDERIGRINDER: OPERATIONS

We recommend the following instructions for operating
your Sander/Grinder so :that you get the best results and to

minimize personal injury.

WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY PRECAUTIONS.

1, Make sure Table Lock Nut is always tight.
2, Remove plug from power source outlet when adjusting

table, changing belts, or removing Or adjusting platen.

3, After turning switch ON, always allow the belt to come

up to full speed before sanding or grinding.

4. Make sure belt always tracks properly. Push the
w0rkpiece or cutting tool gently against the belt...
allowing the belt to cut without reducing the belt speed
appreciably or stalling the motor.

5. Keep your hands clear of the belt.

6. Replace belts when they become loaded (glazed) or
frayed.

SANDING WOOD OR PLASTICS

Move the workpiece across the belt.

GRINDING METAL

Move the workpiece across the belt.
If the workpiece becomes too hot to handle, quench it in

cold ware r.

Never push a sharp corner of the workpiece rapidly against

the belt because the belt could tear.

INSIDE WORK

WARNINIG: FOR YOUR OWN SAFETY, REMOVE PLUG

FROM POWER SOURCE OUTLET.

1. Remove both "Upper" and "Lower" guards.

2. Loosen wing nut and position guard back as shown.

3. Remove the "Hairpin Clip" which retains the rear idler,
Use a pair of long nose pliers.

4. Remove washer and idler, and position them on shaft

underneath table; replace clip.

5. Position belt over lower wheel and under idler, Thread
belt through opening in workpiece.

BELT ON

BOTH SIDES

OF PLATEN

BELT

IDLER AND PLATEN

HAIRPIN CLIP

/

&

6. Push down on arm and position belt around upper idler
and over upper wheel.

7. Make sure upper idler is positioned so that it causes belt
to run against platen,

8. tt can be adjusted by loosening nut "'A" and

repositioning idler arm.

9. Replace "Upper" and "Lower" guards.

10. Position guard back and tighten wing nut.

11. Follow same procedure for Sanding or Grinding.

NUT "A"

,o ) '!

7

k¸ :._

///

SHARPENING

1. Adjust table, to proper angular position for: intended
operation. Cock securely.

2_ When _sharpening short: cutting tools such as wood

chisels; it wii[ be neceSsaW 1_oclamp a piece of wood to:
the table.

3. Sand a notch on the back of the Wood so that the top

corner is close to the belt_

4. Move the cutting tool across the belt, pushing on it

gently sotbet it does not burn.

5. Frequently quench the cutting tool in water to keep it

cool.

POL ISHING

I //

N_ON

BACKOF WOOD

t
!
I

I
I

I

I
t

I

1: RemoVe platen and adjust upper idler as shown or swing

it to the rear.

2. Push the workpiece against the belt,., move it gently so
that the bett does not come off the wheels.

3. If the workpiece is metal, frequently quench it in water
to keep it cool and prevent it from biJrning.

I !1 qllll , rill i

MAINTENANCE

WARNING: REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE MAINTAINING OR LUBRICATING

YOUR SANDER/GR INDER.

Keepthe Sander/Grinder and motor clean. Frequently blow

out:duSt and chips.

III IIII

LUBRiCATiON

The upper and lower wheels run on ball bearings which are

permanently lubricated; They require no further

lubrication.
The idlers contain bronze bearings, Occasionally apply a
few drops of light machine oi!.

RECOMMENDED ACCESSORIES

DISC SANDING ATTACHMENT .............. 9-22563

MITER GAUGE (FOR USE WITH 9-22563) ...... 9-22574

ABRASIVE BE LTS 1" x 42"

FINE .................................. 9-26056

MEDIUM ............................... 9-26055

COARSE ............................... 9-26054

TROUBLE

WARNING: FOR YOUR OWN SAFETY, ALWAYS
REMOVE PLUG FROM POWER SOURCE OUTLET

BEFORE TROUBLE SHOOTING.

TROUBLE

ill i ,H, ,, i Hi i,

Motor will not start.

Motor will not start,
fuses or circuit

breakers "blow".

PROBABLE CAUSE

l iH Hi HHJ*_

1. Low voltage.

2. Open circuit in motor
or loose connections.

1. Short circuit in line,
cord or plug.

2. Short circuit in motor
or loose connections,

3. Incorrect fuses or circuit
breakers in powerline.

STEEL STAND ............................ 9-22219

POWER TOOL KNOW HOW "HANDBOOKS"

TABLE SAW ............................. 9-2918

RADIAL SAW ............................ 9-2917

The above recommended accessories are current and were
available at the time this manual was printed.

SHOOTING

Any attempt to repair the motor may create a hazard unless

repair is done by qualified service technician.

Repair service is available at your nearest Sears Store.

SUGGESTED REMEDY

1.

Check power line for proper voltage.

2,

Inspect all lead terminations on motor for
loose or open connection,

,, ,,,,,

t.

Inspect line, cord or plug for damaged
insulation and shorted wires,

2.

Inspect alf lead terminations on motor for
loose or shorted terminals or worn insulation
on wires.

Install correct fuses or circuit breakers.

3.

Motor fails to develop full

power (power output

of motor decreases

rapidly with decrease
in voltage at motor

terminals),

Motor overheats.

Motor stalls (resulting
in blown fusesor tripped

circuit breakers).

Frequent opening of fuses
or circuit breakers.

,,,,,,.............

Machine slows
down while operating

t. Power line overloaded with

lights, appliances and other
motors,

2. Undersize wires or circuits

too long.

3. General overloading of

power company's facilities.

1. Motor overloaded.

2. Air Circulation through
the motor restricted,

1. Short circuit in motor or
loose connections.

2. Low voltage.

3. Incorrect fuses or circuit
breakers in power line.

4. Motor overloaded.

t. Motor overloaded.

2. incorrect fuses or circuit
breakers.

1. "V'" Belt to loose

pressure to workpiece

1. Reduce the toad on the power line.

2. Increase wire sizes, or reduce _ength of wiring.

3. Request a voltage check from the power company.

, _ J,,J ........

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation
through motor.

1. Inspect terminals in motor for loose or shorted
terminals or worn insulation on lead wires.

2. Correct the low line voltage conditions.

3. install correct fuses or circuit breakers,

4. Reduce load on motor.

I. Reduce motor load.

2. install correct fuses or circuit breakers.

1. Adjust belt tension by pushing motor toward
back until al_ slack is removed from belt.

2. Ease up on pressure,2. Applying to much

Abrasive belt runs 1. Not tracking properly, t, See assembly section "Track ing _elt" I

off top wheel !

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1 UNCH SANDER GRINDER

SERVICE

MODEL NO.

113.22560

HOW TO ORDER

REPAIR PARTS

Now that you have purchased your 1-inch sander grinder,
should a need ever exist for repair or service, simply contact any
Sears Service Center and most Sears, Roebuck and Co. stores.

Be sure to provide all pertinent facts when you catl or visit.

The model number of your lqnch sander grinder will be found
on the side of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GiVE THE
FOLLOWING INFORMATION:

PART NUMBER

PART DESCRIPTION

MODEL NUMBER

113.22560

All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked

locally, your order will be electronically transmitted to a Sears

Repair Parts Distribution Center for handling.

NAME OF ITEM

I-fNCH SANDER GRINDER

Sold by SEARS, ROEBUCK AND CO., Chicago, tL. 60684 U.S.A.

Part No. 68038 Form No, SP4189-3 Printed in U.S.A. 8/7_