Craftsman 113.213780, 113.213702 User Manual

MODEL NO.
113.213702
DRILL PRESS ONLY
113,21378(}
DRILL PRESS WITH
1/2 HP MOTOR
Serial
Number ...........................
at the rear of the head.
You should record both model and serial number
in a safe place for future use.
CRRFTSMRNo
i
75-I/2 INCH
CAUTION-
Read GENERAL and ADDITIONAL SAFETY
INSTRUCTIONS carefully
Sold by SEARS, ROEBUCK AND CO., Chicago, iL. 60684 U.S.A.
Part No. 71190 ..P_i,_,_,,4.iq. U.S.A
o
DRILL PRESS
assembly , operating
repair parts
FULL ONE YEAR WARRANTY ON CRAFTSMAN DRILL PRESS
If within one year from the date of purchase, this Craftsman Drill Press fails due to a defect in material or workmanshi p, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER THROUGHOUT THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS. ROEBUCK AND CO., SearsTower, BSC 41-3, Chicago, IL 60684
eneral safety instructions for power fools
g
1.
KNOW YOUR POWER TOOL
Read the owner's manual carefully. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
.
GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle, The green conductor
in the cord is the grounding wire. Never connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE
in working order, and in proper adjustment and alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or expose them to rain, Keep work area well lighted.
Provide adequate surrounding work space.
. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
8. MAKE WOR KSHOP KID-PROOF
with padlocks, master switches, or by removing
starter keys.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for which it was designed.
10. USE RIGHT TOOL
Don't force too! or attachment to do a job it was not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves
above the el bow.
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANS Z87.1) at a!l times. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses. Also, use
face or dust mask if cutting operation is dusty, and ear
protectors (plugs or muffs) during extended periods of operation,
13. SECURE WORK
Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate
tool.
14. DON'T OVERREACH
Keep proper footing and balance at all times.
15.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and
changi ng accessories.
16.
DISCONNECT TOOLS
before servicing; when changing accessories such as
blades, bits, cutters, etc.
17.
AVOID ACCIDENTAL STARTRNG
Make sure switch is in "OFF" position before plugging in.
18.
USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended accessories. Follow the instructions that accompany
the accessories. The use of improper accessories may cause hazards.
19, NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Before further use of the too!, aguard or other part that
is damaged should be carefully checked to ensure that it
will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
conditi0r_s that may ,affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a complete stop.
additional safety instructions for drill presses
WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR DRILL PRESS UNTIL
8T IS COMPLETELY ASSEMBLED AND nNSTALLED ACCORDING TO THE RNSTRUCTIONS . .. AND UNTIL YOU HAVE READ AND UNDERSTAND THE
FOLLOWING:
1,
GeneraR Safety instructions for Power Tools . Page 2
2.
Getting to Know Your Drill Press .......... Page 13
3.
Basic Drill Press Operation ............... Page 16
4.
Adjustments .......................... Page 17
5.
Maintenance .......................... Page 18
6.
Stability of Drill Press
If there is any tendency for the drill press to tip over or move during certain operations such as shaping, the drill
press should be bolted to the floor. If the workpiece is too large to support with one hand, provide an auxiliary support.
7,
Location
The drill press should be positioned so neither the operator nor a casual observer is forced to stand in line
with a potential Kickback.
8.
Kickback
A kickback occurs when the workpiece is suddenly
thrown in the OPPOSITE direction to the DIRECTION
OF FEED; WHICH CAN CAUSE SERIOUS INJURY. Kickbacks are most commonly caused by:
a. Relaxing your grip of the workpiece while
shaping or routing. b. Taking too heavy a cut while shaping or routing. c. Ignoring the instructions for shaping or routing.
9.
Protection: Eyes, Hands, Face, Ears, Body WARNING: FOR YOUR OWN SAFETY DON'T WEAR GLOVES WHEN OPERATING A DRILL
PRESS
a. If any part of your drill press is malfunctioning,
has been damaged or broken ... such as the
motor switch, or other operating control, a
safety device or the power cord ... cease
operating immediately until the particular part
is properly repaired or replaced.
b. Wear safety goggles that comply with ANS
Z87.1, and a face shield if operation is dusty.
Wear ear plugs or muffs during extended periods
of operation. c. Never place your fingers in a position where
they could contact the drill or other cutting
tool (router bit, shaper cutter, etc.) if the
workpiece should unexpectedly shift. (For
instance, hold-down/push blocks must be used
when shaping on the drill press to keep hands
remote from the cutter if a kickback should
Occur.)
d. Never operate drill press with protective cover
on the unused shaft end of the motor removed.
e. Position workpiece to butt against the column
whenever possible - if it is too short, clamp
solidly to the Table - this is to prevent the drill
bit from grabbing the work from your hands,
which could result in personal injury. A drill
press vise must be fastened to the table. f. Never perform any operation "free-hand"
(hand-holding workpiece rather than support it
on the Table), except wire brushing and
polishing - Wear Safety Goggles!
g- Never perform internal or curved shaping
operations. Perform straight line shaping ONLY
(with the Shaper Fence Accessory).
h. Never perform any operation by moving the
Head or Table with respect to one another. Do not pull the motor switch "ON" or start any operation before checking that Head and Table
Lock Handles are clamped tight to Column, and Head and Table Support Collars are correctly
positioned.
i. Before pulling the rnotor switch "ON", be
positive the belt guard is down, the Chuck is
installed properly, and the drill or other cutting tool is securely clamped in the chuck.
j. Before starting the operation, jog the motor
switch to be sure the drill or other cutting tool
does not have excessive runout or cause
vibration.
k. Do not operate the Drill Press unless the Depth
Stop and Stop Nut are installed and the Depth
Stop clamped to the Depth Stop Rod.
I. Never pull out on the hub of the quill Hub
Assembly unless you first grasp and support the Quill, otherwise the Quill will drop and damage
may result.
m. Use the spindle speed recommended for the
specific operation and workpiece material - refer to panel on right side of the Head for drilling information, and for accessories, to the instruction sheets that accompany the
accessories.
n. If workpiece overhangs the Table such that it
will fall to floor if unsupported, clamp it to the Table or provide auxiliary support.
o. Use fixtures for. unusual operations to
adequately hold, guide and position workpiece for best quality and minimum hazard.
p. Be sure to lock Quill securely for all routing,
sanding, surfacing, shaping, and dovetailing operations.
q. Never climb on the drill press Table.
r. Lock the motor Switch and put away the Key
when leaving the drill press.
s. DO NOT perform layout, assembly, or setup
work on the table while the cutting toot is
rotating.
10. Use only accessories designed for this drill press. a. Holesaws must NEVER be operated on this drill
press at a speed greater than 380 RPM.
b. Drum sanders must NEVER be operated on this
drill press at a speed greater than 720 RPM.
c. Do not exceed the speed recommended for the
drill size in wood when using the mortising bit and chisel.
(See chart on R.H. trim panel of the drill press.)
d. Do not instatl or use any drill that exceeds 7" in
iength or extends 6" below the chuck jaws.
11. Note and Follow the Safety Rules that Appear on the Panel on the Left Side of the Head:
DANGER: FOR YOUR OWN SAFETY: 1, READ AND UNDER- STAND OWNERS MANUAL BEFORE OPERATING MACHINE.
2. WEAR SAFETY GOGGLES. 3, DO NOT WEAR GLOVES, NECKTIE OR LOOSE CLOTHING- 4. SECURELY CLAMP WORK
TO TABLE IF tT iS TOO SHORT TO CONTACT THE COLUMN WHEN iN OPERATING POSITION. 5. USE RECO_MENDED SPEED
FOR DRILL, ACCESSORY AND WORKPtECE MATERIAL
12. Think Safety. Safety is a combination of operator common sense and alertness at atl times when the dr{(I
press is being used.
WARNING: DO NOT ALLOW FAMILOARITY (GAINED
FROM FREQUENT USE OF YOUR DRILL PRESS) TO
BECOME COMMONPLACE. ALWAYS REMEMBER
THAT A CARELESS FRACTION OF A SECOND IS
SUFF_CIENT TO _NFL_CT SEVERE INJURY.
additional safety instructions for driJJpresses
WEAR YOUR
The operation of any power tool can result in foreign
objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying
with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears
retail or catalog stores.
unpacking and checking
CONTENTS
Page
General Safety Instructions for Power Tools ..... 2
Additional Safety Instructions for Drill Presses .... 3
Unpacking and Checking Contents ............. 4
Table of Loose Parts ........................ 4
Motor Specifications and Electrical Requirements.. 5
Assembly ................................. 6
Installing the Chuck .................... 6
Installing and Tensioning Belt ............. 12
Getting to Know Your Drill Press ............. 13
Belt Tension Rod ...................... 13
Drilling Speed ......................... 13
Drilling to Depth ....................... 14
Removing the Chuck ................... 15
On-Off Switch ........................ 15
Basic Drill Press Operation .................... 16
Installing Drills ........................ 16
Positioning Table and Workpiece .......... 16
Feeding ............................. 17
Adjustments .............................. 17
Depth Scale .......................... 17
Quill Return Spring .................... 17
Table and Head Lock Handles ............ 17
Maintenance .............................. 18
Lubrication .............................. 18
Recommended Accessories ................... 18
Trouble Shooting .......................... 19
Repair Parts ............................... 20
UNPACKING AND CHECKING CONTENTS
Model No. 113.213702 is shipped complete in one carton but does not include a motor.
Model No. 113.213780 is shipped complete in one carton and includes a 1/2 HP 1725 RPM motor.
Separate all parts from packing materials and check each one with the "Table of Loose Parts" to make certain all
items are accounted for, before discarding any packing material.
If any parts are missing, do not attempt to assemble the
drill press, plug in the power cord or turn the switch on
until the missing parts are obtained and installed correctly. Remove the protective oil that is applied to the table and
column. Use any ordinary household type greaseand spot remover.
CAUTION: Never use gasoline, naptha or similar highly volatile solvents.
ApI_y a coat of automobile wax to the table. Wipe all parts thoroughly with a clean dry cloth.
contents
TOOLS NEEDED
1/2 Inch Wrench 7/16 Inch Wrench
TABLE OF LOOSE PARTS
Item Description Qty.
A Belt, V .................................. 1
B Pulley,Motor (wiSer Screw) ................. 1
C Knob ................................... 3
D !_od ..................................... 3
E Mount, Motor ............................ 1
F Screw,Set (Cone Pt. 5/16-18 _ 1-1/4 ........... 2
G Chock,Drill .............................. !
H Motor. lj2 HP 1725RPIVI ................... 1
(Model 113.2137800nly)
Bagof Misc_llaneousSn]all Parts,Pt.# 71175
Consistingof theFollowing:
J Key, Drill Chuck .......................... 1
K CarriageBolt(5/16-18 x 3/4) ................. 4
L Washer(11/32) ........................... 4
M Nut, Hex (5/16-18) ........................ 6
N Tie, Wire ................................ 1
P SetScrew Wrench(5/32 inch) ................ 1
Q Key,Switch .............................. 1
R Nut, Stop ................................ 1
S Pointer, DepthGage ........................ 1
T Shoe,Depth Gage ......................... 1
U Screw,Thumb ............................ 1
4
motor specifications and
eJectrica| requirements
MOTOR SPECfFICATIONS This dri!t press is designed to use a _725 RPM rnoto_ orfly.
DO [_ot USeany motor that runs f_iste_ than 17_,:)°r.RPM.
it is wired for operation on 110120 volts, 60 Hz.,
alternating current. 1T MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS, EVEN THOUGH THE
RECOMMENDED MOTORS ARE DUAL VOLTAGE.
THESE CRAFTSMAN MOTORS HAVE BEEN FOUND TO BE ACCEPTABLE FOR USE ON
THIS TOOL.
HP RPM VOLTS CATALOG NO. 1/3 1725 1!0-120 !250
!/2 !725 110-120 1254
1/2 1725 !10-120 1255
1/2 1725 t10-120 1278 1/2 1725 110-120 1279
CAUTION: Do not use blower or washing machme motors or any motor with an automatic _eset overtoad pTotector as
their use may be hazardous.
CONNECTING TO POWER SOURCE OUTLET
This machine must be grounded white in use to protect the
operator from electric shock_
P!ug power cord into a 110-120V p-opeHy grounded type outtet protected by a 15-amp, time delay or Circuit-Saver
fuse or circuit breaker.
_F YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR
REMOVING THE PLUG TO OR FROM THE OUTLET.
WARNING: tF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN iNCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK, PARTICULARLY WHEN
USED IN DAMP LOCATIONS, iN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS
THERE _S THE POTENTIAL OF A SECONDARY
HAZARD SUCH AS YOUR HANDS CONTACTING THE CUTTING TOOL.
If power cord is worn or cut, or damaged in any way, have it replaced immediately.
3-PRONG
PLUG
This power tool is equipped with a 3-conductor cord and groundmg type ptug wh ich has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards
Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment p!ug at the other end.
This plug requires a treating 3-conductor grounded type outlet as shown,
If the outlet you are planning to use for this power tool is of the:; two prong type DO NOT REMOVE QR ALTER
THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to
known ground. It is recommended that you, have a qualified electrician
replace the TWO prong outlet with a properly grounded
THREE prong outlet.
An adapter as shown below is available for connecting plugs
to 2-pror_ 9 receptacles. The green grounding tug extending from the adapter must be connected to a permanent ground
such as to a properly' grounded outlet box.
GROUNd)! N G LUG
ADAPTER
MAKE SURE THIS tS
3-PRONG CTED TO A
PLUG KNOWN GROUNID
2-PRONG
RECEPTACLE
NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is
not allowed in Canada by the Canadian Electrica! Code.
The use of any extension cord wilt cause some loss of
power, To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G.)extension cord. Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which accept the tools plug.
Extension Cord Length Wire Size A.W.G.
Upto- 10OFt. 16
tO0- 200 Ft. 14
200- 400 Ft, 10
GROUNDED
OUTLET
PROPERLY _j
-.,,,
if your unit is for use on less than 150 volts, it has a plug
that looks like above.
@
GROU_Dt_dG
PRONG
CHECK MOTOR ROTATION
WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONi_IECTED TO POWER SOURCE
OUTLET. WHEN CHANGING MOTOR ROTATION. The motor must rotate CLOgKW|SE when viewed from the
shaft end to which You will mount the pulley,
if it does not, chef, go the direction according to the
instructions furnished With the motor.
assembly
WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL
ALL ASSEMBLY STEPS ARE COMPLETED,
1. Unwind the power cord.
2. Make surethe quill lock handle is tight.
3. Stand on the left side of the drill press and LOOSEN the HEAD LOCK HANDLE.
4. Raise the HEAD about HALF WAY up the column.
CAUTION: THE HEAD WEIGHS ABOUT 65 POUNDS
DROPPING THE HEAD ACCIDENTLY COULD CAUSE PERSONAL INJURY OR DAMAGE THE DRILL PRESS,
5, TIGHTEN the Head Lock Handle.
6. Position the HEAD-SUPPORT COLLAR underneath the head and tighten the TWO BOLTS using a ½"
wrench.
\
HEAD SUPPORT
COLLAR
SPINDLE NOSE
IN ORDER TO RAISE THE HEAD TO A HIGHER
POSITION, IT WILL BE NECESSARY TO INSTALL SEVERAL PARTS.
INSTALLING THE CHUCK
Clean out the TAPERED HOLE in the chuck; clean the spindle nose with a clean cloth. Make sure there are no
foreign particles sticking to the surfaces. The slightest piece of dirt on the spindle nose or in the chuck will
prevent the chuck from seating properly. This will cause
the drill to "wobble."
BLOC_
2,
Apply a light film of oil such as Sears household oil to the spindle nose.
3.
Place the chuck on the spindle nose and screw the locking collar up as far as it will go.
CHUCK
LOCKING COLLAR
CHUCK KEY
4. Insert a piece of 1/4" dia. STEEL ROD in to one of the holes in the chuck body.
5. Insert the CHUCK KEY into one of the holes in the collar ...TURN IT IN THE DIRECTION OF ARROW
UNTIL IT IS TIGHT.
6. To remove chuck, turn the collar in the opposite
direction until the chuck is ejected from the spindle.
nNSTALLING FEED HANDLES
1. Screw a FEED HANDLE into each of the threaded holes in the hub, and tighten.
CHUCK BODY
t
QUILL LOCK
HANDLE
CHUCK
SLEEVE
ROD
HANDLE
assembly
INSTALLING THE DEPTH STOP
1. Screw the THUMB SCREW partways into the DEPTH POINTER.
2. Place the DEPTH POINTER SHOE inside the pointer.
3. Loosen QUILL LOCK HANDLE ... lower the qui|l about two inches.
4. Slide the pointer and shoe onto the FEED STOP ROD and tighten the thumb screw, Make sure the pointer is
positioned as shown.
5. Screw the FEED STOP NUT onto the top of the feed stop rod.
6. Move the pointer upwards against the nut and tighten the thumb screw.
7. Tighten QUILL LOCK HANDLE.
DEPTH
POINTER
/
DEPTH STOP
SHOE
FEED
STOP
RAISING THE HEAD
1. Loosen the TABLE LOCK HANDLE,
2. Place a piece of WOOD on the table. USE THE packing
block,
3. Turn the CHUCK SLEEVE until the jaws are all the
way up inside the chuck.
4. Raise the table until the wood block touches the chuck body.
5. Tighten the Table Lock Handle.
6. Locate the two clamps and bolts that you removed
from the paper tube when you first started unpacking your drill press.
These parts make up the TABLE SUPPORT COLLAR. Position the TABLE SUPPORT COLLAR underneath
the table and tighten the bolts.
7. Loosen the HEAD LOCK HANDLE.
8. Loosen the QUILL LOCK HANDLE.
HEAD LOCK
HANDLE
TABLE LOCK
(RIGHT HAND SIDE)
TABLE SUPPORT
COLLAR
QUILL LOCK
HANDLE
PIECE OF WOOD
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