Craftsman 113.206933 User Manual

Page 1
Save This Manual
For Future Reference
SEARS
MODEL NO.
1"l3.206933
JOINTER/PLANER WITH
LEGS AND MOTOR
Serial Number
Model and serial number may be found
on a plate attached to your base,
You should record both
model and serial number in a safe place for
future use.
CAUTION:
Read GENERAL and ADDITIONAL SAFETY iNSTRUCTiONS
carefully
6-1/8-iNCH JOINTER-PLANER
®assembly
operating
e repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SoA,
PartNo. 67096 :Prir_ted Lr_U_S
Page 2
general safety instructions for power tools
1. KNOWYOUR POWER TOOL
Readand understand the owner's manual and labels affixed to the too!. Learn its application
and limitations as we_l as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS This tool is equipped with an approved
3-conductor cord and a 3-prong grounding type plug tofit the proper grounding type receptacle.
he green c0nductor inthe cord is the grounding
wire. Never connect the green wire to a live
terminal.
3. KEEP GUARDS IN PLACE, in working order, and in proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and
adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents, Floor must not be slippery dueto wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools indam por wet locations or
expose them to rain. Keep work areawell lighted.
Provideadequate surrOunding work space,
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from
work area.
8. MAKE WORKSHOP CHILD-PROOF
-- with padlocks, master switches, or by removing
it will do the job better and safer at the rate for which it was designed.
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was
not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves neckties o[
ewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended, Wear protective hair covering to contain tong hair, Roll long sleeves above the elbow.
12, USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI Z87,1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NO1-
safety glasses. Also. use face or dust mask if
cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of
operation.
13. SECURE WORK
Use clam ps or av_seto hold work when practical.
it's safer than using your hand, frees both hands
to operate tool.
14. DON'T OVERREACH
Keep proper footing and balance at alt times.
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performances, Follow instructions for lubricating
and changing accessories.
16. DISCONNECT TOOLS
before servicing; when changing accessories such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plugging in.
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended accessories. Follow the instructions that accom-
pany the accessories. The use of improper acces- sories may cause hazards.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do
not store materials above or near the too! such that it is necessary to stand on the tool to reach
them.
20. CHECK DAMAGED PARTS
Before further use of the tool. a guard or other part that is damaged should be carefully checked toensurethat itwill operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that
may effect its operation. A guard or other part that is damaged should be properly repaired or
replaced.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave too! until it comes to
a complete stop.
Page 3
additional safety instructions for jointer-.planer
Safety is a combination of operator common sense and alertness at all times when the Jointer-Planer is being
used.
WARNING: FOR YOUR OWN SAFETY, DO NOT AT- TEMPT TO OPERATE YOUR JOINTER-PLANER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS., . AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOW-
ING.
PAGE
1. GENERAL SAFETY INSTRUCTIONS FOR POWER
TOOLS ..................................... 2
2. GETTING TO KNOW YOUR JOINTER-PLANER 11
3. BASIC MACHINE OPERATION ................ 17
4. USE OF HOLD-DOWN/PUSH BLOCKS ......... 18
5. MAINTENANCE ............................. 19
6. STABILITY OF MACHINE If there is any tendency for the Jointer=Planer to tip
over or move during certain operations such as when
pJaning or jointing long heavy boards, the Jointer = Planer (stand) should be bolted to the floor.
7. LOCATION
The Jointer-Planer should be positioned so neither the operator nor a casual observer is fo rced to stand in line with the wood while it is being planed.
This machine is intended for indoor use only. Provide adequate lighting.
8. KICKBACKS
Kickbacks can cause serious injury. A kickback occurs
when the operator looses control of the workpiece causing it to be kicked back toward him.
Kickbacks- and possible injury from them can usuaf_y
be avoided by:
a, Holding the workpiece firmly against tables and
fence.
b. Not taking too deep a cut at one time, A deep cut
req uires more effort to feed the wood while planing
and can cause the wood to kickback. A cut between
1/32 and 1/16 of an inch deep wil_ produce the best results.
C,
Not jointing, planing, or beveling pieces of:wood smaller than recommended. (See section in this
manual, "Basic Jointer_Piane_r operations, ') Smaller pieces of wOOd can tip over on the tables;
or into the cutter head and can be kicked back toward you,
d, Keeping blades sharp. Blades that are dull or
nicked require more effort while p_aning and wlli tend to pound the wood rather than cut it, which can cause the wood to kickback. A nicked blade will
cut a ridge in your wood and cause the wood to ride up on the outfeed table. Make sure the cutter blades
are installed properly, and cutter blade wedge screws are tight.
9_ PROTECTION: EYES, HANDS, FACE, EARS, BODY
a. If any part of your jointer is malfunctioning, has
been damaged or broken . . such as the mo:or Switch, or other operating controF, a safety device
or the power cord.., cease operating immediately until the particular part is properly repaired or
replaced
b. Wear safety goggles that comply with ANSI Z87.1
and a face shield if operation is dusty. Wear ear
plugs or muffs during extended periods of operation,
c. Do not plane, joint, or bevel wood shorter than 12
in. Smaller pieces of wood can tip over on the tables, or into the cutterhead and be kicked back
toward you.
d. Always use the hold down/push block when j ointing
or beveling wood narrower than 3 in. but never joint or bevel wood narrower than 3/4 in., or less than t/4
inch thick.
e. Always use the hold down/push blocks when
planing wood thinner than 3 in. but never piane wood thinner than 1/2 in. under any circumstances.
f. Avoid awkward hand positions, where a sudden
slip could cause a hand to move into the cutters.
g. Never turn your Jointer-Ptaner "ON" before cleadng
the table(s) of all objects (toots, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned.
h. Make sure the cutterhead revolves in the right
direction, (toward the infeed table).
i. KEEP CUTTER GUARD IN PLACE AND OPERAT-
ING PROPERLY AT ALL TIMES. Regularly check the tension of the cutter guard spring to assure
satisfactory operation. (See Getting To Know Your Jointer-Ptaner section.)
j. Always feed the wood completely through the
cutter head and past the cutter guard so that the guard returns to the rest position against the fence,
When using only one hold down/push Mock to feed the wood, do not place your other hand on the
Jointer-Planer.
k. Always maintain complete control of the work piece
and provide adequate support for iong and heavy workpieces.
I0, Warped wood should be surface planed on the concave
side for best resutts_
11. To avoid a rough planed surface, determine if possible, which way the grain emerges from the wood and feed
the wood accordingly.
GRAIN EMERGING
ROTATION
!2, Do not plane edges of plywood, composition materials,
or wood that has gtue o,n it or is painted or varnished.
Planing these materials will dutl the blades quickly.
3
Page 4
beyond
the :desired
15. Never leave the Jo "work area:with the
power on, before the Jo nter-Planer has come to a complete stop; Or without removing and storing the
switch key. :
t6: Never operate the Jointer-Pla ner with protective cover
on the unused shaft end of the motor removed.
17. Do not attempt to perform an abnormal or little-used operation without study and the use of adequate hold
downtpush blocks, jigs, fixtures, stops, etc.
18: DO NOT perform layout, assembly, or setup work on
the table white the cutting _ool is rotating,
WARNING_ THE 2" JOINTER-PLANER PULLEY AND THE 2-1/2" MOTOR PULLEY FURNISHED WILL RUN THE CUTTER HEAD AT APPROXIMATELY 4300 RPM
WEAR YOUR
ns for jointer-pmaner
EN USED WITH A 3450 RPM MOTOR, NEVER
SUBSTITUTE OTHER PULLEYS TO INCREASE THIS SPEED BECAUSE iT COULD BE DANGEROUS.
WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR JOINTER-PLANER)
BECOME COMMONPLACE. ALWAYS REMEMBER
THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO INFLICT SEVERE INJURY.
19. Read and follow the instructions appearing on the danger label on the cutter guard.
DANGER - FOR YOUR OWN SAFETY
READ AND UNDERSTAND OWNER'S
MANUAL SEFORE OPERATING MACHINE
1. WEAR SAFETY GOGGLES PER ANSI Z87.f AT ALL TIMES.
2, NE_VER PERFORM A JOINTING OR PLANING OPERATION WITH CUTTER
HEAD OR DRIVE GUARD REMOVED.
3. NEVER MAKE A JOINTING OR PLANING CUT DEEPER THAN 1/8 INCH, 4, ALWAYS USE HOLD DOWN/PUSH BLOCKS FOR JOINTING MATERIAL
NARROWER THAN 3 INCP_ES, OR PLANING MATERIAL THINNER THAN 3 INCHES.
The operation of any power tool can result in foreign objects being thrown into the eyes. which can result in
severe eye damage. Always wear safety gogg les complying with ANSI Z87.1 (shown on Package) before commencing
power too_ operation, Safety Goggles are available at Sears retail or catalog stores.
contents
POWER TOOL GUARANTEE . . ...... 2
GENERAL SAFETY INSTRUCTIONS FOR
POWER TOOLS ............... ................. 2
ADDITIONAL SAFETY INSTRUCTIONS FOR
JOINTER-PLANER ............................. 3
MOTOR SPECIFICATIONS AND ELECTRICAL
REQUIREMENTS.. ............................ 5
Connecting to Power Source Outlet ............. 5
Check Motor Rotation ......................... 5
UNPACKING AND CHECKING CONTENTS ......... 6
ASS EMBLY ..................................... 7
Assembling Steel Legs ........................ 7
Mounting Jointer-Planer On Recommended
Craftsman Leg Set .......................... 8
Checking Cutterblades and Screws ..............
Mounting Switch .............................. 9
Installing Motor, Pulley, V-Belt and Belt Guards...9
Installing Sliding Guard ...................... 10 REPAIR PARTS ................................ 26
GETTING TC) KNOW YOUR JOINTER-PLANER. ,o, .11 RECOMMENDED ACCESSORIES ................. 31
DePth of CutHandWhee_ . :. _... ,_ .... .... ;* -o ! 1
4
Fence Locks and Stops ...................... 12
Fence Tilt Scale ............................ 12
Cutter Guard ............................... 13
Infeed Table ................................ 14
On-Off Switch .............................. 16
BASIC JOINTER-PLANER OPERATION ........... 17
Feeding the Workpiece ........................ 17
Using the Hold Down/Push Blocks ............. 18
Beveling ................................... 19
MAINTENANCE ................................ 19
Replacing Cutter Blades ..................... 19
Installing Cutter Guard Spring ................ 21
Sharpening Cutter Blades .................... 23
GENERAL MAINTENANCE ...................... 23
LU BRfCATI ON ................................. 23
MOTOR MAINTENANCE AND LUBRICATION ...... 24
TROUBLE-SHOOTING .......................... 24
Page 5
motor specifications and
electrical requirements
This machin6 is designed to use a 3450 RPM motor only.
Do not use any motor that runs faster than 3450 RPM. It is
wired for operation on 110-120 volts, 60 Hz., atternating current, IT MUST NOT BE CONVERTED TO OPERATE
ON 230 VOLTS. EVENTHOUGH SOME OFTHE RECOM-
MENDED MOTORS ARE DUAL VOLTAGE.
THESE CRAFTSMAN MOTORS HAVE BEEN FOUND TO BE ACCEPTABLE FOR USE ON
THIS TOOL.
HP RPM VOLTS CATALOG NO.
1/2 3450 110-120 12!6 1/2 3450 110-220 1218
3/4 3450 110-120 1219 3/4 3450 110-120 1226
CAUTION: Do not use blower or washing machine motors
or any motor with an automatic reset overload protector as
their use may be hazardous.
CONNECTING TO POWER SOURCE OUTLET
This machine must be grounded while in use to protect the
operator from electric shock.
Plug power cord into a 110-120V properly grounded type
outlet protected by a !5-amp, dual element time delay or Circuit-Saver fuse or circuit breaker.
If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician.
WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR
REMOVING THE PLUG TO OR FROM THE OUTLET, WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED
IN DAMP LOCATIONS IN PROXlMITYTO PLUMBING. IF
AN ELECTRICAL SHOCK OCCURS THERE IS THE
POTENTIAL OF A SECONDARY HAZARD SUCH AS
YOUR HANDS CONTACTING THE CUTTING BLADE.
If power cord is worn or cut, or damaged in any way, have it replaced immediately.
3--PRONG
PROPERLY GROUNDED
OUTLET\
GROUNDING
PRONG
If the outlet you are planning to use for this power tool is of
the two prong type DO NOT REMOVE OR ALTER THE
GROUNDING PRONG tN ANY MANNER. Use an adapter
as shown and always connect the g rounding lug to known ground.
It is recommended that you have a qualified electrician
replace the TWO prong outlet with a property grounded THREE prong outlet.
A temporary adapter as shown betow is available for connecting plugs to 2-prong receptacles. The green
grounding lug extending from the adapter must be con- nected to a permanent ground such as to a properly
grounded outlet box. A temporary adapter as illustrated is available for con-
necting plugs to 2-prong receptacles. The temporary
adapter should be used only until a properly grounded
outlet can be installed by a qualified electrician.
GROUNDING LUG
t _1 MAKE SURE THIS IS
3-PRONG _L- _, _._--'*_-'_-_ CONNECTED TO A
PLUG I ll KNOW.GROU.O
/ RECEPTACLE
ADAPTER
WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX, NOT ALL OUTLET BOXES
ARE PROPERLY GROUNDED.
tf you are not sure that your outlet is properly grounded,
have it checked by a qualified electrician. NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong receptacle. The use of any extension cord will cause some toss of
power, To keep this to a minimum and to prevent over- heating and motor burn-out, L_se the table below to
determine the minimum wire size (A.W.G.) extension cord. Use oniy 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptac}es which wif_ accept the plug on the saw
Extension Cord Length Wire Size A.W.G.
Up to 100 Ft. 14
100 - 200 Ft. 12
2OO- 4OOFt 8
This power too! isequipped with a :?,-conductor cord and grounding type plug which has a grounding prong listed
by Underwriters_ Laboratories Association. The ground
conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the
attachment plug at the other end. This ptug requires a mating 3-conductor grounded type
outlet as shown.
CHECK MOTOR ROTATION
Place the motor on your workbench or on the floor. Standing clear of the motor shaft, plug the motor cord into a properly grounded outlet. Notice the rotation of the shaft. As you look directly at the motor shaft it shoutd be turning in the counterclockwise direction,_--'_, if the motor shaft isturning counterclockwise, remove the plug from the power outlet and continue the assembly pro- cedures If the motor isturning clockwise, remove the piing from the power outlet and contact your Sears Store
immediately.
Page 6
d checking contents
-//
7/:16" Wrench __
3/4°'_Wrench 3/8" Wrench Medium Screwdriver
M0def:113.206933 Jointer-Planer is shipped complete in onecarton and INCLUDES Steel Legs, and Motor.
Separate all parts from packing materials and check each onewith the illustration and the list of Loose Parts to make
certain all items are accounted for, before discarding any packing material.
Ifany: parts are missing, do not attempt to assemble the
jointer/planer_ plug in the power cord or turn the switch on
until the missing parts are obtained and are installed correctly.
Remove the protective oil that is applied to al{ unpainted
metal surfaces. Use any ordinary household type grease
and spot remover.
WARNING: Never use gasoline, naptha or similar highly
volatile solvents.
Apply a coat of paste wax to the table.
Wipe all parts thoroughly with a clean, dry cloth.
WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT
PLUG TO POWER SOURCE OUTLET UNTIL ALL
ASSEMBLY STEPS ARE: COMPLETE, AND YOU HAVE
-READAND UNDERSTAND THESAFETY AND OPERA-
T| ONAL INSTRUCTION S.
TABLE OF LOOSE PARTS
Item
No. Description Qty.
A Jointer-Planer .............................. 1
B V-Bett_ 1,/2 x 52" ............................ 1
*C 5/32 Setscrew Wrench ....................... 1
*D 1/8 Setscrew Wrench ........................ 1
*E Motor Pulley, 2-1/2" Dia ...................... 1
*F Sliding Guard Knob ......................... 1
*G Concave Plastic Washer ..................... 2
H Sliding Guard .............................. 1
*J Sliding Guard Rod .......................... 1
*K Nut, 1/2-13 ................................. 1
*L Lockwasher, 1/2 ............................ 1
*M Lockwasher. No. 10 ......................... 2
*N Screw, Pan Hd., 10-32 x 1/4 ................... 2
O Owners Mariu!! .............................. 1
*P Depth of Cut Handwheet ..................... 1
*Q Screw, Sems, 1/4-20 x 1-1/4 .................. 1
R On/Off Power Outlet ........................ 1
*S Washer, 17/64 x 1/2 x 1/32 .................... 2
"T Lockwasher. External 1/4 .................... 2
*U Screw, Pan Hd. 1/4-20 x 1/2 .................. 2
V Jointer-Planer Belt Guard .................... 1
*W Attaching Hardware (2 Nuts, 2 Bolts)
X Belt Guard Clips ............................ 3
Y Bracket. Mounting ......................... 1
Z Beft Guard Support Bracket .................. 1
AA Bett Guard Support ......................... 1
AB Screw Pan Hd. 10-32 x 1/2 .................... 2
AC Motor Pulley Belt Guard ..................... 1
AD Switch Key ................................ 1
AE Hold Down/Push Block ...................... 2
AF Fence ..................................... I
........ Fence ............................... I
*Supplied in Loose Parts Bag #507437
AG
AF
0
A
\ \
AD AE
6
Page 7
unpacking and checking contents
TABLE OF LOOSE PARTS
TheFollowingPartsAreIn iudedWith
Model 113,206933 Only
Item
No.
A Leg, .4
B End Stiffener ............................... 2
C Side Stiffener .............................. 4
D Motor Support .............................. 1
E Motor ..................................... 1
Package of Miscellaneous Small Parts, No. 67035, Consisting of the Following:
F Cord Clip .................................. 2
G Hex Nut, 1/4 in.-- 20
(approx. dia. of hole 1/4 in,) ................ 40
G Hex Nut, 5/16 in,-- 18
(approx. dla. of hole 5/16 in.) ................ 7
G Hex Nut, 1/2 in.-- 13
(approx. dia. of hole 1/2 in.) ................. 8
H TrussHd. Screw, 1/4in. --20x5/8 tn.
long. (Top of screw is rounded) ............. 40
J Flat Washer (dia. of hole 11/32 in.) ............. 7
K Lockwasher, 1/4 in. External Type
(approx. dia. of hole 1/4 in.) ................ 40
K Lockwasher, 5/16 in, External Type
(approx. dia. of hote 5/16 in.) ................ 7
L Carriage Bolt, 5/16 in. -- 18 x 3/4 tong .......... 3
M Leveling Foot .............................. 4
N Hex Hd. Screw, 5/16 in. -- 18 x 2in ............. 3
DescripUon Qty.
ii i,, i ..................................
A
G
assembly
ASSEMBLING STEEL LEGS NOTE: Steel Legs are furnished with Model 1t3.206933.
From among the foose parts, find the foilowin 9 Hardware: 40 Truss Head Screws, I/4-20 x 5/8
40 Lockwashers, 1/4-External
40 Hex Nuts, !/4-20
8 Hex Nuts, t/2-13 4 Leveling Feet
1. Assemble two (2) Side Stiffeners together Using four (4) 1/4-20 Truss head screws, tockwasher and nuts. Make two (2) Side Stiffener assemblies.
The End Stiffeners are placed on top and at each end of Side Stiffener assemblies as shown. Align holes,
letter coded "B" (see page 8) in Side Stiffeners and ....-._ .....
End Stiffeners and then insert 1/'4-20 Truss head
screws through the 9/32 diameter hotes and install
Iockwashers and nuts and then tighten.
2. Assemble the four (4) Legs to the Side and End Stiffeners using 1/4-20 screws, lockwashers and nuts
as sh own, i
3. Assemble the Motor Support to the Legs with 1/4-20
screws, Iockwashers and nuts. Motor Support can be assembled to either end of Leg set.
:/
4. Install leveling feet as shown. To level Leg Set, loosen
nut on inside of leg and turn nut on the outside to raise or lower feet. Adjust all four leveling feet, if necessary, and then tighten nuts on the inside of leg.
NOTE: These levelers are not intended for height adjustment:
TRUSS HD. SCREW END STIFFENER
END 1 LOCKWASHER __
1/4-20 X _1/: EXTERNAL /
I
MOTOR SUPPORT
STIFFENERS
LEGS
Page 8
assembly
1. Place fence on jointer table as shown.
2_ Locate the following parts from the loose parts bag
and install as shown.
1.CarriageBolt, 3/8-16 x 24/2
2.Retainer 3, Fiat Washer 13/32 x 13/! 6 x 1/t6
4. Spacer
5. =Knob
[E
7 Lockwashers, 5/16 in. External Type 7 Washers, 11/32 ID
7 Hex Jam Nuts, 5/16-18 2 Cord Clips
2. Loosen FENCE LOCK KNOB, Tilt fence upward and slide it toward the pulley.
3. Position machine on Leg Set and align mounting holer in machine with holes in Leg Set letter coded "A'. Mount with three (3) 5/16-18 x 2" Long Hex Head
Screws.
4. Place a flat washer, a tock washer and a nut on each screw from underneath the stand and tighten.
5. Place handwheet on shaft aligning flat surfaces on shaft with flat surfaces on handwheel.., attach with
1-1/4 in. screw.
1 2 JOINTER eASE
SPECIAL NOTE: It isa good _dea at this point to see if the infeed table and Outfeed table are paraltel to each other. If it is necessary to align the two tables the procedure used to make them parallel can be more easily performed now, before mounting the jointer/planer to the leg set, Refer to page 14 for directions explaining how to check and align
the infeed and outfeed tables.
MOUNTING JOINTER-PLANER
1. From among the loose parts, find the following hard-
ware: 4Carriage Bolts, 5/16-18 x 3/4
3 Hex Head Screws, 5/16-18 x 2
_/4-_0 TRUSS HEAD SCREW SIDE STIFFENER
--- MOTOR SUPPORT AT THIS END
11 1
CHECKING CUTTER BLADES AND SCREWS TOOLS NEEDED
5/32" and 1/8" Setscrew Wrenches (furnished with Jointer).
Lead Pencil Short straight edge (or head of combination square)
1. Insert pencil in space at end of cutterhead to hold cutterhead guard open.
2. Lower the infeed table with the Depth of Cut Hand-
wheel.
3. Rest the straight edge on edge on the surface of outfeed table so itextends across the opening between
the tables, at three positions: near each end and at the middle of the cutter blade.
4. Rotate the cutterhead by grasping the 2" dia. driven
pulley and make sureeach knife nicks (touches) the straight edge at all three positions. If not, follow
8
_1_/ JOINTER ;PLANER
HEX HEAD SCREW
1
HEXNOTff'_ Jl
FENCE LOCK KNOB
FLAT WASHER
(AS REQUIRED) ..
LOCKWASHER
NUT ----"_
5/32 IN. SETSCREW
OUTFEED TABLE WRENCH
WEDGE
BLADE
PENCt L
CUTTER GUARD
procedure under "REPLACING CUTTER BLADES" on pgs, 19 thru 21.
\
DEPTH OF CUT
EL
Page 9
5. If a cutter blade adjustment is not required, check each locking screw of each wedge (5/32" setscrew
wrench) and tighten if necessary. Hold the pulley
,i i --
MOUNTING SWITCH
1, Locate the following parts:
1 On/Off Power Outlet 2 Pan Hd. Screws, 1/4-20 x 1/2
i L __
INSTALLING MOTOR, PULLEY, V-BELT AND BELT
GUARDS
1. Locate the following parts:
QIy. Description
1 Motor 1 "L" Bracket
1 Pulley (Approx. 2-1/2" Dia.)
1 V=Belt 1/2 x 52 4 Carriage Bolt 5/16-18 x 3/4
4 Fiat Washer 5/16 i.D. 4 Lockwasher5/16 I.D. 4 Hex Nut 5/16-!8
1 Guard Assembly _nctuding a guard support,
guard support bracket, self-threading screws,
and clips,
2. Place motor against the motor mounting bracket and insert bolts through holes in motor base and then through holes marked "X" in motor mounting bracket.
DO NOT TIGHTEN BOLTS AT THiS TIME. The "L" bracket which holds the guard support must be slid between the motor base and the motor mounting
while tightening screws and be careful that your fingers do not slip off the wrench-
2 Lockwash_rS, IE;<te real 1/4 2 Washers, 17/64 × 1/2 x 1732
2. Attach On/Off out|et to infeed table using two _apped holes.
CARRIAGE BOLT
5/16-18 x 3/4
MOTOR ti
VtEW FROM BACK OF JOINTER
BOLTS GO THRU HOLES MARKED "X"
bracket somotor rn ust be loosely assembled to bracket at this time.
iii, IH i, iiiiiiii, ii
(
3. Slide long leg of "L" bracket between motor base and motor mounting bracket. Then sandwich the short leg
of the "L" bracket between the guard support bracket and the guard support and loosely fasten together with self-threading screws as shown. Install clips onto bett guard support with long end of clip facing you.
L¸i_ j ill! i
4. Install the 2-1/2" pulley onto the motor shaft and t_ghten the set screw in the pulley hub against the flat part of the motor shaft.
TWO HOLES CLOSEST
10-32 X 1/2 IN, SELF-THREADING
suP.oRT
i i i i !l , i iiiiii i _ url III
5/32 INCH
SETSCREW TIGHTEN
WRENCH S_T SCREW
2"!/2 MOTOR PULLEY
AGAINST FLAT
,ON SHAFT
HERE WITH
MOTOR SHAFT
9
Page 10
assembly ,
. 5/Push V_Belt through belt guard just enough to loop
. belt aro'uhd motor pulley_ Place bett: around m0t()r
pu ey but don0t push guard onto guard support at
: thistime. " - - -
6: Position other end of V-Belt onto cutter head pulley.
/ , i
7. Visually line up both pulleys and V-Belt until they are perpendicular to the floor by sliding motor sideways
as needed,
8. Pressdown hard on motor to put tension on the V-Belt and tighten the motor mounting bolts at this time.
9. Checkguard support before tightening guard support
screws to be sure itiscentered around motor shaft and will not rub against shaft when motor msrunning.
Tighten screws,
10. Push motor pulley belt guard into position onto guard
support.
tl. Plug motor cord into outlet on switch box installed
earlier through hole provided in stand.
12. Fasten cord along front side stiffener using the two cord clips.
i i i
INSTALLING SLIDING GUARD PARTS NEEDED
1 Sliding Guard
1 Sliding Guard Knob I Sliding Guard Rod
2 Sliding Guard Washers (one side of washer is concave) 2 Hex Hd. Screws 1/4-20x 1/2"
i i
OPEN END
PULLEYS AND V-B ELT
j_MUST BE STRAIGHT IN-LINE _AT 90° WITH RELATIONSHIP
C_____ TO THE FLOOR
!
t ,----V-BELT
..... ! FOR PICTURE CLARITY
i, t STRAIGHT LNE
// _,] \ , UP--DOWN
.... iJ, [ _
90°
2 Hex Nuts 1/4-20
1 Hex Nut 1/2 in. - 13 1 Split Iockwasher 1/2 in,
2 Ext. tooth Iockwashers 2 10-32 x 1/4 Pan Hd. Screws
1 Belt Guard
GUARDS REMOVED
ill
_I,POsitiOn the siiding:guard rod through the opening in
the belt guard as illustrated. 1/2" LOCKWASHER
2. Screw 1/2 °' nut alt the way onto long end of rod... \_ BELT
place 1/2" Iockwasher next to nut (as illustrated), _/i/4_:_ _ GUARD
3, Screw the sliding guard rod into the jointer as far as it
1/2" X t _/ .//_ \SLIDING
witl go with the short end of rod pointing straight up.
4. Tighten the 1/2" nut to hold the rod securely in this
HEX NUT [i _/ GUARD ROD
position.
5. Attach guard to stand with hex hd. screws and nuts, Make sure belt does not scrape guard,
1/2" HEX NUT
GUARD ROD
t
/
10
Page 11
SLIDING GUARD KNOB
6. Attach sliding guard to fence with two pan head 10-32xl/4 SCREWS'_',,_
screws and Iockwashers.
7. PtaceoneSIidingGuardWasher, concaveside DOWN LOCKWASHERS on support rod.
8. Drop sliding guard onto rod.., place other washer,
concave side UP on rod.. _screw on Sliding Guard
Knob.
i,, u,i i llUl ,1= == ===LI H i i
EXT. TOOTH
getting to know your jointer-planer
WARNING: FOR YOUR OWN SAFETYTURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS.
FENCE TILT SCALE
(BEHIND FENCE)
FENCE
LOCK
KNOB
FENCE
OUTFEE{) TABLE
F KNOB
2
SLIDING GUARD
_,^o==o,,M=,,,_,_ '
(CONCAVE S|DE UP)
BACK OF JOINTER
INFEED
TABLE
SLIDE
BRACKET
!
FRONT OF \,
JOINTER 4 CUTTER GUARD 6 ON-OFF DEPTH OF CUT
..41 TABLE
= DEPTH OF CUT HANDWHEEL Turning the hand- /
wheel counterclockwise will lower the infeed table _"_---_+.' to maximum depth of 1/8 in.
%
SWITCH 1 HANDWHEEL
1NFEED
I
DEPTH OF CUT
HANDWHEEL
UP
/.i
/ DOWN
I"1
Page 12
_
- = FENCE LOCKS AND STOPS.= The fence can be moved across the Jointer to take full advantage of
1he "sharpness_' Of the blades.
Thb fence should be positioned to the extreme right
(toward pulley) but not beyond the end of the
blades. Most of the cutting (usually jointing) will be done
-. w_th thefence in this position, As the blades become
.dull, the fence can be moved toward the left where the blades are sharper,
To move the fence, loosen the Fence Lock Knob and
the Sliding Guard Knob and slide to desired position. Make sure SLIDE BRACKET is even with surface of
OUTFEED TAB LE. If it is above or below the surface, loosen screws and adjust it.
a. Always tighten fence lock knob first to align
fence, then tighten sliding guard knob.
b. Before tightening fence lock knob, hold fence
down on outfeed table so it does not rock.
c. 90 ° Fence Stop positions fence square to tables.
TO tilt fence, loosen the fence lock knob and
sliding lock knob and pull the stop out. Tilt to desired angle and tighten both knobs.
d. To set fence at g0 ° to tables, loosen the two
knobs, tilt fence so the stop springs back into place. Tilt fence back so the stop rests on the
table and tighten both knobs.
e. 45 ° Fence Stop positions the fence at 45° to the
tables.
f. To tilt fence to 45° loosen the two knobs, pull 90°
stop out, t It:fence so the 45 ° stop rests on the table.
g. Ho d fencedown on outfeed table and tighten the
twokn0bs: " " : ' : :
i i i i ii i i
PUSH DOWN WHEN LOCKING
FENCE LOCK KNOB
FENCE
45°FENCE
STOf
_°FENCE
STOP
FENCE LOCK . KNOB \
SLIDING GUARD KNOB
\
SLIDE BRACKET
. FENCE TILT SCALE. Indicates tf_e angle of the
fence to the tables. When the 90_ fence stop is correctly adjusted, the fence will be 90° to the table
and the scale will read 90 °. To check for squareness, place an accurate square
on infeed table and check fence while locked at 90° position. MAKE SURE 90° STOP IS AGAINST SLIDE
BRACKET. If fence is not square to table:
a. Slightly loosen fence lock knob and guard lock
knob ....
12
._..---FENCE TILT SCALE
FENCE FACE
/
" CUTTER
GUARD
SQUARE
1NFEED
TABLE
Page 13
b. Loosen 90° stop screw with small screwdriver
and turn knurled sleeve which will cause fence to
tilt, Turn sleeve in either direction until fence is square with infeed table.
NOTE: If you cannot square fence by turning
knuded sleeve, loosen three screws "A" and
adjust fence square to table.
c. Tighten 90° stop Iockscrew and both fence lock
knobs,
d, If 90 ° reading on tilt scale does not line up with
top surface of the slide bracket, loosen screws holding scale and move it... tighten screws.
e. Adjust 45° stop in the same manner.
NOTE: Tilt scale wilt not require adjustment if it was adjusted for 90° position.
45 = STOP
KNURLED J_
SLEEVEN_(
90 e STOP
FENCE
zF
HEAD OF
SQUARE
45_'STO_
90° STOP
BRACKET
INFEED TABLE
SCALE ADJUSTING
SCREW
_s o sToP
LOCKSCREW
TiLT
SCALE
'gO '_ STOP
LOCKSCREW
SCALE AD3USTING
SCREW
AUXILIARY FENCE Some on-edge and other jointing operations require a
higher and/or Ionge rfence than you r tool provides. Select
a piece of smooth straight wood of the height and length
required for proper support and bolt it to the tool fence as
shown for these operations,
11
WARNING: CUTTER GUARD. Provides protection over the
cutter head. It must always be in PlaCe and function-
ing properly. ....
Check the guard to make sure it is functioning
properly.
a. Position fence to right for maximum width of cut. b. Pass a 1/4 in. thick piece of wood over cutterhead
between guard and fence,
Guard must return automatically to "rest position" against fence when free of the wood,
tf guard does not return automatically, see Trouble Shooting and Maintenance Sections.
CUTTER GUARD
1/4-20 FLAT HEAD
SCREW COL
CUTTER
GUARD
FENCE
INFEED TABLE
Page 14
to know your jointer.planer
A ALWAYS BE PARALLEL TO
or lrfac. _ of the w0rkpiece is
an iicati on that the OUTWARD
qFEED table is HiGH and must be
CROWNED CUT
or surface of the workpeice is CONCAVE, it is an ind tcation that the OUTWARD END of the fNFEED table is LOW and must be
adjusted. Check the infeed table to determine the "out of
parallel" condition.
a, Insert a penciHn space at end of cutterhead to
hold cutterguard open.
b, Place astraightedge (large square or long level)
on outfeed table. First along one side than along theother.
C. Raise infeed table until it touches straightedge.
d. Sight between tabte and straightedge to determine
high or!ow condition of end of infeed table.
CONCAVE CUT
INFEED TABLE LOW
i l
] w,y
PENCIL ",
TABLE _ _-_" J__
= =ll
it iseasier to adjust the infeed table while the Jointer
is setting on your workbench. Do not turn the3ointer on its side or upside down to
adjust it. WARNING: Attach a strip of wood to two blocks of
wood 10 in. high. Drive enough nails into thestrlp so that Jointer does not ti p over while resting on blocks
causing possible injury,
a. Remove motor cord from outlet in switch box. b. Remove Jointer pulley guard and V-belt.
c. Remove Jointertrom stand.
d. Place Jointer on blocks.
OF WOOD
YOUR WORK
BENCH
Page 15
e. Insert a pencil in space at end of cutterhead to
hold cutterguard open.
f. Wrap apiece of cardboard around cutterhead to
protect your fingers and the btades.., sec_ure cardboard with a piece of tape.
h. Loosenfourlockscrews 2 or3turns withl/2in.
wrench.
CARDBOARD-
LEVELING STUDS
LOCKSCREWS
VIEW LOOKING UP FOR PARTS IDENTIFICATION
J
Turning the LEVELING STUDS will RAISE or LOWER the infeed table.
SCREWING in the studs will RAISE the table ....
UNSCREWING them wilt LOWER the table.
a. With a 3/4 in. wrench turn leveling studs until
infeed table is parallel with straightedge.
b. While holding studs with wrench, TIGHTEN all
four LOCKSCREWS... tighten each screw a little
bit at a time until alt four screws are tight.
c. Recheck with straightedge to make sure infeed
table (in raised and lowered positions) isparallet to ouffeed table.
\
15
Page 16
j'ointer- pianer
be turned
=ched or bumped,
e hand.
OFF"by striking
n" is a key, when inserted in the
turned ON and OFF.
it is removed, the power cannot beturned ON.
THIS FEATURE tS INTENDED TO PREVENT
UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS.
a. Insert Key into switch,
NOTE: Key is made of yellow plastic,
b. TO turn machine on, insert finger under switch
lever and pull end Ofswitch out.
i i
NOTE: Key is made of vellow plastic.
c, To turn machine OFF PUSH lever in.
Never leave machine unattended until it has come to a complete step.
d. TO lock switch in OFF position .. : hold switch IN
with onehand ... REMOVE key with other hand.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE... REMOVE KEY AND KEEP tT IN A SAFE PLACE,., ALSO... IN THE EVENT OF A
POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF... AND REMOVE THE
KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHENTHE POWER COMES
BACK ON.
HOLD
PULL
\
Page 17
e. Plug motor cord into outlet in switch box,
-- i i _1 ii ___
basic jointer-planer operation
MOTOR CORD
t
OUTLET
POWER
CORD
WARNING: For your own safety, ALWAYS use the hold down/push blocks when JOINTING wood that is
NARROWER than 3 tn.... or when PLANING wood that is
THINNER than 3 in. Do not plane, joint or bevel wood shorter than 12 in.
Material this short ismore difficult to control while being
cut. S mall pieces of wood can tip over on the tables orinto
, , , i
FEEDING THE WORKPIECE
Hold the board firmly DOWN on both tables and AGAINST
the fence.., keep fingers close together.
Feed the boa rd at a continuous even rate of speed until the
cut is made along the entire length of the board. Any
hesitation or stopping could cause a "step" to be cut on
the edge of the board which would cause the board to ride
up on the outfeed table resulting in a "crooked" edge on
the board.
i1,1 , iiil,,irl
As the RIGHT hand passe s over the cutterhead, remove the LEFT hand... CONTINUE feeding while placing the
LEFT hand behind the RIGHT. Continue feeding in this manner "hand over hand", until the entire length of the board is cut. Pressure should be applied over the cutter- head and outfeed table.
DO NOT FEED TOO FAST. A stow steady: rate of feed produces a smooth accurate cut. Feeding too fast causes
a "rippled" cut,., makes it difficult to guide the workpiece ....
accurately and could be hazardous.
the cutterhead and can be kicked back toward you.
For your own safety, never operate this tool with the fence or guards removed.
For best results, take light cuts. For average planing,
jointing, or beveling, a cut between t/32 and t/16 in. deep
will produce the best results.
JOINTING WOOD THAT IS WIDER THAN 3 IN.
i i iiii iii1,1 i ,HI
SUPPORT LONG WORKPIECES
PLANING WOOD THAT IS THICKER THAN 3 IN.
17
Page 18
basic jointer-planer operation
_ver 1
natu AGAINST THE GRAIN, take very light cuts and feed
slowly,
USING THE HOLD DOWN!PUSH BLOCKS
ALWAYS use the hold down/push blocks when JOINTING
wood that is NARROWER than 3 in. or planing wood that is
thinner than 3 in. (as illustrated). Grasp the hold down/push blocks firmly with the fingers
close together and wrapped around the handle. Position them flat on top of workpiece, and push the workpiece down against the table to provide a quality cut and
minimize the chance of a kickback. Hold-down pressure must also be sufficient to prevent
hold-down/push block sliding or slipping on the top face of workpiece when advancing workpiece over cutter head.
Use a hand over hand motion of the hold down/push
blocks being careful to maintain control over the workpiece
at all times: This means that once the workpiece has been fed past
cutter head onto outfeed table, one hold down/push block must always maintain contact of work piece with ouffeed
table. WARNING: If the HOLD DOWNIPUSH BLOCKS tend to
slip while feeding, Clean rubber surfacelmmediately with sandpaper. _:
WITH THE GRAIN
ROTATION
AGAINST THE GRAIN
ROTATION
JOINTING WOOD NARROWER THAN 3"
%
When planing wood 3/4 in. thick and NARROWER than
the hold down/push block, tilt the hotd down/push block
so that it clears the top of the cutterguard while feeding,
Never plane wood that is thin net than 1/2 in .... because it
sapt to spiitor shatter and th us has a greater ten dency to
kickback.: - "
k
18
PLANING WOOD THINNER THAN 3"
i
Z
Page 19
BEVELING
Adjust the fence to the desired angle.., tighten fence and
guard lock knobs ......
For pieces of woo d 3" or wider hold the board firmlydown on both tables and firmly against the fence (as illustrated)
with your hands on the side and top of the workpiece,.. keep finge_s close together.
NOTE: Removing only the corner on the edge of a board is known as CHAMFERING while beveling is removing the
corner or the edge of the board down to the boards
surface.
Normally a chamfer is made with one cut,., therefore, a cut deeper than 1/16 in. may be made,
For pieces of wood less than 3" wide use hold down/push blocks (as illustrated) on the side of the workpiece so you
can hotd the workpiece in toward the fence at all times as well as down against the table top.
WARNING: DO NOT CONTACT THE CUTTING KNIVES OR THE GUARD WITH THE PUSH BLOCKS.
BEVELING BOARD WIDER THAN 3 INCHES
CHAMFER BEVEL
NOTE: Rabbeting on a Jointer is considered to be a
dangerous operation because it requires removal of the cutter guard and increases the potential of kickback
because of excessive depth of cut .....
NEVER ATTEMPTTO PERFORM A RABBETING OPERA- TION ON THIS JOINTER. DO NOT OPERATE JOtNTER/
PLANER WITH CUTTERHEAD OR BELT GUARDS REMOVED.
Rabbet cuts should be made on the Radial Saw or Tabte Saw by making two cuts with the sawblade or by using the
Dado Head or Molding Head. Rabbet cuts can also be made using the Shaper or Portable Router.:
i
, i
::i• IHUlhUlN ........
=
maintenance
REPLACING CUTTER BLADES
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE ADJUSTING, MAINTAINING, OR LUBRICATING YOUR JOINTER-PLANER,
1. Remove be!t guard.
2. Position fence to right ,.. approximately 1/4 in, beyond cutter blades.., lock it in place,
3. Lower infeed table all the way down,
4. Place block of wood 6-3/4 in, long between cutter- guard and fence:
BEVELING BOARD NARROWER THAN 3 iNCHES
RABBETCUT
BLOCK OF WOOD
/
19
Page 20
5. Hold cutterhead pulley firmly with one hand and loosen iockscreWs in each wedge using a 5/32 in.
Setscrew wrench.
5/32 IN.
SETSCREW WRENCH
HOLD PULLEY FIRMLY
CLOCKWISE
LOOSEN
BLADE
WEDGE
LIFTER LOCKSCREW
SCREW
i
6. While holding Cutterhead pulley firmly with one hand, gentlypry up each Wedge using a screwdriver . .
remove wedges and blades.
FENCE NOT SHOWN FOR PICTURE CLARITY
j
SMALL SCREWDRIVER
7. Remove the six lifter screws. (Two under each blade.)
8. Clean cutterhead, weoges and screws thoroughly with
Craftsman Gum and Pitch Remover. also remove the oil from new blades.
9. Replace the six lifter screws and screw them in all the way, but do not tighten. Mark each slot 1,2, and 3. This witl help you in setting the blades.
!
CUTTER HEAD ' SETSCREW
MARK SLOTS
1, 2 AND 3X
!/8 IN. SETSCREV
WRENCH
2O
Page 21
I/8 IN, SETSCREW WRENCH
10. Insert a blade in slot marked I .,. so it projects t/16 in. beyond end of the cutterhead,
HEAD OF
SQUARE ........
11. "Insert a wedge next to blade so the flat side of the
wedge is against the bla(_e. Push wedge in manually
-do not install two locking setscrews at this time."
OUTFEED_
!2, Place head of square on outfeed table. Loosen lifter
screws to raise blade until it just touches square and slightly raises it. Gently turn cutter head back and forth with the pulley while raising blade. The blades should be adjusted just slightly above the cutfeed table, by approximately .003 in. (thickness of an average piece of paper).
NOTE: Sears has a knife setting gauge for this purpose. Cat. #9-2647
...... ii ,lllllr,i!iN,llll ii iii i
LIFTER SCREW
13. "Now install both locking setscrews and tighten (with the 5/32" setscrew wrench) alternately a little at atime.
Tighten both screws securely. Recheck the blade to
make sure it did not change position."
14. Install other two blades the same way.
INFEE
/
INSTALLING CUTTER GUARD SPRING FLAT WASHER _zSPRtNG
t. Remove cotter pin from pivot pin in cutter guard and _"-'-_ !_ SUPPORT
remove guard (located u_derneath infeed table). _ LOCK _-_ 7"_PLATE Spring must appear as in sketch from underside of infeed WASHE R_"_.._ / table, it will not perform properly if nsta ed upside down. _ _ BUSHING
SCREW
VIEW LOOKING UP
/
/
./
2I
Page 22
maintenance
2. Position guard as shown with;PIVOT PIN above hole in infeedtable.
3, Align SLOT in pin With TANG in spring, and press
down.
4i Replace cotter pin.
'1 iii ii i
5. RAISE end of FENCE, rotate guard COUNTER clock- wise only enough to CLEAR fence,
6. LOWER fence and tighten both knobs.
FENCE IN PLACE
TANG OF SPRING IN CENTER OF
HOLE
\
LI FT
CUTTER GUARD
PIVOT PIN
FENCE
= =
The normal position of guard (at REST) when fence is stationed at MAXIMUM WIDTH OF CUT. is shown as
"position "A". NEVER ROTATE GUARD BEYOND POSI- TION "B" BECAUSE THIS WOULD EXERT EXCESSIVE
TENSION ON SPRING WHICH COULD WEAKEN OR BREAK IT.
Check operation of GUARD and SPRING.
1. With fence in MAXIMUM WIDTH OF CUT position, pass a piece of 1/4 in, thick wood on edge (jointing
position) over cutterhead.
2. The guard should return automatically to its REST position against the fence when free of the wood.
3. If guard does not return to its REST position, remove cotter pin from pivot pin and remove guard. Check
pivot pin and hole.., make sure there are no burrs, rust, or other foreign matter.
4. Apply a few drops of SAE No. 20 or No, 3Oengine oil to pivot pin.
5. Replace guard and cotter pin.
If guard still does not return to its REST position consult your local Sears Retail Store before using the jointer- :
planer.
COUNTER CLOCKWISE
POSIT1ON °'B"i,J /
[
WIDTH OF
MAX.
CUT
!
22 - i:
Page 23
SHARPENING CUTTER BLADES
The blades can be honed individually with an ordinary
oilstone.
Make sure your oilstone is not worn in the center. Itmust be fiat.
Be sure to remove the burr on the fiat side.
If the blades are nicked, they must be replaced or reground. They can be regrounded several times until they become 9/16 in. wide. Never install reground blades
less than 9/16 in. wide or unbalanced blades. Have your knives reground by someone who is competent.
Look in the "Yellow Pages" of your telephone directory... see "Sharpening Services".
/
/
/
11116 IN,
........................................ i1=rll i=
general maintenance
Keep your jointer_planer clean. Put a carton orsome kind
of a container underneath your jointer-planer to catch the chips. The container should reach above the top of the
motor. Do not allow pitch to accumulate on the tables, the fence.
the cutter guard, the cutter head or the knives. Clean them with Craftsman Gum and Pitch Remover.
Apply a thin coat of paste type wax to the tables and fence
so that the wood slides easily while feeding.
lubricaUon
The BALL BEARINGS in this machine are packed with grease at the factory. They require no further lubrication.
The following parts should be oiled occasionally with SAE
No. 20 or No. 30 engine oil.
1. Dovetail spacer and dovetail slide.
2. Elevating screw (first clean with Craftsman Gum and Pitch Remover).
NEW BLADE
Do not atlow chips to accumulate on the underside of the
jointer-planer.
Frequently biow out any dust that may accumulate inside
the motor.
If power cord iis worn or cut, or damaged in any way, have it replaced immediately:
DOVETAIL SPACER AND SLIDE
ELEVATING SCREW '
VIEW LOOKING UP FOR
PARTS IDENTIFICATION
Page 24
MOTOR MAINTENANCE AND LUBRICATION
1.The bearings, in both end shields of the motor, have been lubricated at the factory with €orrect lubricant.
NO Other part of the motor requires lubrication.
2_Re-lubricate motor bearings in accordance with the
instrgctions on the nameplate. Be sure to wipe off dirt or grit if present around oil hole caps to prevent any
possibility of foreign material contaminating the oil wicks that supply the bearings with oil. Use a good
-grade of medium weight mineral oil, such as automo- bile engine noii, SAE 20.
3. If disassembly of the motor is necessary, it should be returned to your neareast Sears retail or mail-order
store in order to prevent voiding the guarantee.
trouble shooting
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR JOINTERPLANER.
NOTE: The speed of this motor cannot be regulated or
changed.
4. Every effort shou Id be made to prevent foreign material from entering the motor. When operated under cond|- tions likely to permit accumulations of dust, dirt, or waste within the motor, a visual inspection should be
made at frequent intervals. Accumulations of dry dust
car';usually be blown out successfully.
NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation and proper operation of the
centrifugally-operated starting switch.
TROUBLE SHOOTING CHART
TROUBLE PROBABLE CAUSE REMEDY
1. Defective On-Off switch. 1. Replace defective parts before using machine again.
Defective switch cord. Defective switch box
receptacle.
- 2. Motor protector open (only 2, Consult Sears Service. Any attempt to repair this motor
- : if your motor is equipped may create a HAZARD unless repair is done by a
.... : wi:th an ovedoad protector), qualified service technician. Repair service ls available
table after passing over , below surface of outfeed table.
Ripples on planed 1, One blade set higher than 1. Re-adjust btades, see Maintenance section. surface, I other.
2. Feeding wood too fast. 2. Feed wood slower.
Planed surface not Infeed table out of adjustment. Re-adjust infeed table, see Getting To Know your Jointer' straight. , Planer section.
Excessive gouging at Blades set too h gh above Reset blades, see Maintenance section. end of cut. outfeed table.
90° and 45° cuts 1. Fence stops not adjusted 1. Re-adjust fence stops, see Getting To Know your inaccurate, properly. Jointer Planer section+
InrOad table loose, l l Dovetail spacer requires 1. Tighten screw, key lO, see fig, 3 Parts List.
, adjustment, i
.... t table. : i ...........
Cutter guard does not 1. Return spring brokeni or 1 Replace spring immediately. See Maintenance section. function properly, spring has been weakened_ : :
.... " _.... _ 2. improper assembly of 2. See Maintenance section.
2. Fence slide bracket not 2. Re-adjust slide bracket, see Getting To Know your
even with table. Jointer Planer section.
2. Female dovetail loose from! 2. Tighten screws, key 17, see fig. 3, Parts List.
I spring or guard mounting.
Page 25
NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation
of Sawdust and wood chips and should be blown out or "vacuumed" frequentiy to prevent = interference with normal motor ventilation and proper operation of the centrifugally- operated starting switch. , '
TROUBLE PROBABLE CAUSE REMEDY
Excessive noise. 1, Motor,
Motor fails to develop full power, NOTE:
LOW VOLTAGE: (Power output of motor
decreases rapidly with
decrease in voffage at
motor terminals. For
example, a reduction of
10% in voltage causes a reduction of 19% in
maximum power output
of which the motor is capable, and a reduction
of 20% in voltage causes a reduction of 36% in
maximum power output.)
Motor starts slowly
or fails to come up ito full speed,
Motor overheats.
Starting switch in motor
wilt not operate.
Motor stalls (resulting in blown fuses or
tripped circuit breakers),
Frequent opening of
fuses or circuit breakers.
1. Circuit overloaded with lights, appliances and other
motors.
2r Undersize wires or circuit
too long.
3. General overloading of
power company facilities.
!. Low voltage will not trip
relay,
2. Windings burned outor open.
3. Starting relay not operating.
!. Motor overloaded.
2. Improper cooling. (Air circulation restricted
through motor due to sawdust, accumulating
inside of motor).
1. Burned switch contacts (due to extended hold-in
periods caused by low line voltage, etc.).
2. Shorted capacitor.
3. Loose =or broken connections.
1. Starting switch not operating.
2. Voltage too tow to permit: motor to reach operating
speed!
3. Fuses or circuit breakers
do not have sufficient
capacity.
1. Motor overloaded.
2. Fuses or circuit breakers do not have sufficient
capacity.
3, Startring switch not
operating (motor does not reach speed).
TROUBLE SHOOTING -- MOTOR .......
1, Have motor checked by qualified service technician.
Repair service isavailable at your nearest Sears store.
t. Do not use Other appliances or motors on same circuit
when using the jointer.
2. Increase wire sizes, or reduce length of wiring. See "Motor Specifications and Electrical Requirements"
section.
3. Request a voltage check from the power company.
1. Request voltage check from the power company.
2. Have motor repaired or replaced.
3. Have relay replaced.
1. Feed work slower into blade.
2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance and Lubrication"
section.
1. Have switch replaced and request a voltage check from the power company.
2. Have capacitor tested and replace if defective.
3. Have wiring checked and repaired.
1. Have switch replaced.
2. Request voltage check from the power company.
3. Install proper size fuses or circuit breakers.
1. Feed work slower.
2. install proper size fuses or circuit breakers.
3. Have switch replaced.
2
Page 26
repair paris
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26
Li.
Page 27
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Page 28
repair parts
CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODEL 113.206933
5
/
FIGURE 2 -- LEGS PARTS LiST
Key No.
1
2 3 4
5
6
7
8 9
10
FIGURE 2
HARDWARE FOR MOUNTING TOOL AND MOTOR
-- STD532507 e'Bolt, Carriage 5/16-18 x 3/4
- STD523120 t'Screw, Hex Hd= 5/16-16 x 2
Part
No. Description
ii
67033 Stiffener, End 60314 Screw, Truss Hd. 1/4-20 x 5/8 STD551225 e*Lockwasher, 1/4 External
STD541025 e'Nut, Hex 1/4-20
67032 Stiffener, Side 62614 Leg 62204 Clip, Cord 67034 Support, Motor STD541250 e'Nut, Hex Hd. 1/2-13 803835 D Foot, Leveling 67035 Bag of Loose Parts (Not Iltus.)
STD551231 e*Lockwasher, 5/16 External STD551031 s'Washer, 1!/32 x 11/16 x 1/t6
: e'Nut, Hex 5116-!8
28
oSupptied in Loose Parts Bag 67035 *Standard Hardware Item - May be Purchased Locally.
Page 29
CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODEL 113.206933
1 \
/
2
FIGURE 3
\
\
\
\ 2o
\
11
FIGURE 3 -- INFEED TABLE PARTS LIST
21 22
23
Key Part
No. No.
1 STD561210 2 67015
3 67014 4 STD511107 5 STD5512t0 6 STD551010 7 38779
8 67011 9 67012
t0 STD522505
11 STD55tO25
12 21812
*Standard Hardware Item -- May Be Purchased Locally.
nl ,,i,n i ,n
i inl
*Pin, Cotter, 1/8x 1
Guard Tabfe (with Name Plate)
*Screw Pan Hd. 10-32 x 7/8 *Lockwasher No. 10
*Washer, No. 10
Spring. Guard
Plate Support Bushing
*Screw, Cap, 1/4-20 x !/2,
Hex Hd.
*Washer, Plain, 17/64
Plate, Tension=
Description
Key Part
No. No.
13 21422 14 21219
15 21218 16 STD551131 17 i21635 18 STD523112
19
STD551031
20
21204
STD54!025
21
STD551125
22
STD5225t0
23
Description
Spacer, Dovetail
Dovetail, Male Dovetail, Female
*Lockwasher, 5/16
Screw, Spl.
*Screw, Cap, 5/16-18 x t_1/4
Hex Hd.
*Washer, 5/I6
Linkage Assembly
*Nut, Hex,, 1/4-20
"Lockwasher, 1/4 *Screw, Cap, 1/4-20 x 1, Hex Hd.
29
Page 30
/
17
/
16
15
FIGURE 4
CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODEL 113.206933
5 6 7
9
10
/
11
\
12
\
FIGURE 4 -- 21013 FENCE ASSEMBLY PARTS LIST
Key Part
No. I No.
Description
i
21013
1 21440
2 21430
STD522512
21232
i 21736
STD551010
7 STD510802
r
8 102817
9 21229
i
I :,, .
*Standard Hardware Item -- May BePurchased Locally.
Plunger Assembly
.Pin Assembly, Stop
Screw, Hex Hd. 1/4-20 x !-t/4 Plate, Fence End
Scale, Fence Tilt
*Washer, Ptain, 13/64 *Screw, Mach., No. 8-32 x 1/4,
Bind Hd., Slotted
Screw, Se[, 1/4-20 x 1/2", Full
Dog Pt., Slotted
, Body, Fence
nc KeyNo's 10&11
FIGURE 5 -- ON/OFF POWER OUTLET 60381
Key Part
No. No.
10 STD551210 11 STD511102
12 67009 13 STD533725
14 21738 15 STD551037 16 47624 17 62331
6
Description
,,, ,,,
*Lockwasher, Ext. #10 *Screw, Mach,, No. 10-32 x t/4,
Pn Hd., Slotted
Guard, Cutter
"Bolt, Carriage, 3/8-t6 x 2-1/2
Round Head
Retainer, Bolt
*Washer, 13/32 x 13/16 x !/16
Spacer
Knob Assembly, Lock
3O
FIGURE 5
Key Part
No. No.
-- 60381 1 60375
2 60380 3 60256
4
60374 ' Switch, Locking
5
60376 Cover Switch
6 448007 i Screw, PanHd, No.6x3/4
eDoes Not Include Key No. 3 Order Separately If required.
cOn/Off Power Outlet Complete
Cord, Molded Housing, Switch Key, Switch
Description
Page 31
CRAFTSMAN 6-1/8 iNCH JOINTER-PLANER MODEL 113.206933
NOTE: ANY ATTEMPT TO REPAIR THIS MOTOR
MAY CREATE A HAZARD UNLESS REPAIR iS DONE BY QUALIFIED SERVICE TECHNICIAN.
REPAIR SERVICE IS AVAILABLE
AT YOUR NEAREST SEARS STORE,
FIGURE 6 -- 67094 MOTOR PARTS LIST
Key Part
No. No.
Description
........ ........................................................... , ,,,i,i,,
MOTOR CONNECTIONS
WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL
ASSEMBLY STEPS ARE COMPLETED.
1. Open motor connector box cover located on left end of motor (viewed from rear of saw) using a flat b_ade
screwdriver,
2. Remove GREEN SCREW and Iockwasher and insert screw through round metal terminal on the end of the
GREEN wire of power cord with Iockwasher between terminal and motor frame. (See [llus_)
3. Reinsert GREEN SCREW in the threaded hole, Tighten securely.
4. Insert terminal end of WHITE wire on spade terminal marked T4 on the motor, Push terminal firmly until
seated.
5. Insert terminal end of BLACK wire on spade termina_ marked T1 on the motor. Push terminal firmly until
seated.
6. Close motor connector box being sure that power cord is seated in the largest strain relief groove, and
tighten box cover screws.
1 60306
2 64088
3 64258
Screw, 8_32 x 3/8, Thread
Cutting, Slotted, Serrated Hd.
Cover, Terminal Cord with Plug
GREEN
INTERNAL
LOCKWASHER
TERMINAL
GREEN WtRE
_TO GREEN SCREW
STRAIN RELIEF
)VE
WHITE WIRE TO TERMINAL T4
IIIHI,, _ i H ........................... ii
RECOMMENDED ACCESSORIES
ITEM CAT. NO.
Steel Legs ................................. 9-22245
FloOr Stand .............................. 9-22216
Cutter Blades .............................. 9-2293
Power Too! Know-how Handbooks
Radial Saw .............................. 9-291;
Table Saw ................................. 9o2918
Knife Setting Gauge ........................ 9-2647
Chip Collector ............................ 9-29977
The above recommended accessories are current and
were available at the time this manual was printed_
31
Page 32
SL _,AIR,,
6-1/8 iNCH JOINTER-PLANER
SERVICE
MODEL NO. 11 3.206933
JOINTERiPLANER WITH
LEGS AND MOTOR
HOW TO ORDER
REPAIR PARTS
Now that you have purchased your jointer-planer, should a need ever exist for repair parts or service, simply contact
any Sears Service Center and most Sears, Roebuck and Co, stores. Be sure to provide all pertinent facts when you call or visit.
The model number of your 6-1/8 inch jointer-planer wil! be found on a plate attached to your base.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
PART NUMBER PART DESCRIPTION
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. 67096
MODEL NUMBER NAME OF ITEM
113.206933 6-1/8 INCH JOtNTER-PLANER
All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not
stocked locally, your order wilt be electronically transmitted to a Sears Repair Parts Distribution Center for handling.
Form No. SP4939-1 Printed in U.S.A. 11/
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