Craftsman 113.206933 User Manual

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For Future Reference

SEARS

MODEL NO.

1"l3.206933

JOINTER/PLANER WITH

LEGS AND MOTOR

Serial Number

Model and serial number may be found

on a plate attached to your base,

You should record both

model and serial number in a safe place for

future use.

CAUTION:

Read GENERAL and ADDITIONAL SAFETY iNSTRUCTiONS

carefully

6-1/8-iNCH JOINTER-PLANER

®assembly

• operating

e repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.SoA,

PartNo. 67096 :Prir_ted Lr_U_S

general safety instructions for power tools

1. KNOWYOUR POWER TOOL

Readand understand the owner's manual and labels affixed to the too!. Learn its application

and limitations as we_l as the specific potential hazards peculiar to this tool.

2. GROUND ALL TOOLS This tool is equipped with an approved

3-conductor cord and a 3-prong grounding type plug tofit the proper grounding type receptacle.

he green c0nductor inthe cord is the grounding

wire. Never connect the green wire to a live

terminal.

3. KEEP GUARDS IN PLACE, in working order, and in proper adjustment and

alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents, Floor must not be slippery dueto wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools indam por wet locations or

expose them to rain. Keep work areawell lighted.

Provideadequate surrOunding work space,

7. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from

work area.

8. MAKE WORKSHOP CHILD-PROOF

-- with padlocks, master switches, or by removing

it will do the job better and safer at the rate for which it was designed.

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was

not designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves neckties o[

ewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended, Wear protective hair covering to contain tong hair, Roll long sleeves above the elbow.

12, USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANSI Z87,1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NO1-

safety glasses. Also. use face or dust mask if

cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of

operation.

13. SECURE WORK

Use clam ps or av_seto hold work when practical.

it's safer than using your hand, frees both hands

to operate tool.

14. DON'T OVERREACH

Keep proper footing and balance at alt times.

15. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest performances, Follow instructions for lubricating

and changing accessories.

16. DISCONNECT TOOLS

before servicing; when changing accessories such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging in.

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended accessories. Follow the instructions that accom-

pany the accessories. The use of improper acces- sories may cause hazards.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do

not store materials above or near the too! such that it is necessary to stand on the tool to reach

them.

20. CHECK DAMAGED PARTS

Before further use of the tool. a guard or other part that is damaged should be carefully checked toensurethat itwill operate properly and perform its intended function. Check for alignment of

moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that

may effect its operation. A guard or other part that is damaged should be properly repaired or

replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't leave too! until it comes to

a complete stop.

additional safety instructions for jointer-.planer

Safety is a combination of operator common sense and alertness at all times when the Jointer-Planer is being

used.

WARNING: FOR YOUR OWN SAFETY, DO NOT AT- TEMPT TO OPERATE YOUR JOINTER-PLANER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS., . AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOW-

ING.

PAGE

1. GENERAL SAFETY INSTRUCTIONS FOR POWER

TOOLS ..................................... 2

2. GETTING TO KNOW YOUR JOINTER-PLANER 11

3. BASIC MACHINE OPERATION ................ 17

4. USE OF HOLD-DOWN/PUSH BLOCKS ......... 18

5. MAINTENANCE ............................. 19

6. STABILITY OF MACHINE If there is any tendency for the Jointer=Planer to tip

over or move during certain operations such as when

pJaning or jointing long heavy boards, the Jointer = Planer (stand) should be bolted to the floor.

7. LOCATION

The Jointer-Planer should be positioned so neither the operator nor a casual observer is fo rced to stand in line with the wood while it is being planed.

This machine is intended for indoor use only. Provide adequate lighting.

8. KICKBACKS

Kickbacks can cause serious injury. A kickback occurs

when the operator looses control of the workpiece causing it to be kicked back toward him.

Kickbacks- and possible injury from them can usuaf_y

be avoided by:

a, Holding the workpiece firmly against tables and

fence.

b. Not taking too deep a cut at one time, A deep cut

req uires more effort to feed the wood while planing

and can cause the wood to kickback. A cut between

1/32 and 1/16 of an inch deep wil_ produce the best results.

Not jointing, planing, or beveling pieces of:wood smaller than recommended. (See section in this

manual, "Basic Jointer_Piane_r operations, ') Smaller pieces of wOOd can tip over on the tables;

or into the cutter head and can be kicked back toward you,

d, Keeping blades sharp. Blades that are dull or

nicked require more effort while p_aning and wlli tend to pound the wood rather than cut it, which can cause the wood to kickback. A nicked blade will

cut a ridge in your wood and cause the wood to ride up on the outfeed table. Make sure the cutter blades

are installed properly, and cutter blade wedge screws are tight.

9_ PROTECTION: EYES, HANDS, FACE, EARS, BODY

a. If any part of your jointer is malfunctioning, has

been damaged or broken . . such as the mo:or Switch, or other operating controF, a safety device

or the power cord.., cease operating immediately until the particular part is properly repaired or

replaced

b. Wear safety goggles that comply with ANSI Z87.1

and a face shield if operation is dusty. Wear ear

plugs or muffs during extended periods of operation,

c. Do not plane, joint, or bevel wood shorter than 12

in. Smaller pieces of wood can tip over on the tables, or into the cutterhead and be kicked back

toward you.

d. Always use the hold down/push block when j ointing

or beveling wood narrower than 3 in. but never joint or bevel wood narrower than 3/4 in., or less than t/4

inch thick.

e. Always use the hold down/push blocks when

planing wood thinner than 3 in. but never piane wood thinner than 1/2 in. under any circumstances.

f. Avoid awkward hand positions, where a sudden

slip could cause a hand to move into the cutters.

g. Never turn your Jointer-Ptaner "ON" before cleadng

the table(s) of all objects (toots, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned.

h. Make sure the cutterhead revolves in the right

direction, (toward the infeed table).

i. KEEP CUTTER GUARD IN PLACE AND OPERAT-

ING PROPERLY AT ALL TIMES. Regularly check the tension of the cutter guard spring to assure

satisfactory operation. (See Getting To Know Your Jointer-Ptaner section.)

j. Always feed the wood completely through the

cutter head and past the cutter guard so that the guard returns to the rest position against the fence,

When using only one hold down/push Mock to feed the wood, do not place your other hand on the

Jointer-Planer.

k. Always maintain complete control of the work piece

and provide adequate support for iong and heavy workpieces.

I0, Warped wood should be surface planed on the concave

side for best resutts_

11. To avoid a rough planed surface, determine if possible, which way the grain emerges from the wood and feed

the wood accordingly.

GRAIN EMERGING

ROTATION

!2, Do not plane edges of plywood, composition materials,

or wood that has gtue o,n it or is painted or varnished.

Planing these materials will dutl the blades quickly.

beyond

the :desired

15. Never leave the Jo "work area:with the

power on, before the Jo nter-Planer has come to a complete stop; Or without removing and storing the

switch key. :

t6: Never operate the Jointer-Pla ner with protective cover

on the unused shaft end of the motor removed.

17. Do not attempt to perform an abnormal or little-used operation without study and the use of adequate hold

downtpush blocks, jigs, fixtures, stops, etc.

18: DO NOT perform layout, assembly, or setup work on

the table white the cutting _ool is rotating,

WARNING_ THE 2" JOINTER-PLANER PULLEY AND THE 2-1/2" MOTOR PULLEY FURNISHED WILL RUN THE CUTTER HEAD AT APPROXIMATELY 4300 RPM

WEAR YOUR

ns for jointer-pmaner

EN USED WITH A 3450 RPM MOTOR, NEVER

SUBSTITUTE OTHER PULLEYS TO INCREASE THIS SPEED BECAUSE iT COULD BE DANGEROUS.

WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR JOINTER-PLANER)

BECOME COMMONPLACE. ALWAYS REMEMBER

THAT A CARELESS FRACTION OF A SECOND IS

SUFFICIENT TO INFLICT SEVERE INJURY.

19. Read and follow the instructions appearing on the danger label on the cutter guard.

DANGER - FOR YOUR OWN SAFETY

READ AND UNDERSTAND OWNER'S

MANUAL SEFORE OPERATING MACHINE

1. WEAR SAFETY GOGGLES PER ANSI Z87.f AT ALL TIMES.

2, NE_VER PERFORM A JOINTING OR PLANING OPERATION WITH CUTTER

HEAD OR DRIVE GUARD REMOVED.

3. NEVER MAKE A JOINTING OR PLANING CUT DEEPER THAN 1/8 INCH, 4, ALWAYS USE HOLD DOWN/PUSH BLOCKS FOR JOINTING MATERIAL

NARROWER THAN 3 INCP_ES, OR PLANING MATERIAL THINNER THAN 3 INCHES.

The operation of any power tool can result in foreign objects being thrown into the eyes. which can result in

severe eye damage. Always wear safety gogg les complying with ANSI Z87.1 (shown on Package) before commencing

power too_ operation, Safety Goggles are available at Sears retail or catalog stores.

contents

POWER TOOL GUARANTEE . . ...... 2

GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS ............... ................. 2

ADDITIONAL SAFETY INSTRUCTIONS FOR

JOINTER-PLANER ............................. 3

MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS.. ............................ 5

Connecting to Power Source Outlet ............. 5

Check Motor Rotation ......................... 5

UNPACKING AND CHECKING CONTENTS ......... 6

ASS EMBLY ..................................... 7

Assembling Steel Legs ........................ 7

Mounting Jointer-Planer On Recommended

Craftsman Leg Set .......................... 8

Checking Cutterblades and Screws ..............

Mounting Switch .............................. 9

Installing Motor, Pulley, V-Belt and Belt Guards...9

Installing Sliding Guard ...................... 10 REPAIR PARTS ................................ 26

GETTING TC) KNOW YOUR JOINTER-PLANER. ,o, .11 RECOMMENDED ACCESSORIES ................. 31

DePth of CutHandWhee_ . :. _... ,_ .... .... ;* -o ! 1

Fence Locks and Stops ...................... 12

Fence Tilt Scale ............................ 12

Cutter Guard ............................... 13

Infeed Table ................................ 14

On-Off Switch .............................. 16

BASIC JOINTER-PLANER OPERATION ........... 17

Feeding the Workpiece ........................ 17

Using the Hold Down/Push Blocks ............. 18

Beveling ................................... 19

MAINTENANCE ................................ 19

Replacing Cutter Blades ..................... 19

Installing Cutter Guard Spring ................ 21

Sharpening Cutter Blades .................... 23

GENERAL MAINTENANCE ...................... 23

LU BRfCATI ON ................................. 23

MOTOR MAINTENANCE AND LUBRICATION ...... 24

TROUBLE-SHOOTING .......................... 24

motor specifications and

electrical requirements

This machin6 is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450 RPM. It is

wired for operation on 110-120 volts, 60 Hz., atternating current, IT MUST NOT BE CONVERTED TO OPERATE

ON 230 VOLTS. EVENTHOUGH SOME OFTHE RECOM-

MENDED MOTORS ARE DUAL VOLTAGE.

THESE CRAFTSMAN MOTORS HAVE BEEN FOUND TO BE ACCEPTABLE FOR USE ON

THIS TOOL.

HP RPM VOLTS CATALOG NO.

1/2 3450 110-120 12!6 1/2 3450 110-220 1218

3/4 3450 110-120 1219 3/4 3450 110-120 1226

CAUTION: Do not use blower or washing machine motors

or any motor with an automatic reset overload protector as

their use may be hazardous.

CONNECTING TO POWER SOURCE OUTLET

This machine must be grounded while in use to protect the

operator from electric shock.

Plug power cord into a 110-120V properly grounded type

outlet protected by a !5-amp, dual element time delay or Circuit-Saver fuse or circuit breaker.

If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR

REMOVING THE PLUG TO OR FROM THE OUTLET, WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED

IN DAMP LOCATIONS IN PROXlMITYTO PLUMBING. IF

AN ELECTRICAL SHOCK OCCURS THERE IS THE

POTENTIAL OF A SECONDARY HAZARD SUCH AS

YOUR HANDS CONTACTING THE CUTTING BLADE.

If power cord is worn or cut, or damaged in any way, have it replaced immediately.

3--PRONG

PROPERLY GROUNDED

OUTLET\

GROUNDING

PRONG

If the outlet you are planning to use for this power tool is of

the two prong type DO NOT REMOVE OR ALTER THE

GROUNDING PRONG tN ANY MANNER. Use an adapter

as shown and always connect the g rounding lug to known ground.

It is recommended that you have a qualified electrician

replace the TWO prong outlet with a property grounded THREE prong outlet.

A temporary adapter as shown betow is available for connecting plugs to 2-prong receptacles. The green

grounding lug extending from the adapter must be con- nected to a permanent ground such as to a properly

grounded outlet box. A temporary adapter as illustrated is available for con-

necting plugs to 2-prong receptacles. The temporary

adapter should be used only until a properly grounded

outlet can be installed by a qualified electrician.

GROUNDING LUG

t _1 MAKE SURE THIS IS

3-PRONG _L- _, _._--'*_-'_-_ CONNECTED TO A

PLUG I ll KNOW.GROU.O

/ RECEPTACLE

ADAPTER

WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY GROUNDED OUTLET BOX, NOT ALL OUTLET BOXES

ARE PROPERLY GROUNDED.

tf you are not sure that your outlet is properly grounded,

have it checked by a qualified electrician. NOTE: The adapter illustrated is for use only if you already

have a properly grounded 2-prong receptacle. The use of any extension cord will cause some toss of

power, To keep this to a minimum and to prevent over- heating and motor burn-out, L_se the table below to

determine the minimum wire size (A.W.G.) extension cord. Use oniy 3 wire extension cords which have 3 prong

grounding type plugs and 3-pole receptac}es which wif_ accept the plug on the saw

Extension Cord Length Wire Size A.W.G.

Up to 100 Ft. 14

100 - 200 Ft. 12

2OO- 4OOFt 8

This power too! isequipped with a :?,-conductor cord and grounding type plug which has a grounding prong listed

by Underwriters_ Laboratories Association. The ground

conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the

attachment plug at the other end. This ptug requires a mating 3-conductor grounded type

outlet as shown.

CHECK MOTOR ROTATION

Place the motor on your workbench or on the floor. Standing clear of the motor shaft, plug the motor cord into a properly grounded outlet. Notice the rotation of the shaft. As you look directly at the motor shaft it shoutd be turning in the counterclockwise direction,_--'_, if the motor shaft isturning counterclockwise, remove the plug from the power outlet and continue the assembly pro- cedures If the motor isturning clockwise, remove the piing from the power outlet and contact your Sears Store

immediately.

d checking contents

-//

7/:16" Wrench __

3/4°'_Wrench 3/8" Wrench Medium Screwdriver

M0def:113.206933 Jointer-Planer is shipped complete in onecarton and INCLUDES Steel Legs, and Motor.

Separate all parts from packing materials and check each onewith the illustration and the list of Loose Parts to make

certain all items are accounted for, before discarding any packing material.

Ifany: parts are missing, do not attempt to assemble the

jointer/planer_ plug in the power cord or turn the switch on

until the missing parts are obtained and are installed correctly.

Remove the protective oil that is applied to al{ unpainted

metal surfaces. Use any ordinary household type grease

and spot remover.

WARNING: Never use gasoline, naptha or similar highly

volatile solvents.

Apply a coat of paste wax to the table.

Wipe all parts thoroughly with a clean, dry cloth.

WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT

PLUG TO POWER SOURCE OUTLET UNTIL ALL

ASSEMBLY STEPS ARE: COMPLETE, AND YOU HAVE

-READAND UNDERSTAND THESAFETY AND OPERA-

T| ONAL INSTRUCTION S.

TABLE OF LOOSE PARTS

Item

No. Description Qty.

A Jointer-Planer .............................. 1

B V-Bett_ 1,/2 x 52" ............................ 1

*C 5/32 Setscrew Wrench ....................... 1

*D 1/8 Setscrew Wrench ........................ 1

*E Motor Pulley, 2-1/2" Dia ...................... 1

*F Sliding Guard Knob ......................... 1

*G Concave Plastic Washer ..................... 2

H Sliding Guard .............................. 1

*J Sliding Guard Rod .......................... 1

*K Nut, 1/2-13 ................................. 1

*L Lockwasher, 1/2 ............................ 1

*M Lockwasher. No. 10 ......................... 2

*N Screw, Pan Hd., 10-32 x 1/4 ................... 2

O Owners Mariu!! .............................. 1

*P Depth of Cut Handwheet ..................... 1

*Q Screw, Sems, 1/4-20 x 1-1/4 .................. 1

R On/Off Power Outlet ........................ 1

*S Washer, 17/64 x 1/2 x 1/32 .................... 2

"T Lockwasher. External 1/4 .................... 2

*U Screw, Pan Hd. 1/4-20 x 1/2 .................. 2

V Jointer-Planer Belt Guard .................... 1

*W Attaching Hardware (2 Nuts, 2 Bolts)

X Belt Guard Clips ............................ 3

Y Bracket. Mounting ......................... 1

Z Beft Guard Support Bracket .................. 1

AA Bett Guard Support ......................... 1

AB Screw Pan Hd. 10-32 x 1/2 .................... 2

AC Motor Pulley Belt Guard ..................... 1

AD Switch Key ................................ 1

AE Hold Down/Push Block ...................... 2

AF Fence ..................................... I

........ Fence ............................... I

*Supplied in Loose Parts Bag #507437

\ \

AD AE

unpacking and checking contents

TABLE OF LOOSE PARTS

TheFollowingPartsAreIn iudedWith

Model 113,206933 Only

Item

No.

A Leg, .4

B End Stiffener ............................... 2

C Side Stiffener .............................. 4

D Motor Support .............................. 1

E Motor ..................................... 1

Package of Miscellaneous Small Parts, No. 67035, Consisting of the Following:

F Cord Clip .................................. 2

G Hex Nut, 1/4 in.-- 20

(approx. dia. of hole 1/4 in,) ................ 40

G Hex Nut, 5/16 in,-- 18

(approx. dla. of hole 5/16 in.) ................ 7

G Hex Nut, 1/2 in.-- 13

(approx. dia. of hole 1/2 in.) ................. 8

H TrussHd. Screw, 1/4in. --20x5/8 tn.

long. (Top of screw is rounded) ............. 40

J Flat Washer (dia. of hole 11/32 in.) ............. 7

K Lockwasher, 1/4 in. External Type

(approx. dia. of hole 1/4 in.) ................ 40

K Lockwasher, 5/16 in, External Type

(approx. dia. of hote 5/16 in.) ................ 7

L Carriage Bolt, 5/16 in. -- 18 x 3/4 tong .......... 3

M Leveling Foot .............................. 4

N Hex Hd. Screw, 5/16 in. -- 18 x 2in ............. 3

DescripUon Qty.

ii i,, i ..................................

assembly

ASSEMBLING STEEL LEGS NOTE: Steel Legs are furnished with Model 1t3.206933.

From among the foose parts, find the foilowin 9 Hardware: 40 Truss Head Screws, I/4-20 x 5/8

40 Lockwashers, 1/4-External

40 Hex Nuts, !/4-20

8 Hex Nuts, t/2-13 4 Leveling Feet

1. Assemble two (2) Side Stiffeners together Using four (4) 1/4-20 Truss head screws, tockwasher and nuts. Make two (2) Side Stiffener assemblies.

The End Stiffeners are placed on top and at each end of Side Stiffener assemblies as shown. Align holes,

letter coded "B" (see page 8) in Side Stiffeners and ....-._ .....

End Stiffeners and then insert 1/'4-20 Truss head

screws through the 9/32 diameter hotes and install

Iockwashers and nuts and then tighten.

2. Assemble the four (4) Legs to the Side and End Stiffeners using 1/4-20 screws, lockwashers and nuts

as sh own, i

3. Assemble the Motor Support to the Legs with 1/4-20

screws, Iockwashers and nuts. Motor Support can be assembled to either end of Leg set.

4. Install leveling feet as shown. To level Leg Set, loosen

nut on inside of leg and turn nut on the outside to raise or lower feet. Adjust all four leveling feet, if necessary, and then tighten nuts on the inside of leg.

NOTE: These levelers are not intended for height adjustment:

TRUSS HD. SCREW END STIFFENER

END 1 LOCKWASHER __

1/4-20 X _1/: EXTERNAL /

MOTOR SUPPORT

STIFFENERS

LEGS

assembly

1. Place fence on jointer table as shown.

2_ Locate the following parts from the loose parts bag

and install as shown.

1.CarriageBolt, 3/8-16 x 24/2

2.Retainer 3, Fiat Washer 13/32 x 13/! 6 x 1/t6

4. Spacer

5. =Knob

7 Lockwashers, 5/16 in. External Type 7 Washers, 11/32 ID

7 Hex Jam Nuts, 5/16-18 2 Cord Clips

2. Loosen FENCE LOCK KNOB, Tilt fence upward and slide it toward the pulley.

3. Position machine on Leg Set and align mounting holer in machine with holes in Leg Set letter coded "A'. Mount with three (3) 5/16-18 x 2" Long Hex Head

Screws.

4. Place a flat washer, a tock washer and a nut on each screw from underneath the stand and tighten.

5. Place handwheet on shaft aligning flat surfaces on shaft with flat surfaces on handwheel.., attach with

1-1/4 in. screw.

1 2 JOINTER eASE

SPECIAL NOTE: It isa good _dea at this point to see if the infeed table and Outfeed table are paraltel to each other. If it is necessary to align the two tables the procedure used to make them parallel can be more easily performed now, before mounting the jointer/planer to the leg set, Refer to page 14 for directions explaining how to check and align

the infeed and outfeed tables.

MOUNTING JOINTER-PLANER

1. From among the loose parts, find the following hard-

ware: 4Carriage Bolts, 5/16-18 x 3/4

3 Hex Head Screws, 5/16-18 x 2

_/4-_0 TRUSS HEAD SCREW SIDE STIFFENER

--- MOTOR SUPPORT AT THIS END

11 1

CHECKING CUTTER BLADES AND SCREWS TOOLS NEEDED

5/32" and 1/8" Setscrew Wrenches (furnished with Jointer).

Lead Pencil Short straight edge (or head of combination square)

1. Insert pencil in space at end of cutterhead to hold cutterhead guard open.

2. Lower the infeed table with the Depth of Cut Hand-

wheel.

3. Rest the straight edge on edge on the surface of outfeed table so itextends across the opening between

the tables, at three positions: near each end and at the middle of the cutter blade.

4. Rotate the cutterhead by grasping the 2" dia. driven

pulley and make sureeach knife nicks (touches) the straight edge at all three positions. If not, follow

_1_/ JOINTER ;PLANER

HEX HEAD SCREW

HEXNOTff'_ Jl

FENCE LOCK KNOB

FLAT WASHER

(AS REQUIRED) ..

LOCKWASHER

NUT ----"_

5/32 IN. SETSCREW

OUTFEED TABLE WRENCH

WEDGE

BLADE

PENCt L

CUTTER GUARD

procedure under "REPLACING CUTTER BLADES" on pgs, 19 thru 21.

DEPTH OF CUT

5. If a cutter blade adjustment is not required, check each locking screw of each wedge (5/32" setscrew

wrench) and tighten if necessary. Hold the pulley

,i i --

MOUNTING SWITCH

1, Locate the following parts:

1 On/Off Power Outlet 2 Pan Hd. Screws, 1/4-20 x 1/2

i L __

INSTALLING MOTOR, PULLEY, V-BELT AND BELT

GUARDS

1. Locate the following parts:

QIy. Description

1 Motor 1 "L" Bracket

1 Pulley (Approx. 2-1/2" Dia.)

1 V=Belt 1/2 x 52 4 Carriage Bolt 5/16-18 x 3/4

4 Fiat Washer 5/16 i.D. 4 Lockwasher5/16 I.D. 4 Hex Nut 5/16-!8

1 Guard Assembly _nctuding a guard support,

guard support bracket, self-threading screws,

and clips,

2. Place motor against the motor mounting bracket and insert bolts through holes in motor base and then through holes marked "X" in motor mounting bracket.

DO NOT TIGHTEN BOLTS AT THiS TIME. The "L" bracket which holds the guard support must be slid between the motor base and the motor mounting

while tightening screws and be careful that your fingers do not slip off the wrench-

2 Lockwash_rS, IE;<te real 1/4 2 Washers, 17/64 × 1/2 x 1732

2. Attach On/Off out|et to infeed table using two _apped holes.

CARRIAGE BOLT

5/16-18 x 3/4

MOTOR ti

VtEW FROM BACK OF JOINTER

BOLTS GO THRU HOLES MARKED "X"

bracket somotor rn ust be loosely assembled to bracket at this time.

iii, IH i, iiiiiiii, ii

(

3. Slide long leg of "L" bracket between motor base and motor mounting bracket. Then sandwich the short leg

of the "L" bracket between the guard support bracket and the guard support and loosely fasten together with self-threading screws as shown. Install clips onto bett guard support with long end of clip facing you.

L¸i_ j ill! i

4. Install the 2-1/2" pulley onto the motor shaft and t_ghten the set screw in the pulley hub against the flat part of the motor shaft.

TWO HOLES CLOSEST

10-32 X 1/2 IN, SELF-THREADING

suP.oRT

i i i i !l , i iiiiii i _ url III

5/32 INCH

SETSCREW TIGHTEN

WRENCH S_T SCREW

2"!/2 '° MOTOR PULLEY

AGAINST FLAT

,ON SHAFT

HERE WITH

MOTOR SHAFT

assembly ,

. 5/Push V_Belt through belt guard just enough to loop

. belt aro'uhd motor pulley_ Place bett: around m0t()r

pu ey but don0t push guard onto guard support at

: thistime. " - - -

6: Position other end of V-Belt onto cutter head pulley.

/ , i

7. Visually line up both pulleys and V-Belt until they are perpendicular to the floor by sliding motor sideways

as needed,

8. Pressdown hard on motor to put tension on the V-Belt and tighten the motor mounting bolts at this time.

9. Checkguard support before tightening guard support

screws to be sure itiscentered around motor shaft and will not rub against shaft when motor msrunning.

Tighten screws,

10. Push motor pulley belt guard into position onto guard

support.

tl. Plug motor cord into outlet on switch box installed

earlier through hole provided in stand.

12. Fasten cord along front side stiffener using the two cord clips.

i i i

INSTALLING SLIDING GUARD PARTS NEEDED

1 Sliding Guard

1 Sliding Guard Knob I Sliding Guard Rod

2 Sliding Guard Washers (one side of washer is concave) 2 Hex Hd. Screws 1/4-20x 1/2"

i i

OPEN END

PULLEYS AND V-B ELT

j_MUST BE STRAIGHT IN-LINE _AT 90° WITH RELATIONSHIP

C_____ TO THE FLOOR

t ,----V-BELT

..... ! FOR PICTURE CLARITY

i, t STRAIGHT LNE

// _,] \ , UP--DOWN

.... iJ, [ _

90°

2 Hex Nuts 1/4-20

1 Hex Nut 1/2 in. - 13 1 Split Iockwasher 1/2 in,

2 Ext. tooth Iockwashers 2 10-32 x 1/4 Pan Hd. Screws

1 Belt Guard

GUARDS REMOVED

ill

_I,POsitiOn the siiding:guard rod through the opening in

the belt guard as illustrated. 1/2" LOCKWASHER

2. Screw 1/2 °' nut alt the way onto long end of rod... \_ BELT

place 1/2" Iockwasher next to nut (as illustrated), _/i/4_:_ _ GUARD

3, Screw the sliding guard rod into the jointer as far as it

1/2" X t _/ .//_ \SLIDING

witl go with the short end of rod pointing straight up.

4. Tighten the 1/2" nut to hold the rod securely in this

HEX NUT [i _/ GUARD ROD

position.

5. Attach guard to stand with hex hd. screws and nuts, Make sure belt does not scrape guard,

1/2" HEX NUT

GUARD ROD

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