Craftsman 113.206891, 113.206932 User Manual

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MODEL NO.

113.206932

JOINTER/PLANER WITH

LEGS AND MOTOR

113.206891

JOINTERiPLANER WITH

LEGS AND MOTOR

Serial

Number
Model and serial

number may be found
on a plate attached
to your base.

You should record both

model and serial number

in a safe place for
future use,

CAUTION:

Read ALL

iNSTRUCTiONS

carefully

6-1/8-iNCH JOINTER-PLANER

® assembly
® operating

• repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, _L. 60684 U,S.A.

Part No. 67095 Primed iN US A

eneraisafety instructions for

power tooas

1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and

fabels affixed to the tool Learn its application
and limitations as well as the specific potential

hazards peculiar to this tool. 13.

2. GROUND ALL TOOLS

This tool is equipped with an approved

3-conductor cord and a 3-prong grounding type
plug to fit the proper grounding type receptacle. 14.

The green conductor inthe cord isthe g rounding
wire. Never connect the green wire to a live 15,

.... .....terminal.

• 3. KEEP GUARDS IN PLACE,

: in working order, and in proper adjustment and

alignment. 16.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and
adjusting wrenches are removed from tool before 17.

turning it on.

.

KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. 18.
Floor must not be slippery due to wax or sawdust,

AVOID DANGEROUS ENVIRONMENT

Don't use power tools indamp or wet locations or: party the accessories. The use of improper acces-

....... expose them to rain. Keepw0rkamawel!lighted:. i:::: sories may cause hazards.

Provide adequate surrounding workspace 19_ NEVER STAND ON TOOL

:i : 7, KEEP CHILDREN AWAY ........ Serious injury could occur if the tool is tipped or

: All visitors should be kept a safe distance from _ if the cutting tool is accidentally contacted. Do

work area. _ not store materials above or near the tool such

8, MAKE WORKSHOP CHILD,PROOF that it is necessary to stand on the tool to reach

with padlocks, master switches, or by removing _ i them.

: starter keys. ::i_:_ii:ii 20iCHECK DAMAGED PARTS

9. DON'T FORCE TOOL ::Before further use of the tool, a guard or other
It will do the job better and safer atthe rate for partthat is damaged should becarefully checked

which it was designed, to ensure that it will operate properly and perform

10.

USE RIGHT TOOL
Don't force tool or attachment to do a job it was

not designed for.

11.

WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties Or

jewelry (rings, wrist watches) to get caught in

moving parts Nonslip footwear is recommended.

Wear protective hair covering to contain long
hair. Roll long sleeves above the elbow.

12.

USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI

Z87.1) at all times. Everyday eyeglasses only
have impact resistant lenses, they are NOT

safety glasses. Also, use face or dust mask if

cutting operation is dusty, and ear protectors
(plugs or muffs) during extended periods of

operation.

SECURE WORK

Useclamps ora vise to hold work when practical.
It's safer than using your hand, frees both hands
to operate tool.

DON'T OVERREACH

Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest
performances. Follow instructions for lubricating

and changing accessories.

DISCONNECT TOOLS
before servicing; when changing accessories

such as blades, bits, cutters, etc.
AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before
plugging in

USE RECOMMENDED ACCESSORIES.
Consult the owner's manual for recommended
accessories. Follow the instructions that accom-

its intended function. Check for alignment of

moving parts, binding of moving parts, breakage
of parts, mounting, and any other conditions that
may effect its operation. A guard or other part

that is damaged should be properly repaired or
replaced.

21.

DIRECTION OF FEED
Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only.

22.

NEVER LEAVETOOL RUNNING UNATTENDED :
Turn power off. Don't leave tool until it comes toi:

a complete stop.

:: _: _:i¸¸i¸¸:¸ii: ,: i: :: _;:

additional safety instructions

for jointer-planer

Safety is a combination of operator common sense and
alertness at all times when the Jointer-Planer is being

used.
WARN|NG: FOR YOUR OWN SAFETY, DO NOT AT-

TEMPT TO OPERATE YOUR JOINTER-PLANER UNT_IL
IT iS COMPLETELY ASSEMBLED AND INSTALLED

ACCORDING TO THE INSTRUCTIONS... AND UNT|L
YOU HAVE READ AND UNDERSTOOD THE FOLLOW-

ING.

PAG E

1. GENERAL SAFETY INSTRUCTIONS FOR POWER

TOOLS ..................................... 2

2. GETTING TO KNOW YOUR JOINTER-PLANER 11

3. BASIC MACHINE OPERATION ................ 17

4. USE OF HOLD-DOWN/PUSH BLOCKS ......... 18

5, MAINTENANCE ............................. 19

6. STABILITY OF MACHINE

If there is any tendency for the Jointer-Planer to tip
over or move during certain operations such as when
planing or jointing long heavy boards, the Jointer-

Planer (stand) should be bolted to the floor.

7. LOCATION
The Jointer-Planer should be positioned so neither

the operator nor a casual observer is forced to stand in
line with the wood while it is being planed.

This machine is intended for indoor use only. Provide
adequate lighting.

8. KICKBACKS

Kickbacks can cause serious injury. A kickback occurs

when the operator looses control of the workpiece
causing it to be kicked back toward him.

Kic_kbacks-and possible injury from them can usually

be avoided by:

a. Holding the workpiece firmly against tables and

fence.

b. Not taking too deep a cut at one time. A deep cut

requires more effort to feed the wood while planing

and can cause the wood to kickback. A cut between

t/32 and 1/16 of an inch deep will produce the best
results.

C.

Not jointing, planing, or beveling pieces of wood
smaller than recommended. (See section in this

manual, "Basic Jointer-Planer Operations.")
Smaller pieces of wood can tip over on the tables,

or into the cutter head and can be kicked back
toward you.

d.

Keeping blades sharp. Blades that are dutl or
nicked require more effort while planing and will

tend to pound the wood rather than cut it, which
can cause the wood to kickback. A nicked blade will

cut aridge in your wood and cause the wood to ride
u pon the outfeed table. Make sure the cutter blades
are installed properly, and cutter blade wedge
screws are tight.

9. PROTECTION: EYES; HANDS, FACE, EARS, BODY
a. If any part of your jointer is malfunctioning, has

been damaged or broken . . . such as the motor

switch, or other operating control, a safety device

or the power cord.., cease operating immediately
until the particular part is properly repaired or

replaced.

b, Wear safety goggles that comply with ANSI Z87.1

and a face shield if operation is dusty. Wear ear

plugs or muffs during extended periods of operation.

c. Do not plane, joint, or bevel wood shorter than 12

in. Smaller pieces of wood can tip over on the

tables, or into the cutterhead and be kicked back
toward you.

d. Always use the hold down/push block when jointing

or beveling wood narrower than 3in. but never joint
or bevel wood narrower than 3/4 in., or less than !/4

inch thick.

e. Always use the hold down/push blocks when

planing wood thinner than 3 in. but never plane

wood thinner than !/2 in. under any circumstances.

f. Avoid awkward hand positions, where a sudden

slip could cause a hand to move into the cutters.

g. Neverturn yourJointer-Planer"ON" before clearing

the table(s) of all objects (tools, scraps of wood,
etc.) except for the workpiece and related feed or

support devices for the operation planned.

h. Make sure the cutterhead revolves in the right

direction, (toward the infeed table).

i. KEEP CUTTER GUARD IN PLACE AND OPERAT-

ING PROPERLY AT ALL TIMES. Regularly check
the tension of the cutter guard spring to assure
satisfactory operation. (See Getting To Know Your
Jointer-Planer section.)

j. Always feed the wood completely through the

cutter head and past the cutter guard so that the
guard returns to the rest position against the fence.

When using only one hold down/push block to feed
the wood, do not place your other hand on the

Jointer-Planer.

k. Always maintain complete control of the workpiece

and provide adequate support for long and heavy

workpieces.

10. Warped wood should be surface planed on the concave
side for best results.

11. To avoid a rough planed surface, determine if possible,
which way the grain emerges from the wood and feed
the wood accordingly.

/#_ GRAIN EMERGING

ROTATION

12. Do not plane edges of plywood, composition materials,
or wood that has glue on it or is painted or varnished.
Planing these materials witl dull the blades quickly.

3

additional safety instructions for jointer-pUaner

i,

15: Never leave the Jointer-Planer work area with the

power on; before the Jointer-Planer has come to a
complete stop, or without removing and storing the

switch key.

16. Never operate the Jointer-Planerwith protectivecover

onthe unused shaft end of the motor removed.

17. Do not attempt to perform an abnormal or little-used

operation without study and the use of adequate hold
down/push blocks, jigs, fixtures, stops, etc.

18. DO NOT perform layout, assembly, or setup work on
the table while the cutting toot is rotating:

WARNING: THE 2" JOINTER-PLANER PULLEY AND
THE 2-1/2" MOTOR PULLEY FURNISHED WILL RUN
THE CUTTER HEAD AT APPROXIMATELY 4300 RPM

WEAR YOUR

THAT A CARELESS FRACTION OF A SECOND IS

SUFFICIENT TO INFLICT SEVERE INJURY.

19. Read and follow the instructions appearing on the
danger label on the cutter guard.

DANGER - FOR YOUR OWN SAFETY

READ AND UNDERSTAND OWNER'S

MANUAL BEFORE OPERATING MACHINE

1. WEAR SAFETY GOGGLES PER ANSI Z87.1 AT ALL TIMES.

2. NEVER PERFORM A JOINTING OR PLANING OPERATION WITH CUTTER

HEAD OR DRIVE GUARD REMOVED.

3. NEVER MAKE A JOINTING OR PLANING CUT DEEPER THAN 1/8 INCH.

4. ALWAYS USE HOLD DOWN!PUSH BLOCKS FOR JOINTtNG MATERIAL
NARROWER THAN 3 INCHES, OR PLANING MATERIAL THINNE_ THAN 3

INCHES.

The operation of any power too_ can result in foreign
objects being thrown into the eyes, which can result in
severe eye damage. Always wear safety goggles complying
with ANSl Z87.1 (shown on Package) before commencing
power tool operation. Safety Goggles are available at
Sears retail or catalog stores.

m ' '_'_'

contents

POWER TOOL GUARANTEE ...................... 2

GENERAL: SAFETY INSTRUCTIONS FOR

POWER TOOLS ............................... 2

ADDITIONAL SAFETY INSTRUCTIONS FOR

JOINTER-PLANER ............................. 3

MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS .............................. 5

Connecting to Power Source Outlet ............. 5

Check Motor Rotation ........................ 5

UNPACKING AND CHECKING CONTENTS ......... 6

ASSEMBLY .............................. ....... 7

Assembling Steel Legs ........................ 7

Mounting Jointer-Planer On Recommended

Craftsman Leg Set .......................... 8

i Checking Cutterblades and Screws .............. 8

iMounting Switch. _.;, _._. ...... ...... .. :.......9

Insta_i|ng Mot0r, Pulley, V-Belt and Belt Guards ... 9

• installing Siidi'ng Guard_:..... ....... .. :. ...... 10

GETTING TO KNOW YOUR JO1NTER-PLANER _.... 11

DePt h of Cut Handwheel :! .. _.,..., ::. :. .... ,..tl

Fence Locks and Stops ...................... 12

Fence Tilt Scale ............................ 12

Cutter Guard ............................... 13

Infeed Table ................................ 14

On-Off Switch .............................. 16

BASIC JOINTER-PLANER OPERATION ........... 17

Feeding the Workpiece ....................... 17

Using the Hold Down/Push Blocks ............. 18

Beveling ................................... 19

MAINTENANCE ................................ 19

Replacing Cutter Blades ..................... t9

Installing Cutter Guard Spring ................ 21

Sharpening Cutter Blades .................... 23

GENERAL MAINTENANCE ...................... 23

LU BRI CATION ................................. 23

MOTOR MAINTENANCE AND LUBRICATION ...... 24

TR OUBLE-SHOOTI NG .......................... 24

REPAIR PARTS ................................ 26

RECOMMENDED ACCESSORIES ................. 31

4 i

i ,

i

motor specifications and

electrica! requirements

This machine is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450 RPM. It is

wired for operation on 110-120 volts; 60 Hz., alternating

current. IT MUST NOT BE CONVERTED TO OPERATE
ON 230 VOLTS. EVEN THOUGH SOME OF THE RECOM-
MENDED MOTORS ARE DUAL VOLTAGE.

THESE CRAFTSMAN MOTORS HAVE BEEN

FOUND TO BE ACCEPTABLE FOR USE ON

THIS TOOL.

HP RPM VOLTS CATALOG NO.
t/2 3450 110-120 1216

1/2 3450 110-220 12!8
3/4 3450 110-120 t219
3/4 3450 110-120 1226

CAUTION: Do not use blower or washing machine motors

or any motor with an automatic reset overload protector as

their use may be hazardous,

CONNECTING TO POWER SOURCE OUTLET

This machine must be grounded while in useto protect the
operator from electric shock.

Plug power cord into a 110-120V properly grounded type
outlet protected by a 15-amp, dual element time delay or

Circuit-Saver fuse or circuit breaker.

If you are not sure that your outlet is properly grounded,

have it checked by a qualified electrician.
WARNING: DO NOT PERMIT FINGERS TO TOUCH THE

TERMINALS OF PLUGS WHEN INSTALLING OR
REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED
IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING, IF

AN ELECTRICAL SHOCK OCCURS THERE IS THE

POTENTIAL OF A SECONDARY HAZARD SUCH AS
YOUR HANDS CONTACTING THE CUTTING BLADE.

tf power cord isworn or cut, or damaged in any way, have
it replaced immediately.

3-_RONG
PLUG

PROPE R LY
GROUNDED

GROUNDING
PRONG

ifthe outlet you are planning touse for this power tool isof

the two prong type DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER. Use an adapter
asshown and always connect the grounding lug to known

ground.
It is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded
THREE prong outlet.

A temporary adapter as shown below is available for
connecting plugs to 2-prong receptacles. The green
grounding lug extending from the adapter must be con-
nected to a permanent ground such as to a properly
grounded outlet box.

A temporary adapter as illustrated is available for con-
necting plugs to 2-prong receptacles. The temporary

adapter should be used only until a properly grounded
outlet can be installed by a qualified electrician.

GROUNDING LUG

_' "_,,_,_.,,,.._' LIJ 2-PRONG

/ _ RECEPTACLE

ADAPTER

WARNING: THE GREEN GROUNDING LUG EXTENDING

FROM THE ADAPTER MUST BE CONNECTED TO A
PERMANENT GROUND SUCH AS TO A PROPERLY
GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES

ARE PROPERLY GROUNDED.
If you are not sure that your outlet is properly grounded,

have it checked by a qualified electrician.
NOTE: The adapter illustrated is for tJseonly if you already

have a properly grounded 2-prong _eceptacle.
The use of any extension cord wilt cause some loss of

power. To keep this to a minimum and to prevent over-
heating and motor burn-out, use the table below to

determine the minimum wire size (A.WG.) extension
cord. Use only 3 wire extension cords which have 3 prong

grounding type plugs and 3-pole receptacles which will
accept the plug on the saw.

Wire Size Required

(American Wire Gauge No.)

Extension Cord Length

0-25 Ft. 16

26-50 Ft. 14

51-100 Ft. 12

120 V. Lines

This power toot is equipped with a 3-conductor cord and
grounding type plug listed by Underwriters' Laboratories

Association. The ground conductor has a green jacket
and is attached to the tool housing at one end and to the

ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type
outlet as shown.

CHECK MOTOR ROTATION
Place the motor on your workbench or on the floor.

Standing clear of the motor shaft, plug the motor cord into
a properiy grounded outlet. Notice the rotation of the
shaft. As you took directly at the motor shaft it shoufd be
turning in the counterclockwise direction,_J_"_--, tf the

motor shaft is turning counterclockwise, remove the ptuc
from the power outlet and continue the assembly pro-
cedures. If the motor isturning clockwise, remove the pluc.
from the power outlet and foi!ow the instructions on th{

motor labet to reverse the rotation of the motor shaft.

unpaCkingand checking contents :

.... , TA.LEO LOOSEPARTS

No. :, Description .... Qty.:

i: :: : Combination Square A Jointer-Ptaner ............... ...........

.... B V-Belt, 1/2 x 52" .. ........................ ;_l

i / i•i ii i

1/2" Wrench : ::

7116_ Wrench

: l Wrench

3i8' Wrench Medium Screwdriver

Models t13.206932 and 113.20689t Jointer-Planer are

shipped complete in one carton and INCLU DE Steel Legs

and Motor.
Model 113.206801 Jointer/Planer is shipped complete in

one carton but DOES NOT INCLUDE steel legs or motor.
Separate all parts from packing materials and check each

one with the illustration and the list of Loose Parts to make
certain all items are accounted for, before discarding any

packing material.

If any parts are missing, do not attempt to assemble the

jointer/planer, plug in the power cord or turn the switch on

until the missing parts are obtained and are installed

correctly.i. .....

Remove the protective oil that is applied to atl unpainted
metal surfaces. Use any ordinary household type grease

and spot remover.
WARNING: Never use gasoline, naptha or similar highly

volatile solvents.

Apply a Coat of paste wax to the table .... :

Wipe all parts thoroughly with a clean, dry cloth.

WARNING.': FOR YOUR OWN SAFETY ;:NEVER CONNECT
PLUG TO POWER SOURCE OUTLET UNTIL ALL

ASSEMBLY STEPS ARE COMPLETE, AI_D YOU HAVE
READ AND UNDERSTAND THE SAFETY AND OPERA-

*C 5/32 Setscrew Wrench ....................... i

*D 1/8 Setscrew Wrench ........................ 1

*E Motor Pulley, 2-1/2" Dia ...................... 1

*F Sliding Guard Knob ......................... 1

*G Concave Plastic Washer ..................... 2

H Sliding Guard .............................. 1

*J Sliding Guard Rod .......................... 1

*K Nut, 1/2-13 ................................. 1

*L Lockwasher, 1/2 ............................ 1

*M Lockwasher, No. 10 ......................... 2

*N Screw, Pan Hd., 10-32 x 1/4 ................... 2

O Owners Manual ............................. 1

*P Depth of Cut Handwheel ..................... 1

*Q Screw, Sems, 1/4-20 x 1-1/4 .................. 1

R On/Off Power Outlet ........................ 1

*S Washer, 17/64 x 1/2 x 1/32 .................... 2

*T Lockwasher, External 1/4 .................... 2

*U Screw, Pan Hd. 1/4-20 x 1/2 .................. 2

V Jointer-Planer Belt Guard .................... 1

*W Attaching Hardware (2 Nuts, 2 Bolts)

X Belt Guard Clips ............................ 3

Y Bracket, Mounting .......................... 1

Z Belt Guard Support Bracket .................. 1

AA Belt Guard Support ......................... 1

AB Screw Pan Hd. 10-32 x 1/2 .................... 2

ACMotor Pulley Belt Guard ...................... 1

AD Switch Key ................................ 1

AE Hold Down!Push Block ...................... 2

"Supplied in Loose Parts Bag #67092

i

!

61: • ..... :

• • ; :i¸ i;¸ i ¸ ; : • •

unpacking and checking contents

TABLE OF LOOSE PARTS

The Following Parts Are Included With

Models 113.206891 and 113,206932

Item

No. Description Qty.

A Leg ....................................... 4

B End Stiffener ............................... 2

C Side Stiffener .............................. 4

D Motor Support .............................. 1

E Motor ..................................... 1

Package of Miscellaneous Small Parts,
No, 67035, Consisting of the Following:

F Cord Clip .................................. 2

G Hex Nut, 1/4 in. -- 20

(approx. dia. of hole 1/4 in.) ................ 40

G HexNut, 5/16in.-- 18

(approx. dia. of hole 5116 in.) ................ 7

G Hex Nut, 1/2 in. -- 13

(approx. dia. of hole 1/2 in.) ................. 8

H Truss Hd. Screw, 1/4 in. -- 20 x 5/8 In.

long. (Top of screw is rounded) ............. 40

J Flat Washer (dia. of hole 11/32 in.) ............. 7

K Lockwasher, 1/4 in. External Type

(approx. dia. of hole 1/4 in.) ................ 40

K Lockwasher, 5/16 in+ External Type

(approx. dia. of hole 5/16 in.) ................ 7

L Carriage Bolt, 5/16 in. -- 18 x 3/4 long .......... 3

M Leveling Foot .............................. 4

N Hex Hd. Screw, 5/16 in. -- 18x 2 in............. 3

G

H

©

K

L M N

assembly

ASSEMBLING STEEL LEGS

NOTE: Steel legs are furnished with Model 113,206932

and 113.20689t.

From among the loose parts, find the following Hardware:

40 Truss Head Screws, 1/4-20 x 518
40 Lockwashers, !!4-External

40 Hex Nuts, 114-20

8 Hex Nuts, t/2-13
4 Leveling Feet

1. Assemble two (2) Side Stiffeners together using four
(4) 1/4-20 Truss head screws, Iockwasher and nuts.

Make two (2) Side Stiffener assemblies.

The End Stiffeners are placed on top and at each end
of Side Stiffener assemblies as shown. Align holes,

letter coded "B" (see page 8) in Side Stiffeners and
End Stiffeners and then insert 1/4-20 Truss head

screws through the 9/32 diameter holes and install
Iockwashers and nuts and then tighten.

2. Assemble the four (4) Legs to the Side and End

Stiffeners us/ng 1/4-20 screws, lockwashers and nuts

as shown.

3. Assemble the Motor Support to the Legs with 1/4-20

screws, Iockwashers and nuts. Motor Support can be
assembled to either end of Leg set.

4. Install leveling feet as shown. To level Leg Set, loosen
nut on inside of leg and turn nut on the outside to raise
or lower feet. Adjust all four leveling feet, if necessary,
and then tighten nuts on the inside of leg.

NOTE: These levelers are not intended for height

adjustment.

TRUSS HD. SCREW

1/4-20 x 5/8

END ST|FFENER

7

assembly

MOUNTING JOINTER-PLANER

i:. From among the loose parts, find the following hard-

ware:
4 Carriage Bolts, 5/16-18 x 3/4

3 Hex Head Screws; 5/16-18 x 2

7 Lockwashers, 5/16 in. External Type

7 Washers, 11/32 ID

7 Hex Jam Nuts, 5/16-18
2 Cord Clips

2. Loosen FENCE LOCK KNOB. Tilt fence upward and

slide it toward the pulley.

3; Position machine on Leg Setand align mounting hole._

in machine with holes in Leg Set letter coded "A".
Mount with three (3) 5/16-18 x 2" Long Hex Head
Screws.

4. Place a flat washer, a lock washer and a nut on each
screw from underneath the stand and tighten.

5: Place handwheef on shaft aligning ftat surfaces on

shaft with flat surfaces on handwheel.., attach with

1-1/4 in. screw.

1f4-20 TRUSS
HEAD SCREW S_DE STIFFENER

/ /\

l

DEPTH OF CUT
HANDWHEEL

A EN TIFFENE

-- MOTOR SUPPORT AT THIS END

IIL_ J JJJJl I I i

FLAT WASHER

CHECKING CUTTER BLADES AND SCREWS

TOOLS NEEDED

: 5i32" and 118" Setscrew Wrenches (furnished with 5/32 IN. SETSCREW

OUTFEED TABLE WRENCHi J°inter).

Lead Pencii /

Short straight edge (or head of Combination square)i :i ____....._ WEDGE

i 1, Insert penci;! in space at end of cutterhead to hold , L"k. I! ! __

cutterhead guard open. _ _______ _--

2. Lower the infeed table wilth the Depth of Cut Hand-

wheel

%

3. Rest the straight edge on edge on the surface of
outfeed table so itextends across the open ing between -_'-_ _

the tables, at three positions: neareach endand atthe _ .__
middle of the cutter b_ade. ""--..,.__ _Y_-_

4. Rotate the cutterhead by grasping the 2" die. driven __

pulley and make sure each knife nicks (touches) the PENCt L
straight edge at all three positions. If not, follow CUTTER GUARD

procedure under "REPLACING CUTTER BLADES"
on pgs. 19 thru 21.

5. If a cutter blade adjustment is not required, check
each locking screw of each wedge (5/32" setscrew

wrench) and tighten if necessary. Hold the pulley
while tightening screws and be careful that your

fingers do not slip off the wrench,

..... /

i •_ : ::: :i, :,i:,i _ ,, • _ ,:

::,: i, _ : ,:

8

MOUNTING SW|TCH

1. Locate the following parts:
! On/Off Power Outlet

2 Pan Hd. Screws, 1/4-20 x 1/2

IIj!' ILLLjl II JI!l II I

INSTALLING MOTOR, PULLEY, V-BELT AND BELT
GUARDS

1. Locate the following parts:

Qty. Description

1 Motor
1 "L" Bracket

! Pulley (Approx. 2-1/2" Dia.)
1 V-Belt 1/2x52

4 Carriage Bolt 5/16-18 x 3/4
4 Flat Washer5/16 I.D.

4 Lockwasher 5/16 I.D.
4 Hex Nut 5/16-18

1 Guard Assembly including a guard support,

guard support bracket, self-threading screws,
and clips,

2, Place motor against the motor mounting bracket and

insert bolts through holes in motor base and then
through holes marked "X" in motor mounting bracket.

DO NOT TIGHTEN BOLTS AT THIS TIME. The "L"
bracket which holds the guard support must be slid
between the motor base and the motor mounting

2 Lockwashers, External 1/4
2 Washers, 17/64 x 1/2 x 1/32

2. Attach On/Off outlet to infeed table using two tapped
holes.

CARRIAGE BOLT

5/16-18 x 3/4

bracket so motor must be loosely assembled to bracket

at this time.

3. Slide long teg of"L" bracket between motor base and
motor mounting brackeL Then sandwich the short leg

of the"L" bracket between the guard support bracket
and the guard support and loosely fasten together
with self-threading screws as shown. _nstall clips onto

belt guard support with long end of clip facing you.

4. Install the 2-1/2" pulley onto the motor shaft and
tighten the set screw in the pulley hub against the flat
part of the motor shaft.

5/32 INCH

SETSCREW

WRENCH

SUPPORT BRA(

///

2-1/2" MOTOR PULLEY

BRACKET

TWO HOLES CLOSEST
TOGETHER

t0-32 X 112 IN.

SELF-THREADING

BELT GUARD_,_ I_

SUPPORT _'_t

SCREW

TIGHTEN

SET SCREW
AGAINST FLAT

ON SHAFT

_CLIPS

FLUSH

HERE WtTH

MOTOR SHAFT

9

6. P0sition btherend Of V:Belt ontoCutter head p_iiey. ........ :

i :

ii1111111 i i ] i i i ii iiii iiii

7. Visually fin tl

eupbothpueys dan until they areV-Belt

perpendicular to the floor by sliding motor sideways
as needed.

8. Press down hard on motor to put tension on theV-Belt

and tighten the motor mounting bolts at this time.

9. Check guard support before tightening motor support

screws to be sure it is centered around motor shaft and
will not rub against shaft when motor is running.

Tighten screws.

10. Push motor pulley belt guard into position onto guard
support.

11. Plug motor cord into outlet on switch box installed
eadier through hole provided in stand.

12, Fasten cord along front side stiffener using the two

cord clips.

' " " I' ' '' ............ ;............ ..............

INSTALLING SLIDING GUARD :
PARTS NEEDED

i .... ::" ....

Sliding Guard
1 Sliding Guard Knob
1 Sliding Guard Rod

2 Sliding Guard Washers(one side of washer is concave)

.2HeX Hd; Screws 1/4-2Ox !/2"

1:::Positionihe sli;ding guaid !:r0d throughthe opening in

the belt guard asillUstratedl :;......

2: Screw i/2" nut all the way onto long end0f rod..:.

place i/2!' !ockwasher next to nut (as illustrated) ....

3. SCrew the sliding guard rod into the jointer as far as it

wil! go with the short end of rod pointing straight up.

4. Tighten the i/2" nutto hold the rod securely in this

position.

II iiiii .lUll II II IH

OPEN END

..I-MUST BE STRAIGHT IN-LINE

__ AT 90° WITH RELATIONSHIP
_-_--__. TO THE FLOOR
1

[ ........ ! GUARDS REMOVED

,----_V-BELT

/ _=___:__.... _ _ FOR PICTURE CLARITY

MOTOR _i_-_r \

/ / i:'_--_ STRAIGHT LINE
/ / .J _, I UP--DOWN

/ / 9o_'m, \ I

// ( I ',',

: 2 Hex Nuts 1/4-20

......... '1 Rex Nut 1/2 in. - 13

1 Split iockwasher 1/2 in,
2 Ext, tooth Iockwashers

2 10-32 x 1/4 Pan Hd. Screws
I Belt Guard

....... Ill I J IJ

1i2, LOCKWAS_R

!:: BELT

/

1/2" X 13 /o/ SLIDING

__ GUARD

HEX NUT )_/ GUARD ROD

y

PULLEYS AND V-BELT

iiii i iiiii i ii iiiJlll

1/2" HEX NUT

GUARD RO0

5. Attach guard to stand with hex hd. screws and nuts.

Make sure belt does not scrape guard.

BELT

6.Attachslidingguardto fence with two pan head

screws and lockwashers,

7. Place one Sliding Guard Washer, concave side DOWN

on support rod.

8. Drop sliding guard onto rod,., place other washer,

concave side UP on rod.., screw on Sliding Guard

Knob.

:10-32xl/4 SCREWS'_

getting to know your jointer-planer

WARNING: FOR YOUR OWN SAFETY TURN SWITCH
"OFF"AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE MAKING ANY ADJUSTMENTS.

FENCE TILT SCALE
(BEHIND FENCE)

2 FENCE \,

LOCK

KNOB

FENCE

OUTFEED TABLE

SLIDING GUARD KNOB

EXT. TOOTH

LOCKWASHERS

2

SLIDING GUARD

KNOB

WASH ER

(CONCAVE SIDE UP)

BACK OF
JOINTER

5 INFEED

TABLE

SLtDE

BRACKET

F.O.TOF / \

JOINTER 4 CUTTER GUARD 6 ON-OFF DEPTH OF CUT

Ii

DEPTH OF CUT HANDWHEEL. Tu_rning the hand-
wheel counterclockwise will lower the infeed table

to maximum depth of 1/8 in.

SWITCH 1HANDWHEEL

i_N%p /i D_PTHOFCUT

.... /At_LI_ / _ HANDWHEEL

___,.___/ / DOWN

..... ..... your joi ............: gettmg to know : nter-pianer

g--re:FENCE LOCKS AND STOPS. _The fence can be

moved across the J:ointer to take full advantage of

the "sharpness" of the blades.
The fence should be positioned to the extreme right

(toward pulley) but not beyond the end of the

blades.

Most of the cutting (usually jointing) will be done

with the fence in this position. As the blades become
dull, the fence can be moved toward the left where

the blades are sharper.
To move the fence, loosen the Fence Lock Knob and

the Sliding Guard Knob and slide to desi red position.

Make sure SLIDE BRACKET is even with surface of
OUTFEED TABLE. tf it is above or below the surface,

loosen screws and adjust it.

a. Always tighten fence lock knob first to align

fence, then tighten sliding guard knob.

b. Before tightening fence lock knob, hold fence

down on outfeed table so it does not rock.

C.

90° Fence Stop positions fence square to tables.
To tilt fence, loosen the fence lock knob and
sliding lock knob and pull the stop out, Tilt to

desired angle and tighten both knobs.

• d.

To set fence at 90 ° to tables, loosen the two

knobs, tilt fence so the stop springs back into
place. Tilt fence back so the stop rests on the

table and tighten both knobs.

': e,

: f. To tilt fence to 45 ° loosen the two knobs, pull 900

: .... stop out, tilt fence so the 45 ° stop rests on the ....

' ...... table.

....:.... g. Hold fence down on outfeed table and tighten the

: : : :=: two knobs. :

45° Fence Stop positions the fence at 45 ° to the
tables.

SL,D,.GGUARDKNOB

PUSH DOWN _-_ __

WHENLOCKING

/"OUTFEED

KNOB % _

: SLIDE BRACKET

: : FENCE TILT SCALE Indicatesl the an:le oi the:: _il -"

fence to the tables. _/Vhen the 90 ° fenge stop is _: 9o ° FENCE _ _Q
correctly adjusted, the fence will be 90 ° to the table STOP t_ _1_ [

and the scale will read 90° , _
To check for squareness, place an accurate square

on infeed table and check fence while locked at 90°
position. MAKE SURE 90 ° STOP IS AGAINST SLIDE

BRACKET.

tf fence is not square to table:

a. Slightly loosen fence lock knob and guard lock

knob.

12

__.-- FENCE TI LT SCALE

INFEED
TABLE

b.

Loosen 90° stop screw with small screwdriver

and turn knurled sleeve which will cause fence to
tilt. Turn sleeve in either ,direction until fence is

square with infeed table,

NOTE: If you cannot square fence by turning
knurled sleeve, loosen three screws "A" and

adjust fence square to table.

Co

Tighten 90° stop Iockscrew and both fence lock

knobs,

d.

tf 90° reading on tilt scale does not line up with

top surface of the slide bracket, _ioosen screws

holding scale and move it... tighten screws.

e. Adjust 45° stop in the same manner.

NOTE: Titt scale will not require adjustment if it

was adjusted for 90° position,

FENCE

HEAD
OF

SQUARE

\

45" STOP \

_J0_ STOP

/

SLIDE
BRACKET

|NFEED

TABLE

SCALE
ADJUSTING
SCREW

'_45 _ STOP

LOCKSCREW

TILT

,,ISCALE

"gO ° STOP

LOCKSCRFW

SCALE
ADJUST! NG
SCREW

] , ,,,, ,,,,,, i i !ll

AUXILIARY FENCE

Some on-edge and other jointing operations require a

higher and/or longer fence than your tool provides. Select

a piece of smooth straight wood of the height and length

required for proper support and bolt itto the tool fence as

shown for these operations.

at

WARNING:
CUTTER GUARD. Provides protection over the

cutter head. It must always be in place and function-
ing properly.

Check the guard to make sure it is functioning
properly.

a. Posit_on fence to right for maximum width of cut.
b. Pass a 1/4 in. thick piece of wood over cutterhead

between guard and fence.

Guard must return automatically to "rest position"
against fence when free of the wood,

If guard does not return automatically, see Trouble
Shooting and Maintenance Sections.

CUTTER
GUARD

1/4-20 FLAT HEAD J

SCREW _COUNTERSL

CUTTER

GUARD

FENCE

13

getting:: know:: mn r,p r

:to : yourjo" te lane

i

i:I_,I_<_--_-__ ' > _L_ __--_--'-I

5;_,.,EEO_=E"MUST,LWAYSBEPARALLEL.TO

THE OUTFEED TABLE. .....

If the : cUt edge or surface of the workpiece is

CROWNED, it isan indication that the OUTWARD

END of the INFEED table is HIGH and must be

adjusted. :

tf the cut edge or surface of the workpeice is

CONCAVE, it is an indication that the OUTWARD
END of the INFEED table is LOW and must be

adjusted.
Check the infeed table to determine the "out of

parallel" condition.

a. Insert a pencil in space at end of cutterhead to

hold cutterguard open,

b. Place a straightedge (large square or long level)

on outfeed table, First along oneside than along

the other,
c,,Raise infeed table until it touches straightedge,
d, Sight between table and straightedge to determine

high or tow condition of end of infeed table.

: END HIGH

OUTFEED

"

TABLE

CROWNED CUT

CONCAVE CUT

INFEED TABLE LOW

ROTATE

BLADE OUT OF

WAY

PENCIL

,111 iiiii ,,,,i, iiii :111 i i iiiiiiiiiiiiii

It iseasier to adjust the infeed table whi ethe Jointe r :
is setting on your workbench.

Do not turn the Jointer on its side or upside down to

adjust it, : :: :
WARNING: Attach a strip of wood to two blocks of

wood 10 in. high. Drive enough nails into the strip so
that Jointer does not tip over while resting on blocks
causing possible injury.

a, Remove motor cord from outlet in switch box.
b. Remove Jointer pulley guard and V-belt.

c. Remove Jointer from stand.

d, Place Jointer on blocks.

• H :¸¸•:• :• !: :;: • •_

14

!

10 IN.

BLOCKS

OF WOOD

YOUR WORK

BENCH

e. Insert a pencil in space at end of cutterhead to

hold cutterguard open.

f. Wrap a piece of cardboard around cutterhead to

protect your fingers and the blades.., secure
cardboard with a piece of tape.

h. Loosen four lock screws 2 or'3 turns with 1/2 in.

wrench.

PENCI L

Turning the LEVELING STUDS will RAISE or LOWER
the infeed table.

SCREWING in the studs will RAISE the table...
UNSCREWING them will LOWER the table.

a. With a 3/4 in. wrench turn levering studs until

infeed table is parallel with straightedge.

b. While holding studs with wrench, TIGHTEN all

four LOCKSCREWS. ,. tighten each screw a little
bit at a time until all four screws are tight.

c. Recheck with straightedge to make sure infeed

table (in raised and lowered positions) isparallel

to outfeed table.

VIEW LOOKING UP FOR PARTS IDENTIFICATION

15

m • "

getting

I_'_': ON-OFF SWITCH: it isunlikely that it will be turned

"ON" accidentally, when touched or bumped,

because of the way it is shaped.

Inan emergency, it can beturned "OFF" by striking
it with the palm of the hand.

The "yellow button" is a key, when inserted in the

switch lever, the power may be turned ON and OFF
When it isremoved; the power cannot be turned ON.

THIS FEATURE IS INTENDED TO PREVENT
UNAUTHORIZED AND POSSIBLE HAZARDOUS
USE BY CHILDREN AND OTHERS.

a Insert Key into switch.

b. To turn machine on, insert finger under switch

to,know your jomter-planer

NOTE: Key is made of yellow plastic.

............... i ] i i i |ll

lever and pull end of switch out.

/

KEY

NOTE: Key is made of yellow plastic.

l II IIIIII II I l lHll I I IIIIIIIIIIII[IUIJIIU

c+TO turn machine OFF... PUSH lever in.

Never leaVe machine unattended until it has

: : come to a complete stop.

JLLIU_IjtJ III I I ' III

d. To lock switch inOFF position .... hold switch 1N

with one hand... REMOVE key with other hand.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

LOCK THE SWITCH "OFF" WHEN MACHINE iS
NOT IN USE... REMOVE KEY AND KEEP IT IN A
SAFE PLACE... ALSO... IN THE EVENT OF A

POWER FAILURE (ALL OF YOUR LIGHTS GO
OUT) TURN SWITCH OFF .+. AND REMOVE THE

KEY. THIS WILL PREVENT THE MACHINE FROM
STARTING UP AGAIN WHEN THE POWER COMES

BACK ON.

i ii ii

J

J

i ii ii iiii i i lUlUll.

HOLD

\

ii,

PULL

16

e. P!ug motor cord into outlet in switch box.

basic jointer-pUaner operation

MOTOR

CORD

f

OUTLET

POWER
CORD

WARNING: For your own safety, ALWAYS use the hold
down!push blocks when JOINTING wood that is

NARROWER than 3 in.... or when PLANING wood that is

THINNER than 3 in.

Do not plane, joint or bevel wood shorter than 12 in.
Material this short is more difficult to control while being

cut. Small pieces of wood can tip over on the tables or into

FEEDING THE WORKPIECE
Hold the board firmly DOWN on both tables and AGAtNST

the fence.,, keep fingers cfose together.

cut is made along the entire length 'of the board. Any
hesitation or stopping could cause a "step" to be cut on

Feed the board ata continuous even rate of speed until the

the edge of the board which would causethe board to ride

up on the outfeed table resulting in a "crooked" edge on ___!_" __._
the board.

i i i1,1,111,,ll,,m,, ............................................................

As the RIGHT hand passes over the cutterhead, remove
the LEFT hand ... CONTINUE feeding while placing the

LEFT hand behind the RIGHT. Continue feeding in this
manner "hand over hand", until the entire ter_gth of the
board is cut. Pressure should be applied over the cutter-

head and outfeed table.
DO NOT FEED TOO FAST. A slow steady rate of feed

produces a smooth accurate cut. Feeding too fast causes
a"rippled" cut.., makes it difficult to guide the workpiece

accurately and could be hazardous.

the cutterhead and can be kicked back toward you,

For your own safety, never operate this tool with the fence

or guards removed.

For best results, take light cuts. For average planing,

jointing, or beveling, a cut between 1/32 and 1/16 in. deep
will produce the best results.

JOINTING WOOD THAT IS WIDER THAN 3 IN.

SUPPORT LONG W'ORKPIECES

PLANING WOOD THAT tS THICKER THAN 3 INo

i.Himl ii I I H I

_,' ILL IX)

t7

/ m i ¸¸ • • • m

basic: omter-planer operatmon,

Always feed WITH THE GRAIN whenever possible, if the
nature of the workpiece is such that it must be fed

AGAINST THE GRAIN, take very light Cuts and feed

slowly. _ _.....

USING THE HOLD DOWN/PUSH BLOCKS

ALWAYS use the hold down/push blocks when JOINTING
wood that is NARROWER than 3 in. or planing wood that is
thinner than 3 in. (as illustrated).

Grasp the hold down/push blocks firmly with the fingers

close together and wrapped around the handle. Position
them flat on top of workpiece, and push the workpiece
down against the table to provide a quality cut and

minimize the chance of a kickback.

Hold-down pressure must also be sufficient to prevent

hold-down/push block sliding or slipping on the top face
of workpiece when advancing workpiece over cutter head.

Use a hand over hand motion of the hold down/push

blocks being careful to maintain Control over the workpiece
at all times.

This means that once the workpiece has been fed past
cutter head ontooutfeed table, one hold down/push block

must always maintain contact of workpiece with outfeed
table.

WARNING: If the HOLD. DOWN/PUSH BLOCKS tend to
slip while feeding, clean rubber surface Immediately with

sandpaper.

WITH THE GRAIN

ROTATION

AGAINST THE GRAIN

ROTATION

JOINTING WOOD NARROWER THAN 3"

When planing wood 3/4 in. thick and NARROWER than
the hold down/push block, tilt the hold down/push block

so that it clears the top of the cutterguard while feeding,

Never plane wood that is thinner than 1/2 in .... because it

isapt to Split or shatter and thus has a greater tendency to
kickback_

18

PLANING WOOD THINNER THAN 3"

BEVELING
Adjust the fence to the desired angle.., tighten fence and

guard lock knobs,

For pieces of wood 3" or wider hold the board firmty down
on both tables and firmly against the fence (as i!lustrated)
with your hands on the side and top of the workpiece,..

keep fingers close together.
NOTE: Removing only the corner on the edge of a board is

known as CHAMFERING while beveling is removing the
corner or the edge of the board down to the boards

surface.
Normally a chamfer is made with one cut.,, therefore, a

cut deeper than 1/16 in. may be made,
For pieces of wood less than 3" wide use hold down/push

blocks (as illustrated) on the side of the workpiece so you

can hold the workpiece in toward the fence at all times as
welt as down against the table top,

WARNING: DO NOT CONTACT THE CUTTING KNIVES
OR THE GUARD WITH THE PUSH BLOCKS,

BEVELING BOARD WIDER THAN 3 INCHES

CHAMFER BEVEL

NOTE: Rabbeting on a Jointer is considered to be a

dangerous operation because it requires removal of the

cutter guard and increases the potential of kickback

because of excessive depth of cut.
NEVER ATTEMPT TO PERFORM A RABBETING OPERA-

TION ON THIS JOINTER, DO NOT OPERATE JOINTERi

PLANER WITH CUTTERHEAD OR BELT GUARDS

REMOVED.

Rabbet cuts should be made on the Radial Saw or Table
Saw by making two cuts with the sawblade or by using the

Dado Head or Molding Head, Rabbet cuts can also be
made using the Shaper or Portable Router.

maintenance

REPLACING CUTTER BLADES

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH
"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE ADJUSTING, MAINTAINING, OR
LUBRICATING YOUR JOINTER-PLANER.

1, Remove belt guard.

2. Position fence to right . . , approximately 1/4 in.

beyond cutter blades .... lock it in place,

3, Lower infeed table all the way down,

4, Place block of wood 6-3/4 in, long between cutter-

guard and fence.

BEVELING BOARD NARROWER THAN 3 INCHES

,i ii i ii i llll illlllllllllllll

RABBET CUT

BLOCK OF WOOD

/

19

:rnaintenance

HOLD PULLEY

FIRMLY

5. Hold cutterhead pulley firmly with one hand and
loosen Iockscrews in each wedge using a 5/32 in.

setscrew wrench.

BLADE

WEDGE

LI FTE R LOCKSCR EW

SCREW

WEDGE

6. While holding cutterhead pulley firmly with one hand,

gently pry up each wedge using a screwdriver..
remove wedges and blades,

SETSCREW TURN COUNTER
WRENCH CLOC KWISE

5/32 IN. /

\ , j TOLOOSEN

_,- ,, .I _ . _ .......

FENCE NOT SHOWN
FOR PICTURE CLARITY

]111 iii ,i i ii llul i

SMALL SCREWDRIVER

I I

• i

7. Remove the six lifter screws. (Two under each blade.)

8. Clean cutterhead, wedges and screws thoroughly with
Craftsman Gum and Pitch Remover. also remove the

oil from new blades.

9. Replace the six lifter screws and screw them in all the
way, but do not tighten. Mark each slot 1,2, and 3. This
witl help you in setting the blades.

• , ,_ : : , i: _, •,:, : • •

_ _/ii:i: :'_i_/ i:__i_i_!i_i}iiii_'_:: _:_i_i__?_:! _.....

" SETSCREW ....

5/32 IN.
WRENCH

BLADE ------

LIFTER WEDGE LOCKSCREW._L_ "---'J

--.--..,_..,...,,. ,,, -,

t

CUTrER HEAD

SETSCREW

MARK SLOTS

20 ¸

10. Insert a blade in slot marked 1. ,, so it projects 1/16 in,
beyond end of the cutterhead.

11, "Insert a wedge next to blade so the flat side of the

wedge is against the blade. Push wedge in manualy

-do not install two locking setscrews at this time."

12. Place head of square on outfeed table, Loosen lifter

screws to raise blade _ntil it just touches square and

slightly raises it, Gently turn cutter head back and

forth with the pulley while raising blade. The blades
should be adjusted just slightly above the outfeed

table, by approximately ,003 in, (thickness of an
average piece of paper).

NOTE: Sears has a knife setting gauge for this purpose.

Cat. #9-2647

13, "Now install both locking setscrews and tighten (with

the 5/32" setscrew wrench) alternately alittle at a time.
Tighten both screws securely, Recheck the blade to

make sure it did not change position."

14. Install other two blades the same way.

1/8 IN. SETSCREW WRENCH

HEAD OF
SQUARE

LIFTER SCREW

ii ,1111iiii

INSTALLING CUTTER GUARD SPRING

1, Remove cotter pin from pivot pin in cutter guard and

remove guard (located underneath infeed table).

Spring must appear as in sketch from underside of infeed
table, it will not perform properly if installed upside down,

INFEED_.

/

I \

f=PRINGI

\ suPPORT/

sc"Lw- i

VIEW LOOKING UP

2!

i i :

•• /_• !•: i/: ¸ _ : •

:2: Position guard as shown, wtthPIVOT PIN above hole

in infeed table: :

3. Align SLOT in pin with TANG in spring, and press
down, :

4. Replace cotter pin.

5. RAISE end of FENCE, rotate guard COUNTER clock-
wise only enough to CLEAR fence.

6. LOWER fence and tighten both knobs.

FENCE
IN PLACE

i

TANG OF SPRING
IN CENTER OF
HOLE

_INFEED

TABLE

_"""'_ TANG

LIFT FENCE

CUTTER
GUARD

PIVOT PIN

H••• •

il il II I Hill I IIIIIIIIIIIIIIIIIIIIII II I IIIII III II I IIII I IIII

: i :: ....

: = :

i i iiii illl i • ,,i,,,,ll Hi

........ ::: ::

The normal position of guard (at REST) when fence js :
stationed at MAXIMUM WIDTH OF CUT_: issh0wn as

'position "A". NEVER ROTATE GUARD BE¥0NDI POSI_ ::
TION "B" BECAUSE THIS WOULD EXERT EXCESSIVE _

TENSION ON SPRING WHICH COULD WEAKENOR_.: POSITION "'A"
BREAK IT.

Check operation of GUARD and SPRING.

1. With fence in MAXIMUM WIDTH OF CUT position,

pass a piece of 1/4 in, thick wood on edge (jointing
position) over cutterhead.

2. The guard should return automatically to its REST

position against the fence when free of the wood.

3. If guard does not return to its REST position, remove
cotter pin from pivot pin and remove guard. Check

pivot pin and hole.., make sure there are no burrs,
rust, or other foreign matter. POSITION "B"

4. Apply afew drops of SAE No. 20 or No. 30 engine oil to

pivot pin.

:. 5.:Replace :guard and cotter pin. _i i _

_:::::i;_ tfguard sti!l d°es not return to its REST position,conSult: :: i:: ::

:;::::::your: local: Sears Retail Store: before: using the: j0intet-:: ::: :: :: :

COUNTER
CLOCKWISE

WIDTH OF

SHARPENII_GCUTTERBLADES

The blades can be honed individually with an ordinary
oilstone.

Make sure your oilstone is not worn in the center. It must
be flat.

Be sure to remove the burr on the flat side.

if the blades are nicked, they must be replaced or

reground. They can be regrounded several times until

they become 9/t6 in. wide. Never install reground blades
less than 9/16 in. wide or unbalanced blades.

Have your knives reground by someone who iscompetent.
Look in the"Yellow Pages" of you r telephone directory...

see "Sharpening Services".

Ill I Illlll I I I II Illm 'l_'

11116 IN.

i , ,,,,,,,,,,,,,,,,,,,, .........

general maintenance

Keep your jot nter-planer clean. Put a carton or some kind

of a container underneath your jointer-planer to catch the
chips. The container should reach above the top of the

motor.
Do not allow pitch to accumulate on the tables, the fence,

the cutter guard, the cutter head or the knives. Clean them

with Craftsman Gum and Pitch Remover.
Apply a thin coat of paste type wax to the tables and fence

so that the wood slides easily while feeding.

' ii iiiiiiipllll iii iiii ,111 i ii IIIImll!lllln

lubrication

The BALL BEARINGS in this machine are packed with
grease at the factory. They requi re no further lubrication.

The following parts should be oiled occasionally with SAE

No. 20 or No. 30 engine oil.

1. Dovetail spacer and dovetail slide,

2, Elevating screw (first clean with Craftsman Gum and

Pitch Remover).

NEW BLADE

Do not allow chips to accumulate on the underside of the

jointer-planer.

Frequently blow out any dust that may accumulate inside

the motor.

If power cord is worn or cut, or damaged in any way, have
it replaced immediately.

I II I I I L I L LLII lllllllll]llJll l

DOVETAIL
SPACER AND SLIDE

ELEVATING SCREW

VIEW LOOKING UP FOR

PARTS IDE NTI F ICATION

H

23

lubrication

MOTOR MAINTENANCE AND LUBRICATION

1. The bearings, in both end shields of the motor, have
been lubricated at the factory with correct lubricant.

No other part of the motor requires lubrication.

2. Re-lubricate motor bearings in accordance with the
instructions on the nameplate. Be sure to wipe off dirt
or grit if present around oil hole caps to prevent any
possibility of foreign material contaminating the oil
wicks that supply the bearings with oil. Use a good
grade of medium weight mineral oit, such as automo-
bile engine noit, SAE 20.

3. If disassembly of the motor is necessary, it should be
returned to your neareast Sears retail or mail-order

store in order to prevent voiding the guarantee.

.................... iiip |ll=,l

iiiillll ,.ll |. i ill.i ill. jll ill i i i ill

trouble shooting

WARNING: FOR YOUR OWN SAFETY, TURI_ SWITCH "OFF" AND REMOVE PLUG FROM
POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR JOINTERPLANER,

NOTE: The speed of this motor can not be regulated or

changed.

4: Every effort should be madeto prevent foreign material

from entering the motor. When operated under condi-
tions likely to permit accumulations of dust, dirt, or

waste within the motor, a visual inspection should be
made at frequent intervals. Accumulations of dry dust
can usually be blown out successfully.

NOTE: Motors used on wood-working tools are
particularly susceptible to the accumulation of sawdust
and wood chips and should be blown out or
"vacuumed" frequently to prevent interference with
normal motor ventilation and proper operation of the
centrifugally-operated starting switch.

TROUBLE SHOOTING CHART

TROUBLE PROBABLE CAUSE REMEDY

Motor will not run. 1, Defective On-Off switch. ' "' i'i Replace defective parts before using machine again.

..... .... Defective switch cord.

' Defective switch box:

............. receptacle.

' :_: : With an overload ProteCtor).

Wood strikes ouffeed ......................Blades improperly adjusted

table after passing over below surface of outfeed table,i

cutter head. .....

Ripples on planed 1. One blade set higher than
surface, other.

Planed surface not Infeed table out of adjustment.

straight.

Excessive gouging at Blades set too high above

end of cut, ouffeed table.

90° and 45° cuts 1. Fence stops not adjusted
inaccurate, properly.

Infeed table loose. 1. Dovetail spacer requires

i 2_ Female dovetail loose from

................... .... : table.

Cutter guard doesnot : f 1: Return spring broken, or

function properly, 1 i spring has been weakened.

:_. _ ':':: :: 12! Improper assembly of

ii _ :: I:_:: spriSgor guard mounting.

2. Motor protector open, ionly
if your motor is equipped

Other Cause : : :,:::i:,:,,

2. Feeding wood too fast.

2. Fence slide bracket not

even with table.

adjustmenL

2. Consu_tt Sears Service, Any attempt to repair this motor
may create a HAZARD unless repair is done by a

qualified service technician. Repair service is available
at your nearest Sears Store.

Re-adjust blades, see Maintenance section.

1. Re-adjust blades, see Maintenance section.

2. Feed wood slower.

Re-adjust infeed table, see Getting To Know your Jointer
Planer section.

Reset blades, see Maintenance section.

1. Re-adjust fence stops, see Getting To Know your
Jointer Planer section.

2. Re-adjust slide bracket, see Getting To Know your
Jointer Planer section.

1. Tighten screw, key 10, see fig. 3, Parts List.

2. Tighten screws, key 17, see fig. 3, Parts List.

1."Replace spring immediately. See Maintenance "secti'oni'

2, See Maintenance section.

24

TROUBLE SHOOTING -- MOTOR

NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation
of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent
interterence with normal motor ventilation and proper operation of the centrifugally-
operated starting switch,

TROUBLE PROBABLE CAUSE

Excessive noise. 1, Motor° 1.

1. 1.

Motor fails to develop
full power, NOTE:
LOW VOLTAGE: (Power
output of motor

decreases rapidly with

Circuit overloaded with
lights, appliances and other

motors,

2.

Undersize wires or circuit
too long.

decrease in voltage at

motor terminals. For
exampte, a reduction of

3,

General overloading of

power company facilities,

10% in voltage causes a
reduction of 19% in

maximum power output
of which the motor is

capable, and a reduction
of 20% in voltage causes

a reduction of 36% in

maximum power output.)

Motor starts slowly
or fails to come up
to full speed.

!. Low voltage will not trip

relay,

2. Windings burned out or
open.

3, Starting relay not operating.

Motor overheats.

1. Motor overloaded.

2. Improper cooling. (Air
circulation restricted

through motor due to
sawdust, accumulating

inside of motor),

Starting switch in motor
will not operate,

1, Burned switch contacts

(due to extended hold-in
periods caused by low line
voltage, etc.).

2. Shorted capacitor.

3. Loose or broken
connections.

Motor stalls (resulting
in blown fuses or

tripped circuit breakers).

1. Starting switch not
operating,

2, Voltage too tow to permit

motor to reach operating

speed.

3. Fuses or circuit breakers
do not have sufficient

capacity.

Frequent opening of
fuses or circuit

breakers.

1. Motor overloaded.

2. Fuses or circuit breakers
do not have sufficient

capacity.

3. Startring switch not
operating (motor does not
reach speed),

REMEDY

Have motor checked by qualified service technician,
Repair service is available at your nearest Sears store,

Do not use other appliances or motors on same circuit
when using the jointer,

2, Increase wire sizes, or reduce length of wiring. See

"Motor Specifications and Electrical Requirements"

section,

3. Request a voltage check from the power company.

!, Request voltage check from the power company.

2_ Have motor repaired or replaced.

3. Have relay replaced.
1, Feed work slower into blade,

2. Clean out sawdust to provide normal air circulation
through motor, See "Maintenance and Lubrication"

section.

1. Have switch replaced and request a voltage check
from the power company.

2, Have capacitor tested and replace if defective.

3. Have wiring checked and repaired.

1, Have switch replaced.

2. Request voltage check from the power company.

3, Install proper size fuses or circuit breakers.

1. Feed work slower.

2. Install proper size fuses or circuit breakers.

3. Have switch replaced.

25

52
51

50

16

15

!4

1:

12

40

24

37

25

22

23

36

48

11

47

9

FIGURE 1

44

26

54

55 56

35

32

27

• i/

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODELS 113.206801,113.206932 AND 113.206891

Always order by Part Number - Not by Key Number

FIGURE 1 -- PARTS LIST

Key Part

NO, No.

1

STD512505

2

STD551225

3

STD551012

4

60381

5

18437

6

21013

7

67020
21622

9

STD582062

!0

18441

!I

3509

12

38879

13

60345
STD328012

14

15

STD503103

STD522505

16
17

67008

18

STD541025

19

STD304520

20

STD328022

2!

60252

22

STD601105

23

60253

24

69184

60254

25

60255

26

9-12001

27

9-12004

37887

28

29

60096

• . 11

Description

"Screw, Pan Hd, 1/4-20 x 1/2

•Lockwasher, External 1/4

•Washer, 17/64 x 1/2 × t/32
Outlet, On/Off Power (See Fig. 5)

Washers

Fence Assembly, Complete (See Fig. 4)
Knob

Washer, Sliding Guard

•Ring, Retaining 5/8

Ring, Reta;ning
Bearing Bali

Ring, Bowed Retaining
Spacer

•Pulley with Set Screw, 2" Dia, × 112"

V-Groove, 5/8" Bore, Keyed

"Screw, Set, 5/16-18 x 5/16, Soc. Hd.

•Screw, Hex Hd. t/4-20 x 1/2
Belt Guard, PulLey

•Nut, Hex 1/4-20

•Belt, "V" 1/2-52

"Pulley with Set Screw, 2-1/2 Dia. x 1/2"

V-Groove, 5/8" Bore, Keyed

Guard-Belt, Motor

•Screw, Type 23 Pan 10-32 x 1/2"
Support-Belt Guard

Bracket, Mounting
Bracket-Support

Clip "S"

+Motor (See Fig. 6)

(Supplied with Model 113.206932)

+Motor (See Fig. 6)

(Supplied with Modet 113.206891)

•Wrench, Hex 1/8

•Wrench, Hex 5/32

Key Part

No. No.

30 STD522512

31 63410
32 67016

33 STD541031
34 102832

35 67017
36 STD551025
37 STD551125

38 STD551150
39 120238
40 21638

41 18516
42 STD551131

43 STD523117
44 21733
45 60078
46 STD580025
47 21636
48 37158

49 67062

50 67021
51 21237

52 132275
53 21450
54 18112

55 80116

56 21632

57 60117

56 60118

-- 67092
67095

nnl ....

Description

*Screw Mach., 1/4-20 x 1-1/4 Truss Hd.

w/Lockwasher

Knob, 3-1/4

Shaft, Elevating

*Nut, Hex 5/16-18

Screw, Set, 5/16-18 x 1 Full Dog Pt.,

Slotted Hal.

Sleeve

*Washer, Piain, 17/64 I.D.
*Lockwasher, !/4

*Lockwasher, 1/2

Nut, Hex 1/2-13
Rod, Sliding Guard

Stud, Leveling

*Lockwasher, 5/16

*Screw, Hex Hd., 5/16-!8 x 1-3/4

Support-Guard Pin
*Screw, Mach., 5/16-18 x 1/2", Hex Hd.
*Key, Woodruff, No. 9

Arbor
Ring, Retaining Bowed 5/8

Push Block/Hold Down

Base

Bracket, Fence Slide

Screw, Mach., t/4-20 x 1, Fil. Hd. Slotted

Head Assembly, Complete Cutter

+Blade, Cutter

Screw, Cap. No. 10-32 x 3/4 Soc. Hal.
Wedge, Cutter Blade
Screw, Set, 5/16-24 x 7/8 Soc. Hal.
Screw, Mach., No. 10-32 × 1/2, Flat Soc. Hd,
Bag of Loose Parts (Not Illustrated)
Owners Manual {Not Illustrated)

*Standard Hardware Item - May be purchased locally.

+Stock Item - May be secured through the Hardware Department of most

t_

-4

Sears Retail Stores or Catalog Order Houses.

repair parts CRAFTSMAN 6'1/8 INCH JOINTER-PLANER

MO D ELS 113.206801,113.206932 AN D 113.206891

2

!

2

FIGURE 2 m LEGS PARTS LiST

4 •

Key

No.

1

2
3
4
5
6

7
8
9

10

FIGURE 2

HARDWARE FOR MOUNTING TOOL AND MOTOR

-- STD532507

Part

No.

67033
60314

STD55t225
STD541025
67032
62614
62204
67034

STD541250
803835
67035

STD55123I

STD551031

STD523120
STD541231

Description

Stiffener, End

e Screw, Truss Hd 1/4-20 x 5/8

e*Lockwasher, 1/4 External

e'Nut, Hex 1/4-20

Stiffener, Side
Leg

e Clip, Cord

Support, Motor

e'Nut, Hex Hal. 1/2-13

• Foot, Leveling
Bag of Loose Parts (Not lltus.)

e'Bolt, Carriage 5116-18 x 3/4
e*Lockwasher, 5/16 External

e'Washer, 11/32 x 11/16 x 1/16
e'Screw, Hex Hd. 5/16-18 x 2
e'Nut, Hex 5/16-18

28

• Supplied in Loose Parts Bag 67035

*Standard Hardware Item - May be Purchased Locally.

••; _•:•• • •: •: ::• ) •;:: , : • : i ::: : i !• ••i• I•L i:•: ::

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER

MODELS 113.206801, 113.206932 AND 113.206891

_---__- " 21 22

20

2 \

FIGURE 3 5 3

FIGURE 3 -- INFEED TABLE PARTS LIST

23

Key Part

No. No.

i , i

1 STD561210

2 67015
3 67014

4 STD511107
5 STD551210
6 STD551010
7 38779
8 6701t
9 167012

10 STD522505

*Pin, Cotter, t/8 x 1

Guard
Table (with Name Plate)

*Screw Pan Hd 10-32 x 7/8
*Lockwasher No 10

*Washer, No 10

Spring, Guard
Plate Support
Bushing

*Screw, Cap, 1/4-20 x 1/2,

Description

lllll lip

Hex Hd.
11 STD551025
12 21812

*Washer, Plain, 17164

Plate, Tension

*Standard Hardware Item -- May Be Purchased Loca!ly.

Key

No.

13 21422
14 21219

15 21218

16 STD551131
17 21635
18 STD523112

Part

No.

19 STD55!031
20 2!204

2! STD54t025
22 STD551125
23 STD522510

Description

Spacer, Dovetail
Dovetail, Male

Dovetail, Female

*Lockwasher, 5/16

Screw, Spl.

*Screw, Cap, 5/16-I8 x 1-1/4

Hex Hd

*Washer, 5/16

Linkage Assembly

*Nut, Hex., t/4-20
*Lockwasher, I/4

"Screw, Cap, 1t4-20 x 1, He× Hd.

29

repair parts

1 2 3 4 5

17

16

15

FIGURE 4

12

FIGURE 4 -- 21013 FENCE ASSEMBLY PARTS LIST

Key Part
No, No.

,,,,,,,, ] i

21013
t 21440
2 21430

_ STD522512

21232

21736

STD551010
7 STD510802

Fence Assembly
Plunger Assembly
Pin Assembly, Stop

*Screw, Hex Hd., 1/'4-20 x 1-1/4

Plate, Fence End

Scale, Fence Tilt _

*Washer, Plain, 13/64
*Screw, Mach., No.;8-32 x 1/4,

Description

Bind Hd., Slotted

102817

8 ••i

Screw, Set, 1/4.20 x 1/2", Full

Dog PL, Slotted

21229

Body, Fence

IoCii Key.o's.10 !1

*Standard Hm'dware Item -- May BePurchased Locally.

'111 I I f ill l I I III: I I li=l IIIIIIIIIIIIIIIIIIlill IIIIIIIIIIIJl

FtGURE 5 -- ON/OFF POWER OUTLET 60381

5 6

Key Part

No. No.

10 STD551210

11 STD511102

12 67009
13 STD533725

14 21738
15 STD551037
16 47624

17:62331

I I

Description

*Lockwasher, Ext. #10
*Screw, Mach., No. 10-32 x 1/4,

Pn Hd., Slotted

Guard, Cutter

*Bolt, Carriage, 3/8-16 x 2-1/2

Round Head

Retainer, Bolt

*Washer, 13/32 x 13/16 x 1/16

Spacer
Knob Assembly, Lock

3O

60381

60375
60380
60256
60374
60376

448007

Part

No.

Description

eOn/Off Power Outlet Complete

Cord, Molded

Housing, Switch
Key, Switch
Switch, Locking
Cover, Switch

Screw, Pan Hd. No. 6 x 3/4

Key

No.

1
2

•5

eDoes Not Include Key No. 3 Order Separately If required.

] 2

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER

MODELS 113.206801,113.206932 AND 113.206891

NOTE:

ANY ATTEMPT TO REPAIR THIS MOTOR
MAY CREATE A HAZARD UNLESS
REPAIR IS DONE BY QUALIFIED
SERVICE TECHNICIAN.

REPAIR SERVICE IS AVA|LABLE
AT YOUR NEAREST SEARS STORE.

FIGURE 6 -- MOTOR PARTS LIST

Key PaH

No. No.

Description

MOTOR CONNECTIONS

WARN I NG: FOR YOUR OWN SAFETY, NEVER CONNECT
PLUG TO POWER SOURCE OUTLET UNTIL ALL

ASSEMBLY STEPS ARE COMPLETED.

1, Open motor connector box cover located on left end

of motor (viewed from rear of saw) using a flat blade
screwdriver.

2, Remove GREEN SCREW and lockwasher and insert

screw through round metal terminal on the end ofthe
GREEN wire of power cord with !ockwasher between

terminal and motor frame. (See illus.)

3, Reinsert GREEN SCREW in the threaded hole. Tighten

securely.

4, Insert te,rminat end of WHITE wire on spade terminal

marked T4 on the motor. Push terminal firmly until
seated.

5, Insert terminal end of BLACK wire on spade terminal

marked T1 on the motor, Push terminal firmly until

seated.

6. Close motor connector box being sure that power

cord is seated in the largest strain relief groove, and
tighten box cover screws,

1 60306

2 64088

3 64258

Screw, 8-32 x 3/8, Thread

Cutting, Slotted, Serrated Hd

Cover, Terminal
Cord with Plug

i i i 'IIH I

GREEN

INTERNAL

LOCKWASHER

TERMINAL

GREEN WIRE

-TO GREEN SCREW

STRAIN RELIEF

WHITE WIRE TO

TERMINAL T4

RECOMMENDED ACCESSORIES

ITEM CAT. NO.

Steel Legs ................................ 9-22245

Floor Stand ............................... 9-22216

Cutter Blades .............................. 9-2293

Power Tool Know-how Handbooks

Radial Saw ............................... 9-2917

Table Saw ............................... 9-2918

Knife Setting Gauge ......................... 9-2647

Chip Collector ............................ 9-29977

The above recommended accessories are current and

were available at the time this manual was printed,

31

owners

manual

6-1/8 raNCHJOUNTER-PLANER

SERVICE

MODEL NO.

113.206932

JOINTER/PLANER WITH

LEGS AND MOTOR

113.206891

JOINTER/PLANER WITH

LEGS AND MOTOR

HOW TO ORDER

REPAIR PARTS

Now that you have purchased your jointer-planer, should a
need ever exist for repair parts or service, simply contact

any Sears Service Center and most Sears, Roebuck and Co.
stores. Be sure to provide all pertinent facts when you call

or visit.

The model number of your 6-1/8 inch jointer-planer will be
found on a plate attached to your base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER
1t 3.206801

113.206932

113.206891

All parts listed may be ordered from any Sears Service
Center and most Sears stores. If the parts you need are not

stocked locally, your order will be electronically transmitted
to a Sears Repair Parts Distribution Center for handling.

NAME OF ITEM
6=1/8 INCH JOINTER-PLANER

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 67095 Form No. SP4925-2 Printed in U.S.A. 3/8f