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FCB
Parts Manual
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Cornelius FCB Parts Manual

IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB POST-MIX DISPENSER (2 and 4-Flavor)
WITH HOT-GAS DEFROST AND V4 ELECTRONICS (DEFROST/ERROR INDICATOR LIGHTS)
UNIT PART NO.
4166201xxx
4166220xxx
4166221xxx
4166001xxx
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This manual contains the illustrated parts list for the FCB 3 H.P. Post-Mix Dispenser. Retain this manual as part of your equipment manual (P/N 560001279).
Manual Part No. 560001280IPL Release Date: 8–5–2003; Revision: B Revised: 5–19–2006
1
FCB (3 H.P)
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
34
43
13
12
35
26
25
27
6
5
60
59
58
1
36
17
16
15
22
24
23
11
55
14
10
18
4
3
56
32
46
33
39
9
41
42
21
1
1
34
8
1
57
1
40
44
45
7
31
7
4
17
19
20
FCB (3 H.P.) ©IMI Cornelius Co., 2003–2006
2
38
1
37
51
61
52
53
50
54
61
49
48
47
31
7
FIGURE 1. FCB 3 H.P. POST-MIX DISPENSER (2-FLAVOR)
Manual Part No. 560001280IPL
2
Release Date: 8–5–2003; Revision: B
8
Revised: 5–19–2006
34
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
Item
No. Part No. Name
1 319941000 Thread Rolling Screw, Hex Washer
Hd., No. 8-32 By 3/8-In. Long
2 325282000 Self-Drilling Screw, Hex Washer Hd.,
No. 8-18 By 1/2-In. Long
3 318418000 Washer, .312 I.D. 4 186146000 Hex Nut, 5/16-18 5 200498003 Hex Nut, No. 8-32 6 320389000 Bushing, Snap, .875 Dia. 7 311304000 Tapered Gasket, Black 8 343304000 Washer, No. 10
9 3796 Frame 10 325621011 Receiver 11 325577010 Accumulator 12 325579000 Solenoid, Refrigeration, 208/240V
50/60HZ
13 326071000 Expansion Valve, Refrigeration
Solenoid 14 3557 Dryer 15 3608 Grommet, Compressor 16 3609 Spacer, Compressor 17 186148000 Washer, .319 I.D. 18 4274 Compressor Kit, 3 H.P. 230V 60HZ 19 320737000 Washer, .343 I.D. 20 0669 Condenser Coil and Bracket 21 560110011 Clip, Retainer, Syrup Lines 22 309338011 Clip, Sensor 23 1317 Filter, Solenoid 24 309338012 Clip, Sensor 25 325644000 Lug, Ground 26 325145000 Washer, No. 10 27 325069000 Machine Screw, Sl Hex Washer Hd.,
No. 10-24 By 1/2-In. Long 28 3586 Wire Harness, Input (Not Shown) 29 3585 Wire Harness, Output (Not Shown) 30 2342 Wire Harness, Hotgas (Not Shown) 31 176272396 Tube Ass’y, Water Coil (See Figure
21)
32 320106000 Thread Rolling Screw, Phil Pan Hd.,
No. 6-32 By 1-In. Long
33 560000936 Panel, Top, Stainless Steel, ICEE
1425 Panel, Top, Stainless Steel 560004317 Panel, Top, Beige, Air 325721068 Panel, Top, Beige 560000935 Panel, Top, White, Air 325721073 Panel, Top, White 560003942 Panel, Top, Black
34 3108 Thread Cutting Screw, Phil Pan Hd.,
No. 10-32 By 1-In. Long
Item
No. Part No. Name
35 2776 Panel, Back, Stainless Steel, ICEE
1425 Panel, Back, Stainless Steel 0924 Panel, Back, Beige 4964 Panel, Back, White 560002055 Panel, Back, Black
36 1422 Panel, Side, Right-Hand, Stainless
0157 Panel, Side, Right-Hand, Beige 0454 Panel, Side, Right-Hand, White
560001811 Panel, Side, Right-Hand, Black 37 3823 Tube, Drain 38 320776000 Strap, Drain Tube 39 1421 Panel, Side, Left-Hand, Stainless
0156 Panel, Side, Left-Hand, Beige
0455 Panel, Side, Left-Hand, White
560001810 Panel, Side, Left-Hand, Black 40 325635000 Cover, Control Box, Lower 41 3761
620708530 42 3762
620046231
43 3764
620052090
620052091
44 560003644 Panel Splash, ICEE
3763 Panel Splash
560002056 Panel Splash, Black 45 3247 Spacer, .500 I.D. 46 322967000 Washer, .142 I.D. 47 4223 Grille, Stainless Steel
560001295 Grille, White
3765 Grille, Biege 48 4659 Filter 49 161870005 Condenser Coil 50 165595003 Blade, Fan 51 161890006 Shroud, Condenser 52 186154000 Machine Screw, Phil Pan Hd., No.
53 319357000 Motor, 230V 50/60HZ 50W 1550RPM 54 163183007 Bracket, Condenser Motor 55 325738000 Control Box, Lower 56 320620000 Relay, 208/240V 50/60HZ 57 40285 Relay, Start, 230V 60HZ 58 325956000 Strap, Capacitor 59 560003369 Capacitor, Start 60 161192005 Capacitor, Run 61 312251000 Thread Rolling Screw, Phil Pan Hd,
Steel
Steel
Cup Rest Cup Rest, New
Drip Tray Drip Tray, New
Support, Drip Tray Support, Drip Tray, New Support, Drip Tray, New
8-36 By 3/8-In. Long
No. 10-24 By 3/8-In. Long
Manual Part No. 560001280IPL Release Date: 8–5–2003; Revision: B Revised: 5–19–2006
3
FCB (3 H.P)
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
63
62
26
17
21
53
50
48
3
18
57
8
7
56
55
5
54
13
51
44
19
6
20
12
52
36
35
37
7
60
59
34
38
39
8
40
41
42
6
2
9
33
59
43
1
51
1
47
46
58
45
49
16
15
14
23
22
2425
10
19
31
30
27
28
29
FIGURE 2. FCB 3 H.P. POST-MIX DISPENSER (2-FLAVOR)
FCB (3 H.P.) ©IMI Cornelius Co., 2003–2006
61
32
10
64
3
4
11
Manual Part No. 560001280IPL
4
Release Date: 8–5–2003; Revision: B
Revised: 5–19–2006
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
Item
No. Part No. Name
1 319941000 Thread Rolling Screw, Hex Washer
Hd., No. 8-32 By 3/8-In. Long
2 325282000 Self-Drilling Screw, Hex Washer Hd.,
No. 8-18 By 1/2-In. Long
3 318418000 Washer, .312 I.D.
4 189429000 Hex Nut, 1/4-20
5 560004890 Hex Nut, 5/16-18
6 343304000 Washer, No. 10
7 315931000 O-Ring, .364 I.D. By .070 C.S.
8 315925000 O-Ring, 1.609 I.D. By .139 C.S.
9 3796 Frame
10 325701000 Extension, Foam Pack
11 4409 Foam Pack
12 3879 Cover, Motor
13 111353000 Clamp, Cover
14 2360 O-Ring, 1.86 I.D. By .139 C.S.
15 2583 Retaining Ring
16 3787 Coupling, Shaft
17 3238 Bracket, Motor
18 343313000 Washer, .332 I.D.
19 320940000 Self-Drilling Screw, Hex Washer Hd.,
No. 10-16 By 5/8-In. Long
20 620314907 Motor, 1/4 H.P. 220V 60HZ 120 RPM
21 2463 Bearing, Shaft
22 2591 Housing, Shaft
23 2731 O-Ring, .671 I.D. By .139 C.S.
24 3156 Drive Shaft Ass’y
3193 Shaft Ass’y (Includes #14, 21, 15,
22, 23, and 24)
25 3237 Plate, Beater Motor, Right-Hand
26 3236 Plate, Beater Motor, Left-Hand
27 326106000 Door Ass’y, Freeze Cylinder (See
Figure 14)
28 320916000 Washer, .450 I.D.
29 320553001 Hex Nut, 7/16-14
30 2392 Bushing, .500 I.D.
31 2353 Body, Beater
32 325457000 Blade, Scraper
33 320539000 Washer, .191 I.D.
34 324047000 Tank, Blender
Item
No. Part No. Name
35 311751000 Machine Screw, Sl Hex Washer Hd.,
No. 4-40 By 1/4-In. Long
36 311743000 Retainer, Blender
37 326105000 Relief Valve Ass’y, 50-PSI
38 325288000 Switch Ass’y, Float
39 324048000 Holder, Float Switch
40 324116000 Washer, .625 I.D.
41 324115000 Ring, Retainer
42 186570000 Strain Relief
43 325716000 Support, Blender
44 5081 Soldout Switch
45 311764001 Check Valve Ass’y, Single (See
Figure 19)
46 2487 Solenoid Valve Ass’y, Syrup (See
Figure 16)
47 2469 Retainer, Module
48 343487000 Machine Screw, Phil Pan Hd., No.
8-32 By 1/2-In. Long
49 2486 Solenoid Ass’y, Water (See Figure
16)
50 2468 Panel, Solenoid
51 317015000 O-Ring, .239 I.D. By .070 C.S.
52 2462 Connector, Solenoid
53 183008000 O-Ring, .489 I.D. By .070 C.S.
54 560000854 Tube Ass’y, Syrup (See Figure 24)
55 315915000 Body, Float Switch
56 325170000 Float Switch
57 315916000 Cover, Switch
58 186150000 Machine Screw, Phil Pan Hd., No.
8-32 By 3/8-In. Long
59 188206000 Thread Rolling Screw, Phil Truss
Hd., No. 10-24 By 3/4-In. Long
60 325507000 Bracket, Tank
61 Regulator Ass’y Components (See
Figure 3)
62 Control Box Components (See
Figure 4)
63 Sign Display Components (See
Figure 5)
64 Carbonator and Pump Components
(See Figure 6)
Manual Part No. 560001280IPL Release Date: 8–5–2003; Revision: B Revised: 5–19–2006
5
FCB (3 H.P)
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
Item
No. Part No. Name
Regulator Ass’y Components
1 319941000 Thread Rolling Screw, Hex Washer
2 178025100 Tapered Gasket, White
3 325776000 Pressure Switch, CO
4 326097000 Regulator Ass’y (See Figure 17)
5 174058000 Tube, .156 I.D. By 3-In. Long, CO
6 317528000 Fitting, Tee, 1/8-Barb
7 174058000 Tube, .156 I.D. By 11-In. Long,
8 300393000 Fitting, Tee, 3/16-Barb By 3/8-Barb
9 174058000 Tube, .156 I.D. By 1-In. Long, CO
10 325725000 Bracket, Regulator
11 186770000 Machine Screw, Phil Rd Hd., No.
12 398024603 Hex Nut, No. 10-24
Item
No. Part No. Name
1 325282000 Self-Drilling Screw, Hex Washer Hd.,
2 320389000 Bushing, Snap, .875 Dia.
3 325767000 Cover, Control Box, Upper
4 324136001 Board, P.C.
5 326077000 Board, P.C., Motor No. 2
6 326076000 Board, P.C., Motor No. 1
7 1020 Wire Harness, Circuit Board (Not
8 312251000 Thread Rolling Screw, Phil Pan Hd.,
9 324184000 Control Box, Upper
10 0150 Fan, 230V 9W
11 325925000 Support, P.C. Board
Hd., No. 8-32 By 3/8-In. Long
2
Regulator to Tee
Regulator Tee to Drain Tee
Regulator to Tee
10-24 By 5/8-In. Long
FIGURE 3. REGULATOR ASS’Y COMPONENTS (2-FLAVOR)
Control Box Components
No. 8-18 By 1/2-In. Long
Shown)
No. 10-24 By 3/8-In. Long
FIGURE 4. CONTROL BOX COMPONENTS (2-FLAVOR)
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
1
2
10
2
2
3
8
7
6
11
9
5
8
10
9
11
1
3
12
4
4
6
5
2
FCB (3 H.P.) ©IMI Cornelius Co., 2003–2006
Manual Part No. 560001280IPL
6
Release Date: 8–5–2003; Revision: B
Revised: 5–19–2006
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
11
14
2
8
15
1
16
17
FIGURE 5. SIGN DISPLAY COMPONENTS
Item
No. Part No. Name
22 21
3
20
1
13
2
5
7
12
1
12
18
19
6
4
10
11
9
Item
No. Part No. Name
Sign Display Components
1 319941000 Thread Rolling Screw, Hex Washer
Hd., No. 8-32 By 3/8-In. Long
2 200498003 Hex Nut, No. 8-32
3 320389000 Snap Bushing, .875 Dia.
4 319739000 Transformer, 240V 50/60HZ-24V
5 326151073 Plate, Backup, Sign
6 560000931 Housing, Display
7 4712 Switch, Touch
8 325981069 Holder, Flavor Tab
9 560001784 Support, P.C. Board
10 326078000 P.C. Board, Circuit
11 326079000 Cable, Ribbon
Manual Part No. 560001280IPL Release Date: 8–5–2003; Revision: B Revised: 5–19–2006
12 560001783 Latch Ass’y
13 560001278 Relay, 125V 60HZ 15A
14 560001283 Transformer, 115/24V 50/60HZ
15 2897 Hinge
16 560000932 Light, Indicator
17 560000933 Label, Indicator Light
18 560000934 Panel, Door, Backup
19 320271000 Thread Cutting Screw, Phil Pan Hd,
20 330181000 Hex Nut, No. 6-32
21 560001282 Holder, Fuse
22 60093001 Fuse, .75 Amp
7
No. 6-32 By 3/8-In. Long
FCB (3 H.P)
IMI CORNELIUS INC. Telephone 1-800-238-3600
www.cornelius.com
ILLUSTRATED PARTS LIST
FCB 2 AND 4-FLAVOR (3 H.P.) DISPENSER
11
1
15
12
9
2
4
21
9
5
10
12
21
14
16
13
17
18
6
1
15
21
19
3
8
7
8
7
20
22
11
21
12
21
5
12
FIGURE 6. CARBONATOR AND PUMP COMPONENTS (2-FLAVOR)
Item
No. Part No. Name
Carbonator and Pump Components
1 178025100 Tapered Gasket, White
2 560004335 Clamp, For .395 O.D. Tube
3 183068000 Fitting, Elbow, 1/4-NPT
4 3497 Bracket, Carbonator
5 2494 Pump and Motor Ass’y
6 3159 Pressure Switch, Water
7 318035000 Carbonator Ass’y (See Figure 18)
8 317974000 Deflector, Relief Valve
9 318045000 Tube Ass’y, Water Pump to
Carbonator (See Figure 22)
10 320767000 Machine Screw, Phil Pan Hd., No.
10-24 By 3/8-In. Long
11 311765001 Check Valve Ass’y, Dual (See
Figure 19)
FCB (3 H.P.) ©IMI Cornelius Co., 2003–2006
Item
No. Part No. Name
12 4416 Fitting, Elbow, 3/8-MPT By 3/8
13 4415 Fitting, Tee, 1/4-MPT By 3/8
14 183047000 Fitting, 1/4-NPT By 7/8-Brass
15 4419 Tube, .250 I.D. By 2-In. Long
16 4420 Tube, .250 I.D. By 2-In. Long
17 0784 Pressure Regulator, Water
18 312062000 Fitting, 1/4-NPT By 5/8-18
19 4421 Tube, .250 I.D. By 12-In. Long
20 317895000 Thread Cutting Screw, Phil Pan Hd.,
21 4417 Clip, Lock
22 313736000 Clip, Guide
8
No. 10-32 By 1/2-In. Long
Manual Part No. 560001280IPL
Release Date: 8–5–2003; Revision: B
Revised: 5–19–2006
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