Cornelius F-300-FS Installation Manual

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Roll-O-Matic Installation and Operating Instructions
INSTALLATION AND OPERATING INSTRUCTIONS
ROLL-O-MATIC FRAME AND ICE CART MODEL F-300-FS
1. Assemble Ice Cart:
NOTE: Refer to diagrams for casters and drain assembly.
A. Expose bottom of Cart by positioning on end opposite to handle. B. Attach casters, rigid casters on drain end of Cart. C. A slide on cover is furnished to close off Cart opening.
IMPORTANT
This is an N.S.F. requirement.
2. Assemble Frame:
WARNING
nor alter positions of star lock washers.
IMPORTANT: Follow all drawing instructions for compliance to N.S.F. requirements. R.T.V. sealant furnished.
D. Pre-assemble pipe support assemblies, guide rails, brace straps, and conduit clamp. Do not
tighten screws. Set upright on floor.
E. Attach the following parts: ice maker mounting panel, switch box assembly support, switch
box, conduit and wire, and rubber bumpers. Do not tighten screws.
F. Seal and bolt Frame to level floor area, being sure to provide a clearance distance of 25 15/16
inches between guide rails. Level and square Frame to floor. Tighten all Frame screws and floor
mounting bolts. Bolts not furnished. G. Fill recess of rubber bumpers with R.T.V. sealant. H. Cement gasket to ice maker. Cement not furnished. I. Refer to wiring instructions and diagram when mounting ice maker onto Frame and making electri-
cal connections. J. Reference installation and operating instructions of ice maker to insure proper operation of
machine. K. Install ice chute adapter assembly. L. Attach drain hose to drain pan on Frame. Hose not furnished. M. Use diagram to position, seal, and bolt wheel chock to floor. Bolts not furnished. N. Test for proper operation of frame switch and Cart drain valve. Switch must interrupt electrical
power to ice maker and drain valve must close, when cart is being removed from Frame. O. A snap in cover is furnished to close off the ice chute adapter opening.
IMPORTANT
This is an N.S.F. requirement.
: Use cover only when Cart is removed from Frame.
:Underwriters Laboratories Inc., requires bonding for electrical grounding. Do not omit
: Use cover only when Cart is removed from Frame.
Release Date: April 6, 2004 www.cornelius.com Revision: A
© 2004, IMI Cornelius Inc. - 1 - Publication Number: 630460045INS
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Roll-O-Matic Installation and Operating Instructions
ROLL-O-MATIC WIRING INSTRUCTIONS
115 Volt 60HZ Units Only
230 Volt 60HZ Units Only
1. Install unit on top of Roll-O-Matic frame assembly (See Figure 1).
2. Mount handy box (included) to back of unit, screws are not included.
3. Install conduit assembly on Roll-O-Matic frame assembly to ice machine handy box.
4. To remove existing wire cable (Figure 1, Diagram 1). A. Loosen black nut on top of Auger ASY. B. Unplug wire cable from water float wire ASY and electrical box.
5. To install new wire cable (Figure 1, Diagram 2). A. Put sensor in hole on top of Auger ASY and tighten black nut. B. Plug wire cable into electrical box and water float ASY. (Plugs in like the existing wire cable.) C. Route the 36” lead from new wire cable to rear of unit.
6. Connect one of the black wires to the blue wire in handy box per wire diagram enclosed. Connect
the other black wire to the yellow wire together in handy box per wire diagram enclosed.
7. Connect ice machine to source of electrical supply per instruction in “Installation and Operating
Instructions” manual supplied with the ice machine.
Publication Number: 630460045INS - 2 - © 2004, IMI Cornelius Inc.
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Roll-O-Matic Installation and Operating Instructions
FIGURE 1
© 2004, IMI Cornelius Inc. - 3 - Publication Number: 630460045INS
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Roll-O-Matic Installation and Operating Instructions
FIGURE 2
Publication Number: 630460045INS - 4 - © 2004, IMI Cornelius Inc.
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PARTS LIST
Roll-O-Matic Installation and Operating Instructions
Item
No.
1. 630000416 PANEL MNT F300-P-FS 1.000
2. 163298068 PIPE SPT W/A F300P-FS 2.000
3. 22042 PAN DRN & SWITCH F300FS 1.000
4. 24965 CONDUIT & WR ASY F300-FS 1.000
5. 26520 SPACER FLR PMR F300-FS 4.000
6. 163299068 GUIDE RAIL PAINTED F300FS 2.000
7. 163297068 BRACE STR F300P-FS 2.000
8. 163296068 SUPPORT SWC BOX F300P-FS 1.000
9. 163295068 CHOCK WHL F300P-FS 1.000
10. 24945 BUMPER RUBR W/WSR B300-SS 2.000
11. 24974 GASKET RBR .25X.62X112.00 1.000
12. 07457 CLAMP JIFFY 3/4””” 1.000
13. 630400123 LABEL FRAME ASY F-300-FS 1.000
14. 630900373 BOLT MA 1/2-13 HX 64 SS 2.000
15. 165073002 WASHER FT 560 1.0 048 SS 4.000
16. 168745000 BOLT MA 1/4-20 HX 16 STZI 24.000
17. 164153000 NUT HEX 1/4-20 STZI 4.000
18. 70048 WASHER SR 256 470 025 STZI INT 28.000
19. 07667 SCREW MA 08-32 TRPH 16 SS 2.000
20. 70085 NUT ACRN 08-32 BRNI 2.000
21. 164083005 NUT HEX 5/16-18 STZI 3.000
22. 35140 ADHES RTV CLR SILICONE 2.8OZ 1.000
23. 163502000 CONN ELEC WR 18-12 AWG 2.000
24. 21033 BAG CLOTH 5.5”” X 10””” 2.000
25. 630460045 SHT INSTR F300/WIL ASY 1.000
26. 08411 BOLT MA 5/16-18 HX 32 STZI 3.000
27. 70294 NUT HEX 1/2-13 SS FULL 2.000
28. 02928 WASHER SR 31 STZI EXT 6.000
29. 630900399 WASHER LK 50 STZI 2.000
30. 638008838 PLATE BIN COVER 1.000
31. 630900218 SCREW MA 10-32 PAPH 16 SS 4.000
32. 638007229-01 NUT-ACORN CENTERLOCK STN STL 4.000
33. 01470 WASHER LK #10 SPLIT 4.000
34. 27602 COVER HDY 1.5 X4.00 X2.12 1.000
35. 70564 BOLT MA 1/2-13 HX 32 SS 2.000
36. 25872 BOX HANDY 1.50 X4.00 X2.12 1.000
37. 630300219 WIRE HARNESS F300 1.000
Part No. Description Qty
© 2004, IMI Cornelius Inc. - 5 - Publication Number: 630460045INS
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Publication Number: 630460045INS - 6 - © 2004, IMI Cornelius Inc.
Roll-O-Matic Installation and Operating Instructions
16, 18 (8), (8)
FIGURE 3
31 (4)
30
7 (2)
16, 18 (8), (8)
1
IMPORTANT: DO NOT USE A WATER SOLUABLE ADHESIVE. ALL ICE MAKERS TO BE MOUNTED WITH CONDUIT BOX TO REAR OF ASY. FRAME.
16, 18 (4), (4)
2 (2)
6
IMPORTANT: FRAME ASY AND WHEEL CHOCK SHALL BE SECURELY BOLTED TO FLOOR AT ALL MOUNTING POINTS. HARDWARE NOT FURNISHED.
25 94
INSIDE DIMENSIONS BETWEEN GUIDE RAILS TO BE 25 94 FOR FULL DEPTH OF FRAME ASY.
DRAIN HOSE CONNECTION
NOTES: FRAME SWITCH WILL TURN "ON" AND DRAIN VALVE WILL "OPEN" WHEN ICE CART IS IN THIS POSITION.
4
33
12
28, 21 (3), (3)
(4)
32 (4)
13
3
8
26, 28 (3), (3)
9
6
19, 10, 20
5 (4)
18, 17, 16 (8), (4), (4)
1
19, 10, 20
27 (2)
FLOOR LINE
ICE MAKER
REAR
SEAL INSIDE CORNERS
35 (2)
OF CHUTE ASY USING P/N 500015001 RTV (TO BE DONE AT FACTORY)
INSTALL INTO GUSSETS HOLES OF ICE MAKER (USED ON THE 500/700 UNITS)
IMPORTANT: POSITION ICE CART WITHIN FRAME ASSEMBLY TO THE FULLEST DEPTH, BEING SURE RUBBER CORNER BUMPERS ARE IN CONTACT WITH REAR OF FRAME. INSTALL WHEEL CHOCK ITEM #12 ONTO FLOOR, IN CONTACT WITH REAR OF WHEELS
11
NOTE: GASKET MUST BE CEMENTED TO THE BOTTOM OUTSIDE EDGE OF THE ICE MAKER BEFORE IT IS SET ON ITEM (1). THIS IS A NSF REQUIREMENT AND MUST BE DONE BY THE INSTALLER.
15 (4)
29 (2)
14 (2)
INSTALL INTO SHIPPING BOLT HOLES OF ICE MAKER. (USED ON THE 1000 UNITS)
NOTES: FILL RECESS OF (10) BUMPER, WITH
1
P/N 500015001 RTV. PER NSF REQUIREMENT APPLY RTV
2
SEALANT BETWEEN FLOOR AND (8) SPACER AND (9) WHEEL CHOCK
WARNING: UNDERWRITERS LABORATORIES INC. REQUIRES BONDING FOR ELECTRICAL GROUNDING. DO NOT OMIT NOR ALTER POSITIONS OF STAR LOCK WASHERS.
2
9
2
2
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