Cornelius Enduro-200-250 User Manual

www.cornelius.com

Installation Manual
ICE/BEVERAGE DISPENSER
Model: Enduro-200/250

IMPORTANT:

TO THE INSTALLER.
It is the responsibility of

the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.

Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.

Part No. 92181INS
March 24, 2004
Revised: March 2, 2006
Revision: D

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 2006©

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE RESTRICTOR PLATE ADJUSTMENT 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 13. . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 13. . . . . . . . . .

ICE DISPENSES CONTINUOUSLY. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES DO NOT DISPENSE. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES TOO SWEET. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE NOT SWEET ENOUGH. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 14. . . . . . . . . . .

FLAVOR SYRUPS DO NOT DISPENSE. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLAVOR DISPENSES FOR MORE THAN 1 SEC. 14. . . . . . . . . . . . . . . . . . . . . . . . . .

FLAVOR DISPENSES MORE THAN .5 OZ. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

LIST OF FIGURES

FIGURE 1. DRIP TRAY DRAIN ASSEMBLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. GATE RESTRICTOR PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. MOUNTING TEMPLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. FLOW DIAGRAM (”BC” UNIT WITH SIX BEVERAGE FAUCETS) 5.

FIGURE 5. FLOW DIAGRAM (”BC” UNIT WITH EIGHT BEVERAGE FAUCETS) 6

FIGURE 6. FLOW DIAGRAM (”BC” UNIT WITH TEN BEVERAGE FAUCETS) 7.

FIGURE 7. FLOW DIAGRAM (”B” UNIT WITH EIGHT BEVERAGE FAUCETS) 8

FIGURE 8. WIRING DIAGRAM (115 VOLT UNIT) 9. . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 9. SCHEMATIC (115 VOLT UNIT) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 10. WIRING DIAGRAM (220–240 VOLT UNIT) 11. . . . . . . . . . . . . . . . . . . .

FIGURE 11. SCHEMATIC (220–240 VOLT UNIT) 12. . . . . . . . . . . . . . . . . . . . . . . . . .

i

92181INS

SAFETY PRECAUTIONS

Always: Disconnect power to the dispenser before servicing or cleaning.

Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation

occurs automatically when dispenser is energized!

This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice.To insure continued protection and sanitation, observe the following:

ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.

ALWAYS: Be sure the upper and lower front panels are securely fastened.

ALWAYS: Keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice.

Use of bagged ice which has frozen into large chunks can void warranty. The

dispenser agitator is not designed to be an ice crusher. Use of large chunks of
ice which ”jam up” inside the hopper will cause failure of the agitator motor and
damage to the hopper. If bagged ice is used, it must be carefully and completely
broken into small, cube–sized pieces before filling into the dispenser hopper.

DESCRIPTION

The ”ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will
dispense cubes (up to 1-1/4 in. in size), cubelets, and hard-chipped or cracked ice; and in addition, several flavors
of post–mix beverages. The “BC” units include beverage faucets and a cold plate and are designed to be supplied
direct from syrup tanks and a carbonator, with no additional cooling required.

SPECIFICATIONS

Model ED200 (ice only) ED250 (ice only)

B (Beverage Faucets) B (Beverage Faucets)

C (Cold Plate) C (Cold Plate)

Z (No drip tray) Z (No drip tray)

N (No Lid) N (No Lid)

F (Flavor) F (Flavor)

Ice storage 200 pounds 250 pounds

Maximum No. of

Beverage Faucets

Available

Cold Plate (Built–In) Yes, On BC Model Only Yes, On BC Model Only

10 10

Electrical 120/1/60, 3.5 Amps

220–240/1/50–60, 2.0 Amps

Dimensions 30 in. Wide X 30-11/16 in. Deep X 35-5/8

in. High

Z Model 30 in. Wide X 23-1/16 in. Deep X 35-5/8

in. High

1 92181INS

120/1/60, 3.5 Amps

220–240/1/50–60, 2.0 Amps

30 in. Wide X 30-11/16 in. Deep X 39-5/8

in. High

30 in. Wide X 23-1/16 in. Deep X 39-5/8

in. High

INSTALLATION INSTRUCTIONS

1. Locate the dispenser indoors on a level counter top.

A. LEG OPTION

Note: Before installing legs, the plastic plugs must be removed.

Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The
installer must provide flexibility in the product and utility supply lines to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.

Rotate the line support bracket, located under base, to the down position and route all the lines above
the bracket.

B. COUNTER MOUNTING

The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see Figure 3)
indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then
mark the outline dimensions on the counter using the MOUNTING TEMPLATE. Cut openings in the
counter.

Rotate the line support bracket, located under base, to the up position and route all the lines below the
bracket.

Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or
equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then, position
the unit on the counter within the outline dimensions. All excess sealant must be wiped away
immediately.

2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (see Figure 3), for locating the required clearance hole in the counter
for these utility lines.

3. DRIP TRAY DRAIN ASSEMBLY (see Figure 1). Route the drain tube to an open drain with the end of the
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dis­penser to assemble the drain. The completed drain line must pitch continuously downward and contain no
“traps” or improper drainage will result.

NOTE: This equipment must be installed with adequate backflow protection to comply with federal, state,

and local codes.

4. Connect the beverage system product tubes as indicated in the applicable Flow Diagram. This work should
be done by a qualified Service Person. Any non-carbonated water tubing must be connected to the outlet of
the check valve.

Note: See applicable Flow Diagram (see Figure 4 through 7) or decal on lower front panel of the unit for

the location of syrup and water connections.

Note: Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained according to Federal, State and Local Laws.

5. Clean the hopper interior (see Owner’s Manual P/N 92108 for cleaning instructions).

6. Connect the power cord to a 120 volt, 60 cycle, 3–wire grounded receptacle. For 220–240 volt units, a
3–wire power cord is provided. An adapter plug for the particular country will need to be provided by the
equipment Installer.

292181INS

GATE RESTRICTOR PLATE ADJUSTMENT

CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor.

The restrictor plate may be adjusted up or down as shown in Figure 2 to reduce or increase the ice dispensing
rate, especially desirable when using glasses or other containers with small openings. Adjustment can be made
by sliding the restrictor plate up or down with nuts loosened, to obtain the desired ice dispensing rate.

SOLVENT BOND

HOSE CLAMP

1-IN. I.D. PLASTIC TUBING

DRIP TRAY DRAIN

FITTING

COUPLING

3/4 SOCKET X 3/4 FPT

BARB ADAPTER

1 BARB X 3/4 MPT

DRAIN LINE

(6 FT) WITH INSULATION

FIGURE 1. DRIP TRAY DRAIN ASSEMBLY

3 92181INS

1 5/16

INSTALL PLATE ON

STUDS AS SHOWN

FIGURE 2. GATE RESTRICTOR PLATE

7/16 DIA.

30

26 7/161 13/16

12

Z Style

18 5/8

3 1/2

9 3/16 11 5/8

23

REMOVABLE SINK

RECOMMENDED COUNTER OPENING SIZE
9 X 12 FOR UTILITIES AND BEVERAGE
TUBING. OPENING CAN BE LOCATED
ANYWHERE WITHIN SHADED AREA.

9

21 1/4

TO FRONT OF DRIP

TRAY ON COUNTERTOP

TO FRONT TOP

OF DRIP TRAY

29

30 11/16

23 1/16

FIGURE 3. MOUNTING TEMPLATE

492181INS