the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 92181INS
March 24, 2004
Revised: March 2, 2006
Revision: D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
Always: Disconnect power to the dispenser before servicing or cleaning.
Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice.To insure continued protection and sanitation, observe the following:
ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The
dispenser agitator is not designed to be an ice crusher. Use of large chunks of
ice which ”jam up” inside the hopper will cause failure of the agitator motor and
damage to the hopper. If bagged ice is used, it must be carefully and completely
broken into small, cube–sized pieces before filling into the dispenser hopper.
DESCRIPTION
The ”ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will
dispense cubes (up to 1-1/4 in. in size), cubelets, and hard-chipped or cracked ice; and in addition, several flavors
of post–mix beverages. The “BC” units include beverage faucets and a cold plate and are designed to be supplied
direct from syrup tanks and a carbonator, with no additional cooling required.
SPECIFICATIONS
ModelED200 (ice only)ED250 (ice only)
B (Beverage Faucets)B (Beverage Faucets)
C (Cold Plate)C (Cold Plate)
Z (No drip tray)Z (No drip tray)
N (No Lid)N (No Lid)
F (Flavor)F (Flavor)
Ice storage200 pounds250 pounds
Maximum No. of
Beverage Faucets
Available
Cold Plate (Built–In)Yes, On BC Model OnlyYes, On BC Model Only
1010
Electrical120/1/60, 3.5 Amps
220–240/1/50–60, 2.0 Amps
Dimensions30 in. Wide X 30-11/16 in. Deep X 35-5/8
in. High
Z Model30 in. Wide X 23-1/16 in. Deep X 35-5/8
in. High
192181INS
120/1/60, 3.5 Amps
220–240/1/50–60, 2.0 Amps
30 in. Wide X 30-11/16 in. Deep X 39-5/8
in. High
30 in. Wide X 23-1/16 in. Deep X 39-5/8
in. High
Page 4
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top.
A.LEG OPTION
Note:Before installing legs, the plastic plugs must be removed.
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The
installer must provide flexibility in the product and utility supply lines to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.
Rotate the line support bracket, located under base, to the down position and route all the lines above
the bracket.
B.COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see Figure 3)
indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then
mark the outline dimensions on the counter using the MOUNTING TEMPLATE. Cut openings in the
counter.
Rotate the line support bracket, located under base, to the up position and route all the lines below the
bracket.
Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or
equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then, position
the unit on the counter within the outline dimensions. All excess sealant must be wiped away
immediately.
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (see Figure 3), for locating the required clearance hole in the counter
for these utility lines.
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 1). Route the drain tube to an open drain with the end of the
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain no
“traps” or improper drainage will result.
NOTE: This equipment must be installed with adequate backflow protection to comply with federal, state,
and local codes.
4. Connect the beverage system product tubes as indicated in the applicable Flow Diagram. This work should
be done by a qualified Service Person. Any non-carbonated water tubing must be connected to the outlet of
the check valve.
Note: See applicable Flow Diagram (see Figure 4 through 7) or decal on lower front panel of the unit for
the location of syrup and water connections.
Note: Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained according to Federal, State and Local Laws.
5. Clean the hopper interior (see Owner’s Manual P/N 92108 for cleaning instructions).
6. Connect the power cord to a 120 volt, 60 cycle, 3–wire grounded receptacle. For 220–240 volt units, a
3–wire power cord is provided. An adapter plug for the particular country will need to be provided by the
equipment Installer.
292181INS
Page 5
GATE RESTRICTOR PLATE ADJUSTMENT
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor.
The restrictor plate may be adjusted up or down as shown in Figure 2 to reduce or increase the ice dispensing
rate, especially desirable when using glasses or other containers with small openings. Adjustment can be made
by sliding the restrictor plate up or down with nuts loosened, to obtain the desired ice dispensing rate.
SOLVENT BOND
HOSE CLAMP
1-IN. I.D. PLASTIC TUBING
DRIP TRAY DRAIN
FITTING
COUPLING
3/4 SOCKET X 3/4 FPT
BARB ADAPTER
1 BARB X 3/4 MPT
DRAIN LINE
(6 FT) WITH INSULATION
FIGURE 1. DRIP TRAY DRAIN ASSEMBLY
392181INS
Page 6
1 5/16
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 2. GATE RESTRICTOR PLATE
7/16 DIA.
30
26 7/161 13/16
12
Z Style
18 5/8
3 1/2
9 3/1611 5/8
23
REMOVABLE SINK
RECOMMENDED COUNTER OPENING SIZE
9 X 12 FOR UTILITIES AND BEVERAGE
TUBING. OPENING CAN BE LOCATED
ANYWHERE WITHIN SHADED AREA.
9
21 1/4
TO FRONT OF DRIP
TRAY ON COUNTERTOP
TO FRONT TOP
OF DRIP TRAY
29
30 11/16
23 1/16
FIGURE 3. MOUNTING TEMPLATE
492181INS
Page 7
OPTIONAL
PRESSURE
REGULATOR
POTABLE
WATER
SUPPLY
FILTER
PRESSURE
REGULATORS
CO2
Cylinder
Non–Carb Water
CARBONATOR
REQUIRED
INSTALL FOR
NON–CARB AS
CHECK
VALV E
CO2
Carb Water
OPTIONAL FOR
OR ROOT BEER
DIET DRINK DRINKS
PSIG
5–15
S1S2
S3S6S5S4
15–50 PSIG
SYRUP TANKS
FLAVOR
F4
F2F3
F1
TANKS
25–30 PSIG
FAUCETS
W1
S1
1
W2
W3
W2
S2
S3
2
3
S1
1234
FAUCETS VIEWED FROM THIS SIDE
W1
S3
S2
W4
INLET
COLDPLATE
CONNECTIONS
S4
S5
S6
W4
S4
4
W3
S5
5
COLD PLATE
S6
6
INCLUDED WITH UNIT
ITEMS INSIDE BROKEN LINE
FIGURE 4. FLOW DIAGRAM (UNIT WITH SIX FAUCETS)
592181INS
Page 8
POTABLE
WATER
SUPPLY
CO2
Cylinder
Non–Carb Water
OPTIONAL
PRESSURE
Carb Water
REGULATOR
CHECK
VALVE
FILTER
INSTALL FOR
CARBONATOR
Carb Water
REQUIRED
NON–CARB AS
CO2
OPTIONAL FOR
DIET DRINKS
OR ROOT BEER
PRESSURE
S1S2
S3
S5S4
15–50 PSIG
SYRUP TANKS
S7S6
S8
REGULATORS
FLAVOR TANKS
25–30 PSIG
F3F1F2F4
S1
1
FAUCETS
5–15
PSIG
W1
2
S2
W2
S6
S7
S1S2S3
S3
S4
3
4
S4
W1W2W3
W4
INLET
COLDPLATE
CONNECTIONS
S5
S8
W4
S5
S6
6
5
1234
FAUCETS VIEWED FROM THIS SIDE
FIGURE 5. FLOW DIAGRAM (UNIT WITH EIGHT FAUCETS)
W3
S7
7
COLD PLATE
S8
8
INCLUDED WITH UNIT
ITEMS INSIDE BROKEN LINE
692181INS
Page 9
OPTIONAL
PRESSURE
REGULATOR
POTABLE
WATER
SUPPLY
FILTER
REQUIRED
INSTALL FOR
NON–CARB AS
Carb Water
S1S2
PRESSURE
REGULATORS
CO2
Cylinder
Non–Carb Water
Carb Water
W1
CHECK
VALV E
CO2
S3S10S9
S5S4
S3S6S5S4
CARBONATOR
15–50 PSIG
SYRUP TANKS
W2
S8S7S6
5–15
PSIG
DIET DRINKS
OPTIONAL FOR
OR ROOT BEER
W4
W3
FLAVOR
TANKS
25–30 PSIG
S1
1
FAUCETS
S1
S3S2S4
S3
S4
S2
2
3
4
S5
5
S5
W1
W4
S6S7S8
INLET
CONNECTIONS
S9
S10
COLD PLATE
S6
S7
S8
S9
S10
8
7
6
9
10
W3COLDPLATE
W2
1234
FAUCETS VIEWED FROM THIS SIDE
FIGURE 6. FLOW DIAGRAM (UNIT WITH TEN FAUCETS)
792181INS
Page 10
REGULATORS
15–50 PSIG
2
CO TANK
SYRUP
TANKS
S7S8
FLAVOR
TANKS
F4F3F2F1
30 PSIG
CO2
OPTIONAL
PRESSURE
REGULATOR
60–100 PSIG
CHECK
VALVE
POTABLE
WATER
SUPPLY
APPROPRIATE WATER MANIFOLD OUTLE T.
CARBONATORFILTER
REGULATOR FOR
DIET OR
ROOT BEER
5–15
PSIG
1
S1S2S3S4S5S6
2
1
FAUCETS
3
4
5
6
7
8
S5
S4
S3
S2
S1
2
3
4
5
1234
S6
6
7
WATER *
S7
CARB
WATER
CW
CW
REMOTE
SYSTEM
REFRIGERATION
S8
WATER
MANIFOLD
8
ITEMS OUTSIDE BROKEN LINES ARE
NOT INCLUDED WITH UNIT.* – FOR NON–CARBONATED DRINK(S)/PLUG
FAUCETS VIEWED FROM FRONT OF UNIT
FIGURE 7. FLOW DIAGRAM (”B” UNIT WITH EIGHT BEVERAGE FAUCETS)
892181INS
Page 11
Q.C. CONNECTOR
GATE
SOLENOID
(106VDC)
CAP
R
E
D
AGITATOR
MOTOR
Y
E
L
TO HINGE
MOTOR
HEATER
BLK
GRN
N
L
WIRING DIAGRAM
SERVICE INFORMATION
DISPENSE
SWITCH
DANGER!
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
2
1
BLUE
ICE LEVEL SIGNAL
OPTION
TO 24V
TRANSFORMER
BLUE
LIGHTT’STAT
TO BEVERAGE VALVES
KEY SWITCH
YELLOW
992181INS
W
B
B
B
H
L
L
L
A
I
U
U
C
T
E
E
E
K
BLACK
WHITE
OPTIONAL
LIGHT SOCKET
620904701 REV.D
B
L
U
E
B
L
U
E
B
L
A
C
K
R
Y
E
E
D
L
L
O
W
OPTIONAL
LIGHT
STARTER
W
G
R
E
E
N
R
B
B
B
B
G
E
H
L
L
L
L
R
D
I
A
A
A
A
E
T
C
C
C
C
E
E
K
K
K
K
N
WHITE
BLACK
Y
E
L
L
W
H
I
T
E
O
W
NC
NC
R
E
D
NO
NO
G
R
E
E
N
COM
L2
AGITATION
TIMER
COM
L1
R
E
D
BLACK
G
R
E
E
N
WHITE
J10
J9
B
L
U
E
BLACK
WHITE
BLACK
OPTIONAL
LIGHT BALLAST
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
BLACK
BEVERAGE
TRANSFORMER
(OPTIONAL)
W
H
I
T
E
BEVERAGE
TRANSFORMER
(OPTIONAL)
W
H
B
L
A
C
K
I
T
E
BLACK
WHITE
B
L
A
C
K
OPTIONAL
LIGHT SOCKET
FIGURE 8. WIRING DIAGRAM (115 VOLT UNIT)
Page 12
G
L
N
VEND SWITCH
L1
MOTOR HEATER
N.O.
C
N.C.
TIMER
RECTIFIER
O/L
CAPACITOR
L2
AGITATOR MOTOR
R
S
START CAPACITOR
3
2
MOTOR
START
RELAY
4
BALLAST
OPTIONAL FLAVOR VLVS
VLV
SOLENOIDS
PCB
BOARD
OPTIONAL
BEVERAGE
VALVES
KEYPAD
GATE
SOLENOID
LIGHT
STARTER
BEVERAGE TRANSFORMER
OPTIONAL
OPTIONAL LOW ICE LEVEL LIGHT
T’STAT
OPTIONAL
BEVERAGE
VALVES
BEVERAGE PANEL
FIGURE 9. SCHEMATIC (115 VOLT UNIT)
1092181INS
Page 13
WIRING DIAGRAM
SERVICE INFORMATION
1192181INS
Q.C. CONNECTOR
GATE
SOLENOID
GRN/YEL
MOTOR START
CAPACITOR
BLACK
WHITE
AGITATOR
MOTOR
OPTIONAL
LIGHT
SOCKET
B
L
A
C
K
B
B
L
L
U
K
E
TO HINGE
GUSSET
BLACK
RED
OPTIONAL
LIGHT
STARTER
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
T’STAT
1
FLAVOR SOLENOIDS
WHT
BLK
LIGHT
2
BLUE
ICE LEVEL SIGNAL
OPTION
TO 24V
TRANSFORMER
BLUE
BEVERAGE
TRANSFORMER
(OPTIONAL)
W
H
I
T
E
FILTER
ASY
LT BLUE
KEY SWITCH
YELLOW
N
L
BLACK
B
L
A
C
K
BROWN
BROWN
BROWN
BROWN
POWER
SWITCH
TO BEVERAGE VALVES
BEVERAGE
TRANSFORMER
(OPTIONAL)
W
H
I
T
E
OPTIONAL
LIGHT
SOCKET
BLACK
WHITE
B
L
A
C
K
TO
BEVERAGE
PANEL
E
N
L
MOTOR
HEATER
BLK
DISPENSE
SWITCH
(220–240 VAC)
1234
PCB BOARD
KEYPAD
ESD
(WATER–5)
DANGER!
BLK
YEL
BLU
RED
BRN
WHT
1
2
3
4
FLAVOR OPTION
B
R
B
B
B
Y
G
G
E
L
L
L
R
R
E
D
U
A
U
L
N
N
E
C
E
L
/
/
K
O
Y
Y
E
E
W
L
L
W
H
I
T
E
B
G
G
G
R
N
/
Y
E
L
R
L
B
B
L
L
R
R
E
T
R
L
N
A
A
N
D
A
O
C
C
/
/
C
B
W
K
K
Y
Y
L
N
K
E
E
U
L
L
E
BLACK
3
2
G
R
N
/
Y
E
L
MOTOR
START
RELAY
WHITE
L1
BLACK
BLACK
L
O
A
D
BLACK
LT BLUE
J10
J9
B
L
U
E
LT BLUE
BROWN
WHITE
G
R
G
N
R
G
/
N
R
G
Y
/
N
R
E
Y
/
N
L
E
Y
/
L
E
Y
L
E
L
4
W
H
I
T
E
GRN
NC
NC
NO
NO
R
E
D
N
POWER LINE
FILTER
L
BROWN
COM
L2
AGITATION
TIMER
COM
R
E
D
LT BLUE
WHITE
LAMP
LINE
B
L
A
C
K
BROWN
OPTIONAL
LIGHT
BALLAST
BLACK
BROWN
WHITE
WHITE
FIGURE 10. WIRING DIAGRAM (220–240 VOLT UNIT)
Page 14
L
GN
EMI FILTER
LINE
FILTER
POWER SWITCH
VEND SWITCH
L1
N.O.
N.C.
TIMER
RECTIFIER
MOTOR HEATER
O/L
C
GATE
SOLENOID
L2
AGITATOR MOTOR
R
S
START CAPACITOR
3
2
MOTOR
START
RELAY
4
OPTIONAL
BALLAST
OPTIONAL
BEV. TRANSFORMER
OPTIONAL LIGHT
OPTIONAL STARTER
OPTIONAL BEV. TRANSFORMER
OPTIONAL FLAVOR VLVS
VLV
SOLENOIDS
BEV. FAUCETS
BEVERAGE PANEL
FIGURE 11. SCHEMATIC (220–240 VOLT UNIT)
PCB
BOARD
KEYPAD
1292181INS
Page 15
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to a product system, remove quick disconnects from
the applicable product tank, then relieve the system pressure before proceeding. If repairs
are to be made to the CO
system, stop dispensing, shut off the CO
2
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure
electrical power is disconnected from the unit.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid
in locating the defect.
supply, then relieve the
2
Trouble
Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER.A. Short circuit in wiring.
B. Defective gate solenoid.
C.Defective agitator motor.
GATE DOES NOT OPEN. AGITATOR DOES NOT
A. No power.
TURN.
B. Bent depressor plate (does not actuate switch).
C.Defective dispensing switch.
GATE DOES NOT OPEN OR IS SLUGGISH.
A. Defective gate solenoid.
AGITATOR TURNS.
B. Excessive pressure against gate slide.
C.Defective Rectifier.
ICE DISPENSES CONTINUOUSLY.
A. Stuck or bent depressor plate (does not release
switch).
B. Defective dispensing switch.
C.Improper switch installation.
SLUSHY ICE. WATER IN HOPPER.
A. Blocked drain.
B. Unit not level.
C.Poor ice quality due to water quality or icemaker
problems.
D.Improper use of flaked ice.
BEVERAGES DO NOT DISPENSE.
BEVERAGES TOO SWEET.
A. No 24 volt power to faucets.
B. No CO
pressure.
2
A. Carbonator not working.
B. No CO
pressure in carbonator.
2
C.Faucet brix requires adjusting.
1392181INS
Page 16
TroubleProbable Cause
BEVERAGE NOT SWEET ENOUGH.
A. Empty syrup tank.
B. Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).
A. Unit standing with no ice in hopper or no ice in cold
plate cabinet.
FLAVOR SYRUPS DO NOT DISPENSE.A.No 24 volt power to PC board.
B. No CO2 pressure.
C.Empty syrup tank.
D.Kinked tubing.
E. Clogged inner nozzle.
F. Defective PC board.
G.Defective harness from keypad.
H.Defective Flow control.
I. Defective solenoid harness.
J. Defective keypad.
FLAVOR DISPENSES FOR MORE THAN 1 SEC.A. Dip switch settings on control board incorrect.
B. PC board defective.
C.Defective flow control.
FLAVOR DISPENSES MORE THAN .5 OZ.A. Dip switch settings on control board incorrect.
B. Flow control incorrectly set.
C.PC board defective.
D.Defective flow control.
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
1492181INS
Page 17
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and
workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius
product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please
provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIAD P. O. 210,DRIVERWOOD,DNSW2210,AUSTRALIAD(61)25333122DFAX(61)25342166
DAMLANGENFELDE32DA-1222D VIENNA,AUSTRIAD (43)1233520 D FAX(43)1-2335-2930