Cornelius ENDURO-175 User Manual
IMI CORNELIUS INC
www.cornelius.com
Installation Manual
ICE/BEVERAGE DISPENSER
MODEL: ENDURO–175 8 VALVE
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620917902INS
Release Date: March 24, 2004
Revision Date: November 18, 2005
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 2004© –2005
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DIVERTER KIT 02394 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 9. . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 9. . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES DO NOT DISPENSE. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES TOO SWEET. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE NOT SWEET ENOUGH. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 10. . . . . . . . . . .
WARRANTY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
LIST OF FIGURES
FIGURE 1. ICE DIVERTER KIT 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. GATE RESTRICTOR PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. MOUNTING TEMPLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. DRIP TRAY DRAIN ASSEMBLY 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. FLOW DIAGRAM (BC MODELS WITH EIGHT BEVERAGE
FAUCETS) 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. FLOW DIAGRAM (B MODELS WITH EIGHT BEVERAGE
FAUCETS) 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. WIRING DIAGRAM (120V) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. WIRING SCHEMATIC (120V) 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 9. WIRING DIAGRAM (220V) 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 10. WIRING SCHEMATIC (220 V) 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
620917902INS
SAFETY PRECAUTIONS
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: disconnect power to the dispenser before servicing or cleaning.
NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser.
Agitator rotation occurs automatically when dispenser is energized!
ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.
ALWAYS: be sure the upper and lower front panels are securely fastened.
ALWAYS: keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty.
The dispenser agitator is not designed to be an ice crusher. Use of large
chunks of ice which “jam up” inside the hopper will cause failure of the agitator
motor and damage to the hopper. If bagged ice is used, it must be carefully and
completely broken into small, cube-sized pieces before filling into the dispenser
hopper.
DESCRIPTION
The “ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers
will dispense cubes (up to 1-1/4 inch in size), cubelets and hard-chipped or cracked ice; and, in addition, several
flavors of post-mix beverages. “BC” units include beverage faucets and a cold plate and are designed to be supplied direct from syrup tanks and carbonator, with no additional cooling required.
IMPORTANT: For dispensing compressed or extruded style ice, an Ice Diverter Kit must be installed on the
dispenser (see Figure 1).
SPECIFICATIONS
Model Descriptions: ED150 – B (Beverage Faucets)
C (Cold Plate)
Z (No Drip Tray)
F (Flavor Option)
Ice Storage: 175 lbs
Maximum Number of Faucets Available: 8
Built-in Cold Plate: Yes, on BC models only
Electrical: 120/1/60, 3.0 Amps total unit draw
220–240/1/50/60, 2.0 Amps total unit draw
Dimensions: Std unit = 24–1/2 in. Wide X 30–11/16in. Deep X 35–5/8 in.
High
Z–Model = 24–1/2in. Wide X 23–1/16 in. Deep X 35–5/8 in.
High
1 620917902INS
INSTALLATION INSTRUCTIONS
IMPORTANT: TO THE INSTALLER.
It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is
provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an
approved vacuum breaker or other such method as proved effective by test.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed, and maintained according to Federal, State, and Local laws.
1. Locate the dispenser indoors on a level counter top.
A. LEG OPTION
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit.
The installer must provide flexibility in the product and utility supply to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.
NOTE: Before installing legs, the plastic plugs must be removed.
B. COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing (see Figure 3) indicates where
openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline
dimensions on the counter using the template drawings. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) silastic sealant (Dow 732 or equal) approximately
1/4” inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (Figure 3) for locating the required clearance opening in the counter
for these utility lines.
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 4): Route the drain tube to an open drain with the end of the
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the
Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain
no “traps” or improper drainage will result.
NOTE: This equipment must be installed with adequate backflow protection to comply with federal,
state, and local codes.
4. Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 6 or 7. This
work should be done by a qualified service person.
NOTE: See applicable Flow Diagram (see Figure 6 or 7) or Decal on the lower front of the unit for the
location of syrup and water connections.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).
6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220–240 Volt International
Units, a 3–wire power cord is provided. An adapter plug for the particular country will need to be provided
by the Installer.
620917902INS
2
ICE DIVERTER KIT 02394
NOTE: For dispensing Scotsman, Wilshire, and Hoshizaki compressed ice cubes:
1. Disconnect power to dispenser.
2. Remove Merchandiser from dispenser.
3. Remove ice chute and discard gate restrictor.
4. Install ice diverter on gate mounting plate as shown below.
5. Apply RTV to back surface of ice diverter, to seal to gate mounting plate.
6. Reinstall gasket and ice chute.
7. Reinstall merchandiser and energize unit.
ICE CHUTE
COVER
10–32 WASHER
GATE MOUNTING PLATE
ICE DIVERTER
ICE CHUTE
GASKET
STORAGE HOPPER
FLANGE EXTENDS
INTO STORAGE HOP-
PER THROUGH GATE
OPENING
APPLY RTV TO
THIS SURFACE TO
SEAL TO HOPPER
GATE MOUNTING
PLATE
10–32 NUT
FIGURE 1. ICE DIVERTER KIT
3 620917902INS
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or
adjusting restrictor.
ADJUSTMENT
INSTALL PLATE
ON STUDS AS
SHOWN
FIGURE 2. GATE RESTRICTOR PLATE
ADJUSTMENT
This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when
using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts
loosened, to obtain the desired amount of restriction.
620917902INS
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