the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620917902INS
Release Date: March 24, 2004
Revision Date: November 18, 2005
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: disconnect power to the dispenser before servicing or cleaning.
NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser.
Agitator rotation occurs automatically when dispenser is energized!
ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.
ALWAYS: be sure the upper and lower front panels are securely fastened.
ALWAYS: keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty.
The dispenser agitator is not designed to be an ice crusher. Use of large
chunks of ice which “jam up” inside the hopper will cause failure of the agitator
motor and damage to the hopper. If bagged ice is used, it must be carefully and
completely broken into small, cube-sized pieces before filling into the dispenser
hopper.
DESCRIPTION
The “ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers
will dispense cubes (up to 1-1/4 inch in size), cubelets and hard-chipped or cracked ice; and, in addition, several
flavors of post-mix beverages. “BC” units include beverage faucets and a cold plate and are designed to be supplied direct from syrup tanks and carbonator, with no additional cooling required.
IMPORTANT: For dispensing compressed or extruded style ice, an Ice Diverter Kit must be installed on the
dispenser (see Figure 1).
SPECIFICATIONS
Model Descriptions:ED150 –B (Beverage Faucets)
C (Cold Plate)
Z (No Drip Tray)
F (Flavor Option)
Ice Storage:175 lbs
Maximum Number of Faucets Available:8
Built-in Cold Plate:Yes, on BC models only
Electrical:120/1/60, 3.0 Amps total unit draw
220–240/1/50/60, 2.0 Amps total unit draw
Dimensions:Std unit = 24–1/2 in. Wide X 30–11/16in. Deep X 35–5/8 in.
High
Z–Model = 24–1/2in. Wide X 23–1/16 in. Deep X 35–5/8 in.
High
1620917902INS
Page 4
INSTALLATION INSTRUCTIONS
IMPORTANT:TO THE INSTALLER.
It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is
provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an
approved vacuum breaker or other such method as proved effective by test.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed, and maintained according to Federal, State, and Local laws.
1. Locate the dispenser indoors on a level counter top.
A.LEG OPTION
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit.
The installer must provide flexibility in the product and utility supply to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.
NOTE: Before installing legs, the plastic plugs must be removed.
B.COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing (see Figure 3) indicates where
openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline
dimensions on the counter using the template drawings. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) silastic sealant (Dow 732 or equal) approximately
1/4” inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (Figure 3) for locating the required clearance opening in the counter
for these utility lines.
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 4): Route the drain tube to an open drain with the end of the
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the
Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain
no “traps” or improper drainage will result.
NOTE: This equipment must be installed with adequate backflow protection to comply with federal,
state, and local codes.
4. Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 6 or 7. This
work should be done by a qualified service person.
NOTE: See applicable Flow Diagram (see Figure 6 or 7) or Decal on the lower front of the unit for the
location of syrup and water connections.
5. Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).
6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220–240 Volt International
Units, a 3–wire power cord is provided. An adapter plug for the particular country will need to be provided
by the Installer.
620917902INS
2
Page 5
ICE DIVERTER KIT 02394
NOTE: For dispensing Scotsman, Wilshire, and Hoshizaki compressed ice cubes:
1. Disconnect power to dispenser.
2. Remove Merchandiser from dispenser.
3. Remove ice chute and discard gate restrictor.
4. Install ice diverter on gate mounting plate as shown below.
5. Apply RTV to back surface of ice diverter, to seal to gate mounting plate.
6. Reinstall gasket and ice chute.
7. Reinstall merchandiser and energize unit.
ICE CHUTE
COVER
10–32 WASHER
GATE MOUNTING PLATE
ICE DIVERTER
ICE CHUTE
GASKET
STORAGE HOPPER
FLANGE EXTENDS
INTO STORAGE HOP-
PER THROUGH GATE
OPENING
APPLY RTV TO
THIS SURFACE TO
SEAL TO HOPPER
GATE MOUNTING
PLATE
10–32 NUT
FIGURE 1. ICE DIVERTER KIT
3620917902INS
Page 6
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or
adjusting restrictor.
ADJUSTMENT
INSTALL PLATE
ON STUDS AS
SHOWN
FIGURE 2. GATE RESTRICTOR PLATE
ADJUSTMENT
This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when
using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts
loosened, to obtain the desired amount of restriction.
620917902INS
4
Page 7
7/16 DIA.
24 1/2
1 13/16
1 5/16
18 5/8
20 15/16
12
9
21 1/4
OPENING
23 1/16
29 3/4
31 5/16
Z style
REMOVABLE
SINK
7 15/168 5/8
3 1/217 1/2
RECOMMENDED COUNTER OPENING SIZE
9” X 12” FOR UTILITIES AND BEVERAGE
TUBING. OPENING CAN BE LOCATED ANYWHERE
WITHIN THE SHADED AREA.
FIGURE 3. MOUNTING TEMPLATE
5620917902INS
Page 8
SOLVENT BOND
HOSE CLAMP
1” I.D. PLASTIC TUBING
(6 FT) WITH INSULATION
DRIP TRAY DRAIN
FITTING
COUPLING
3/4 SOCKET x 3/4 FPT
BARB ADAPTER
1 BARB x 3/4 MPT
DRAIN LINE
620917902INS
FIGURE 4. DRIP TRAY DRAIN ASSEMBLY
6
Page 9
POTABLE
WATER
SUPPLY
CO2
Cylinder
Non–Carb Water
OPTIONAL
Carb Water
PRESSURE
REGULATOR
CHECK
VALVE
FILTER
REQUIRED
INSTALL FOR
NON–CARB AS
CO2
CARBONATOR
Carb Water
PRESSURE
REGULATORS
S5S6
FLAVOR TANKS
25–30 PSIG
S7
S1S8
SYRUP TANKS
S3S2
S4
F3F1F2F4
15–50 PSIG
8
FAUCETS
S8
W4
7
S7
W3
W4W3W5
S6
S5
6
5
S6
S8
S7
1
COLDPLATE
2
FAUCETS VIEWED FROM THIS SIDE
S2
S1
INLET
CONNECTIONS
S3
S4
3
4
W2
W1
DIET DRINKS
OPTIONAL FOR
S4
4
OR ROOT BEER
5–15
W1
PSIG
S3
3
W2
S2
2
COLD PLATE
S1
1
INCLUDED WITH UNIT
ITEMS INSIDE BROKEN LINE
FIGURE 5. FLOW DIAGRAM (BC MODELS WITH EIGHT BEVERAGE FAUCETS)
7620917902INS
Page 10
REGULATORS
15–50 PSIG
2
CO TANK
SYRUP
TANKS
S7S8
FLAVOR TANKS
30 PSIG
F1F2F3F4
CO2
OPTIONAL
PRESSURE
60–100 PSIG
CHECK
VALVE
REGULATOR
POTABLE
WATER
SUPPLY
* – FOR NON–CARBONATED DRINK(S)/PLUG
APPROPRIATE WATER MANIFOLD OUTLET.
REGULATOR FOR
DIET OR
ROOT BEER
5–15
PSIG
1
S1S2S3S4S5S6
2
1
FAUCETS
S1
CARBONATORFILTER
CARB WATER
3
4
5
6
7
S5
S4
S3
S2
2
3
4
5
1
2
S6
6
3
4
NON–CARB WATER
8
S8
S7
8
7
CARB WATER
WATER
MANIFOLD
REMOTE
SYSTEM
REFRIGERATION
ITEMS OUTSIDE BROKEN LINES ARE
NOT INCLUDED WITH UNIT.
620917902INS
FAUCETS VIEWED FROM FRONT OF UNIT
FIGURE 6. FLOW DIAGRAM (B MODELS WITH EIGHT BEVERAGE FAUCETS)
8
Page 11
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to a product system, remove quick disconnects from
the applicable product tank, then relieve the system pressure before proceeding. If repairs
are to be made to the CO
system, stop dispensing, shut off the CO
2
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure
electrical power is disconnected from the unit.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid
in locating the defect.
supply, then relieve the
2
Trouble
Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER.A.Short circuit in wiring.
B.Defective gate solenoid.
C.Defective agitator motor.
GATE DOES NOT OPEN. AGITATOR DOES
A.No power.
NOT TURN.
B.Bent depressor plate (does not actuate switch).
C.Defective dispensing switch.
GATE DOES NOT OPEN OR IS SLUGGISH.
A.Defective gate solenoid.
AGITATOR TURNS.
B.Excessive pressure against gate slide.
C.Defective Rectifier.
ICE DISPENSES CONTINUOUSLY.
A.Stuck or bent depressor plate (does not
release switch).
B.Defective dispensing switch.
C.Improper switch installation.
SLUSHY ICE. WATER IN HOPPER.
A.Blocked drain.
BEVERAGES DO NOT DISPENSE.
BEVERAGES TOO SWEET.
B.Unit not level.
C.Poor ice quality due to water quality or
icemaker problems.
D.Improper use of flaked ice.
A.No 24 volt power to faucets.
B.No CO
pressure.
2
A.Carbonator not working.
B.No CO
pressure in carbonator.
2
C.Faucet brix requires adjusting.
9620917902INS
Page 12
TroubleProbable Cause
BEVERAGE NOT SWEET ENOUGH.
A.Empty syrup tank.
B.Faucet brix requires adjusting.
BEVERAGES NOT COLD (UNITS WITH BUILT-IN
COLD PLATE).
A.Unit standing with no ice in hopper – no ice in
cold plate cabinet.
FLAVOR SYRUPS DO NOT DISPENSEA.No 24 volt power to PC board.
B.No CO2 pressure.
C.Empty syrup tank.
D.Kinked tubing.
E.Clogged inner nozzle.
F.Defective PC board.
G.Defective harness from keypad.
H.Defective Flow control.
I.Defective solenoid harness.
J.Defective keypad.
FLAVOR DISPENSES FOR MORE THAN 1 SECA.Dip switch settings on control board incorrect.
B.PC board defective.
C.Defective flow control.
FLAVOR DISPENSES MORE THAN .5 OZA.Dip switch settings on control board incorrect.
B.Flow control incorrectly set.
C.PC board defective.
D.Defective flow control.
Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.
620917902INS
10
Page 13
OPTIONAL
KEY SWITCH
T’STAT LIGHT
2
1
BLUE
ICE LEVEL
TO 24V
TRANSFORMER
SIGNAL OPTION
BLUE
FLAVOR SOLENOIDS
1234
(WATER–5)
WHT
BRN
RED
BLU
YEL
BLK
PCB BOARD
ESD
KEYPAD
1234
FLAVOR OPTION
TO BEVERAGE FAUCET
WHT
BLK
YELLOW
OPTIONAL
BEVERAGE
TRANSFORMER
YELLOW
POWER BEFORE SERVICING UNIT.
ELECTRIC SHOCK HAZARD. DISCONNECT
DANGER!
SERVICE INFORMATION
GATE
SOLENOID
(106VDC)
WHITE
BLACK
GRN/YEL
LIGHT
OPTIONAL
BALLAST
GREEN
BLACK
BLACK
RED
WHITE
J10
L2
NC
LIGHT
SOCKET
OPTIONAL
BLACK
BLACK
WHITE
WHITE
AGITATION
COMNO
RED
PINK
BLACK
WHITE
TIMER
COML1
NC NO
BLUE
J9
BLUE
WHITE
BLACK
RED
BLACK
PINK
SWITCH
DISPENSE
WIRING DIAGRAM
BLU
GRN/YEL
BLU
RED
BLACK
BLACK
BLACK
RED
BLU
TO HINGE
GRN
RED
BLU
BLACK
YELLO
CCW
MOTOR
AGITATOR
MOTOR
HEATER
E
W
WHT
GRN
Q.C.
CONNECTOR
BLACK
YELLO
WHITE
GREEN
GREEN
WHITE
BLACK
L
N
FIGURE 7. WIRING DIAGRAM (120V)
BLACK
WHITE
E
E
E
W
OPTIONAL
LIGHT STARTER
BLACK
BLACK
BLACK
CAPACITOR
MOTOR START
LIGHT
SOCKET
OPTIONAL
11620917902INS
Page 14
G
N
L
VEND SWITCH
L1
TIMER
RECTIFIER
MOTOR HEATER
N.O.
C
N.C.
GATE
SOLENOID
L2
AGITATOR MOTOR
CAPACITOR
BALLAST
OPTIONAL FLAVOR VLVS
VLV
SOLENOIDS
PCB
BOARD
OPTIONAL LIGHT
STARTER
BEVERAGE TRANSFORMER
KEYPAD
OPTIONAL
OPTIONAL ICE LEVEL
FIGURE 8. WIRING SCHEMATIC (120V)
620917902INS
12
Page 15
FLAVOR SOLENOIDS
1234
(WATER–5)
WHT
BRN
RED
BLU
YEL
BLK
ESD
KEYPAD
WHT
1234
BRN
LT.
BRN
BLK
LT.
BLUE
J10
PCB BOARD
LINE
POWER
FILTER
POWER BEFORE SERVICING UNIT.
ELECTRIC SHOCK HAZARD. DISCONNECT
FLAVOR OPTION
BLK
BLUE
LOA
LIN
YEL
GRN/
BRN
D
E
WHT
J9
BLK
WHT
BLK
BRN
BRN
POWER
SWITCH
BLK
FAUCET
TO BEVERAGES
OPTIONAL
BEVERAGE
TRANSFORMER
TERM
STRIP
LIGHT
BALLAST
OPTIONAL
LT.
BLUE
N
LT. BLUE
OPTIONAL
KEY SWITCH
BLU
L
BRN
BRN
2
1
T’STATLIGHT
E
BLU
YEL
YEL
BLK
VOLTAGE
SURPRESSOR
E
BLK
TO 24V
ICE LEVEL
SIGNAL OPTION
MOTOR
BLK
LIGHT
OPTIONAL
TRANSFORMER
HEATER
WHT
SOCKET
WHT
TS
WIRING DIAGRAM (220–240VAC)
SERVICE INFORMATION
DANGER!
TO
PANEL
BEVERAGE
BLUE
BLACK
YELLO
CCW
MOTOR
AGITATOR
BLU
L2
COMNO
NC
E
W
WHT
TIMER
AGITATION
L1
COM
NONC
MOTOR
CAPACITOR
BLK
ORN
PINK
GRN/YEL
GRN/YEL
WHT
TO
LAMP
BLUE
RED
PLATE
MOUNTING
SOLENOID
LINE
BLUE
GRN/YEL
BRN
LT. BLUE
GRN/YEL
N
GATE
SOLENOID
L
RED
BLK
GRN/YEL
WHT
BLK
LIGHT
OPTIONAL
TO
SWITCH
DISPENSE
SOCKET
HINGE
GUSSET
OPTIONAL
LIGHT STARTER
BLK
BLK
FIGURE 9. WIRING DIAGRAM (220/240V UNI)
13620917902INS
Page 16
220–240V
GN
L
EMI FILTER
LINE
FILTER
POWER SWITCH
VEND SWITCH
OPTIONAL
BALLAST
L1
TIMER
RECTIFIER
MOTOR HEATER
N.O.
C
N.C.
GATE
SOLENOID
OPTIONAL LIGHT
OPTIONAL
STARTER
L2
AGITATOR MOTOR
OPTIONAL
BEVERAGE TRANSFORMER
OPTIONAL FLAVOR VLVS
VLV
SOLENOIDS
PCB
BOARD
OPTIONAL
BEVERAGE
VALVES
FIGURE 10 WIRING SCHEMATIC 220/240 VA C UNITS
KEYPAD
OPTIONAL ICE LEVEL
OPTIONAL
BEVERAGE
VALVES
FIGURE 10. WIRING SCHEMATIC (220/240V)
620917902INS
14
Page 17
WARRANTY
IMI Cornelius Inc. warrant that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIAD P. O. 210,DRIVERWOOD,DNSW2210,AUSTRALIAD(61)25333122DFAX(61)25342166
DAMLANGENFELDE32DA-1222D VIENNA,AUSTRIAD (43)1233520 D FAX(43)1-2335-2930