Cornelius Enduro 150 8 Valve User Manual

IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268

Telephone [phone] Facsimile (800) 519--4423

Operator’s Manual
ICE/BEVERAGE DISPENSER
Model: Enduro-150 8 V alve

IMPORTANT:

TO THE INSTALLER.
It is the responsibility of

the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.

Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.

Part No. 620904402
February , 1997
Revised: August, 2000
Revision C

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1997-2000Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

MAINTENANCE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY (OR AS REQUIRED) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEEKLY (OR AS REQUIRED) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MONTHLY 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START-UP & OPERATING INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING INSTRUCTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM (IF APPLICABLE) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 5. . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 5. . . . . . . . . .

ICE DISPENSES CONTINUOUSLY. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES DO NOT DISPENSE. 5. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

BEVERAGES TOO SWEET. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT SWEET ENOUGH. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE). 6. . . . . . . . . . .

PARTS LIST / EXPLODED VIEW 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

CABINET SECTION PARTS LIST 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CABINET SECTION PARTS LIST (CONT’D) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CABINET SECTION PARTS LIST (CONT’D) 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL BOX ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SOLENOID ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COLD PLATE DRAIN FOR Z STYLE UNITS 14.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

WARRANTY 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES

FIGURE 1. CABINET SECTION EXPLODED VIEW 8. . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. ELECTRICAL BOX ASSEMBLY 12.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .

FIGURE 3. SOLENOID ASSEMBLY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. COLD PLATE DRAIN FOR Z STYLE UNITS 14. . . . . . . . . . . . . . . . . . . .

Page

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620904402

MAINTENANCE

The following dispenser maintenance should be performed at the intervals indicated:

DAILY (or as required)

Remove foreign material from vending area drip tray to prevent drain blockage.

WEEKLY (or as required)

Clean vending area. Check for proper water drainage from the vending area drip tray.

MONTHLY

Clean and sanitize the hopper interior and beverage system, if applicable (see CLEANING INSTRUCTIONS).

START-UP & OPERATING INSTRUCTIONS

Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time)
to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Allow 10 to
15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out of ice. Start
up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete
information on the beverage system.

In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will
continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the ap­propriate flavor.

CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be
installed on the unit at all times.

If the dispenser fails to dispense ice or beverage see troubleshooting guide.

CLEANING INSTRUCTIONS

WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.
Do not use solvents or other cleaning agents, as they may attack the plastic material.

Soap solution - Use a mixture of mild detergent and warm (100 degrees F) potable water.
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing

solution to this ratio will create a solution of 200 PPM.

DISPENSER

1. CLEANING EXTERIOR SURFACES

Important: Perform the following daily.

A. Remove the cup rest from drip tray .
B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain.

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C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray .
D. Clean all exterior surfaces with soap solution and rinse in clean water.

2. CLEANING INTERIOR SURFACES

CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon
per minute.

Important: Perform the following at least once a month.

A. Remove agitator assembly.
B. Using a nylon bristle brush or sponge, clean the interior of the hopper, top cover and agitator assembly

with soap solution. Thoroughly rinse the hopper, cover and agitator surfaces with clean potable water.
C. Reassemble agitator assembly . Take special care to ensure that the thumbscrew is tight.
D. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator as-

sembly . Allow to air dry.
E. Remove merchandiser and ice chute cover from unit.
F. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket, and cover with soap solu-

tion and rinse thoroughly to remove all traces of detergent.
G. Reassemble ice chute assembly .
H. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to

air dry.
I. Reinstall merchandiser.

BEVERAGE SYSTEM (IF APPLICABLE)

WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects
or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may
result. Do not use solvents or other cleaning agents, as they may attack the plastic material.

Soap solution - Use a mixture of mild detergent and warm (100 degrees F) potable water.
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing

solution to this ratio, the required solution of 200 PPM will be obtained.
Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm

potable water (120 degrees F).

CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon
per minute.

1. COLD PLATE
A. Remove splash panel.
B. Remove or move the plastic cold plate cover to expose the cold plate.
C. Locate and remove any debris from the drain trough. Check that the drain holes are not clogged.
D. Pour small amount of soap solution through cold plate openings in hopper.

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E. Using a cloth, wash down the surfaces of the cold plate and plastic cover with soap solution.
F. Install and properly position the cover on the cold plate.
G. Install the splash panel in the reverse order it was removed.
H. Rinse cold plate surface by pouring potable water through hopper openings.

2. DISPENSING VALVES

Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed
on the unit.

3. PRODUCT TUBING

Only trained and qualified persons should perform these cleaning and sanitizing procedures.

A. Sanitize tank systems, Post-Mix and Pre-Mix

a. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with

soap solution.

b. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon

bristle brush. (Do not use a wire brush). Rinse with clean water.

c. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.

Allow to air dry .

d. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank discon-

nects with approximately 9 oz. of the sanitizing solution. Close the tank.

e. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and pota-

ble water (120_ F).

f. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank.

Operate the appropriate valve until liquid dispensed is free of any syrup.
g. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO2system.
h. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush

at least two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the

syrup tubing.
i. Allow sanitizer to remain in lines for fifteen (15) minutes.
j. Repeat the step above, applying a different product tube each time until all tubes are filled with the

sanitizing solution.
k. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.

Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.
l. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open

the valves to allow the pressure to be relieved. Remove the valves from the dispenser, disas-

semble and wash thoroughly in a mild soap solution.
m. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.
n. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate

the valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix)

is flowing.

B. Sanitize syrup lines, B-I-B Systems

a. Remove all the quick disconnects from all the B-I-B containers.
b. Fill a suitable pail or bucket with soap solution.

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c. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon

bristle brush. (Do not use a wire brush). Rinse with clean water.
d. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.
e. Rinse the B-I-B disconnects in the sanitizing solution.
f. Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the

fittings from empty B-I-B bags can be cut from the bags and used. These fittings open the discon-

nect so the sanitizing solution can be drawn through the disconnect.
g. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the

sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen

(15) minutes.
h. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse

with clean water and reassemble the nozzle and syrup diffuser to the valve.
i. Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the ap-

propriate B-I-B container. Operate the valves until all sanitizer has been flushed from the system

and syrup is flowing freely.

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