Cornelius ED-250 BCP User Manual

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Installation Manual
ENDURO ICE/BEVERAGE DISPENSER
Model: ED-250 BCP

IMPORTANT:

TO THE INSTALLER.
It is the responsibility of

the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.

Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.

Part No. 620916501INS
October 19, 2005
Revised: March 10, 2006
Revision: C

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 2005–2006©

TABLE OF CONTENTS

SAFETY PRECAUTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES DO NOT DISPENSE. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES TOO SWEET. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT SWEET ENOUGH. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILD-IN COLD PLATE). 11. . . . . . . . . .

NO ICE DISPENSED FROM ICE PORTION CONTROLLER 11. . . . . . . . . . . . . . . .

NO ICE DISPENSED FROM ICE PORTION CONTROLLER (CONTINUED) 12. . .

NO ICE DISPENSED FROM MANUAL ICE DISPENSE PUSHBUTTON SWITCH 12

ICE DISPENSING DURING AUTOMATIC AGITATION 12. . . . . . . . . . . . . . . . . . . . . .

WARRANTY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

LIST OF FIGURES

Page

FIGURE 1. PARTS IDENTIFICATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. DRIP TRAY DRAIN ASSEMBLY 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. MOUNTING TEMPLATE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. FLOW DIAGRAM (BEVERAGE VALVE MANIFOLD R TO L 3.1.2.2) 6

FIGURE 5. FLOW DIAGRAM (PNEUMATIC ICE GATE) 7. . . . . . . . . . . . . . . . . . . .

FIGURE 6. WIRING DIAGRAM (115 VOLT UNIT) 8. . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 7. WIRING SCHEMATIC (115 VOLT UNIT) 9. . . . . . . . . . . . . . . . . . . . . . . .

i

620916501INS

MANUAL ICE DISPENSE

RED PUSH BUTTON SWITCH

ICE PORTION

CONTROL MODULE

BEVERAGE FAUCET

ON/OFF SWITCH

RETAINER

ICE BIN COVER

ICE AGITATOR

REMOVABLE STRAW

HOLDER PANEL

LID/STRAW

HOLDER

MANUAL/AUTO ICE

TOGGLE SWITCH

CUP REST

DRIP TRAY

LOWER ACCESS

PANEL

FIGURE 1. PARTS IDENTIFICATION

BEVERAGE FAUCETS (8)

1

620916501INS

SAFETY PRECAUTIONS

Always: Disconnect power to the dispenser before servicing or cleaning.

Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation

occurs automatically when dispenser is energized!

This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice.To insure continued protection and sanitation, observe the following:

ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.

ALWAYS: Be sure the upper and lower front panels are securely fastened.

ALWAYS: Keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice.

Use of bagged ice which has frozen into large chunks can void warranty. The

dispenser agitator is not designed to be an ice crusher. Use of large chunks of
ice which ”jam up” inside the hopper will cause failure of the agitator motor and
damage to the hopper. If bagged ice is used, it must be carefully and completely
broken into small, cube-sized pieces before filling into the dispenser hopper.

DESCRIPTION

The ”ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,
economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will
dispense cubes (up to 1-1/4 in. in size), cubelets, and hard-chipped or cracked ice; and in addition, several flavors
of post–mix beverages. The unit includes beverage faucets and a cold plate and is designed to be supplied direct
from syrup tanks and a carbonator, with no additional cooling required.

SPECIFICATIONS

Model ED250 BCP

B (Beverage Faucets)

C (Cold Plate)

P (Pneumatic ice portioning system)

Ice storage 250 pounds

Maximum No. of

Beverage Faucets

Available

Cold Plate (Built–In) Yes

Electrical 120/1/60, 3.5 Amps

8

Dimensions 30 in. Wide X 30-11/16 in. Deep X 39-5/8

in. High

620916501INS

2

INSTALLATION INSTRUCTIONS

1. Locate the dispenser indoors on a level counter top.

The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see Figure 3)
indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then
mark the outline dimensions on the counter using the MOUNTING TEMPLATE. Cut openings in the
counter.

Rotate the line support bracket, located under base, to the up position and route all the lines below the
bracket.

Apply a continuous bead of National Sanitation Foundation (NSF) listed silastic sealant (Dow 732 or
equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then, position
the unit on the counter within the outline dimensions. All excess sealant must be wiped away
immediately.

2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (see Figure 3), for locating the required clearance hole in the counter
for these utility lines.

3. DRIP TRAY DRAIN ASSEMBLY (see Figure 2). Route the drain tube to an open drain with the end of the
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dis­penser to assemble the drain. The completed drain line must pitch continuously downward and contain no
“traps” or improper drainage will result.

NOTE: This equipment must be installed with adequate backflow protection to comply with federal, state,

and local codes.

4. Connect the beverage system product tubes as indicated in the Flow Diagram. This work should be done by
a qualified Service Person. Any non-carbonated water tubing must be connected to the outlet of the check
valve.

Note: See the Flow Diagram (see Figure 4) or decal on lower front panel of the unit for the location of syr-

up and water connections.

Note: Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed and maintained according to Federal, State and Local Laws.

5. ICE PORTION CONTROLLER:
pensing system. Proceed as follows to connect the CO

A. Connect and route the CO

Regulated CO

line from outlet side of the source regulator assembly up to the dispenser.

2

gas pressure is required to operate the portion control dis-

2

gas pressure source line to the dispenser.

2

NOTE: That the minimum source-regulated pressure is 40 psig.

B. Connect the CO

source line to dispenser inlet line labeled “CO

2

“.

2

C. The dispenser regulator outlet pressure is factory preset to 34 psig ± 2 psig DO NOT ADJUST.

IMPORTANT: Maximim CO2 operating pressure is 50 psig.

6. Clean the hopper interior (see Owner’s Manual P/N 620916502 for cleaning instructions).

7. Connect the power cord to a 120 volt, 60 cycle, 3–wire grounded receptacle.

3

620916501INS