IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268
Telephone (800) 551--4423 Facsimile (800) 519--4423
Installation Manual
ICE DISPENSER
D45 and D90
Part No. 91561
August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1992--95Ó
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERA TING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY (OR AS REQUIRED) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 4. . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 4. . . . . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOLENOID ASSEMBLY PARTS LIST 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
PARTS LIST 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. MOUNTING TEMPLATES 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. WIRING DIAGRAM 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. SOLENOID ASSEMBLY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. DISPENSING LEVERS AND SWITCHES 8. . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
91561
SAFETY PRECAUTIONS
ALWAYS: Disconnect power to the dispenser before servicing or cleaning.
NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator
rotation occurs automatically when dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: Be sure removable lid is properly installed to prevent unauthorized
access to the hopper interior and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice that has
frozen into large chunks can void warranty. The dispenser agitator is not designed to be an
ice crusher . Use of large chunks of ice that “jam up” inside the hopper will cause failure of
the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and
completely broken into small, cube-sized pieces before filling into the dispenser hopper.
DESCRIPTION
The D45 or D90 ice dispensers solve your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice.
Table 1. Specifications
Model: D45
Ice Storage: 45 pounds
Electrical: 120/1/60, 3 Amps
Drain Connection: 3/4? FPT
Electrical Connection: 6', 3--Wire Cord with 3--Prong Ground Type Plug
Dimensions: 16? W x 22? D x 26--1/2? H
Model: D90
Ice Storage: 90 pounds
Electrical: 120/1/60, 3 Amps
Drain Connection: 3/4? FPT
Electrical Connection: 6', 3--Wire Cord with 3--Prong Ground Type Plug
Dimensions: 22? W x 28? D x 30? H
1 91561
INSTALLATION INSTRUCTIONS
1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the
threaded holes provided in the bottom of the unit.
2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the
unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will
result.
3. Clean the hopper interior. (See Cleaning Instructions on page 3.)
4. Connect the power cord to a 120 volt, 60 hertz, 3--wire grounded receptacle. All electrical wiring must conform to national and local electrical codes.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Lift off agitator assembly and wash and rinse it thoroughly.
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water.
6. Remove ice chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
8. Sanitize as described in Step 5.
9. Reverse steps above to reassemble ice chute.
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OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE
to find the cause.
NOTE: Use caution to avoid spilling ice when filling dispenser . Immediately clean up any spilled ice
from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit
at all times.
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
CLEANING
DAILY (OR AS REQUIRED)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (OR AS REQUIRED)
Clean the vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior. (See CLEANING INSTRUCTIONS.)
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being
supplied to the unit. If the problem persists, check the following:
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and
corrective action.
3 91561
TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice.
If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating
the defect.
Trouble Probable Cause Remedy
BLOWN FUSE OR CIRCUIT
BREAKER.
GATE DOES NOT OPEN.
AGITATOR DOES NOT TURN.
GATE DOES NOT OPEN OR
IS SLUGGISH. AGITATOR
TURNS.
GATE OPENS. AGITATOR
DOES NOT TURN.
A. Short circuit in wiring. A. Repair wiring.
B. Defective gate solenoid. B. Replace gate solenoid.
C. Defective agitator motor. C. Replace agitator motor.
A. No power. A. Restore power.
B. Bent depressor plate (does not
actuate switch).
C. Defective dispensing switch. C. Replace dispensing switch.
A. Defective gate solenoid. A. Replace gate solenoid.
B. Weak gate spring. B. Replace gate spring.
C. Excessive pressure against
gate slide.
A. Ice solidified in hopper. A. Break up ice in hopper.
B. Defective agitator motor. B. Replace agitator motor.
C. Defective capacitor (D90 only). C. Replace capacitor.
B. Replace depressor plate.
C. Reduce pressure against gate
slide.
ICE DISPENSES
CONTINUOUSLY.
SLUSHY ICE. WATER IN
HOPPER.
A. Stuck or bent depressor plate
(does not release switch)
B. Defective dispensing switch. B. Replace dispensing switch.
C. Improper switch installation. C. Properly install switch.
A. Blocked drain. A. Open drain.
B. Unit not level. B. Level unit.
C. Poor ice quality due to water
quality or ice maker problems.
A. Replace depressor plate.
C. Clean hopper, then replace ice.
491561
1 5/8-IN.
15 7/8-IN.
12 5/8-IN.
1 5/8-IN.
D45
21 25/32-IN.
16 1/4-IN.
27 23/32-IN.
18 9/16-IN.
1 1/8-IN.
OUTLINE
OF UNIT
3/4-DIA. (4)
22-IN.
19 3/4-IN. 1 1/8-IN.
D90
OUTLINE
OF UNIT
FIGURE 1. MOUNTING TEMPLATES
5 91561
3/4-DIA. (4)
ICE LEVEL SIGNAL
OPTION
T’STAT
1
LIGHT
2
GROUND
NL
GRN
LIGHTED DISPLAY
OPTION
PORTION
CONTROL
OPTION
TO
TERMINAL
BOARD
BLK
WHT
PORTION
RED
BLK
WHT
TIMER
TD
SW
OR
TERMINAL
BOARD
RED
DISPENSE
SWITCH
BLK
RED
RED
DISPENSE
SWITCH
BLK
WHT
1 1/4 AMP TIME
DELAY FUSE
WHT
RED
WHT
GATE
SOLENOID
AGITATOR
MOTOR
CAPACITOR
D90 ONLY
BALLAST
LIGHT
STARTER
SERVICE INFORMATION
DANGER!
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
7
8
SOLENOID ADJUSTMENT
WHEN REPLACING SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
FIGURE 2. WIRING DIAGRAM
691561
22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
5
22
20
6
8
11
10
12
7
FIGURE 3. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PARTS LIST
Index
No.
1 21493 1 Solenoid Mounting Plate
2# 31551 1 Solenoid Service Kit
3 70171 2 8--32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 Lockwasher
5 50752 3 Isolator
6* 50789 2 Bumper Assembly
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 Gate Arm Bearing
11 21492 1 Gate Lift Arm
12 70043 1 Flatwasher
13* 70422 1 Spring
14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227 1 1/4 Quick Connect Tab
19 50305 ---- Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring
22 51088 ---- Loctite
----* 70438 ---- Rebuilding Kit
Part No. Qty . Name
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
7 91561
CUP ACTIVATED
10
3
PUSH LEVER
4
8
2
8
10
7
7
5
FIGURE 4. DISPENSING LEVERS AND SWITCHES
891561
PARTS LIST
Item Description Part No. D45 Part No. D90
1 Gate Slide 214910 214910
2 Depressor, Cup Activated 215150 215150
3 Depressor Retainer (for 21515) 22644 22644
4 Depressor Push Lever 27126 27126
5 Depressor Retainer (for 27126) 27107 27107
6 Agitator 21517 21629
7 Dispense Switch 30895 30895
8 Switch Boot 31007 31007
9 Switch Spacer 70847 70847
10 Foam Shield 23062 23062
11 Agitator Motor 31106--1 31112--1
12 Motor Shaft Seal 50454 50454
13 Motor Gasket 50481 50481
14 Lid 50748 50791
15 Sink 50750 50793
16 Ice Chute, Back Section 53015 53015
17 Ice Chute Cover 53016 53016
18 Gate Gasket 51891 51891
19 Sink Grill 70426 70441
20 Leg 70419 70419
21 Cleaning Label 90295 90295
22 Wiring Diagram 90615 90788
23 Front Label 91559 91560
24 Capacitor ---------- 30774
25 Solenoid Assembly (see page 7) 31093 31093
26 Rebuilding Kit (see page 7) 70438 70438
9 91561
IMI CORNELIUS INC.
ONE CORNELIUS PLACE
ANOKA, MN. 55303--6234
TELEPHONE (800) 238--3600
FACSIMILE (612) 422 --3232
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,
please write, Fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
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USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
91561 10
CORPORATE HEADQUARTERS:
Remcor Incorporated
500 Regency Drive
Glendale Heights, IL 60139
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