Cornelius D90, D45 User Manual

IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268

Telephone [phone] Facsimile (800) 519--4423

Installation Manual

ICE DISPENSER

D45 and D90

Part No. 91561
August, 1995

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1992--95Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERA TING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY (OR AS REQUIRED) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WEEKLY (OR AS REQUIRED) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MONTHLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING GUIDE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 4. . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 4. . . . . . . . . .

GATE OPENS. AGITATOR DOES NOT TURN. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE DISPENSES CONTINUOUSLY. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SLUSHY ICE. WATER IN HOPPER. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SOLENOID ASSEMBLY PARTS LIST 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

PARTS LIST 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF FIGURES

FIGURE 1. MOUNTING TEMPLATES 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. WIRING DIAGRAM 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. SOLENOID ASSEMBLY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. DISPENSING LEVERS AND SWITCHES 8. . . . . . . . . . . . . . . . . . . . . . .

LIST OF TABLES

TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SAFETY PRECAUTIONS

ALWAYS: Disconnect power to the dispenser before servicing or cleaning.
NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator

rotation occurs automatically when dispenser is energized!

This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:

ALWAYS: Be sure removable lid is properly installed to prevent unauthorized
access to the hopper interior and possible contamination of the ice.

ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice. Use of bagged ice that has
frozen into large chunks can void warranty. The dispenser agitator is not designed to be an

ice crusher . Use of large chunks of ice that “jam up” inside the hopper will cause failure of
the agitator motor and damage to the hopper. If bagged ice is used, it must be carefully and
completely broken into small, cube-sized pieces before filling into the dispenser hopper.

DESCRIPTION

The D45 or D90 ice dispensers solve your ice and beverage service needs in a sanitary, space saving, econom­ical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dis­pense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice.

Table 1. Specifications

Model: D45
Ice Storage: 45 pounds
Electrical: 120/1/60, 3 Amps
Drain Connection: 3/4? FPT
Electrical Connection: 6', 3--Wire Cord with 3--Prong Ground Type Plug
Dimensions: 16? W x 22? D x 26--1/2? H

Model: D90
Ice Storage: 90 pounds
Electrical: 120/1/60, 3 Amps
Drain Connection: 3/4? FPT
Electrical Connection: 6', 3--Wire Cord with 3--Prong Ground Type Plug
Dimensions: 22? W x 28? D x 30? H

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INSTALLATION INSTRUCTIONS

1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the
threaded holes provided in the bottom of the unit.

2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the
unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will
result.

3. Clean the hopper interior. (See Cleaning Instructions on page 3.)

4. Connect the power cord to a 120 volt, 60 hertz, 3--wire grounded receptacle. All electrical wiring must con­form to national and local electrical codes.

CLEANING INSTRUCTIONS

WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic

material.

DISPENSER

1. Clean the ice dispenser interior at least once a month.

2. Lift off agitator assembly and wash and rinse it thoroughly.

3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.

4. Replace the agitator.

5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of
water.

6. Remove ice chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower ice chute cover down out of unit. NOTE: It may be helpful to twist cover slightly.

7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.

8. Sanitize as described in Step 5.

9. Reverse steps above to reassemble ice chute.

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