Cornelius CD210NB Service Manual

TM

FOCUS PREMIX BEVERAGE DISPENSER

SERVICE MANUAL

IMI CORNELIUS ( TIANJIN ) CO., LTD

TM

CONTACT INFORMATION

The products, technical information, and instructions contained in this manual

are subject to change without notice. These instructions are not intended to

cover all details or variations of the equipment, nor to provide for every possible

contingency in the installation, operation or maintenance of this equipment.

This manual assumes that the person(s) working on the equipment have been

trained and are skilled in working with electrical, plumbing, pneumatic, and

mechanical equipment. Appropriate safety precautions should be followed and

all local safety and construction requirements should be met.

To inquire about current revisions of this and other documentation, or for

assistance with any Cornelius product contact:

IMI Cornelius Inc.

In the U.S.A. In the P.R.C.

Ph: 800-238-3600 Ph: 86-22-2529-0858 Fax: 763-488-4298 Fax: 86-22-2529-0865 Add: 101 Broadway Street West Add: No. 12 Xintai Road, Osseo, MN 55369 TEDA, Tianjin 300457

Internet: www.cornelius.com E-mail: customerservice@cornelius.com

Trademarks and copyrights:

Aurora, Cornelius, Decade,Focus, Hydro Boost, Olympus, Impulse, Sitco, Spirit, UF-1,

Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius.

Optill trademark is pending.

This document contains proprietary information and it may not

be reproduced in any way without permission from

Cornelius.

Printed in the P.R.C.

TABLE OF CONTENTS

Focus Service Manual

INTRODUCTION

GENERAL INFORMATION

Specication

Part Number

INSTALLATION

MAINTENANCE

Manual Cleaning Instruction

Keeping And Using Focus

Changing Bag-In-Box Dairy Based Product

Changing Illuminated Units

WIRING DIAGRAM

WARRANTY

ILLUSTRATED PARTS LIST

................................................................................................................1

................................................................................................2

............................................................................................................2

..................................................................................................................3

.................................................................................................................4

...................................................................................4

.......................................................................................5

.....................................................................................5

............................................................................................................6

.......................................................................................................................7

...............................................................................................8

............................................................5

890419404

Focus Service Manual

N O T E

890419404

Focus Service Manual

INTRODUCTION

Thank you for specifying Cornelius. The Focus dispenser has been designed and

engineered to high standards and if properly installed and maintained will provide a long

and reliable working life.

You are strongly advised to read carefully the contents of this guide and then

retain it for future reference.

Please remember the warranty can be invalidated by unauthorised tampering and all

service or repairs must be carried out by qualied engineers trained to Cornelius’ stan-

dards of competence.

Please read the warranty carefully and note the exclusions listed. Should any claims

become necessary make them through the Cornelius Service Centre on 800-238-3600.

A warranty and customer questionnaire card has been enclosed with your unit. Please

return this card to ensure the validity of your warranty and to help us improve our cus-

tomer service.

The Focus dispenser is only one product from a complete range of drinks dispense,

refrigeration and catering equipment.

Simply mark the warranty card and return (postage paid) for information on any of our

products manufactured for use in the leisure industry.

While every effort has been made to ensure accuracy in this guide, Cornelius is unable

to be held responsible for any loss, consequential loss or damage resulting from

any action you may take. Cornelius’ policy is one of constant product development and

improvement and some details and specications of your unit may differ from that de-

scribed here.

In the event of any query please telephone the Cornelius Service Centre for latest infor-

mation.

- 1 -

Focus Service Manual

GENERAL INFORMATION

Focus can be used to dispense cold milk in cafeterias, schools, hospitals, hotels, kitch-

ens etc. Any BIB Pre-Mix products such as avored milks (e.g. chocolate,

strawberry), soy milk, ice tea, juices, wine can be dispensed as well.

SPECIFICATION

CD RANGE

outer height 32” 820 mm outer width 14” 360 mm outer depth 20” 500 mm inner height 2 x 16.7” 2 x 425 mm inner width 2 x 5.9” 2 x 150 mm inner depth 2 x 9.8” 2 x 250 mm

Clearances for maximum box size:

- allow 1/2” (10 mm) clearance on both sides of the box

- 1/2” (10 mm) clearance overall for the depth

Box dimensions:

2 X 10 L

- H 16.25” (413 mm)

- W 4” (100 mm)

- D 10.5” (267 mm)

MODEL NUMBER

2 Valve

Illuminated Black CD210IB Non-Illuminated Black CD210NB

- 2 -

890419404

Focus Service Manual

INSTALLATION

1. Always handle the unit carefully never tilt drop or place it upside down.

2. The unit should be stood on a solid counter or shelf. Ensure that there is adequate

ventilation around the unit. In particular ensure that the top and base of the unit is

clear of obstruction. Allow a 1” (25 mm) gap around the unit and a 4” (100 mm)

breathing space behind the unit.

3. Electrical supply required is 120 VAC and 60 Hz. The unit must be earthed. if in

doubt consult a qualied electrician. DO NOT SWITCH ON unit until the installation

has been completed.

4. Switching on: If the unit has been laying on it’s side then allow at least 8 hours in the

upright position before switching on. The unit should be left on at all times as a

domestic refrigerator. The temperature within the unit is controlled by means of a

thermostat. (Position No. 7 is the coldest). On the illuminated version the light ON/

OFF switch is located on the lower panel on the right side.

4.1 Plug in machine to 120V/15A dedicated

outlet

4.2 Check thermostat setting. Dial should be set

between 3 and 4 to achieve desired temperature.

(Adjust dial clockwise to make the cabinet colder.)

4.3 Turn switch ON to activate merchandiser

light.

- 3 -

Focus Service Manual

MAINTENANCE

There are no user serviceable parts. Repair and maintenance should only be carried out

by a qualied service technician.

In order to maintain the efciency of the unit and retain safe hygienic conditions of the

bag-in-box milk a cleaning routine is essential.

MANUAL CLEANING INSTRUCTIONS

Daily

Wash Parts:

a). Remove and wash the dispensing valve, drip pan, and grill in a mild detergent solu-

tion. Rinse thoroughly.

b). Using a clean damp cloth wipe down the exterior cabinet and splash panel.

Weekly

Sanitize the Dispenser

a). Prepare the sanitizing solution by lling the 24 oz. Cup with warm (80。 – 100。F;

26.7。 – 37.8。C) water and dissolving enough sanitizer detergent in the water to ensure

200 ppm of available chlorine.

b). Remove valve from the unit (by unscrewing two

thumbscrews either side of the valve).

c). Rinse the valve in hot water.

d). Place the valve in the sanitizing solution and agitate vigorously. Allow the parts to soak

for two minutes and then rinse thoroughly with warm tap water.

CAUTION: Do not soak parts in solution over night.

Additionally, do not wash in a dishwasher.

e). Reinstall the valve.

- 4 -

890419404

Reinstall the valves:

e-1). Slide the valve body over the aluminum block

e-2). Insert the thumb screws and thread them in 1-2 turns but do not tighten.

Focus Service Manual

e-3). close the valve door and tighten the front thumb screw.

e-4). Tighten the bottom 2 thumb screws.

f). Dispense a small amount of product to prime the system and prepare it for operation.

g). Wipe all internal and external surfaces of the cabinet with a clean damp cloth.

- 5 -

Focus Service Manual

KEEPING AND USING FOCUS

1.Make sure the package is in good condition upon arrival and check date code stamp.

Contact suppler if any problems with the package.

2. Dairy based product and MUST BE KEPT UNDER REFRIGERATION AT ALL TIMES.

If dispenser is already full, store extra pack in normal refrigerator.

3. Ensure proper stock control-use oldest pack rst. (FIRST IN - FIRST OUT).

4. Do not use dairy based product that has been allowed to stand in the dispenser over the

weekend.

5. Do not allow dairy based product to freeze. Adjust thermostat to ensure product is dis

pensed between 32。F and 41。F..

6. Keep equipment clean at all times.

CHANGING BAG-IN-BOX PRODUCT

1. Ensure the box is empty.

2. Remove box and tube from tap.

3. Insert new box.

4. Push back operating lever and hold to keep tap open.

5. Feed dairy based product delivery tube through slot into correct location, release

lever to lock.

6. Cut off delivery tube ush with lower face of tap body.

- 6 -

890419404

Focus Service Manual

- 7 -

Focus Service Manual

CHANGING ILLUMINATED UNITS

Changing the light should be done by a qualied person.

1. take off the lens

2. turn the tube, let the pin out of the slot

3. take off the tube

- 8 -

890419404

Wiring Diagram

Focus Service Manual

- 9 -

Focus Service Manual

CONDITIONS EXCLUSIONS

WARRANTY

I. The goods described under this contract

shall be of normal industrial quality unless

specically stated to the contrary, and shall

meet any specication laid down in the

contract.

2. It is for the purchaser to satisfy himself

that the goods are t for the purpose for

which they are required.

3. For a period of TWELVE MONTHS from

the date of delivery, the company will

repair or replace free of charge any

component parts proven to be defective

as a result of faulty materials or

workmanship.

All other warranties or conditions as to

quality and conditions (statutory or

otherwise) are excluded.

The Company gives no warranty as to

tness for purpose, unless specically

stated in writing to the contrary. The Company will not be liable for the cost

or repairs to the unit arising from:

i) Wilful damage or neglect.

ii) Disregard of Company’s installation and

operating instructions, including

inadequate ventilation or blocking of air

vents, failure to provide a suitably rated

and safe electrical supply, or failure to

install the unit on an even, level surface.

4. The company will carry out repairs or

replacement either through its own

engineers or through approved

contractors.

5. This warranty is applicable only to the

original purchaser of the unit, or in the case

of multiple purchases, to

the FlRST customer of the original

purchaser at the FIRST site location.

iii) Damage to exterior or interior casing of

the unit due to, but not limited to,

corrosion, scratching, denting, etc.

iv) Failure of light bulbs, tubes or starter

assemblies.

v) Damage arising from dismantling, transit

or reinstallation. The company will not be liable for the cost

of repairs effected by third parties without

the company’s prior consent and approval.

No transfer of warranty is possible beyond

the FIRST customer or the FIRST location.

- 10 -

890419404

Focus Service Manual

ILLU ST RATED PART S LI ST

- 11 -

Focus Service Manual

IL LU ST RATED PART S LI ST

Item Description

1 hinge cover (top right) 890417620

2 hinge (top right) 890411236

3 door gasket 890417617

4 hinge (bottom) 856029426

5 hinge cover (bottom right) 890417620

6 thermostat cover 890417619

7 tap - push type 890416713

8 Transformer 32682

9 thermostat 890415702

10 compressor 890415202

11 temperature gauge 890415703

12 Hood 910618039

13 Light Ballast 440000905

14 door latch 890416716

15 drip tray (plastic) 910618049

16 thermostat control knob 856029089

17 Cup rest 910618050

18 light switch 309645000

19 condenser 18288

20 condenser fan 890414101

21 thumbscrew 583343001

22 thumbscrew for valve door 890416303

23 Valve Heatsink 910618012

24 Tap Recess 890417618

25 Light Bulb 205992035

26 Light Fittings 205990857

27 Thermometer bracket 890411135

28 Thermostat bracket 890411247

29 Condensor Shroud 890411245

30 drier (not shown) 580450067

31 Front Decal 890419135

32 Flavor Decal1 890419136

33 Flavor Decal2 890419137

34 Flavor Decal3 890419138

35 Flavor Decal4 890419139

36 Merchandiser Lense 910618040

37 Plastic Clip 890417625

Black

(2 Valve)

- 12 -

890419404

Trouble Shooting

1. Light bulb has burnt out/ change the graphic Turn side panel switch OFF. Remove graphic and cover. Twist to remove bulb. Replace. Turn side panel switch back ON. Replace graphic and cover.

If bulb replacement does not x, check light ballast.

2. Machine not cooling Check voltage to the compressor Check voltage to the thermostat

Call in third party capable of performing refrigeration xes

3. Machine freezing up Turn thermostat control counter-clockwise to warmer setting

4. Product too warm Was product pre-chilled before added to the machine?

Conrm cabinet temperature is below 42 degrees.

(Thermometer on back of door should read in highlighted zone.) Turn thermostat clockwise to colder setting. Check ventilation louvres for restriction or blockage. Clean.

Conrm condenser fan is running.

Check fan for binding or lack of operation.

Focus Service Manual

5. Product not dispensing properly (freeze-up) Check for kinks in the pinch tube from the product packaging thru the dispense valve channel Turn thermostat counterclockwise to warmer setting while maintaining max. 41 de gree cabinet temperature

6. Product taste “off” Check “use by” date on product package.

Conrm product not past “discard date”

Storage temperatures prior to opening should be between 40 and 81 degrees.

- 13 -

Focus Service Manual

N O T E

- 14 -

890419404

N O T E

Focus Service Manual

- 15 -

Release Date: March, 2008

Publication Number: 890419404

Visit the IMI Cornelius Web Site at www.cornelius.com for all your Literature needs.

This manual applies to units which have a serial number from 89A0812XAxxx.

IMI CORNELIUS ( TIANJIN ) CO., LTD

Cornelius CD210NB Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual