Commander C200/C300
Step By Step Guide
Guide pas à pas Schritt-für-Schritt-Anleitung Guida dettagliata
Guía detallada
Frame sizes 5 to 9
Tailles 5 à 9
Baugrößen 5 bis 9
Taglie da 5 a 9
Tamaños 5 a 9
English
Introduction
The Commander C200 and C300 is a simple and flexible range of drives from 0.25 kW to 132 kW in 9 frame sizes and two input voltage ranges (200 V, and 400 V).
This Step-by Step guide provides simple step-by-step instructions on how to mount the drive, fuse and cable selection, wiring the drive-up, programming the drive and running the motor in analog input mode or keypad mode on frames 5 to 9.
Features of the drive
Figure 1-1 Feature diagram
128 |
129 |
10 |
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6 |
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12 |
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1 |
L1 |
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L2 |
L3 |
8 |
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PE |
+DC |
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-DC |
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5 |
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9 |
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1 |
7 |
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7 8 |
9 |
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77 |
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41 42 |
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U |
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V |
W |
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U V W |
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+DC |
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BRAKE |
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8 |
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10 |
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11 |
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11 |
Key |
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1. Rating label |
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2. Relay connections (Refer to Fig. 6-5) |
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3. Option module slot 1 |
4. Motor connections (Refer to Fig. 6-1 to Fig. 6-4) |
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5. Ground connections (Refer to Fig. 6-1 to 6-4) |
6. AC supply connections (Refer to Fig. 6-1 to Fig. 6-4) |
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7. Control connections (Refer to Fig. 6-5) |
8. DC bus + |
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9. DC bus - |
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10. Braking terminal |
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11. Cable bracket to ground terminals |
12. Internal EMC filter screw* |
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13.Safe Torque Off terminals (STO)** (Refer to Fig 6-5)
*Before removing the screw, refer to Chapter 4 in the Power Installation Guide.
**Commander C300 only
2 |
Commander C200/C300 Step By Step Guide |
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Issue Number: 2 |
STEP 1: Check the contents of the box
Check you have all the components and your drive has not been damaged during transportation.
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SAFETY |
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KIT BOX* |
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INFORMATION |
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+ |
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STEP BY STEP |
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GUIDE |
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* With frame size 7, 8 and 9, surface mounting brackets are also supplied with the drive.
STEP 2: Check model and voltage
The model number can be found on the identification label |
1 on the top of the drive. Please check that the model |
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and the drive voltage range is suitable for the installation. |
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1 |
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Derivative |
Electrical Specifications |
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C300 - |
05 4 |
00270 |
A |
Product line: |
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Drive Format : |
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Frame size: |
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A - AC in AC out |
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E - AC in AC out (without internal choke) |
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Voltage rating: |
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Current Rating : |
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2 - 200 V (200 - 240 ± 10 %) |
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Heavy Duty current rating x10 |
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4 - 400 V (380 - 480 ± 10 %) |
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Commander C200/C300 Step By Step Guide |
3 |
Issue Number: 2 |
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STEP 3: Mount the drive
The drive should be mounted in an ambient temperature range of - 20 °C to 60 °C (- 4 °F to 140 °F).
Output current derating may be required at ambient temperatures >40 °C (104 °F). Refer to the relevant Power Installation Guide (section 5.1). For UL installations, the maximum ambient temperature permitted is 50 °C (122 °F) with any specified derating applied.
The drive can be screwed on a wall or Through-panel mounted (Refer to chapter 3 in the Power Installation Guide). Table 3-1 highlights the clearances.
Table 3-1 Recommended spacing
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Spacing between drive |
Spacing between |
Spacing above |
Spacing below |
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Frame size |
and enclosure / |
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drives |
drive |
drive |
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EMC filter |
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5 |
30 mm (1.18 in) |
0 mm (0.00 in) |
100 mm (4.0 in) |
100 mm (4.0 in) |
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6 |
30 mm (1.18 in) |
0 mm (0.00 in) |
100 mm (4.0 in) |
100 mm (4.0 in) |
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7 |
45 mm (1.77 in) |
30 mm (1.18 in) |
60 mm (2.37 in) |
100 mm (4.0 in) |
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8 |
45 mm (1.77 in) |
30 mm (1.18 in) |
60 mm (2.37 in) |
100 mm (4.0 in) |
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9 |
45 mm (1.77 in) |
60 mm (2.37 in) |
60 mm (2.37 in) |
100 mm (4.0 in) |
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Frame |
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Weight |
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H |
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W |
D |
Ø |
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Mounting |
Overall |
Mounting |
Overall |
Overall |
Diameter |
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5 |
375 mm |
391 mm |
106 mm |
143 mm |
200 mm |
6.5 mm (0.26 in) |
7.4 kg |
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(14.76 in) |
(15.39 in) |
(4.17 in) |
(5.63 in) |
(7.87 in) |
(16.3 Ib) |
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6 |
378 mm |
391 mm |
196 mm |
210 mm |
227 mm |
7.0 mm (0.28 in) |
14 kg |
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(14.88 in) |
(15.39 in) |
(7.72 in) |
(8.27 in) |
(8.94 in) |
(30.9 Ib) |
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7 |
538 mm |
557 mm |
220 mm |
270 mm |
280 mm |
9.0 mm (0.35 in) |
28 kg |
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(21.18 in) |
(21.93 in) |
(8.66 in) |
(10.63 in) |
(11.02 in) |
(61.70 Ib) |
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8 |
784 mm |
804 mm |
259 mm |
310 mm |
290 mm |
9.0 mm (0.35 in) |
52 kg |
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(30.87 in) |
(31.65 in) |
(10.20 in) |
(12.21 in) |
(11.42 in) |
(114.6 Ib) |
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9E |
1051 mm |
1069 mm |
259 mm |
310 mm |
290 mm |
9.0 mm (0.35 in) |
46 kg |
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(41.38 in) |
(42.09 in) |
(10.20 in) |
(12.21 in) |
(11.42 in) |
(101.4 Ib) |
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9A |
1090 mm |
1108 mm |
259 mm |
310 mm |
290 mm |
9.0 mm (0.35 in) |
66.5 kg |
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(42.91 in) |
(43.62 in) |
(10.20 in) |
(12.21 in) |
(11.42 in) |
(146.6 Ib) |
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4 |
Commander C200/C300 Step By Step Guide |
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Issue Number: 2 |
STEP 4: Select supply / motor cables and fuses
The supply/motor cables and fuses or MCB’s used should follow the ratings provided in the table below:
The voltage rating of fuses must be greater than or equal to the highest supply voltage of the system. Fuses: The AC supply to the drive must be installed with suitable protection against overload. Failure
to observe this requirement will cause risk of fire.
WARNING
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Maximum |
Fuses |
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Cables |
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continuous |
IEC Class |
UL |
IEC60364-5-52 |
UL 508C |
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Model |
input |
Class CC, |
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current |
gG or gR |
J, or T* |
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mm² |
AWG |
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A |
A |
A |
Input |
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Output |
Input |
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Output |
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05200250 |
31 |
40 |
40 |
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10 |
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8 |
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06200330 |
48.8 |
63 |
60 |
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16 |
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4 |
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06200440 |
56.6 |
63 |
70 |
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25 |
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3 |
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05400270 |
29 |
40 |
35 |
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6 |
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8 |
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05400300 |
29 |
40 |
35 |
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6 |
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8 |
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06400350 |
36 |
63** |
40 |
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10 |
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6 |
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06400420 |
46 |
63** |
50 |
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16 |
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4 |
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06400470 |
60 |
63** |
70 |
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25 |
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3 |
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07200610 |
67 |
80 |
80 |
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35 |
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2 |
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07200750 |
84 |
100 |
100 |
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35 |
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1 |
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07200830 |
105 |
125 |
125 |
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70 |
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1/0 |
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08201160 |
137 |
200** |
200*** |
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95 |
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3/0 |
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08201320 |
166 |
200** |
225*** |
2 x 70 |
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2 x 1 |
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09201760 |
205 |
250** |
250*** |
2 x 70 (B1) |
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2 x 95 (B2) |
2 x 2/0 |
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09202190 |
260 |
315** |
300*** |
2 x 95 (B1) |
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2 x 120 (B2) |
2 x 4/0 |
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07400660 |
74 |
100 |
80 |
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35 |
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1 |
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07400770 |
88 |
100 |
100 |
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50 |
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2 |
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07401000 |
105 |
125 |
125 |
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70 |
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1/0 |
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08401340 |
155 |
250** |
225*** |
2 x 50 |
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2 x 1 |
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08401570 |
177 |
250** |
225*** |
2 x 70 |
2 x 1/0 |
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09402000 |
232 |
315** |
300*** |
2 x 70 (B1) |
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2 x 95 (B2) |
2 x 3/0 |
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2 x 2/0 |
09402240 |
267 |
315** |
350*** |
2 x 95 (B1) |
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2 x 120 (B2) |
2 x |
4/0 |
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*These fuses are fast acting.
**These fuses are class gR.
***These fuses are class HSJ.
NOTE |
The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current, |
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when protected by fuses. |
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NOTE |
IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient |
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temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C |
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(167 °F). |
<![endif]>English
<![if ! IE]><![endif]>Français
<![if ! IE]><![endif]>Deutsch
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Commander C200/C300 Step By Step Guide |
5 |
Issue Number: 2 |
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Table 4-1 Protective ground cable ratings
Input phase conductor size |
Minimum ground conductor size |
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≤ 10 mm² |
Either 10 mm² or two conductors of the same cross-sectional area as the input |
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phase conductor |
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> 10 mm² and ≤ 16 mm² |
The same cross-sectional area as the input phase conductor |
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> 16 mm² and ≤ 35 mm² |
16 mm² |
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> 35 mm² |
Half of the cross-sectional area of the input phase conductor |
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STEP 5: Remove the terminal cover and finger guard breakouts
1.Using a flat bladed screwdriver, turn the terminal cover locking clip anti-clockwise by approximately 30°.
2.Slide the terminal cover down.
3.Remove terminal cover in direction shown.
1
2
3
6 |
Commander C200/C300 Step By Step Guide |
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Issue Number: 2 |
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