Comtech EF Data Radyne RCS20 Installation And Operation Manual

Comtech EF Data is an
AS9100 Rev B / ISO9001:2000 Registered Company
RCS20
M:N Redundancy Switch
Installation and Operation Manual
regarding this product. Product specifications are subject to change without prior notice.
MN-RCS20 Revision 14
Comtech EF Data is an
AS9100 Rev B / ISO9001:2000 Registered Company
RCS20
M:N Redundancy Switch
Installation and Operation Manual
Part Number MN-RCS20
Revision 14
Comtech EF Data, 2114 West 7th Street, Tempe, Arizona 85281 USA, 480.333.2200, FAX: 480.333.2161
Copyright © Comtech EF Data, 2012. All rights reserved. Printed in the USA.
RCS20 M:N Redundancy Switch Rev. 14 Table of Contents MN-RCS20
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Table of Contents

TABLEOFCONTENTS.........................................................................................................................III
PREFACE..................................................................................................................................................XI
AboutthisManual.............................................................................................................................................xi
ReportingCommentsorSuggestionsConcerningthisManual................................................................................xi
Copyright............................................................................................................................... ............................ xi
PatentsandTrademarks....................................................................................................................................xi
ConventionsandReferences.............................................................................................................................xii
RelatedDocuments.................................................................................................................................................xii
MetricConversion...................................................................................................................................................xii
Warnings,Cautions,andNotes...............................................................................................................................xii
RecommendedStandardDesignations...................................................................................................................xii
SafetyandCompliance.....................................................................................................................................xiii
ElectricalSafetyandCompliance...........................................................................................................................xiii
ElectricalInstallation..............................................................................................................................................xiii
Battery....................................................................................................................................................................xiii
Grounding..............................................................................................................................................................xiii
Fuses.......................................................................................................................................................................xiv
OperatingEnvironment..........................................................................................................................................xiv
EuropeanUnionRadioEquipmentandTelecommunicationsTerminalEquipment(R&TTE)Directive(1999/5/EC)
andEN301489‐1....................................................................................................................................................xv
EuropeanUnionElectromagneticCompatibility(EMC)Directive(2004/108/EC)..............................................xv
EuropeanUnionLowVoltageDirective(LVD)(2006/95/EC)..............................................................................xv
EuropeanUnionRoHSDirective(2002/95/EC)..................................................................................................xvi
EuropeanUnionTelecommunicationsTerminalEquipmentDirective(91/263/EEC).......................................xvi
CEMark..............................................................................................................................................................xvi
WarrantyPolicy..............................................................................................................................................xvii
LimitationsofWarranty........................................................................................................................................xvii
ExclusiveRemedies..............................................................................................................................................xviii
GettingHelp....................................................................................................................................................xix
ContactingComtechEFData..................................................................................................................................xix
ReturningaProductforUpgradeorRepair............................................................................................................xx
CHAPTER1.INTRODUCTION......................................................................................................1–1
1.1 Overview............................................................................................................................................1–1
1.2 Features.............................................................................................................................................1–1
1.3 RCS20SwitchingSystemComponents.................................................................................................1–2
1.3.1 RCU20RedundancyControlUnit.............................................................................................................1–2
1.3.2 DigitalDataSwitch(DDS20)Configurations.............................................................................................1–3
1.3.2.1 UniversalDDS20..............................................................................................................................1–4
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1.3.2.2 DDS20ASI‐MorDDS20G703‐M(Modulatoronly)........................................................................1–5
1.3.2.3 DDS20ASIorDDS20G.703‐D(Demodulatoronly)........................................................................1–6
1.3.2.4 DDS20GigE(10/100/1000GigabitEthernet)BackupSwitch..........................................................1–7
1.3.3 IntermediateFrequencySwitch(IFS20)Configurations...........................................................................1–8
1.3.3.1 70/140IFS20....................................................................................................................................1–8
1.3.3.2 LBandIFS20(TransmitOnly)..........................................................................................................1–9
1.3.3.3 LBandIFS20(Transmit&Receive)................................................................................................1–10
CHAPTER2.INSTALLATION.......................................................................................................2–1
2.1 Overview............................................................................................................................................2–1
2.2 UnpackingtheUnit.............................................................................................................................2–2
2.2.1 TestDataSheet........................................................................................................................................2–2
2.3 RemovalandAssembly.......................................................................................................................2–3
2.4 MountingConsiderations....................................................................................................................2–3
2.5 Storage...............................................................................................................................................2–4
2.6 ConnectingtheRCS20.........................................................................................................................2–4
2.7 SystemCablingConfiguration.............................................................................................................2–4
2.8 ModemCheckoutandInitialPowerUp...............................................................................................2–4
CHAPTER3.THEORYOFOPERATION.....................................................................................3–1
3.1 Overview............................................................................................................................................3–1
3.2 RCU20MajorAssemblies....................................................................................................................3–1
3.2.1 CentralProcessingUnit(CPU)Board.......................................................................................................3–1
3.2.2 FrontPanel...............................................................................................................................................3–2
3.2.3 ControllerInterfaceModule....................................................................................................................3–2
3.2.4 ClockDistributionModule(Optional)......................................................................................................3–2
3.2.5 RedundantPowerSupplies......................................................................................................................3–2
3.2.6 EthernetModule(Optional).....................................................................................................................3–2
3.2.7 BankControlModule...............................................................................................................................3–2
3.2.8 RCU20BackPanel....................................................................................................................................3–2
3.3 IFS20MajorAssemblies......................................................................................................................3–2
3.3.1 IFSwitchRelays............................................................................................................................... .........3–3
3.3.2 IFS20BackPanel/FrontPanel..................................................................................................................3–3
3.4 DDS20MajorAssemblies....................................................................................................................3–3
3.4.1 Motherboard............................................................................................................................................3–3
3.4.2 SlideInDataSwitchInterfaceModules...................................................................................................3–3
3.4.3 Housing....................................................................................................................................................3–3
3.4.4 DDS20BackPanel....................................................................................................................................3–4
3.5 RCS20ChannelDefinitions..................................................................................................................3–4
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CHAPTER4.USERINTERFACES.................................................................................................4–1
4.1 OperatingProcedures.........................................................................................................................4–1
4.2 FrontPanelInterface..........................................................................................................................4–2
4.2.1 ModemControlKeys................................................................................................................................4–3
4.2.1.1 MODEMMODCONFIG....................................................................................................................4–3
4.2.1.2 MODEMDEMODCONFIG................................................................................................................4–3
4.2.1.3 MODEMINTFCCONFIG...................................................................................................................4–3
4.2.1.4 MODEMMONITOR..........................................................................................................................4–3
4.2.1.5 MODEMTEST..................................................................................................................................4–3
4.2.1.6 MODEMALARMS............................................................................................................................4–3
4.2.2 LCDFrontPanelDisplay...........................................................................................................................4–3
4.2.3 ResetAlarmsKey......................................................................................................................................4–4
4.2.4 ModuleSelectKey............................................................................................................................... .....4–4
4.2.5 SwitchStatusLEDs...................................................................................................................................4–4
4.2.6 NumericKeypad............................................................................................................................... ........4–4
4.2.7 SoftKeys(S1‐S4).....................................................................................................................................4–5
4.2.8 SwitchControlKeys............................................................................................................................... ...4–5
4.2.8.1 SWITCHCONFIGSWITCH.................................................................................................................4–5
4.2.8.2 SWITCHCONFIGSYSTEM.................................................................................................................4–5
4.2.8.3 SWITCHMONITOR/ALARMS............................................................................................................4–5
4.2.8.4 SWITCHTEST...................................................................................................................................4–5
4.2.9 BasicFrontPanelControls.......................................................................................................................4–5
4.2.9.1 ChangingparametersfromtheFrontPanel....................................................................................4–5
4.2.9.2 MovingtotheNextScreeninaMenuTree....................................................................................4–6
4.2.9.3 MovingtothePreviousScreeninaMenuTree..............................................................................4–6
4.3 FrontPanelScreens............................................................................................................................4–7
4.3.1 CONFIGSWITCHMenuTree....................................................................................................................4–8
4.3.1.1 MODEMCHANNELCONNECTIONS..................................................................................................4–8
4.3.1.2 MODEMADDRESSES.......................................................................................................................4–9
4.3.1.3 MODEMCHANNELCONNECTIONTEST.........................................................................................4–10
4.3.1.4 MODEM9/BACKUP2CONFIGURATION......................................................................................4–11
4.3.1.4.1MODEM9/BACKUP2MODE..................................................................................................4–12
4.3.1.5 BACKUPMODECONFIGURATION..................................................................................................4–13
4.3.1.5.1BACKUPMODE1SELECT..........................................................................................................4–14
4.3.1.5.2BACKUPMODE2SELECT..........................................................................................................4–15
4.3.1.6 MODEMSWITCHINGSTYLE...........................................................................................................4–16
4.3.1.7 AUTOMODEBACKUPASSIGNMENTSUMMARY...........................................................................4–17
4.3.1.7.1AUTOMODEBACKUP1ASSIGNMENTPROGRAM...................................................................4–19
4.3.1.7.2AUTOMODEBACKUP2ASSIGNMENTPROGRAM...................................................................4–20
4.3.1.7.3BACKUPASSIGNMENTS,PRIORITIES........................................................................................4–21
4.3.1.8 IFS20LDEMODBKUPASSIGNMENTSUMMARY............................................................................4–22
4.3.1.9 LEARN/BACKUPTESTCONFIGURATION........................................................................................4–23
4.3.1.9.1LEARNTESTCONFIGURATION..................................................................................................4–24
4.3.1.9.2BACKUPTESTCONFIGURATION...............................................................................................4–25
4.3.1.9.3COPYMODEMCONFIGURATION.............................................................................................4–26
4.3.1.9.4MODFAULTDELAY...................................................................................................................4–27
4.3.1.9.5DEMODFAULTDELAY..............................................................................................................4–28
4.3.1.9.6DEMODAQUDELAY.................................................................................................................4–29
4.3.1.9.7FORCEMANUALBACKUP.........................................................................................................4–30
4.3.1.9.7.1FORCEMANUALBACKUP1...............................................................................................4–31
4.3.1.9.7.2FORCEMANUALBACKUP2...............................................................................................4–32
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4.3.2 CONFIGSYSTEMMenuTree...................................................................................................................4–33
4.3.2.1 CONTROLMODECONFIGURATION...............................................................................................4–33
4.3.2.2 TERMINALPORTCONFIGURATION...............................................................................................4–34
4.3.2.2.1TERMINALPORTBAUDRATE...................................................................................................4–35
4.3.2.2.2TERMINALPORTEMULATION..................................................................................................4–36
4.3.2.3 REMOTEPORTCONFIGURATION..................................................................................................4–37
4.3.2.3.1REMOTEPORTBAUDRATECONFIGURATION..........................................................................4–38
4.3.2.3.2REMOTEPORTADDRESS..........................................................................................................4–39
4.3.2.3.3REMOTEPORTPROTOCOLCONFIGURATION..........................................................................4–40
4.3.2.4 MODEMPORTCONFIGURATION...................................................................................................4–41
4.3.2.4.1MODEMPORTBAUDRATECONFIGURATION..........................................................................4–42
4.3.2.5 KEYCLICKCONFIGURATION..........................................................................................................4–43
4.3.2.6 TIME/DATECONFIGURATION......................................................................................................4–44
4.3.2.6.1SETDATE..................................................................................................................................4–45
4.3.2.6.2SETTIME...................................................................................................................................4–46
4.3.2.7 LCDCONTRASTADJUSTMENT.......................................................................................................4–47
4.3.2.8 LCDBACKLIGHTTIMEOUT.............................................................................................................4–48
4.3.2.9 BANKCONTROLCONFIGURATION................................................................................................4–49
4.3.2.9.1IFSBANKCONTROLLER............................................................................................................4–50
4.3.2.9.2DDSBANKCONTROLLER..........................................................................................................4–51
4.3.2.9.3COMBINEIFL(IFSL‐BandDemodulatorOnly)..........................................................................4–52
4.3.2.9.4CARRIERINCARRIERMODEMS...............................................................................................4–53
4.3.2.9.5CnCSWITCHING.......................................................................................................................4–54
4.3.2.9.6SOFTWARE/FIRMWAREVERSIONS..........................................................................................4–55
4.3.2.9.7REFERENCEDISTRIBUTIONCONFIGURATION..........................................................................4–56
4.3.2.9.8RDMFALLBACKCONFIGURATION............................................................................................4–57
4.3.2.9.9RDMFALLBACKCONFIGURATION............................................................................................4–58
4.3.2.9.10MODEMSERVICEMODE........................................................................................................4–59
4.3.2.9.11MODEMSERVICEMODESELECTION......................................................................................4–60
4.3.2.9.12IFS20‐LDEMODBKUPAssignmentSummary........................................................................4–61
4.3.3 MONITOR/ALARMSMenuTree.............................................................................................................4–62
4.3.3.1 EXPANSIONSLOTMONITOR..........................................................................................................4–62
4.3.3.2 MOD/DEMODFAULTMONITOR..................................................................................................4–63
4.3.3.3 EVENTS..........................................................................................................................................4–64
4.3.3.4 NEXTEVENTSSCREEN...................................................................................................................4–64
4.3.3.5 SWITCHMAJORALARMS1............................................................................................................4–65
4.3.3.6 SWITCHMAJORALARMS2............................................................................................................4–66
4.3.3.7 SWITCHMINORALARMS1............................................................................................................4–67
4.3.3.8 SWITCHMINORALARMS2............................................................................................................4–68
4.3.4 TESTMenuTree.....................................................................................................................................4–69
4.3.4.1 SWITCHSYSTEMTESTS..................................................................................................................4–69
4.3.4.1.1MODEMCHANNELCONNECTIONTEST....................................................................................4–70
4.3.4.1.2MODEMPARAMETERCOMPATIBILITYTEST............................................................................4–71
4.3.4.1.3LAMPTEST...............................................................................................................................4–72
4.3.4.2 SWITCHSYSTEMTESTSScreen2...................................................................................................4–73
4.3.4.2.1REMOTEPORTTEST.................................................................................................................4–74
4.4 RemoteInterface..............................................................................................................................4–75
4.4.1 HostComputerRemoteCommunications.............................................................................................4–75
4.5 TerminalPortControl.......................................................................................................................4–76
4.5.1 TerminalInterface..................................................................................................................................4–76
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CHAPTER5.ELECTRICALINTERFACES...................................................................................5–1
5.1 Overview............................................................................................................................................5–1
5.2 RCU20BackPanelConnectors.............................................................................................................5–2
5.2.1 SlideOutRedundantPowerSupply/SwitchModules..............................................................................5–2
5.2.2 ChassisGround.........................................................................................................................................5–2
5.2.3 ExpansionSlots.........................................................................................................................................5–3
5.2.3.1 ReferenceDistributionModule.......................................................................................................5–3
5.2.3.1.1J1|EXTAIN(ExternalInputA)..................................................................................................5–4
5.2.3.1.2J2|EXTBIN(ExternalInputB)..................................................................................................5–5
5.2.3.1.3InternalReference(Option1)....................................................................................................5–5
5.2.3.1.4InternalReference(Option2)....................................................................................................5–5
5.2.3.1.5ReferenceOutputs(J3|OUT1,J4|OUT2,J5|OUT3,J6|OUT4)........................................5–5
5.2.3.1.6MicroprocessorInterface...........................................................................................................5–5
5.2.3.1.7BoardOutline.............................................................................................................................5–6
5.2.3.2 CPUTerrestrialI/OCard..................................................................................................................5–6
5.2.3.2.1J1|ALARMS...............................................................................................................................5–6
5.2.3.2.2J2|TERMINAL............................................................................................................................5–7
5.2.3.2.3J3|REMOTE...............................................................................................................................5–7
5.2.3.3 BankControlI/OCard.....................................................................................................................5–8
5.2.3.3.1J1|MODEMREMOTE................................................................................................................5–8
5.2.3.3.2J2|IFS20....................................................................................................................................5–9
5.2.3.3.3J3|DDS20................................................................................................................................5–10
5.3 DDS20UniversalModemDataSwitch...............................................................................................5–11
5.3.1 DDS20–UniversalSwitchFrontPanelInterface....................................................................................5–11
5.3.1.1 DDS20DataSwitchModule...........................................................................................................5–11
5.3.1.1.1ConfiguringDataSwitchModuleDIPSwitches........................................................................5–12
5.3.1.1.2DDS20DataSwitchModuleConnectors..................................................................................5–14
5.3.1.1.2.1J1|SD(SendData)...........................................................................................................5–14
5.3.1.1.2.2J2|DDO(DropDataOut).................................................................................................5–14
5.3.1.1.2.3J3|IDI(InsertDataIn)......................................................................................................5–15
5.3.1.1.2.4J4|RD(ReceiveData)......................................................................................................5–15
5.3.1.1.2.5J5|ESCVSC(EscapeAudio).............................................................................................5–15
5.3.1.1.2.6J9|ES/ES(EarthStationtoEarthStation).......................................................................5–16
5.3.1.1.2.7J7|ESCALM(EngineeringServiceCircuitsAlarmInterface)...........................................5–17
5.3.1.1.2.8J8|8KDATA(ESC8KDataInterface)...............................................................................5–18
5.3.1.1.2.9J9|G.703(G.703Balanced).............................................................................................5–19
5.3.1.1.2.10J10|SYNCDATA(SynchronousData)............................................................................5–20
5.3.2 DDS20–UniversalSwitchBackPanelConnectors.................................................................................5–22
5.3.2.1 J1|MODEM1throughJ8|MODEM868PinHighDensityMinDSUBConnectors....................5–22
5.3.2.2 J9|MODEM9|BACKUP268PinHighDensityMinDSUBConnector.......................................5–25
5.3.2.3 J10|BACKUP168PinHighDensityMinDSUBConnector..........................................................5–25
5.3.2.4 J31|RCU2015pinHighDensityDSUBConnector.....................................................................5–25
5.4 DDS20GigE(10/100/1000Ethernet)BackupSwitch.........................................................................5–26
5.4.1 DDS20–GigESwitchFrontPanelConnectors......................................................................................5–26
5.4.1.1 J1|CH1DATAINthroughJ9|CH9DATAIN...............................................................................5–26
5.4.2 DDS20–GigESwitchBackPanelConnectors.......................................................................................5–26
5.4.2.1 J10|CH9DATAOUTthroughJ18|CH1DATAOUT....................................................................5–26
5.4.2.2 J19|BUDATAOUT.......................................................................................................................5–26
5.4.2.3 J20|MODEMFAULTMONITOR....................................................................................................5–27
5.4.2.4 J21|RCU20...................................................................................................................................5–28
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5.5 IFS20IntermediateFrequencySwitchUnits.......................................................................................5–29
5.5.1 IFS2070/140MHzUnit..........................................................................................................................5–29
5.5.1.1 IFS2070/140MHzUnitConnectors–FrontPanel........................................................................5–29
5.5.1.1.1J1|UPAUX..............................................................................................................................5–29
5.5.1.1.2J2|UP1....................................................................................................................................5–29
5.5.1.1.3J3|UP2....................................................................................................................................5–29
5.5.1.1.4J4|UP3....................................................................................................................................5–29
5.5.1.1.5J5|UP4....................................................................................................................................5–30
5.5.1.1.6J6|UP5....................................................................................................................................5–30
5.5.1.1.7J7|UP6....................................................................................................................................5–30
5.5.1.1.8J8|UP7....................................................................................................................................5–30
5.5.1.1.9J9|UP8....................................................................................................................................5–30
5.5.1.1.10J10|MODTEST2...................................................................................................................5–30
5.5.1.1.11J12|MODTEST1...................................................................................................................5–30
5.5.1.1.12J24|DNAUX2.......................................................................................................................5–30
5.5.1.1.13J25|DNAUX1.......................................................................................................................5–30
5.5.1.1.14J26|DN1...............................................................................................................................5–30
5.5.1.1.15J27|DN2...............................................................................................................................5–31
5.5.1.1.16J28|DN3...............................................................................................................................5–31
5.5.1.1.17J29|DN4...............................................................................................................................5–31
5.5.1.1.18J30|DN5...............................................................................................................................5–31
5.5.1.1.19J31|DN6...............................................................................................................................5–31
5.5.1.1.20J32|DN7...............................................................................................................................5–31
5.5.1.1.21J33|DN8...............................................................................................................................5–31
5.5.1.2 IFS2070/140MHzUnitConnectors–BackPanel.........................................................................5–32
5.5.1.2.1J11|MODBU2........................................................................................................................5–32
5.5.1.2.2J13|MODBU1........................................................................................................................5–32
5.5.1.2.3J14|MOD1.............................................................................................................................5–32
5.5.1.2.4J15|MOD2.............................................................................................................................5–32
5.5.1.2.5J16|MOD3.............................................................................................................................5–32
5.5.1.2.6J17|MOD4.............................................................................................................................5–32
5.5.1.2.7J18|MOD5.............................................................................................................................5–32
5.5.1.2.8J19|MOD6.............................................................................................................................5–32
5.5.1.2.9J20|MOD7.............................................................................................................................5–33
5.5.1.2.10J21|MOD8...........................................................................................................................5–33
5.5.1.2.11J22|DMDBU2...................................................................................................................... 5–33
5.5.1.2.12J23|DMDBU1.......................................................................................................................5–33
5.5.1.2.13J34|DMD1............................................................................................................................5–33
5.5.1.2.14J35|DMD2............................................................................................................................5–33
5.5.1.2.15J36|DMD3............................................................................................................................5–33
5.5.1.2.16J37|DMD4............................................................................................................................5–33
5.5.1.2.17J38|DMD5............................................................................................................................5–33
5.5.1.2.18J39|DMD6............................................................................................................................5–33
5.5.1.2.19J40|DMD7............................................................................................................................5–33
5.5.1.2.20J41|DMD8............................................................................................................................5–34
5.5.1.2.21J42|MCU20.........................................................................................................................5–34
5.5.2 IFS20LL‐BandUnit.................................................................................................................................5–35
5.5.2.1 IFS20LL‐BandUnitConnectors–FrontPanel...............................................................................5–35
5.5.2.1.1J13|MODEM1........................................................................................................................5–35
5.5.2.1.2J14|MODEM2........................................................................................................................5–35
5.5.2.1.3J15|MODEM3........................................................................................................................5–35
5.5.2.1.4J16|MODEM4........................................................................................................................5–35
5.5.2.1.5J17|BUMODEM2|MODEM9..............................................................................................5–35
5.5.2.1.6J18|MODEM5........................................................................................................................5–35
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5.5.2.1.7J19|MODEM6........................................................................................................................5–36
5.5.2.1.8J20|MODEM7........................................................................................................................5–36
5.5.2.1.9J21|MODEM8........................................................................................................................5–36
5.5.2.1.10J22|BUMODEM1................................................................................................................5–36
5.5.2.1.11J23|DOWNCONVERTERPORTB..........................................................................................5–36
5.5.2.1.12J24|DOWNCONVERTERPORTD..........................................................................................5–36
5.5.2.1.13J25|DOWNCONVERTERPORTG..........................................................................................5–36
5.5.2.1.14J26|DOWNCONVERTERPORTF..........................................................................................5–36
5.5.2.1.15J27|DOWNCONVERTERPORTA..........................................................................................5–36
5.5.2.1.16J28|DOWNCONVERTERPORTC..........................................................................................5–36
5.5.2.1.17J29|DOWNCONVERTERPORTH..........................................................................................5–37
5.5.2.1.18J30|DOWNCONVERTERPORTE..........................................................................................5–37
5.5.2.2 IFS20LL‐BandUnitConnectors–BackPanel................................................................................5–37
5.5.2.2.1J1|UPCONV8.........................................................................................................................5–37
5.5.2.2.2J2|UPCONV7.........................................................................................................................5–37
5.5.2.2.3J3|UPCONV6.........................................................................................................................5–37
5.5.2.2.4J4|UPCONV5.........................................................................................................................5–37
5.5.2.2.5J5|UPCONV9.........................................................................................................................5–37
5.5.2.2.6J6|UPCONV4..........................................................................................................................5–38
5.5.2.2.7J7|UPCONV3..........................................................................................................................5–38
5.5.2.2.8J8|UPCONV2..........................................................................................................................5–38
5.5.2.2.9J9|UPCONV1..........................................................................................................................5–38
5.5.2.2.10J10|DEMODBU2..................................................................................................................5–38
5.5.2.2.11J11|DEMODBU1..................................................................................................................5–38
5.5.2.2.12J12|POWER..........................................................................................................................5–38
CHAPTER6.MAINTENANCEANDTROUBLESHOOTING....................................................6–1
6.1 PeriodicMaintenance.........................................................................................................................6–1
6.2 AlarmMasks.......................................................................................................................................6–1
6.3 ActiveMajorAlarms...........................................................................................................................6–2
6.4 ActiveMinorAlarms...........................................................................................................................6–3
CHAPTER7.TECHNICALSPECIFICATIONS............................................................................7–1
7.1 GeneralSpecifications........................................................................................................................7–1
7.2 IFS20(70/140MHz)............................................................................................................................7–1
7.3 IFS20(LBand).....................................................................................................................................7–1
7.4 TerrestrialInterfaces...........................................................................................................................7–2
7.5 Options..............................................................................................................................................7–2
7.6 PowerandEnvironmental...................................................................................................................7–2
7.7 PhysicalCharacteristics.......................................................................................................................7–3
7.8 ComplementaryProducts...................................................................................................................7–3
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RCS20 M:N Redundancy Switch Rev. 14 Table of Contents MN-RCS20
APPENDIXA.REMOTEOPERATIONS.....................................................................................A–1
A.1 HostComputerRemoteCommunications...........................................................................................A–1
A.1.1ProtocolStructure...................................................................................................................................A–1
A.1.2ProtocolWrapper....................................................................................................................................A–2
A.1.3FrameDescriptionandBusHandshaking................................................................................................A–3
A.1.4GlobalResponseOperationalCodes.......................................................................................................A–4
A.1.5CollisionAvoidance.................................................................................................................................A–6
A.1.6SoftwareCompatibility...........................................................................................................................A–7
A.1.7FlowControlandTaskProcessing...........................................................................................................A–8
A.1.8RLLPSummary.........................................................................................................................................A–9
A.2 RemotePortPacketStructure:.........................................................................................................A–10
A.2.1RCS20SwitchCommandSet.................................................................................................................A–11
A.2.2RCS20OpcodeCommandSet...............................................................................................................A–12
A.3 DETAILEDOPCODEDESCRIPTIONS....................................................................................................A–13
APPENDIXB.SYSTEMCABLINGCONFIGURATION.............................................................B–1
B.1 Overview............................................................................................................................................B–1
B.2 RCS20Interconnects...........................................................................................................................B–2
APPENDIXC.LBANDDEMODSWITCHSETUPANDCONFIGURATION........................C–1
x

PREFACE

About this Manual

This manual describes the installation and operation for the Radyne RCS20 M:N Redundancy Control, Switch. This is a document intended for the persons responsible for the operation and maintenance of the RCS20.
Reporting Comments or Suggestions Concerning this Manual
Comments and suggestions regarding the content and design of this manual are appreciated. To submit comments, please contact the Comtech EF Data Technical Publications Department:
TechnicalPublications@comtechefdata.com

Copyright

©2011, Comtech EF Data This manual is proprietary to Comtech EF Data and is intended for the exclusive use of Comtech EF Data’s customers. No part of this document may in whole or in part, be copied, reproduced, distributed, translated or reduced to any electronic or magnetic storage medium without the express written consent of a duly authorized officer of Comtech EF Data.

Patents and Trademarks

See all of Comtech EF Data's Patents and Patents Pending at http://patents.comtechefdata.com.
Comtech EF Data acknowledges that all trademarks are the property of the trademark owners.
DoubleTalk
DoubleTalk
Carrier-in-Carrier
®
is licensed from “Raytheon Applied Signal Technology”.
®
is a registered trademark of “Raytheon Applied Signal Technology”.
®
is a registered trademark of Comtech EF Data.
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Conventions and References

Related Documents
The following documents are referenced in this manual:
EN300-421 and EN301-210 ETSI
ETSI EN302-307
INTELSAT Earth Station Standards IESS-308, -309, -310, and -315
EUTELSAT SMS
Metric Conversion
Metric conversion information is located on the inside back cover of this manual. This information is provided to assist the operator in cross-referencing non-Metric to Metric conversions.
Warnings, Cautions, and Notes
A WARNING gives information about a possible hazard that MAY CAUSE DEATH or SERIOUS INJURY.
A CAUTION gives information about a possible hazard that MAY CAUSE INJURY or PROPERTY DAMAGE.
A NOTE gives important information about a task or the equipment.
Recommended Standard Designations
Recommended Standard (RS) Designations have been superseded by the new designation of the Electronic Industries Association (EIA). References to the old designations are shown only when depicting actual text displayed on the screen of the unit (RS-232, RS-485, etc.). All other references in the manual will be shown with the EIA designations.
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The user should carefully review the following information.

Safety and Compliance

Electrical Safety and Compliance
The RCS20 complies with the EN 60950 Safety of Information Technology Equipment (Including Electrical Business Machines) safety standard.
IF THE UNIT IS OPERATED IN A VEHICLE OR MOVABLE INSTALLATION, MAKE SURE THE UNIT IS STABLE. OTHERWISE, EN 60950 SAFETY IS NOT GUARANTEED.
Electrical Installation
The RCS20 is rated for a nominal operating range of 100-240 volts AC; for the appropriately equipped DC option, nominal operating range is 48 ±5 volts DC. The unit has a maximum power consumption of 250 watts.
The installation and connection to the line supply must be made in compliance to local or national wiring codes and regulations.
The RCS20 is shipped with line inlet cables suitable for use in the country of operation. If it is necessary to replace these cables, ensure the replacement has an equivalent specification.
Examples of acceptable ratings for the cables include HAR, BASEC and HOXXX-X.
Examples of acceptable connector ratings include VDE, NF-USE, UL, CSA, OVE, CEBEC, NEMKO, DEMKO, BS1636A, BSI, SETI, IMQ, KEMA-KEUR and SEV.
Battery
The RCS20 contains a Lithium Battery. DANGER OF EXPLOSION EXISTS battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries in accordance with local and national regulations.
if the
Grounding
PROPER GROUNDING PROTECTION IS REQUIRED: The installation instructions require that the integrity of the protective earth must be ensured and that the equipment shall be connected to the protective earth connection at all times. It is therefore imperative user to ensure that the unit has been properly grounded using the ground stud
during installation, configuration, and operation for the
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RCS20 M:N Redundancy Switch Rev. 14 Preface MN-RCS20
provided on the rear panel of the unit.
In Finland: "Laite on liitettävä suojamaadoituskoskettimilla varustettuun pistorasiaan."
In Norway: “Apparatet må tilkoples jordet stikkontakt.”
In Sweden: “Apparaten skall anslutas till jordat uttag.”
Fuses
FOR CONTINUED OPERATOR SAFETY, ALWAYS REPLACE THE FUSES WITH THE CORRECT TYPE AND RATING.
Typical for either slide-in power module on the rear panel of the RCU (Redundancy Control Unit):
For AC operation, the RCS20 requires two common 3.15 Amp/250 volts 20mm
x 5mm Slow-blow fuses that are contained within a fuse holder that is press-fit into the body of the IEC power inlet module.
For DC operation, no fuses are required.
Operating Environment
DO NOT OPERATE THE UNIT IN ANY OF THESE EXTREME OPERATING CONDITIONS:
AMBIENT TEMPERATURES LESS THAN 0°C (32°F) OR MORE THAN 50°C (122°F). (MAXIMUM STORAGE TEMPERATURE ALLOWED IS ­20°C (-4°F) TO 70°C (158°F)).
PRECIPITATION, CONDENSATION, OR HUMID ATMOSPHERES OF MORE THAN 95% RELATIVE HUMIDITY.
UNPRESSURIZED ALTITUDES OF MORE THAN 2000 METRES (6561.7 FEET).
EXCESSIVE DUST.
FLAMMABLE GASES.
CORROSIVE OR EXPLOSIVE ATM OSPHERES.
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RCS20 M:N Redundancy Switch Rev. 14 Preface MN-RCS20
European Union Radio Equipment and Telecommunications Terminal Equipment (R&TTE) Directive (1999/5/EC) and EN 301 489-1
Independent testing verifies that the unit complies with the European Union R&TTE Directive, its reference to EN 301 489-1 (Electromagnetic compatibility and Radio spectrum Matters [ERM];
ElectroMagnetic Compatibility [EMC] standard for radio equipment and services, Part 1: Common technical requirements), and the Declarations of Conformity for the applicable
directives, standards, and practices that follow:
European Union Electromagnetic Compatibility (EMC) Directive (2004/108/EC)
Emissions: EN 55022 Class B – Limits and Methods of Measurement of Radio
Interference Characteristics of Information Technology Equipment.
Immunity: EN 55024 – Information Technology Equipment: Immunity Characteristics, Limits, and Methods of Measurement.
EN 61000-3-2 – Harmonic Currents Emission
EN 61000-3-3 – Voltage Fluctuations and Flicker.
Federal Communications Commission Federal Code of Regulation FCC Part 15,
Subpart B.
TO ENSURE THAT THE UNIT COMPLIES WITH THESE STANDARDS, OBEY THESE INSTRUCTIONS:
Use coaxial cable that is of good quality (e.g., RG58/U (50) or RG59/U (75)) for connections to the IF Tx and Rx (transmit and receive) BNC female connectors.
Use Type 'D' connectors that have back-shells with continuous metallic shielding.
Type ‘D’ cabling must have a continuous outer shield (either foil or braid, or both). The shield must be bonded to the back-shell.
Operate the unit with its cover on at all times.
European Union Low Voltage Directive (LVD) (2006/95/EC)
Symbol Description
<HAR> Type of power cord required for use in the European Community.
!
CAUTION: Double-pole/Neutral Fusing ACHTUNG: Zweipolige bzw. Neutralleiter-Sicherung
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RCS20 M:N Redundancy Switch Rev. 14 Preface MN-RCS20
International Symbols
Symbol Definition Symbol Definition
Alternating Current
Fuse
Protective Earth
Chassis Ground
For additional symbols, refer to Warnings, Cautions and Notes listed earlier in this Preface.
European Union RoHS Directive (2002/95/EC)
This unit satisfies (with exemptions) the requirements specified in the European Union Directive on the Restriction of Hazardous Substances in Electrical and Electronic Equipment (EU RoHS, Directive 2002/95/EC).
European Union Telecommunications Terminal Equipment Directive (91/263/EEC)
In accordance with the European Union Telecommunications Terminal Equipment Directive 91/263/EEC, the unit should not be directly connected to the Public Telecommunications Network.
CE Mark
Comtech EF Data declares that the unit meets the necessary requirements for the CE Mark.
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RCS20 M:N Redundancy Switch Rev. 14 Preface MN-RCS20

Warranty Policy

Comtech EF Data products are warranted against defects in material and workmanship for a specific period from the date of shipment, and this period varies by product. In most cases, the warranty period is two years. During the warranty period, Comtech EF Data will, at its option, repair or replace products that prove to be defective. Repairs are warranted for the remainder of the original warranty or a 90 day extended warranty, whichever is longer. Contact Comtech EF Data for the warranty period specific to the product purchased.
For equipment under warranty, the owner is responsible for freight to Comtech EF Data and all related customs, taxes, tariffs, insurance, etc. Comtech EF Data is responsible for the freight charges only for return of the equipment from the factory to the owner. Comtech EF Data will return the equipment by the same method (i.e., Air, Express, Surface) as the equipment was sent to Comtech EF Data.
All equipment returned for warranty repair must have a valid RMA number issued prior to return and be marked clearly on the return packaging. Comtech EF Data strongly recommends all equipment be returned in its original packaging.
Comtech EF Data Corporation’s obligations under this warranty are limited to repair or replacement of failed parts, and the return shipment to the buyer of the repaired or replaced parts.
Limitations of Warranty
The warranty does not apply to any part of a product that has been installed, altered, repaired, or misused in any way that, in the opinion of Comtech EF Data Corporation, would affect the reliability or detracts from the performance of any part of the product, or is damaged as the result of use in a way or with equipment that had not been previously approved by Comtech EF Data Corporation.
The warranty does not apply to any produ ct or pa rts thereof where th e serial number or the serial number of any of its parts has been altered, defaced, or removed.
The warranty does not cover damage or loss incurred in transportation of the product.
The warranty does not cover replacement or repair necessitated by loss or damage from any cause beyond the control of Comtech EF Data Corporation, such as lightning or other natural and weather related events or wartime environments.
The warranty does not cover any labor involved in the removal and or reinstallation of warranted equipment or parts on site, or any labor required to diagnose the necessity for repair or replacement.
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The warranty excludes any responsibility by Comtech EF Data Corporation for incidental or consequential damages arising from the use of the equipment or products, or for any inability to use them either separate from or in combination with any other equipment or products.
A fixed charge established for each product will be imposed for all equipment returned for warranty repair where Comtech EF Data Corporation cannot identify the cause of the reported failure.
Exclusive Remedies
Comtech EF Data Corporation’s warranty, as stated is in lieu of all other warranties, expressed, implied, or statutory, including those of merchantability and fitness for a particular purpose. The buyer shall pass on to any purchaser, lessee, or other user of Comtech EF Data Corporation’s products, the aforementioned warranty, and shall indemnify and hold harmless Comtech EF Data Corporation from any claims or liability of such purchaser, lessee, or user based upon allegations that the buyer, its agents, or employees have made additional warranties or representations as to product preference or use.
The remedies provided herein are the buyer’s sole and exclusive remedies. Comtech EF Data shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory.
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Getting Help

Review the Warranty Policy before contacting Comtech EF Data Technical Support or Customer Service.
Contacting Comtech EF Data
Contact Comtech EF Data for:
Technical Support – Product support or training.
Customer Service – Information on returning an in-warranty or out-of-warranty product for
upgrade or repair. Be prepared to provide the product model number and its serial number.
Contact Comtech EF Data Customer & Technical Support during normal business hours (Monday through Friday, 8 A.M. to 5 P.M Mountain Standard Time (MST)):
For: Contact:
RCS20 Technical Support and Service
Comtech EF Data Web Site
Comtech EF Data Main Number +1.480.333.2200
Mailing Address
Telephone +1.480.333.4357 Email service@comtechefdata.com Fax +1.480.333.2500 Main Page http://www.comtechefdata.com
Customer and Technical Support
RMA (Return Material Authorization)
http://www.comtechefdata.com/support.asp
http://www.comtechefdata.com/rmaform.asp
2114 West 7th Street Tempe, Arizona 85281 USA
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RCS20 M:N Redundancy Switch Rev. 14 Preface MN-RCS20
Returning a Product for Upgrade or Repair
Step Task
Go to the Comtech EF Data Service page (http://www.comtechefdata.com/
1
service.asp) and read the Return Material Authorization section in its entirety.
2
Request a Return Material Authorization Number:
On the Comtech EF Data Service page: Select the Return Material
Authorization hyperlink.
On the Comtech EF Data Support page (http://www.comtechefdata.com/support.asp):
Click [Send RMA Request] (http://www.comtechefdata.com/rmaform.asp);
Fill out the RMA form completely;
Click [Send Email].
Alternately:
o Send an e-mail providing this same detailed information to Comtech EF
Data Customer Service (service@comtechefdata.com).
o Contact Comtech EF Data Customer & Technical Support by phone or fax.
Pack the product in its original shipping carton and protective packaging.
3
Ship the product back to Comtech EF Data. Shipping charges should be prepaid.
4
xx

1.1 Overview

The Radyne RCS20 M:N Redundancy Switch provides backup switching/protection for up to nine pairs of satellite modem channels (modulators/demodulators). The RCS20 is a companion product to the Radyne DD240, DM240, DMD15, DMD20, DMD2401, and DMD50 units. The RCS20 may be referred to in this manual as the RCS20, “the switch”, or “the unit”.
The RCS20 can be operated automatically, in which case an automatic backup of a failed online modem occurs after a preprogrammed delay. The switch may also be operated manually, allowing the operator to manually switch to a backup modem.

1.2 Features

Backup Switching Protection for up to Nine Satellite Modems (1 for 9 Protection)
Flexible Backup Configuration, 1:9, 2:8, 2 x (1:4), etc.
Large Display With Easy-to-Use Menu Structure
Automatic or Manual Modes of Operation
Flexible Automatic Configuration Mode
Independent Modulator and Demodulator Switching
Two Fully-Redundant Power Supplies
Passive Relay Switching for Terrestrial and IF Signals

Chapter 1. Introduction

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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20

1.3 RCS20 Switching System Components

The RCS20 is comprised of three separate units that make up the switching system:
The Redundancy Control Unit (RCU20);
The Digital Data Switch (DDS20);
The Intermediate Frequency Switch (IFS20).
1.3.1 RCU20 Redundancy Control Unit
Front panel controls and indicators provide for auto/manual configuration, as well as display of online/off line status information for all modems in the Redundancy configuration.
Figure 1-1 RCU20 Redundancy Control Unit – Front Panel
Figure 1-2 RCU20 Redundancy Control Unit – Back Panel (AC Powered)
Figure 1-3 RCU20 Redundancy Control Unit – Back Panel (DC Powered)
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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20
1.3.2 Digital Data Switch (DDS20) Configurations
The DDS20 provides all of the data interconnections between the online and backup modems. The DDS20 also provides buffering of terrestrial data signals to backup modulators allowing ‘hot-standby’ modes of operation. The DDS20 receives control and DC power through an interconnecting cable from the RCU20. Terrestrial interface options for the DDS20 include the following options:
Universal Interface: RS-449, V.35, RS-232, IDR & IBS Alarms
ASI Interface: BNC Female
G.703 Interface: Unbalanced T1, E1, T2, E2, T3, E3, STS-1
Ethernet: RJ45 - 10/100/1000 Base-T.
The DDS20 is available in the following three configurations:
Universal DDS20
DDS20-ASI-M or DDS20-G.703-M (Modulator only)
DDS20-ASI-D or DDS20-G.703-D (Demodulator only)
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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20
1.3.2.1 Universal DDS20
The Universal DDS20 has nine available slots supporting up to a 1:9 or 2:8 configuration.
Figure 1-4 Universal DDS20 Digital Data Switch – Front Panel
Figure 1-5 Universal DDS20 Digital Data Switch – Back Panel
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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20
1.3.2.2 DDS20-ASI-M or DDS20-G703-M (Modulator-only)
The DDS20-ASI-M or G703-M is a modulator-only configuration.
Figure 1-6 DDS20 ASI or G703-M Digital Data Switch – Front Panel
Figure 1-7 DDS20 ASI or G703-M Digital Data Switch – Back Panel
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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20
1.3.2.3 DDS20-ASI or DDS20-G.703-D (Demodulator-only)
The DDS20-ASI-D or DDS20-G.703-D is a demodulator-only configuration.
Figure 1-8 DDS20-ASI-D or DDS20-G.703-D Digital Data Switch – Front Panel
Figure 1-9 DDS20-ASI-D or DDS20-G.703-D Digital Data Switch – Back Panel
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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20
1.3.2.4 DDS20-GigE (10/100/1000 Gigabit Ethernet) Backup Switch
The DDS20-GigE Backup Switch configuration supports the DMD20, DMD50, DM240 and DD240 products. The Ethernet switch can support up to a 1:9 system.
Figure 1-10 DDS20-GigE Backup Switch – Front Panel
Figure 1-11 DDS20-GigE Backup Switch – Back Panel
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RCS20 M:N Redundancy Switch Rev. 14 Introduction MN-RCS20
1.3.3 Intermediate Frequency Switch (IFS20) Configurations
The IFS20 Intermediate Frequency Switch interfaces the IF signals of the modems with the Earth Station IF system and provides backup switching. The RCU20 can be configured with or without the IFS20. When the system does not require independent uplink and downlink ports, then the RCU20 will monitor the status of the primary modem and ensure backup when a primary modem faults.
When the system is configured with an IFS20, it will provide all of the switching relays and optional signal splitters that are necessary to connect any combination of up to nine Modulators and Demodulators to nine independent uplink and nine independent downlink transponders. The IFS20 receives control and DC power through an interconnecting cable from the RCU20. The IFS20 is available in the following three configurations:
1.3.3.1 70/140 IFS20
The IFS20 configuration is used for 70/140 MHz.
Figure 1-12 70/140 IFS20 Intermediate Frequency Switch – Front Panel
Figure 1-13 70/140 IFS20 Intermediate Frequency Switch – Back Panel
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