Comtech EF Data is an
AS9100 Rev B / ISO9001:2000 Registered Company
RCS20
M:N Redundancy Switch
Installation and Operation Manual
IMPORTANT NOTE: The information contained in this document supersedes all previously published information
regarding this product. Product specifications are subject to change without prior notice.
MN-RCS20 Revision 14
Comtech EF Data is an
AS9100 Rev B / ISO9001:2000 Registered Company
RCS20
M:N Redundancy Switch
Installation and Operation Manual
Part Number MN-RCS20
Revision 14
Comtech EF Data, 2114 West 7th Street, Tempe, Arizona 85281 USA, 480.333.2200, FAX: 480.333.2161
Copyright © Comtech EF Data, 2012. All rights reserved. Printed in the USA.
RCS20 M:N Redundancy Switch Rev. 14
Table of Contents MN-RCS20
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Table of Contents
TABLE OF CONTENTS......................................................................................................................... III
PREFACE..................................................................................................................................................XI
About this Manual .............................................................................................................................................xi
Reporting Comments or Suggestions Concerning this Manual................................................................................xi
Copyright............................................................................................................................... ............................ xi
Patents and Trademarks ....................................................................................................................................xi
Conventions and References.............................................................................................................................xii
Related Documents................................................................................................................................................. xii
Metric Conversion................................................................................................................................................... xii
Warnings, Cautions, and Notes............................................................................................................................... xii
Recommended Standard Designations...................................................................................................................xii
Safety and Compliance.....................................................................................................................................xiii
Electrical Safety and Compliance ........................................................................................................................... xiii
Electrical Installation.............................................................................................................................................. xiii
Battery.................................................................................................................................................................... xiii
Grounding .............................................................................................................................................................. xiii
Fuses....................................................................................................................................................................... xiv
Operating Environment.......................................................................................................................................... xiv
European Union Radio Equipment and Telecommunications Terminal Equipment (R&TTE) Directive (1999/5/EC)
and EN 301 489‐1.................................................................................................................................................... xv
European Union Electromagnetic Compatibility (EMC) Directive (2004/108/EC).............................................. xv
European Union Low Voltage Directive (LVD) (2006/95/EC).............................................................................. xv
European Union RoHS Directive (2002/95/EC).................................................................................................. xvi
European Union Telecommunications Terminal Equipment Directive (91/263/EEC) .......................................xvi
CE Mark.............................................................................................................................................................. xvi
Warranty Policy ..............................................................................................................................................xvii
Limitations of Warranty ........................................................................................................................................ xvii
ExclusiveRemedies .............................................................................................................................................. xviii
Getting Help .................................................................................................................................................... xix
Contacting Comtech EF Data.................................................................................................................................. xix
Returninga Product for Upgrade or Repair ............................................................................................................ xx
CHAPTER 1. INTRODUCTION......................................................................................................1–1
1.1 Overview............................................................................................................................................1–1
1.2 Features .............................................................................................................................................1–1
1.3 RCS20 Switching System Components.................................................................................................1–2
1.3.1 RCU20 Redundancy Control Unit.............................................................................................................1–2
1.3.2 Digital Data Switch (DDS20) Configurations.............................................................................................1–3
1.3.2.1 Universal DDS20..............................................................................................................................1–4
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1.3.2.2 DDS20‐ ASI‐M or DDS20‐ G703‐M (Modulator‐ only)........................................................................1–5
1.3.2.3 DDS20‐ ASI or DDS20‐ G.703‐D (Demodulator‐ only) ........................................................................1–6
1.3.2.4 DDS20‐ GigE (10/100/1000 Gigabit Ethernet)BackupSwitch..........................................................1–7
1.3.3 Intermediate FrequencySwitch (IFS20) Configurations...........................................................................1–8
1.3.3.1 70/140 IFS20....................................................................................................................................1–8
1.3.3.2 L‐ Band IFS20 (Transmit Only) ..........................................................................................................1–9
1.3.3.3 L‐ Band IFS20 (Transmit&Receive)................................................................................................1–10
CHAPTER 2. INSTALLATION .......................................................................................................2–1
2.1 Overview............................................................................................................................................2–1
2.2 Unpacking the Unit.............................................................................................................................2–2
2.2.1 Test Data Sheet........................................................................................................................................2–2
2.3 Removal and Assembly.......................................................................................................................2–3
2.4 Mounting Considerations....................................................................................................................2–3
2.5 Storage...............................................................................................................................................2–4
2.6 Connecting the RCS20.........................................................................................................................2–4
2.7 System CablingConfiguration .............................................................................................................2–4
2.8 Modem Checkout and Initial Power‐ Up...............................................................................................2–4
CHAPTER 3. THEORY OF OPERATION.....................................................................................3–1
3.1 Overview............................................................................................................................................3–1
3.2 RCU20 Major Assemblies....................................................................................................................3–1
3.2.1 Central Processing Unit (CPU) Board .......................................................................................................3–1
3.2.2 Front Panel...............................................................................................................................................3–2
3.2.3 Controller Interface Module ....................................................................................................................3–2
3.2.4 Clock Distribution Module (Optional) ......................................................................................................3–2
3.2.5 Redundant Power Supplies......................................................................................................................3–2
3.2.6 Ethernet Module (Optional).....................................................................................................................3–2
3.2.7 Bank Control Module...............................................................................................................................3–2
3.2.8 RCU20 Back Panel ....................................................................................................................................3–2
3.3 IFS20 Major Assemblies......................................................................................................................3–2
3.3.1 IF Switch Relays............................................................................................................................... .........3–3
3.3.2 IFS20 Back Panel/Front Panel ..................................................................................................................3–3
3.4 DDS20 Major Assemblies ....................................................................................................................3–3
3.4.1 Motherboard............................................................................................................................................3–3
3.4.2 Slide‐ In Data Switch Interface Modules ...................................................................................................3–3
3.4.3 Housing ....................................................................................................................................................3–3
3.4.4 DDS20 Back Panel ....................................................................................................................................3–4
3.5 RCS20 Channel Definitions..................................................................................................................3–4
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CHAPTER 4. USER INTERFACES.................................................................................................4–1
4.1 Operating Procedures.........................................................................................................................4–1
4.2 Front Panel Interface ..........................................................................................................................4–2
4.2.1 Modem Control Keys................................................................................................................................4–3
4.2.1.1 MODEM MOD CONFIG....................................................................................................................4–3
4.2.1.2 MODEM DEMOD CONFIG................................................................................................................4–3
4.2.1.3 MODEM INTFC CONFIG ...................................................................................................................4–3
4.2.1.4 MODEM MONITOR..........................................................................................................................4–3
4.2.1.5 MODEM TEST ..................................................................................................................................4–3
4.2.1.6 MODEM ALARMS ............................................................................................................................4–3
4.2.2 LCD Front Panel Display ...........................................................................................................................4–3
4.2.3 Reset Alarms Key......................................................................................................................................4–4
4.2.4 Module Select Key............................................................................................................................... .....4–4
4.2.5 Switch Status LEDs ...................................................................................................................................4–4
4.2.6 Numeric Keypad............................................................................................................................... ........4–4
4.2.7 Soft Keys (S1‐ S4).....................................................................................................................................4–5
4.2.8 Switch Control Keys............................................................................................................................... ...4–5
4.2.8.1 SWITCH CONFIG SWITCH.................................................................................................................4–5
4.2.8.2 SWITCH CONFIG SYSTEM.................................................................................................................4–5
4.2.8.3 SWITCH MONITOR/ALARMS............................................................................................................4–5
4.2.8.4 SWITCH TEST ...................................................................................................................................4–5
4.2.9 Basic Front Panel Controls .......................................................................................................................4–5
4.2.9.1 Changing parameters from the Front Panel....................................................................................4–5
4.2.9.2 Moving to the Next Screen ina Menu Tree ....................................................................................4–6
4.2.9.3 Moving to the Previous Screen ina Menu Tree..............................................................................4–6
4.3 Front Panel Screens ............................................................................................................................4–7
4.3.1 CONFIG SWITCH Menu Tree ....................................................................................................................4–8
4.3.1.1 MODEM CHANNEL CONNECTIONS..................................................................................................4–8
4.3.1.2 MODEM ADDRESSES .......................................................................................................................4–9
4.3.1.3 MODEM CHANNEL CONNECTION TEST .........................................................................................4–10
4.3.1.4 MODEM9/ BACKUP2 CONFIGURATION......................................................................................4–11
4.3.1.4.1 MODEM9/ BACKUP2 MODE..................................................................................................4–12
4.3.1.5 BACKUP MODE CONFIGURATION..................................................................................................4–13
4.3.1.5.1 BACKUP MODE1 SELECT..........................................................................................................4–14
4.3.1.5.2 BACKUP MODE2 SELECT..........................................................................................................4–15
4.3.1.6 MODEM SWITCHING STYLE...........................................................................................................4–16
4.3.1.7 AUTO MODE BACKUP ASSIGNMENT SUMMARY...........................................................................4–17
4.3.1.7.1 AUTO MODE BACKUP1 ASSIGNMENT PROGRAM...................................................................4–19
4.3.1.7.2 AUTO MODE BACKUP2 ASSIGNMENT PROGRAM...................................................................4–20
4.3.1.7.3 BACKUP ASSIGNMENTS, PRIORITIES........................................................................................4–21
4.3.1.8 IFS20L DEMOD BKUP ASSIGNMENT SUMMARY............................................................................4–22
4.3.1.9 LEARN/BACKUP TEST CONFIGURATION ........................................................................................4–23
4.3.1.9.1 LEARN TEST CONFIGURATION..................................................................................................4–24
4.3.1.9.2 BACKUP TEST CONFIGURATION...............................................................................................4–25
4.3.1.9.3 COPY MODEM CONFIGURATION .............................................................................................4–26
4.3.1.9.4 MOD FAULT DELAY...................................................................................................................4–27
4.3.1.9.5 DEMOD FAULT DELAY..............................................................................................................4–28
4.3.1.9.6 DEMODAQU DELAY.................................................................................................................4–29
4.3.1.9.7 FORCE MANUAL BACKUP.........................................................................................................4–30
4.3.1.9.7.1 FORCE MANUAL BACKUP1...............................................................................................4–31
4.3.1.9.7.2 FORCE MANUAL BACKUP2...............................................................................................4–32
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4.3.2 CONFIG SYSTEM Menu Tree...................................................................................................................4–33
4.3.2.1 CONTROL MODE CONFIGURATION...............................................................................................4–33
4.3.2.2 TERMINAL PORT CONFIGURATION ...............................................................................................4–34
4.3.2.2.1 TERMINAL PORT BAUD RATE...................................................................................................4–35
4.3.2.2.2 TERMINAL PORT EMULATION..................................................................................................4–36
4.3.2.3 REMOTE PORT CONFIGURATION ..................................................................................................4–37
4.3.2.3.1 REMOTE PORT BAUD RATE CONFIGURATION..........................................................................4–38
4.3.2.3.2 REMOTE PORT ADDRESS..........................................................................................................4–39
4.3.2.3.3 REMOTE PORT PROTOCOL CONFIGURATION ..........................................................................4–40
4.3.2.4 MODEM PORT CONFIGURATION...................................................................................................4–41
4.3.2.4.1 MODEM PORT BAUD RATE CONFIGURATION..........................................................................4–42
4.3.2.5 KEY CLICK CONFIGURATION ..........................................................................................................4–43
4.3.2.6 TIME/ DATE CONFIGURATION......................................................................................................4–44
4.3.2.6.1 SET DATE..................................................................................................................................4–45
4.3.2.6.2 SET TIME...................................................................................................................................4–46
4.3.2.7 LCD CONTRAST ADJUSTMENT .......................................................................................................4–47
4.3.2.8 LCD BACKLIGHT TIMEOUT .............................................................................................................4–48
4.3.2.9 BANK CONTROL CONFIGURATION ................................................................................................4–49
4.3.2.9.1 IFS BANK CONTROLLER ............................................................................................................4–50
4.3.2.9.2 DDS BANK CONTROLLER ..........................................................................................................4–51
4.3.2.9.3 COMBINE IFL (IFSL‐ Band Demodulator Only)..........................................................................4–52
4.3.2.9.4 CARRIER‐ IN‐ CARRIER MODEMS...............................................................................................4–53
4.3.2.9.5 CnC SWITCHING.......................................................................................................................4–54
4.3.2.9.6 SOFTWARE/FIRMWARE VERSIONS ..........................................................................................4–55
4.3.2.9.7 REFERENCE DISTRIBUTION CONFIGURATION ..........................................................................4–56
4.3.2.9.8 RDM FALLBACK CONFIGURATION............................................................................................4–57
4.3.2.9.9 RDM FALLBACK CONFIGURATION............................................................................................4–58
4.3.2.9.10 MODEM SERVICE MODE........................................................................................................4–59
4.3.2.9.11 MODEM SERVICE MODE SELECTION......................................................................................4–60
4.3.2.9.12 IFS20‐L DEMOD BKUP Assignment Summary ........................................................................4–61
4.3.3 MONITOR/ALARMS Menu Tree .............................................................................................................4–62
4.3.3.1 EXPANSION SLOT MONITOR..........................................................................................................4–62
4.3.3.2 MOD/ DEMOD FAULT MONITOR..................................................................................................4–63
4.3.3.3 EVENTS ..........................................................................................................................................4–64
4.3.3.4 NEXT EVENTS SCREEN ...................................................................................................................4–64
4.3.3.5 SWITCH MAJOR ALARMS1............................................................................................................4–65
4.3.3.6 SWITCH MAJOR ALARMS2............................................................................................................4–66
4.3.3.7 SWITCH MINOR ALARMS1............................................................................................................4–67
4.3.3.8 SWITCH MINOR ALARMS2............................................................................................................4–68
4.3.4 TEST Menu Tree .....................................................................................................................................4–69
4.3.4.1 SWITCH SYSTEM TESTS..................................................................................................................4–69
4.3.4.1.1 MODEM CHANNEL CONNECTION TEST....................................................................................4–70
4.3.4.1.2 MODEM PARAMETER COMPATIBILITY TEST............................................................................4–71
4.3.4.1.3 LAMP TEST ...............................................................................................................................4–72
4.3.4.2 SWITCH SYSTEM TESTS Screen2...................................................................................................4–73
4.3.4.2.1 REMOTE PORT TEST.................................................................................................................4–74
4.4 Remote Interface..............................................................................................................................4–75
4.4.1 Host Computer Remote Communications .............................................................................................4–75
4.5 Terminal Port Control .......................................................................................................................4–76
4.5.1 Terminal Interface..................................................................................................................................4–76
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CHAPTER 5. ELECTRICAL INTERFACES...................................................................................5–1
5.1 Overview............................................................................................................................................5–1
5.2 RCU20 Back Panel Connectors.............................................................................................................5–2
5.2.1 Slide‐ Out Redundant Power Supply/Switch Modules..............................................................................5–2
5.2.2 Chassis Ground.........................................................................................................................................5–2
5.2.3 Expansion Slots.........................................................................................................................................5–3
5.2.3.1 Reference Distribution Module.......................................................................................................5–3
5.2.3.1.1 J1| EXTA IN (External Input A)..................................................................................................5–4
5.2.3.1.2 J2| EXTB IN (External Input B)..................................................................................................5–5
5.2.3.1.3 Internal Reference (Option 1)....................................................................................................5–5
5.2.3.1.4 Internal Reference (Option 2)....................................................................................................5–5
5.2.3.1.5 Reference Outputs (J3| OUT1, J4| OUT 2, J5| OUT 3, J6| OUT 4) ........................................5–5
5.2.3.1.6 MicroprocessorInterface...........................................................................................................5–5
5.2.3.1.7 Board Outline.............................................................................................................................5–6
5.2.3.2 CPU Terrestrial I/O Card..................................................................................................................5–6
5.2.3.2.1 J1| ALARMS...............................................................................................................................5–6
5.2.3.2.2 J2| TERMINAL............................................................................................................................5–7
5.2.3.2.3 J3| REMOTE...............................................................................................................................5–7
5.2.3.3 Bank Control I/O Card .....................................................................................................................5–8
5.2.3.3.1 J1| MODEM REMOTE................................................................................................................5–8
5.2.3.3.2 J2| IFS20....................................................................................................................................5–9
5.2.3.3.3 J3| DDS20................................................................................................................................5–10
5.3 DDS20 Universal Modem Data Switch...............................................................................................5–11
5.3.1 DDS20– Universal Switch Front Panel Interface....................................................................................5–11
5.3.1.1 DDS20 Data Switch Module...........................................................................................................5–11
5.3.1.1.1 Configuring Data Switch Module DIP Switches........................................................................5–12
5.3.1.1.2 DDS20 Data Switch Module Connectors..................................................................................5–14
5.3.1.1.2.1 J1| SD (Send Data)...........................................................................................................5–14
5.3.1.1.2.2 J2| DDO (Drop Data Out).................................................................................................5–14
5.3.1.1.2.3 J3| IDI (Insert Data In)......................................................................................................5–15
5.3.1.1.2.4 J4| RD (Receive Data)......................................................................................................5–15
5.3.1.1.2.5 J5| ESC VSC (Escape Audio) .............................................................................................5–15
5.3.1.1.2.6 J9| ES/ES (Earth Station‐ to‐ Earth Station).......................................................................5–16
5.3.1.1.2.7 J7| ESC ALM (Engineering Service Circuits Alarm Interface)...........................................5–17
5.3.1.1.2.8 J8| 8K DATA (ESC 8K Data Interface) ...............................................................................5–18
5.3.1.1.2.9 J9| G.703 (G.703 Balanced).............................................................................................5–19
5.3.1.1.2.10 J10| SYNC DATA (Synchronous Data)............................................................................5–20
5.3.2 DDS20– Universal Switch Back Panel Connectors.................................................................................5–22
5.3.2.1 J1| MODEM1 through J8| MODEM8 68‐ Pin High Density Min DSUB Connectors....................5–22
5.3.2.2 J9| MODEM9| BACK UP2 68‐ Pin High Density Min DSUB Connector .......................................5–25
5.3.2.3 J10| BACK UP1 68‐ Pin High Density Min DSUB Connector..........................................................5–25
5.3.2.4 J31| RCU‐ 20 15‐ pin High‐ Density DSUB Connector .....................................................................5–25
5.4 DDS‐ 20 GigE (10/100/1000 Ethernet) Backup Switch.........................................................................5–26
5.4.1 DDS‐ 20– GigE Switch Front Panel Connectors ......................................................................................5–26
5.4.1.1 J1| CH1 DATA IN through J9| CH9 DATA IN ...............................................................................5–26
5.4.2 DDS‐ 20– GigE Switch Back Panel Connectors .......................................................................................5–26
5.4.2.1 J10| CH9 DATA OUT through J18| CH1 DATA OUT ....................................................................5–26
5.4.2.2 J19| BU DATA OUT .......................................................................................................................5–26
5.4.2.3 J20| MODEM FAULT MONITOR....................................................................................................5–27
5.4.2.4 J21| RCU20...................................................................................................................................5–28
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5.5 IFS20 Intermediate Frequency Switch Units.......................................................................................5–29
5.5.1 IFS20 70/140 MHz Unit ..........................................................................................................................5–29
5.5.1.1 IFS20 70/140 MHz Unit Connectors– Front Panel........................................................................5–29
5.5.1.1.1 J1| UP AUX..............................................................................................................................5–29
5.5.1.1.2 J2| UP1....................................................................................................................................5–29
5.5.1.1.3 J3| UP2....................................................................................................................................5–29
5.5.1.1.4 J4| UP3....................................................................................................................................5–29
5.5.1.1.5 J5| UP4....................................................................................................................................5–30
5.5.1.1.6 J6| UP5....................................................................................................................................5–30
5.5.1.1.7 J7| UP6....................................................................................................................................5–30
5.5.1.1.8 J8| UP7....................................................................................................................................5–30
5.5.1.1.9 J9| UP8....................................................................................................................................5–30
5.5.1.1.10 J10| MOD TEST2...................................................................................................................5–30
5.5.1.1.11 J12| MOD TEST1...................................................................................................................5–30
5.5.1.1.12 J24| DN AUX2.......................................................................................................................5–30
5.5.1.1.13 J25| DN AUX1.......................................................................................................................5–30
5.5.1.1.14 J26| DN1...............................................................................................................................5–30
5.5.1.1.15 J27| DN2 ...............................................................................................................................5–31
5.5.1.1.16 J28| DN3 ...............................................................................................................................5–31
5.5.1.1.17 J29| DN4 ...............................................................................................................................5–31
5.5.1.1.18 J30| DN5 ...............................................................................................................................5–31
5.5.1.1.19 J31| DN6 ...............................................................................................................................5–31
5.5.1.1.20 J32| DN7 ...............................................................................................................................5–31
5.5.1.1.21 J33| DN8 ...............................................................................................................................5–31
5.5.1.2 IFS20 70/140 MHz Unit Connectors– Back Panel.........................................................................5–32
5.5.1.2.1 J11| MOD BU2 ........................................................................................................................5–32
5.5.1.2.2 J13| MOD BU1 ........................................................................................................................5–32
5.5.1.2.3 J14| MOD1.............................................................................................................................5–32
5.5.1.2.4 J15| MOD2.............................................................................................................................5–32
5.5.1.2.5 J16| MOD3.............................................................................................................................5–32
5.5.1.2.6 J17| MOD4.............................................................................................................................5–32
5.5.1.2.7 J18| MOD5.............................................................................................................................5–32
5.5.1.2.8 J19| MOD6.............................................................................................................................5–32
5.5.1.2.9 J20| MOD7.............................................................................................................................5–33
5.5.1.2.10 J21| MOD8...........................................................................................................................5–33
5.5.1.2.11 J22| DMD BU2...................................................................................................................... 5–33
5.5.1.2.12 J23| DMD BU1.......................................................................................................................5–33
5.5.1.2.13 J34| DMD1............................................................................................................................5–33
5.5.1.2.14 J35| DMD2............................................................................................................................5–33
5.5.1.2.15 J36| DMD3............................................................................................................................5–33
5.5.1.2.16 J37| DMD4............................................................................................................................5–33
5.5.1.2.17 J38| DMD5............................................................................................................................5–33
5.5.1.2.18 J39| DMD6............................................................................................................................5–33
5.5.1.2.19 J40| DMD7............................................................................................................................5–33
5.5.1.2.20 J41| DMD8............................................................................................................................5–34
5.5.1.2.21 J42| MCU‐ 20.........................................................................................................................5–34
5.5.2 IFS20LL‐ Band Unit .................................................................................................................................5–35
5.5.2.1 IFS20LL‐ Band Unit Connectors– Front Panel...............................................................................5–35
5.5.2.1.1 J13| MODEM1........................................................................................................................5–35
5.5.2.1.2 J14| MODEM2........................................................................................................................5–35
5.5.2.1.3 J15| MODEM3........................................................................................................................5–35
5.5.2.1.4 J16| MODEM4........................................................................................................................5–35
5.5.2.1.5 J17| BU MODEM2| MODEM9..............................................................................................5–35
5.5.2.1.6 J18| MODEM5........................................................................................................................5–35
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5.5.2.1.7 J19| MODEM6........................................................................................................................5–36
5.5.2.1.8 J20| MODEM7........................................................................................................................5–36
5.5.2.1.9 J21| MODEM8........................................................................................................................5–36
5.5.2.1.10 J22| BU MODEM1................................................................................................................5–36
5.5.2.1.11 J23| DOWN CONVERTER PORTB..........................................................................................5–36
5.5.2.1.12 J24| DOWN CONVERTER PORTD..........................................................................................5–36
5.5.2.1.13 J25| DOWN CONVERTER PORTG..........................................................................................5–36
5.5.2.1.14 J26| DOWN CONVERTER PORTF ..........................................................................................5–36
5.5.2.1.15 J27| DOWN CONVERTER PORTA..........................................................................................5–36
5.5.2.1.16 J28| DOWN CONVERTER PORTC..........................................................................................5–36
5.5.2.1.17 J29| DOWN CONVERTER PORTH..........................................................................................5–37
5.5.2.1.18 J30| DOWN CONVERTER PORTE ..........................................................................................5–37
5.5.2.2 IFS20LL‐ Band Unit Connectors– Back Panel ................................................................................5–37
5.5.2.2.1 J1| UPCONV8 .........................................................................................................................5–37
5.5.2.2.2 J2| UPCONV7 .........................................................................................................................5–37
5.5.2.2.3 J3| UPCONV6 .........................................................................................................................5–37
5.5.2.2.4 J4| UPCONV5 .........................................................................................................................5–37
5.5.2.2.5 J5| UPCONV9 .........................................................................................................................5–37
5.5.2.2.6 J6| UPCONV4 ..........................................................................................................................5–38
5.5.2.2.7 J7| UPCONV3 ..........................................................................................................................5–38
5.5.2.2.8 J8| UPCONV2 ..........................................................................................................................5–38
5.5.2.2.9 J9| UPCONV1 ..........................................................................................................................5–38
5.5.2.2.10 J10| DEMOD BU2..................................................................................................................5–38
5.5.2.2.11 J11| DEMOD BU1..................................................................................................................5–38
5.5.2.2.12 J12| POWER..........................................................................................................................5–38
CHAPTER 6. MAINTENANCE AND TROUBLESHOOTING....................................................6–1
6.1 Periodic Maintenance.........................................................................................................................6–1
6.2 Alarm Masks.......................................................................................................................................6–1
6.3 Active Major Alarms ...........................................................................................................................6–2
6.4 Active Minor Alarms ...........................................................................................................................6–3
CHAPTER 7. TECHNICAL SPECIFICATIONS ............................................................................7–1
7.1 General Specifications ........................................................................................................................7–1
7.2 IFS20 (70/140 MHz) ............................................................................................................................7–1
7.3 IFS20 (L‐ Band).....................................................................................................................................7–1
7.4 Terrestrial Interfaces...........................................................................................................................7–2
7.5 Options ..............................................................................................................................................7–2
7.6 Power and Environmental...................................................................................................................7–2
7.7 Physical Characteristics.......................................................................................................................7–3
7.8 Complementary Products ...................................................................................................................7–3
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APPENDIX A. REMOTE OPERATIONS..................................................................................... A–1
A.1 Host Computer Remote Communications........................................................................................... A–1
A.1.1 Protocol Structure................................................................................................................................... A–1
A.1.2 Protocol Wrapper.................................................................................................................................... A–2
A.1.3 Frame Description and Bus Handshaking................................................................................................ A–3
A.1.4 Global Response Operational Codes....................................................................................................... A–4
A.1.5 Collision Avoidance ................................................................................................................................. A–6
A.1.6 Software Compatibility ........................................................................................................................... A–7
A.1.7 Flow Control and Task Processing........................................................................................................... A–8
A.1.8 RLLP Summary......................................................................................................................................... A–9
A.2 Remote Port PacketStructure:......................................................................................................... A–10
A.2.1 RCS20 Switch Command Set ................................................................................................................. A–11
A.2.2 RCS20 Opcode Command Set ............................................................................................................... A–12
A.3 DETAILED OPCODE DESCRIPTIONS.................................................................................................... A–13
APPENDIX B. SYSTEM CABLING CONFIGURATION............................................................. B–1
B.1 Overview............................................................................................................................................B–1
B.2 RCS20 Interconnects ...........................................................................................................................B–2
APPENDIX C. L BAND DEMOD SWITCH SETUP AND CONFIGURATION........................C–1
x
PREFACE
About this Manual
This manual describes the installation and operation for the Radyne RCS20 M:N Redundancy
Control, Switch. This is a document intended for the persons responsible for the operation and
maintenance of the RCS20.
Reporting Comments or Suggestions Concerning this Manual
Comments and suggestions regarding the content and design of this manual are appreciated. To
submit comments, please contact the Comtech EF Data Technical Publications Department:
TechnicalPublications@comtechefdata.com
Copyright
© 2011, Comtech EF Data This manual is proprietary to Comtech EF Data and is intended for the
exclusive use of Comtech EF Data’s customers. No part of this document may in whole or in part,
be copied, reproduced, distributed, translated or reduced to any electronic or magnetic storage
medium without the express written consent of a duly authorized officer of Comtech EF Data.
Patents and Trademarks
See all of Comtech EF Data's Patents and Patents Pending at http://patents.comtechefdata.com.
Comtech EF Data acknowledges that all trademarks are the property of the trademark owners.
• DoubleTalk
• DoubleTalk
• Carrier-in-Carrier
®
is licensed from “Raytheon Applied Signal Technology”.
®
is a registered trademark of “Raytheon Applied Signal Technology”.
®
is a registered trademark of Comtech EF Data.
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Conventions and References
Related Documents
The following documents are referenced in this manual:
• EN300-421 and EN301-210 ETSI
• ETSI EN302-307
• INTELSAT Earth Station Standards IESS-308, -309, -310, and -315
• EUTELSAT SMS
Metric Conversion
Metric conversion information is located on the inside back cover of this manual. This information
is provided to assist the operator in cross-referencing non-Metric to Metric conversions.
Warnings, Cautions, and Notes
A WARNING gives information about a possible hazard that MAY CAUSE
DEATH or SERIOUS INJURY.
A CAUTION gives information about a possible hazard that MAY CAUSE
INJURY or PROPERTY DAMAGE.
A NOTE gives important information about a task or the equipment.
Recommended Standard Designations
Recommended Standard (RS) Designations have been superseded by the new designation of the
Electronic Industries Association (EIA). References to the old designations are shown only when
depicting actual text displayed on the screen of the unit (RS-232, RS-485, etc.). All other references
in the manual will be shown with the EIA designations.
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The user should carefully review the following information.
Safety and Compliance
Electrical Safety and Compliance
The RCS20 complies with the EN 60950 Safety of Information Technology Equipment
(Including Electrical Business Machines) safety standard.
IF THE UNIT IS OPERATED IN A VEHICLE OR MOVABLE INSTALLATION,
MAKE SURE THE UNIT IS STABLE. OTHERWISE, EN 60950 SAFETY IS NOT
GUARANTEED.
Electrical Installation
The RCS20 is rated for a nominal operating range of 100-240 volts AC; for the appropriately
equipped DC option, nominal operating range is 48 ±5 volts DC. The unit has a maximum power
consumption of 250 watts.
The installation and connection to the line supply must be made in compliance to local or national
wiring codes and regulations.
The RCS20 is shipped with line inlet cables suitable for use in the country of operation. If it is
necessary to replace these cables, ensure the replacement has an equivalent specification.
Examples of acceptable ratings for the cables include HAR, BASEC and HOXXX-X.
Examples of acceptable connector ratings include VDE, NF-USE, UL, CSA, OVE, CEBEC,
NEMKO, DEMKO, BS1636A, BSI, SETI, IMQ, KEMA-KEUR and SEV.
Battery
The RCS20 contains a Lithium Battery. DANGER OF EXPLOSION EXISTS
battery is incorrectly replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries in accordance with local
and national regulations.
if the
Grounding
PROPER GROUNDING PROTECTION IS REQUIRED: The installation
instructions require that the integrity of the protective earth must be ensured and
that the equipment shall be connected to the protective earth connection at all times.
It is therefore imperative
user to ensure that the unit has been properly grounded using the ground stud
during installation, configuration, and operation for the
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RCS20 M:N Redundancy Switch Rev. 14
Preface MN-RCS20
provided on the rear panel of the unit.
• In Finland: "Laite on liitettävä suojamaadoituskoskettimilla varustettuun
pistorasiaan."
• In Norway: “Apparatet må tilkoples jordet stikkontakt.”
• In Sweden: “Apparaten skall anslutas till jordat uttag.”
Fuses
FOR CONTINUED OPERATOR SAFETY, ALWAYS REPLACE THE FUSES WITH
THE CORRECT TYPE AND RATING.
Typical for either slide-in power module on the rear panel of the RCU (Redundancy
Control Unit):
• For AC operation, the RCS20 requires two common 3.15 Amp/250 volts 20mm
x 5mm Slow-blow fuses that are contained within a fuse holder that is press-fit
into the body of the IEC power inlet module.
• For DC operation, no fuses are required.
Operating Environment
DO NOT OPERATE THE UNIT IN ANY OF THESE EXTREME OPERATING
CONDITIONS:
• AMBIENT TEMPERATURES LESS THAN 0°C (32°F) OR MORE THAN
50°C (122°F). (MAXIMUM STORAGE TEMPERATURE ALLOWED IS 20°C (-4°F) TO 70°C (158°F)).
• PRECIPITATION, CONDENSATION, OR HUMID ATMOSPHERES OF
MORE THAN 95% RELATIVE HUMIDITY.
• UNPRESSURIZED ALTITUDES OF MORE THAN 2000 METRES (6561.7
FEET).
• EXCESSIVE DUST.
• FLAMMABLE GASES.
• CORROSIVE OR EXPLOSIVE ATM OSPHERES.
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Preface MN-RCS20
European Union Radio Equipment and Telecommunications Terminal
Equipment (R&TTE) Directive (1999/5/EC) and EN 301 489-1
Independent testing verifies that the unit complies with the European Union R&TTE Directive, its
reference to EN 301 489-1 (Electromagnetic compatibility and Radio spectrum Matters [ERM];
E lectroM agnetic C ompatibility [EMC] standard for radio equipment and services, Part 1:
Common technical requirements), and the Declarations of Conformity for the applicable
directives, standards, and practices that follow:
European Union Electromagnetic Compatibility (EMC) Directive
(2004/108/EC)
• Emissions: EN 55022 Class B – Limits and Methods of Measurement of Radio
Interference Characteristics of Information Technology Equipment.
• Immunity: EN 55024 – Information Technology Equipment: Immunity Characteristics,
Limits, and Methods of Measurement.
• EN 61000-3-2 – Harmonic Currents Emission
• EN 61000-3-3 – Voltage Fluctuations and Flicker.
• Federal Communications Commission Federal Code of Regulation FCC Part 15,
Subpart B.
TO ENSURE THAT THE UNIT COMPLIES WITH THESE STANDARDS,
OBEY THESE INSTRUCTIONS:
• Use coaxial cable that is of good quality (e.g., RG58/U (50Ω ) or RG59/U (75Ω )) for
connections to the IF Tx and Rx (transmit and receive) BNC female connectors.
• Use Type 'D' connectors that have back-shells with continuous metallic shielding.
Type ‘D’ cabling must have a continuous outer shield (either foil or braid, or both). The
shield must be bonded to the back-shell.
• Operate the unit with its cover on at all times.
European Union Low Voltage Directive (LVD) (2006/95/EC)
Symbol Description
<HAR> Type of power cord required for use in the European Community.
!
CAUTION: Double-pole/Neutral Fusing
ACHTUNG: Zweipolige bzw. Neutralleiter-Sicherung
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Preface MN-RCS20
International Symbols
Symbol Definition Symbol Definition
Alternating Current
Fuse
Protective Earth
Chassis Ground
For additional symbols, refer to Warnings, Cautions and Notes listed earlier in this
Preface.
European Union RoHS Directive (2002/95/EC)
This unit satisfies (with exemptions) the requirements specified in the European Union Directive
on the Restriction of Hazardous Substances in Electrical and Electronic Equipment (EU RoHS,
Directive 2002/95/EC).
European Union Telecommunications Terminal Equipment Directive
(91/263/EEC)
In accordance with the European Union Telecommunications Terminal Equipment Directive
91/263/EEC, the unit should not be directly connected to the Public Telecommunications
Network.
CE Mark
Comtech EF Data declares that the unit meets the necessary requirements for the CE Mark.
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Preface MN-RCS20
Warranty Policy
Comtech EF Data products are warranted against defects in material and workmanship
for a specific period from the date of shipment, and this period varies by product. In most
cases, the warranty period is two years. During the warranty period, Comtech EF Data
will, at its option, repair or replace products that prove to be defective. Repairs are
warranted for the remainder of the original warranty or a 90 day extended warranty,
whichever is longer. Contact Comtech EF Data for the warranty period specific to the
product purchased.
For equipment under warranty, the owner is responsible for freight to Comtech EF Data
and all related customs, taxes, tariffs, insurance, etc. Comtech EF Data is responsible for
the freight charges only for return of the equipment from the factory to the owner. Comtech
EF Data will return the equipment by the same method (i.e., Air, Express, Surface) as the
equipment was sent to Comtech EF Data.
All equipment returned for warranty repair must have a valid RMA number issued prior
to return and be marked clearly on the return packaging. Comtech EF Data strongly
recommends all equipment be returned in its original packaging.
Comtech EF Data Corporation’s obligations under this warranty are limited to repair or
replacement of failed parts, and the return shipment to the buyer of the repaired or
replaced parts.
Limitations of Warranty
The warranty does not apply to any part of a product that has been installed, altered,
repaired, or misused in any way that, in the opinion of Comtech EF Data Corporation,
would affect the reliability or detracts from the performance of any part of the product, or
is damaged as the result of use in a way or with equipment that had not been previously
approved by Comtech EF Data Corporation.
The warranty does not apply to any produ ct or pa rts thereof where th e serial number or the
serial number of any of its parts has been altered, defaced, or removed.
The warranty does not cover damage or loss incurred in transportation of the product.
The warranty does not cover replacement or repair necessitated by loss or damage from
any cause beyond the control of Comtech EF Data Corporation, such as lightning or other
natural and weather related events or wartime environments.
The warranty does not cover any labor involved in the removal and or reinstallation of
warranted equipment or parts on site, or any labor required to diagnose the necessity for
repair or replacement.
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Preface MN-RCS20
The warranty excludes any responsibility by Comtech EF Data Corporation for incidental or
consequential damages arising from the use of the equipment or products, or for any inability
to use them either separate from or in combination with any other equipment or products.
A fixed charge established for each product will be imposed for all equipment returned
for warranty repair where Comtech EF Data Corporation cannot identify the cause of the
reported failure.
Exclusive Remedies
Comtech EF Data Corporation’s warranty, as stated is in lieu of all other warranties,
expressed, implied, or statutory, including those of merchantability and fitness for a
particular purpose. The buyer shall pass on to any purchaser, lessee, or other user of
Comtech EF Data Corporation’s products, the aforementioned warranty, and shall
indemnify and hold harmless Comtech EF Data Corporation from any claims or liability
of such purchaser, lessee, or user based upon allegations that the buyer, its agents, or
employees have made additional warranties or representations as to product preference or
use.
The remedies provided herein are the buyer’s sole and exclusive remedies. Comtech EF
Data shall not be liable for any direct, indirect, special, incidental, or consequential
damages, whether based on contract, tort, or any other legal theory.
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Preface MN-RCS20
Getting Help
Review the Warranty Policy before contacting Comtech EF Data Technical Support or
Customer Service.
Contacting Comtech EF Data
Contact Comtech EF Data for:
• Technical Support – Product support or training.
• Customer Service – Information on returning an in-warranty or out-of-warranty product for
upgrade or repair. Be prepared to provide the product model number and its serial
number.
Contact Comtech EF Data Customer & Technical Support during normal business hours (Monday
through Friday, 8 A.M. to 5 P.M Mountain Standard Time (MST)):
For: Contact:
RCS20
Technical
Support and
Service
Comtech EF
Data Web Site
Comtech EF Data Main Number +1.480.333.2200
Mailing Address
Telephone +1.480.333.4357
Email service@comtechefdata.com
Fax +1.480.333.2500
Main Page http://www.comtechefdata.com
Customer and
Technical
Support
RMA
(Return Material
Authorization)
http://www.comtechefdata.com/support.asp
http://www.comtechefdata.com/rmaform.asp
2114 West 7th Street
Tempe, Arizona 85281 USA
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Returning a Product for Upgrade or Repair
Step Task
Go to the Comtech EF Data Service page ( http://www.comtechefdata.com/
1
service.asp ) and read the Return Material Authorization section in its entirety.
2
Request a Return Material Authorization Number:
• On the Comtech EF Data Service page: Select the Return Material
Authorization hyperlink.
• On the Comtech EF Data Support page
(http://www.comtechefdata.com/support.asp):
Click [Send RMA Request] (http://www.comtechefdata.com/rmaform.asp);
• Fill out the RMA form completely;
• Click [Send Email].
• Alternately:
o Send an e-mail providing this same detailed information to Comtech EF
Data Customer Service (service@comtechefdata.com).
o Contact Comtech EF Data Customer & Technical Support by phone or fax.
Pack the product in its original shipping carton and protective packaging.
3
Ship the product back to Comtech EF Data. Shipping charges should be prepaid.
4
xx
1.1 Overview
The Radyne RCS20 M:N Redundancy Switch provides backup switching/protection for up to
nine pairs of satellite modem channels (modulators/demodulators). The RCS20 is a companion
product to the Radyne DD240, DM240, DMD15, DMD20, DMD2401, and DMD50 units. The
RCS20 may be referred to in this manual as the RCS20, “the switch”, or “the unit”.
The RCS20 can be operated automatically, in which case an automatic backup of a failed online
modem occurs after a preprogrammed delay. The switch may also be operated manually,
allowing the operator to manually switch to a backup modem.
1.2 Features
• Backup Switching Protection for up to Nine Satellite Modems (1 for 9 Protection)
• Flexible Backup Configuration, 1:9, 2:8, 2 x (1:4), etc.
• Large Display With Easy-to-Use Menu Structure
• Automatic or Manual Modes of Operation
• Flexible Automatic Configuration Mode
• Independent Modulator and Demodulator Switching
• Two Fully-Redundant Power Supplies
• Passive Relay Switching for Terrestrial and IF Signals
Chapter 1. Introduction
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RCS20 M:N Redundancy Switch Rev. 14
Introduction MN-RCS20
1.3 RCS20 Switching System Components
The RCS20 is comprised of three separate units that make up the switching system:
• The Redundancy Control Unit (RCU20);
• The Digital Data Switch (DDS20);
• The Intermediate Frequency Switch (IFS20).
1.3.1 RCU20 Redundancy Control Unit
Front panel controls and indicators provide for auto/manual configuration, as well as display of
online/off line status information for all modems in the Redundancy configuration.
Figure 1-1 RCU20 Redundancy Control Unit – Front Panel
Figure 1-2 RCU20 Redundancy Control Unit – Back Panel (AC Powered)
Figure 1-3 RCU20 Redundancy Control Unit – Back Panel (DC Powered)
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Introduction MN-RCS20
1.3.2 Digital Data Switch (DDS20) Configurations
The DDS20 provides all of the data interconnections between the online and backup modems.
The DDS20 also provides buffering of terrestrial data signals to backup modulators allowing
‘hot-standby’ modes of operation. The DDS20 receives control and DC power through an
interconnecting cable from the RCU20. Terrestrial interface options for the DDS20 include the
following options:
• Universal Interface: RS-449, V.35, RS-232, IDR & IBS Alarms
• ASI Interface: BNC Female
• G.703 Interface: Unbalanced T1, E1, T2, E2, T3, E3, STS-1
• Ethernet: RJ45 - 10/100/1000 Base-T.
The DDS20 is available in the following three configurations:
• Universal DDS20
• DDS20-ASI-M or DDS20-G.703-M (Modulator only)
• DDS20-ASI-D or DDS20-G.703-D (Demodulator only)
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RCS20 M:N Redundancy Switch Rev. 14
Introduction MN-RCS20
1.3.2.1 Universal DDS20
The Universal DDS20 has nine available slots supporting up to a 1:9 or 2:8 configuration.
Figure 1-4 Universal DDS20 Digital Data Switch – Front Panel
Figure 1-5 Universal DDS20 Digital Data Switch – Back Panel
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Introduction MN-RCS20
1.3.2.2 DDS20-ASI-M or DDS20-G703-M (Modulator-only)
The DDS20-ASI-M or G703-M is a modulator-only configuration.
Figure 1-6 DDS20 ASI or G703-M Digital Data Switch – Front Panel
Figure 1-7 DDS20 ASI or G703-M Digital Data Switch – Back Panel
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Introduction MN-RCS20
1.3.2.3 DDS20-ASI or DDS20-G.703-D (Demodulator-only)
The DDS20-ASI-D or DDS20-G.703-D is a demodulator-only configuration.
Figure 1-8 DDS20-ASI-D or DDS20-G.703-D Digital Data Switch – Front Panel
Figure 1-9 DDS20-ASI-D or DDS20-G.703-D Digital Data Switch – Back Panel
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Introduction MN-RCS20
1.3.2.4 DDS20-GigE (10/100/1000 Gigabit Ethernet) Backup Switch
The DDS20-GigE Backup Switch configuration supports the DMD20, DMD50, DM240 and
DD240 products. The Ethernet switch can support up to a 1:9 system.
Figure 1-10 DDS20-GigE Backup Switch – Front Panel
Figure 1-11 DDS20-GigE Backup Switch – Back Panel
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Introduction MN-RCS20
1.3.3 Intermediate Frequency Switch (IFS20) Configurations
The IFS20 Intermediate Frequency Switch interfaces the IF signals of the modems with the Earth
Station IF system and provides backup switching. The RCU20 can be configured with or without
the IFS20. When the system does not require independent uplink and downlink ports, then the
RCU20 will monitor the status of the primary modem and ensure backup when a primary modem
faults.
When the system is configured with an IFS20, it will provide all of the switching relays and
optional signal splitters that are necessary to connect any combination of up to nine Modulators
and Demodulators to nine independent uplink and nine independent downlink transponders. The
IFS20 receives control and DC power through an interconnecting cable from the RCU20. The
IFS20 is available in the following three configurations:
1.3.3.1 70/140 IFS20
The IFS20 configuration is used for 70/140 MHz.
Figure 1-12 70/140 IFS20 Intermediate Frequency Switch – Front Panel
Figure 1-13 70/140 IFS20 Intermediate Frequency Switch – Back Panel
1–8