INSTALLATION
& OPERATION
MANUAL
™
WARRIOR
™
7ORUS
3-Up TORUS
GLADIATOR
6-Up TORUS
™
™
LCLED
LCLED
INTERIOR LED LIGHTHEADS
Contents:
Introduction ........................................................................... 2
Standard Features ............................................................... 2
Unpacking & Pre-Installation................................................. 3
Installation & Mounting.......................................................... 3
Wiring Instructions ................................................................ 4
Operation ............................................................................. 4
Options & Specifications...................................................... 5
Maintenance ........................................................................ 5
Troubleshooting ................................................................... 5
Parts List (Replacement Parts/Exploded View)................. 6-7
Warranty .............................................................................. 8
IMPORTANT:
Read all instructions and warnings before installing and using.
INSTALLER:This manual must be delivered to the end user of this equipment.
Introduction
The L.E.D. Warrior™ represents an effective warning signal device. The product has been designed to be easily
installed and operated. A list of standard features is shown below for each model. The Warrior utilizes st ate-of
-the-art L.E.D.s TORUS™ Optics to produce a true emergency level signal available in Red, Amber, Blue and
White. The Gladiator™ LCLED™ model uses more economical LEDs and reflector optics. These lightheads
last longer and use less current than standard halogen or strobe lamps.
The use of this or any warning device does not insure that all drivers can or will observe or
react to an emergency warning signal. Never take the right-of-way for granted. It is your
responsibility to be sure you can proceed safely before entering an intersection, driving
against traffic, responding at a high rate of speed, or walking on or around traffic lanes.
The effectiveness of this warning device is highly dependent upon correct mounting and
wiring. Read and follow the manufacturer’s instructions before installing or using this device.
The vehicle operator should insure daily that all features of the device operate correctly. In
use, the vehicle operator should insure the projection of the warning signal is not blocked by
vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other
obstructions. This equipment is intended for use by authorized personnel only. It is the
!
WARNING!
user’s responsibility to understand and obey all laws regarding emergency warning devices.
The user should check all applicable city, state and federal laws and regulations.
Code 3 , Inc., assumes no liability for any loss resulting from the use of this warning device.
Proper installation is vital to the performance of this warning device and the safe operation of
the emergency vehicle. It is important to recognize that the operator of the emergency
vehicle is under psychological and physiological stress caused by the emergency situation.
The warning device should be installed in such a manner as to: A) Not reduce the output
performance of the system, B) Place the controls within convenient reach of the operator so
that he can operate the system without losing eye contact with the roadway.
Emergency warning devices often require high electrical voltages and/or currents. Properly
protect and use caution around live electrical connections. Grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or
severe vehicle damage, including fire.
PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE
OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF
EMERGENCY PERSONNEL AND THE PUBLIC.
Standard Features
Warrior 6-UP 72586
2 Side by side head L.E.D. warning Flashing system
9' power cord with cigarette plug-in provided
10-16 Vdc operation
Current: .5A Red/Amber flashing, .8 A Blue/White Flashing, 1.0A R/A Steady Burn, 1.6A B/W Steady Burn
Reverse polarity protection
21 Flash patterns, controlled with flash pattern change button built into housing.
Warrior 3-Up 72586
1 Head L.E.D. flashing system
9' power cord with cigarette plug-in provided
10-16 Vdc operation.
Current: .25A Red or Amber Flashing, .4A Blue or White Flashing, .5A R/ A Steady Burn, .8A B/ W Steady Burn.
Reverse polarity protection
10 flash patterns, externally controlled with flash pattern change button.
Gladiator LCLED
1 Head economical L.E.D. flashing system
9' Power cord with cigarette plug-in provided
10-16 Vdc operation
Current: .2A or less all modes.
Reverse polarity protection
4 Flash patterns, externally controlled with flash pattern change button.
All Models: Temperature Range: -40 C to 84 C (-40 F to 185 F)
2
Unpacking & Pre-installation
After unpacking the items, carefully inspect the contents for damage that may have occurred during transit. If
any item is damaged, please contact the carrier immediately. These L.E.D. lighting units can be tested by
inserting the cigarette plug-in of the power cord into an appropriate +12 Vdc socket.
If the vehicle has an electrical system other than +12 Vdc, contact your local representative or call the
electronics Technical Assistance HOTLINE.
This Product contains high intensity LED devices. To prevent eye damage,
WARNING!
!
DO NOT stare into light beam at close range.
Installation & Mounting
This unit must be mounted within the interior passenger compartment of the vehicle only. It
!
WARNING!
is not intended for use in exterior applications.
All devices should be mounted in accordance with the manufacturer's instructions and
securely fastened to vehicle elements of sufficient strength to withstand the forces applied
to the device. Driver and/or passenger air bags (SRS) will affect the way equipment should
be mounted. This device should be mounted by permanent installation and within the zones
specified by the vehicle manufacturer, if any. Any device mounted in the deployment area of
an air bag will damage or reduce the effectiveness of the air bag and may damage or
dislodge the device. Installer must be sure that this device, its mounting hardware and
electrical supply wiring does not interfere with the air bag or the SRS wiring or sensors.
Mounting the unit inside the vehicle by a method other than permanent installation is not
recommended as unit may become dislodged during swerving, sudden braking or collision.
Failure to follow instructions can result in personal injury.
The Warrior™ and Gladiator™ lights are interior lights designed for easy mounting . The following instructions must be followed to insure that the unit is mounted correctly.
For suction cup mounting, attach the (3) set of suction cups to (3) of the mounting bracket (see Fig. 1 for
orientation) with the #10 self tapping screws, do not overtighten the screws. Next, fasten the bracket without
suction cups with (2) #10-24 machine screws, #10 lock washers and #10-24 nuts, but do not tighten the nuts
at this time. Make sure one screw captures the tether cord. After the suction cup assembly is fastened to
the unit, adjust the bracket so that the unit will be level with the ground when mounted to the windshield. Be
certain that the vehicle is on level ground before adjusting the bracket. Also try to keep the unit as close to
the windshield as possible. This can be adjusted by sliding the suction cup assembly back or forward on
the unit before tightening it down. When the angle is set, tighten all screws and nuts. The mounting brackets (#4 or #6 in Fig. 1) can be reversed to improve the fit to the window. The Warrior version disassembles
with the removal of two #6x5/8" sheet metal screws. To disassemble the Gladiator, remove the lighthead
(attached with two 6-32 machine screws) then remove the two #6x5/8" sheet metal screws. T09795 can be
added to the visor to take up any gap that remains. The visor can also be trimmed with scissors or tin snips
to improve the fit.
Once the unit is mounted on the windshield, locate a place to mount other end of the tether cord. Depending
on where the unit is mounted, the tether cord can be attached anywhere on the dash or to the roof of the
vehicle, as long as it is into sheet metal. Hold the free end of the tether cord in position and verify that the
LED unit cannot reach the passenger or driver. Then, attach the tether cord to this section of sheet metal
(not to plastic or rubber). Note: When removing the unit from the windshield be sure to release the suction
cups by lifting the tabs on each suction cup. If the unit is pulled off the windshield, it could result in stripping
out the holes in the suction cups.
The L-Bracket Mounting option allows the LED unit to be mounted to the rear deck of your vehicle. The
following instructions must be followed to insure that the unit is mounted correctly:
Attach the mounting hardware to the unit as shown in Fig. 1. Place the unit against the rear deck and make
adjustments with the hardware until the product is located in an area that does not obstruct the view or inflict
injury to either driver or passenger. Tighten loose hardware and mark the position of each mounting foot.
Remove bracket assemblies from the unit. Using the marked positions, mount the brackets on the rear deck
with user supplied sheet metal screws or through-bolts. Adjust the unit to provide the most effective signal.
Caution: The unit must be mounted through the steel of the vehicle. Avoid mounting to plastic or
other non-structural members.
3
Wiring Instructions
All models are stand alone self-contained units ready for installation with no special wiring required. They are
provided with a cigarette plug designed to be used with a +12VDC fused lighter socket.
Alternately, the user can remove the plug and connect (through a properly sized fuse) to a user supplied switch.
The ribbed wire is positive (+12VDC) and the smooth wire is negative.
Operation
The LED lightheads arrive completely assembled and ready for installation. They are designed to
function at 10 - 16 VDC.
To operate the unit, insert the cigarette plug provided into a +12VDC lighter socket and
rotate 1/4 turn to insure a good electrical connection.
Flash Patterns Selections
Each of these modes can be selected by using the momentary button located on the unit. Each flash mode can
be selected by momentarily depressing the button until the unit stops flashing, and then releasing. As each
flash mode is selected it is automatically programmed into the unit such that when power is removed it will
always return to the selected mode the next time power is applied. If another mode is desired, just use the
momentary button to step through each mode until the desired mode is found.
Selecting and programming Cycle Flash mode in the Warrior™ models:
When shipped, the unit will be in “Cycle Flash mode”. This mode cycles through a variety of flash patterns
continuously providing an ever changing warning signal. If the unit is not in Cycle Flash, or you wish to return to
Cycle flash from another mode, then the momentary button should be depressed until the unit stops flashing,
and held on for several seconds then released. This will program cycle flash into the unit.
6-Up Head Model
Flash Modes:
Alternating Heads Simultaneous Heads Steady with Flashing
Cycle Flash Quad Flash Fast Double Flash w/Steady
Single Flash Triple Flash Quad Flash w/Steady
Double Flash Double Flash
Triple Flash Single Flash
Quad Flash Pursuit Flash
Five Flash
Fast Single Flash
Fast Double Flash
Fast Triple Flash
Fast Quad Flash
Quad Pop Flash
Triple Pop Flash
Double Pop Flash
Wig-Wag Flash Alt.
Note: All modes flash at a rate of 70 fpm minimum. Fast modes flash at a rate of 100 fpm minimum.
Warrior 3-Up OPTIX Model
Flash Mode:
Cycleflash (Factory default)
Steady Burn
Five Flash
Quadflash
Triple Flash
Doubleflash
Fast Double Flash
NFPA
Quad Pop Flash
Triple Pop Flash
Gladiator™ LCLED™ Model
Flash Mode:
Steady Burn
75 FPM Single
75 FPM Double Flash
75 FPM Quad
Cycle
4
Options & Specifications
MODEL H W D WEIGHT
Gladiator™ LCLED™ 1.75" 4.5" 5.5" 1.0 lbs
Warrior™ 3-Up TORUS™ .75" 4.5" 5.5" 1.0 lbs
Warrior 6-Up TORUS™ .75" 7.5" 5.5" 1.5 lbs
Maintenance
The product is designed for minimal maintenance and trouble free service. Periodic inspection of the product will ensure trouble free
operation. However, occasional cleaning of the lenses is required to sustain maximum light output. Use plain water and a soft cloth, or
Code 3 lens polish and a very soft paper towel or facial tissue.
Should problems arise during installation or during the life of the product, refer to the guide below for information on troubleshooting.
Additional information may be obtained from the factory technical HOTLINE at (314) 996-2800.
TROUBLESHOOTING
PROBLEM
Product does not activate a. No power to unit a. Check wiring for loose
PROBABLE CAUSE
connection.
b. Power input wires reversed b. Check power connections
c. Damaged or shorted cabling c. Check cables for damage
REMEDY
5
Parts List
Ref. No. Description Gladiator Warrior 3-Up Warrior 6-Up
1 Visor T13210 T13210 T13211
2 Bezel T07554 T07554 T07558
3 Lighthead See Table Contact Factory Contact Factory
4 Bracket, Lighthead/Suction Cup T13208 T13208 T13209
5 Suction Cup Assy S95332 S95332 S95332
6 L-Bracket T13225 T13225 T13224
7 Shroud T13212 T13212 T13213
Not Shown Screws, Black #6-5/8" Phillips T13241 T13241 T13241
Not Shown Button, Pattern Change T13219 T13222 T13219
Not Shown Cord, Cigar T15948 T15948 T15948
Not Shown Gasket (Visor option only) T09795 T09795 T09795
Not Shown Tape, Reflective, Mylar (Visor only) T13239 T13239 T13239
Glad iator™ LCLE D ™ Vers ion
Option--LCLED
T04583 Blue
T04584 Amber
T04585 White
T04590 Red
Common Parts
S95335 Spacer, Painted
S95334 Mtg. Brkt, Pemserted
T06598 6-32X1/4 Screw
6
Figure 1
7
WARRANTY
Code 3, Inc.'s L.E.D. emergency devices are tested and found to be operational at the time of
manufacture. Provided they are installed and operated in accordance with manufacturer's
recommendations, Code 3, Inc. guarantees all parts and components to a period of 5 years (unless
otherwise expressed) from the date of purchase or delivery, whichever is later. Units demonstrated
to be defective within the warranty period will be repaired or replaced at the factory service center at
no cost.
Use of inappropriate or inadequate wiring or circuit protection causes this warranty to become
void. Failure or destruction of the product resulting from abuse or unusual use and/or accidents is
not covered by this warranty. Code 3, Inc. shall in no way be liable for other damages including
consequential, indirect or special damages whether loss is due to negligence or breach of warranty.
CODE 3, INC. MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY INCLUDING,
WITHOUT LIMITATION, WARRANTIES OF FITNESS OR MERCHANTABILITY, WITH RESPECT TO THIS PRODUCT.
PRODUCT RETURNS
If a product must be returned for repair or replacement*, please contact our factory to obtain
a Return Goods Authorization Number (RGA number) before you ship the product to Code 3, Inc.
Write the RGA number clearly on the package near the mailing label. Be sure you use sufficient
packing materials to avoid damage to the product being returned while in transit.
*Code 3, Inc. reserves the right to repair or replace at its discretion. Code 3, Inc. assumes no responsibility or liability for expenses incurred for the
removal and /or reinstallation of products requiring service and/or repair.; nor for the packaging, handling, and shipping: nor for the handling of products returned
to sender after the service has been rendered.
NEED HELP? CALL OUR TECHNICAL ASSISTANCE HOTLINE - (314) 996-2800
10986 N. Warson Road
www.code3pse.com
©2013 Code 3, Inc. Printed in USA
Warrior, Gladiator, Optix and LCLED are trademarks odf Code 3, Inc.
Code 3, is a registered tradmark of Code 3 Inc. a subsidiary of Public Safety
Equipment, Inc.
St. Louis, Missouri 63114-2029—USA
Revision 5, 01/2013 - Instruction Book Part No. T13256
Code 3 , Inc.
Loading...