Code 3 Harley-Davidson User Manual

HARLEY DAVIDSON

MOTORCYCLE EQUIPMENT INSTALLATION MANUAL

(All mounting systems included in this manual were designed speciﬁcally for the Electra-Glide Model Harley Davidson Motorcycle. A current 2008 model year bike was used for development)

TABLE OF CONTENTS:

1. Front lighting option installations

2. Rear lighting option installations

3. Side lighting option installations

4. Radio Box lighting option installations

5. Siren installation options

6. Speaker installation

Read all instructions and warnings before installing and using.

IMPORTANT:

IMPOR-

INSTALLER:

This manual must be delivered to the end user of this equipment.

Par 36 (7) led light head

1. Install the wiring terminations provided within the LED assembly.

2. Place retainer ring against back of LED housing with at

notch facing down to match up with clamshell on trim ring

3. Place trim ring over front of LED light and fully seat

against ange of LED assembly.

4. Rotate LED assembly so that TOP indicated on LED lens is actually at the 12:00 O’clock position on the bike,

5. Place the LED housing, trim ring and retainer onto light housing of bike.

6. Slide trim ring over retainer and into groove on light housing.

7. Tighten clamshell screw at bottom of LED light housing.

Supervisor light bar

1. Remove two outboard windshield screws from front faring on bike.

2. Loosen center screw from front faring on bike.

3. Slide windscreen up and remove from front faring. (handle with care so not to scratch windscreen).

4. Loosely install two T56324 mounting brackets onto Supervisor outboard slots (threaded studs pointing upward & toward driver)

5. Slide center mounting bracket T56338 over center boss on faring with stud facing up and toward driver.

6. Place Supervisor so the center slot aligns with the center mounting bracket.

7. Feed outboard brackets down into windshield slot and over screw bosses (be sure bracket is around boss on faring.)

8. Tighten nylon locking nuts on end brackets (working both sides simultaneously)

9. Tighten center nylon nut on light bar base.

10. Slide windscreen down over center screw on faring, then feed each end of windscreen down over outboard bosses on faring.

11. Place two outboard faring screws back into faring bosses. (make sure to align screws with brass inserts within faring boss)

12. Tighten (3) faring /windscreen screws

13. Red wire is common power, White and Black wires are both negative ground.

LED Supervisor Operation:

(5) LED head light bar shown : LED’s #1,3,& 5 are synchronized and LED’s #2 & 4 are synchronized. Flash patterns are pre-

set to triple ash P1 from the factory.

Front Lighting Options

Front End Side Lighting Options

Front fork led light head

1. Loosen top Fork Torx head bolt

2. Loosen bottom Fork Torx head bolt

Note:

Front Fork light assembly under Torx bolts will ex outward

when loosened. It will be necessary to push light assembly inward during installation of front fork brackets.

3. Place pemserted backing plate under chrome bracket with pemserts facing up into holes of chrome bracket

4. Place light head selection onto chrome bracket and attach using provided screws. (longer screws for XT3, shorter for LED-X light head options. Both are provided)

5. Slide vertical forked end of bracket under top Torx bolt

6. Slide horizontal forked end of bracket under bottom Torx bolt

7. Route wiring as desired behind front fork assembly, leaving

sufcient loop for fork movement.

NOTE:

Motor guard lights can be mounted either vertically or horizontally on Motor guards.

T56307 backing plate with pemserts

Top

T57066 Chrome bracket

Bottom

HD513 FRONT FORK LIGHT (XT3 LED or LED-EX)

NOTE:

1. Front fender bracket installed

with nger of backing plate facing

forward on bike, over top of black rubber foam inset.

2. Top of back plate must be under front fender edge to properly seat backing plate between rails.

HD511 ( XT3 LED) FRONT FENDER LIGHT

NOTE:

Mud ap bracket requires screw

holes and wiring holes to be drilled

into aluminum mud ap on front fender. Mud ap is sandwiched be-

tween the bracket and the light head once installed. Bracket is under Mud

ap.

LXEX125 with LED-MHC2 MOTOR GUARD LIGHT

HXT-MHC2 MOTOR GUARD LIGHT (XT3 LED)

HD512 MUD FLAP LIGHT (XT3 LED)

“On The Rail” Rear Lighting Options

Common Backing Plate and Bracket are used on all Rear lighting application options. T57098 Backing plate T57097 Bracket (Chrome) NOTE: All clamping parts of assembly to chrome rails require (1) anti-vibration pad T56311 to be installed at each contact point.

T57098 BACKING PLATE

OPTIX 6-UP LIGHT HEAD ASSEMBLY SHOWN

HD2126 SHOWN INSTALLED

T57097 CHROME BRACKET

T15104 SS BOLT T03734 NYLOC NUT

NOTE:

T56311 ANTI-VIBRATION PADS ARE REQUIRED AT ALL BRACKET MOUNTING POINTS IN CONTACT WITH CHROME RAILS OF BIKE. (8) ARE INCLUDED IN THE ASSEMBLY SHOWN.

HD2126 SHOWN CHROME BRACKETS, BACKING PLATES & HARDWARE ARE COMMON PARTS TO ALL ASSEMBLIES SHOWN BELOW.

1. Optix 3 up light head HD2123 2. Optix 6up light head HD2126

3.Dual Stack XT3 light head HD2103

Rear License Plate Lighting

4. XT3 (3) way license plate bracket HDLPBKT

Rear bracket installations are generally easier made with side saddle bags removed from bike.

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