Cobra cf4 Installation And Operation Manual

INSTALLATION AND OPERATION MANUAL
230114-9
400mm Gas Fryer
Model CF4
For use in GB & IE
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. September 2011.
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA Moffat Pty Limited
E.Mail: vsales@moffat.com.au Main Office: (tel): +61 (03) 9518 3888
(fax): +61 (03 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA Serve Canada
Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND Moffat Limited
Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM Blue Seal
Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES Moffat
Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 366 661 1556 (fax): +1 336 661 1660
REST OF WORLD Moffat Limited
Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
1
Contents
CF4 GAS FRYER (Single Tank - 21 Ltr)
Part 1 Introduction .....................................................................................2
Part 2 Specifications ..................................................................................3
Part 3 Installation........................................................................................4
Part 4 Operation.........................................................................................7
Part 5 Cleaning and Maintenance.........................................................11
Part 6 Wiring Schematic...........................................................................13
Part 7 Gas Conversion ............................................................................. 14
Part 8 Replacement Parts List..................................................................17
We are confident that you will be delighted with your Cobra Gas Fryers, and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost b enefit from your new Cobra Appliance, there are two important things you can do.
Firstly:
Please read this instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your Cobra Fryer dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtai n the technical instructions for adapting the appliance to the conditions for use in that country.
WARNING:
I
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS
APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
G
REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE.
 THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.  IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE CORRECT AND SAFE
OPERATION OF YOUR APPLIANCE IS MAINTAINED.
 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE.
 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C
AUTION
:
This appliance is;

For professional use and is to be used by qualified persons only.

Only qualified service persons are to carry out installation, servicing and gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

DO NOT operate the appliance without the legs supplied fitted .
Part 1 Introduction
3
Gas Connection
Gas supply connection point is located 200 mm from the right hand side, 31 mm from the rear and 124 mm from the floor and is entered from beneath the appliance.
- Flexible Hose Connection
If a Gas Hose assembly is used to connect this appliance, the hose and all fittings must have a
minimum
¾” (Natural Gas) or ½” (LPG) inside bore
diameter to ensure gas flow rate capacity required by this appliance is achieved.
This must be verified by the operating pressure testing at the maximum gas supply demand condition.
The Gas Hose assembly should also be classified for use in the commercial kitchen conditions , th e appliance will be used in.
CF4 GAS FRYER (Single Tank - 21 Ltr)
Part 2 Specifications
Model Covered in this Specification -
CF4 GAS FRYER (Single Tank - 21 Ltr).
General
A commercial gas fired fryer having a fast fry infra red burner system which an intense even heat through the tank. It is available in single model type. This model fitted with dual main burners and pilot burners, fitted with a single gas controller which controls both pilot and main burners. This Fryer is fitted with an Over Temperature Safety Cut Out system with Full Flame Failure Safety Controls. Thermostatically regulated gas controls with snap action thermostat sensitive to changes in oil temperature which improves both recovery and output. An open tank design to make cleaning a sim ple and easy task.
Gas Supply Requirements
- Non - UK Only:
- UK Only:
NOTE: (*) The burner operating pressure is to be measured at the Outlet Pressure test point on the gas control valve with both burners operating. The operating pressure is ex-factory set, through the appliance regulator and not to be adjusted, apart from when carrying out gas conversion, if required. Refer to the ‘Gas Conversion Instructions’ supplied with the gas conversion kit, available on request.
Natural Gas
LP Gas
(Propane)
Input Rating
85 MJ/hr 85 MJ/hr
(N.H.G.C.)
(80,560 BTU/hr)
(80,560 BTU/hr)
Supply Pressure
1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure
0.8 kPa (*) 2.5 kPa (*)
Gas Connection
¾” BSP Male
Natural Gas
(G20)
Propane
(G31)
Heat Input (nett)
22.0 kW 22.0 kW
Gas Rate
2.33 m3/hr
1.71 kg/hr
Supply Pressure
1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure
8.6 mbar (*) 26.4 mbar (*)
Gas Connection
¾” BSP Male
4
Location
1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of combustion products.
2. Installation must allow for a sufficient flow of fresh air for the combustion air supply.
Combustion Air Requirements Natural Gas 24 m³/hr minimum.
LPG / Propane 24 m³/hr minimum.
3. Position the appliance in its approximate
working position.
4. All air for burner combustion is supplied from
underneath the appliance. The legs must always be fitted and no obstructions placed on the underside or around the base of the appliance, as obstructions will cause incorrect operation and / or failure of the appliance.
5. Components having adjustments protected
(e.g. paint sealed) by manufacturer are only allowed to be adjusted by an qualified service agent. They are not to be adjusted by the installation person.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to the appliance flue outlet.
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
In order to facilitate easy operation, drainage and servicing of the appliance, a minimum of 600 mm clearance should be maintained at the front of the appliance.
Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble­free operation. The following minimum installation clearances are to be adhered to:-
Part 3 Installation
Installation Requirements
NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local, gas, health and safety requirements.
This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Cobra gas fryers are designed to provide years of satisfactory service and correct installation is essential to achieve the best performanc e, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.
Australia: AS 5601- Gas Installations. New Zealand: NZS 5261- Gas Installation.
United Kingdom: Gas Safety (Installation and Use)
Regulations 1998.
Ireland: IS 820 - Non Domestic Gas
Installations.
Installations must be carried out by qualified service persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer, are only allowed to be adjusted by an qualified service agent. They are not to be adjusted by the installation person.
Unpacking
 Rem ove all packaging and transit protection
from the appliance including all protective plastic coating from the door outer panel and exterior stainless steel panels.
 Check equipment and parts for damage.
Report any damage immediately to the carrier and distributor.
 R eport any deficiencies to the distributor who
supplied the appliance.
 Check that the available gas supply is correct to
that shown on the rating plat e located on the inside of the access door.
 Check that the following parts have been
supplied with the appliance:-
Baskets 2 Basket Trays 1 Lid 1
Combustible
Surface
Non Combustible
Surface
LH / RH
Side
150 mm 0 mm
Rear 150 mm 0 mm
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