GETTING STARTED ..............................................................................................................................4
Introduction to EAH and EC.................................................................................................................................4
Receiving and Installation.....................................................................................................................................4
1.Scraping and Pre-rinse...............................................................................................................................8
2.Sorting and Racking .................................................................................................................................. 8
Cleaning and Maintenance ..................................................................................................................................11
1.Cleaning the drain screen ........................................................................................................................11
2.Cleaning the washer arms........................................................................................................................ 11
5.Empty the Scrap Tray..............................................................................................................................12
Quick service guide.............................................................................................................................................13
Troubleshooting the EAH & EC .........................................................................................................................14
Will Not Start ..........................................................................................................................................14
Out of Chemical ......................................................................................................................................14
Dishes/Glasses are Not Clean..................................................................................................................14
Machine Will Not Hold Water ................................................................................................................14
Water Running on the Floor....................................................................................................................14
Water Will Not Drain From the Machine................................................................................................ 14
Water Coming Out of the Door...............................................................................................................14
Machine Will Not Shut Off..................................................................................................................... 14
Machine Will Not Fill..............................................................................................................................15
RACKS PER HOUR 40 40
WASH TANK CAPACITY 1.7 GAL. 6.44 L
PUMP CAPACITY 35 GPM 132.5 LPM
WATER REQUIREMENTS
- Minimum 120°F 51.4°C
- Recommended 140°F 60°C
WATER INLET ½” DRAIN CONNECTION 2” CYCLE TEMPERATURES
WASH-°F (Minimum) 120°F 51.4°C
FRAME DIMENSIONS
DEPTH 25 ¾” 65.4 cm
WIDTH 25 ¾” 65.4 cm
TABLE HEIGHT 34” 86.0 cm
MAX CLEARANCE FOR DISHES 17” 43.0 cm
ELECTRICAL*
WASH PUMP MOTOR 1 HP 13.4 AMPS
*Warning: Electrical and plumbing connections need to be made by a qualified
service person who will comply with all available Federal, State and Local Health,
Electrical, Plumbing and Safety codes.
SHIPPING WEIGHT
EAH (Approximate)
EC (Approximate)
Title
Installation & Operation
115 VAC
16 AMPS
190#
195#
86.2 kg
88.5 kg
Rev 1.00A
01/26/04
Page 3
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
01/26/04
GETTING STARTED
Introduction to EAH and EC
CMA dishwashers have been used world wide for many years. This manual has been written to help you, the
operator, in your job. Your job is one of the “most important” in this restaurant. Why? Your product, the dishes
and glasses, is the first thing the customer notices when he sits down. Clean, sparkling dishes and silverware will
set the mood for the customer when he observes the table setting.
Receiving and Installation
The dishwasher is shipped from the factory bubble packed on a pallet. The guidelines are listed in a step-by-step
procedure for your reference.
1.
Packaging
Unwrap the machine and check for the following component parts:
Scrap accumulator complete with lid and scrap tray. This is normally an integral part of the
machine
Tube stiffeners. Tube stiffeners must be used to prevent the feed tubes from curling inside the
chemical pail and sucking air. These are pre-installed to the chemical pump and attached to the
back of the dishmachine. The ends of the chemical tubing have been flared so that the tubing will
not pull out of the stiffener. Red is for detergent, white for sanitizer, and blue for rinse aid.
2.
Plumbing
The machine needs the following:
2” pipe for the drain outlet
½” pipe for the incoming water
A flex hose or quick disconnect union. The water inlet is at the top left corner of the dishwasher
3.
Electrical
The machine is 110 volt. The master switch is at the top left side of the control box.
4.
Chemical Feeder
The peristaltic pumps are assembled and included within the machine.
5.
Scrap Trap Accumulator
The scrap trap accumulator is designed to perform two basic functions:
It allows a method to discharge all the heavy solids out of the machine with each wash and rinse
cycle.
It provides capacity to drain the contents of one cycle regardless of the ability of the existing drain
to accept the discharge rate.
There is a drain connection sleeve (2”) on the bottom of the scrap accumulator (See drain connection
instruction).
CMA standard dishwashers operate on 110 volts. Other voltage requirements are available on request.
When installing the single rack units, either model EAH or EC, it is recommended that a clean 20 amp
circuit be provided to the machine.
Page 4
N
Title
Model EAH / EC Dishwasher
Installation & Operation
WARNING: Electrical and plumbing connections need to be made by a qualified service person who
will comply with all available Federal, State, and local Health, Electrical, Plumbing Safety Codes.
SCRAP TRAP ACCUMULATOR CONNECTION:
Rev 1.00A
01/26/04
ot supplied with
Machine
Page 5
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
01/26/04
Water Line
6.
The model EAH & EC should plumbed with ½” hot water line. The time necessary to deliver water to
the machine is controlled by the number four cam. This cam provides the serviceman with the
opportunity to fine-tune the machine to deliver the proper amount with each cycle. Refer to the service
manual for an in depth discussion of this procedure.
7.
Activating Machine
The machine is equipped with a prime switch to activate the peristaltic pump at any time the master
switch is “ON”.
Following the completion of the installation, always fill the machine with water before the machine is
started.
Hold the fill button until the water level is approximately ½” to ¾” below the overflow hole in the
PVC standpipe. This water level should be approximately even with the bottom edge splash guard
in sump area of machine.
Activate the prime switches for the three chemical pumps until the product is discharging into the
sump.
To start the machine, close the doors and the machine will cycle automatically.
The amount of product delivered by each cam is controlled by changing the opening in each cam. When
the micro switch rides down into the cam, the peristaltic pump motor begins to rotate. It will continue to
rotate until it rides up out of the groove. Therefore, to extend the amount of product delivered to the
machine, open the groove. To reduce the amount of product delivered to the machine, close the groove.
Cams are slip fit. A cam adjustment wrench is provided, but the cam can be adjusted with a small
screwdriver or the edge of a table knife.
Technical personnel are available during normal b usiness hours should you, as an installer, have any
questions. We are available to serve you at 800-854-641 7.
Page 6
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
01/26/04
OPERATION
CMA dishwashers have been used worldwide for many years. This manual has been written to help you, the
operator, in your job.
The manual is divided into three sections. Sections A and B cover start-up and dish handling, and section C
covers troubleshooting.
Starting Instructions
Drain water if it is cold by lifting drain ball until all water is out of the machine.
Check drain screen and clean.
Replace it properly into the sump housing.
Check wash arm spray tips. If clogged, clean with toothpick and rinse at sink.
Check chemical lines to chemical containers
A. Red – detergent line
B. Blue – rinse agent line
C. Clear/White – sanitizer destainer line.
Press fill switch; fill until water is ½” lower than overflow on drain ball shaft or to the bottom of splash
shield.
Hold fill switch in until water level is proper and check temperature (should be approximately 140
degrees Fahrenheit; 60 degrees Celsius).
Insert tray of dishes into machine and close doors. Machine will automatica lly start when doors are
closed.
After the machine green cycle light turns off, raise doors, remove trays, and allow to dry before stacking.
If the doors are lifted during a wash cycle, the machine will automatically shut off.
The CMA dishmachine will complete the wash and rinse cycle and automatically feed the proper
chemical and turn itself off.
Page 7
Operating Instructions
Scraping and Pre-rinse
1.
Remove remaining food from utensils. Scrape by hand or by using a cleaning tool such as a sponge or
rubber spatula. For protection of the hands, wear gloves .
Use a pre-rinse hose for wet scraping to remove small particles of soil not removed by the hand scraping
operation. The purpose is to keep excessive garbage from going into the dishwashing machine.
Title
Installation & Operation
Model EAH / EC Dishwasher
Rev 1.00A
01/26/04
HAND SCRAPINGWET SCRAPING DON’T PILE DISHES!!
For flatware, it is recommended that they be pre-soaked in a deep pan, generally a bus pan, using a
presoak detergent. This will prevent drying or adhering of soil on flatware and reduce tarnishing. A
presoak detergent is especially useful for the removal of protein soil such as egg, syrup, etc. Allot
approximately 30 minutes for presoaking if possible for better results.
2.
Sorting and Racking
Properly placing the utensils in the rack is one of the most important jobs the operator must perform.
Sort out different utensils, separating dishes, bowls, cups, glassware and flatware.
3.
Racking dishes
PROPER RACKING
Note in the illustration that the
plates are racked without
overlapping and that the sprays
from the top spray arm will strike
the food contact surfaces of the
dishes (face of the dishes)
Rack all the same sized plates together row by row. The dish rack will hold them just right for proper
washing. The entire surface of the soiled dish must be covered by the spray arm to provide sufficien t
scrubbing action when the detergent solution is being sprayed on that dish.
Stacking dishes will not save time because the dishes will not be cleaned during the wash cycle and will
require sorting and rewashing.
Page 8
4. Racking glasses
Glasses, cups, bowls and other deep dishes must be racked faced down. This is so as not to carry out
wash water and so the sprays can work on the internal surfaces. Rack glasses and cups in a properly
sized compartmentalized glass rack. Allow to air dry.
Title
Model EAH / EC Dishwasher
Installation & Operation
GLASS RACKINGCUP RACKING
Rev 1.00A
01/26/04
Glasses should be placed in the racks upside down in each compartment. The rinse additive is injected
into the rinse water to prevent spotting and speed the drying process. (Note: A CMA representative can
help you select the proper glass rack for your glasses.
5. Racking flatware
After presoaking, flatware is placed in a wash basket with handles down to prevent them from “nesting”
which provides maximum exposure to the wash process.
WASH BASKET
6.
Stacking & Storage
Page 9
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
01/26/04
SORTING AND STORING FLATWARE
Stacking and storage of dishes being washed and sanitized is very important. A dish may be perfectly
washed but be completely contaminated from the handling after washing. Avoid storing dishes where
they may be soiled. Handling dishes with the hand on the food contact surfaces should be reduced to a
minimum (towel drying is an incorrect procedure). Do not stack plates and dishes higher than 12 inches.
Their combined weight can destroy the porcelain surface on the bottom plates.
Page 10
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
01/26/04
Cleaning and Maintenance
Certain times of the day should be allotted to cleaning the CMA dishwashing machine. Follow the cleaning and
inspection procedures listed below:
1.
Cleaning the drain screen
Remove the drain screen and thoroughly clean all foreign material from screen as shown in the illustration.
DO NOT BANG THE SCREEN ON THE TABLE TO JAR FOOD LOOSE. Use the faucet or the pre-rinse
hose. Re-install drain screen and ensure that it is in the proper position.
REMOVE SCREEN CLEAN SCREEN
2.
Cleaning the washer arms
REMOVE WASH ARM CLEAN WASH ARM RE-INSTALL WASH ARM
Inspect the upper and lower spray arms to ensure they are not clogged with food scraps. Oth erwise, full
and uniform spray pressures will not be delivered to the soiled dishes.
If there is any question as to the spray arms being clear of food scraps, the spray arms should be
removed and cleaned. Note that water will blow from all jets if they are open. Use toothpick to open
clogged jets and flush to ensure that food scraps are out of the arm. If necessary, the stainless plug in the
end of the arm can be unscrewed and removed to clean the inside of the arm tube at the sink.
After the arm has been thoroughly cleaned, re-install back into the base.
Page 11
3. Check Operations
Operate the machine for one cycle. Watch detergent, sanitizer and rinse additive “delivery tubes” at the
point where they inject chemical into the machine. Remember: red tube – detergent; blue tube-rinse; and
clear white tube-sanitizer. Check temperature at the end of the cycle for 120
4. Cleanup
Wipe down the machine and check the chemical level in the containers. Also inspect machine
for leaks or other items that might cause trouble during a rush period. You are now ready to wash
dishes.
Remember: The chemical containers should be saved for pickup by the serviceman during his regular
call. Do not throw them in the trash bin.
Empty the Scrap Tray
5.
Remove scrap tray drawer and thoroughly rinse out. Clean tray after each meal, or once every hour if
very busy.
Title
Model EAH / EC Dishwasher
Installation & Operation
°
F minimum.
Rev 1.00A
01/26/04
EMPTY SCRAP TRAY
Page 12
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
Quick service guide
TECHNICAL ISSUE CAUSE SOLUTION
Starts with doors open Faulty #1 micro switch (start/stop) Replace micro switch, P/N 00411.00
Faulty motor contactor Replace contactor, P/N 00404.82
Clean and replace diaphragm, P/N
00706.00
Clean and replace diaphragm/valve,
, P/N 00706.00, P/N 00705.00
00735.00
Replace check valve, P/N 00715.00
Reset or replace master switch, P/N
00433.00
position
position
01/26/04
Page 13
Title
Model EAH / EC Dishwasher
Installation & Operation
Troubleshooting the EAH & EC
Will Not Start
1. Check master switch on the control box to make sure that it is “ON”.
2. Check circuit breaker that services the dishwasher. Make sure it is “ON”.
3. After (ONLY after) checking steps 1 and 2, call the CMA service technicians.
Out of Chemical
Check backup supply of chemicals. REMEMBER! Red product label to red tube, blue product label to blue
tube, and clear/white product label to clear/white tube. Note that sometimes extra product is left in sto rage
area at the direction of the restaurant manager. Before calling the CMA service technicians, check with the
manager for backup supplies.
Dishes/Glasses are Not Clean
1. Before you call the CMA service technician, check your temperature gauge on the machine. Check to
insure water temperature is at least 120
°
the primary heater at 120
to 140° F. If temperature is okay, then…
2. Check that your water softener contains salt and is operating properly. Your service agreement from
CMA calls for hot/soft water.
3. Check that dishes are racked properly. Check the screen and wash arm tips. If they are clear, call the
CMA service technicians.
Machine Will Not Hold Water
Check the drain actuator for a knife, spoon, fork or foreign material then remove.
Water Running on the Floor
If water is overflowing, the scrap accumulator or the scrap drawer may need to be cleaned. If not, call your
plumber- the drain may be clogged.
Water Will Not Drain From the Machine
Check the drain solenoid. Call the CMA service technician.
Water Coming Out of the Door
End plugs may be missing or lose. Check inside the scrap accumulator drawer. If the end plug came off
during operation, it will be inside the scrap trap tray. Simply replace. If end plug is lost, call your CMA
service technician.
Machine Will Not Shut Off
You can turn off the machine in an emergency by turning off the master switch loca ted on the back of the
control box. After turning off the master switch, call the CMA service technician.
°
F. The CMA dishwasher must have hot water delivered from
Page 14
Rev 1.00A
01/26/04
Title
Model EAH / EC Dishwasher
Installation & Operation
Machine Will Not Fill
Check gate valve on the top of the machine. Make sure “handle” has been opened. If it is, call your CMA
service technician.
Rev 1.00A
01/26/04
Page 15
N
Title
Model EAH / EC Dishwasher
Installation & Operation
EAH/EC Options
Door Handle Conversion EAH To EC #00617.30
Rev 1.00A
01/26/04
ITEM
NO.
NO
REQ’
1 1 00613.04 Door Handle
2 1 00619.34 Door Hdl. Mtng. Plate-Long
2A 1 00619.44 Door Hdl. Mtng. Plate-Short
3 1 00603.04 Door Spring Extension
4 9 00913.00 5/16” – 18” Nut
5 9 00926.00 5/16” SS washer
6 1 00900.00 Cotter Pin
7 2 00607.04 Door Handle Cap 1”
8 8 00920.00 5/16”-18 x ¾” Hex Head Bolt
ote: Door handle mounting plates come in two sizes.
Longer is mounted on back-right side.
Before handle conversion, place template with the upper edge against two upper left front panel holes.
Mark the four holes position using a center punch. Drill a 1/8” hole through each position, and then drill
it out to 3/8”.
1. Open dish machine door to its highest positio n so that there is little spring resista nce on the door
handle. Remove hardware that holds the door handle to the door linkage. Save all the washers
and spacers. Swing the door handle towards the back of the dishmachine and dismount it from the
door handle support brackets. Remove the nut attaching the eyebolt and save the door springs.
2. Remove the two (2) door-handle support brackets on the back of the cabinet and plug the four
holes with original hardware. Unscrew the 8 nuts holding the front panel and remove front panel.
Remove door guides on left side of machine and mount them on the front of the cabinet. Remove
tray track inline AH and replace it with the tray track (C) from the kit. Slide the left d oor into the
door guides and mount the door linkage back on.
3. With left door facing the front, door panel on the left we are now ready to install th e door handle.
4. Using provided door handle, door handle mounting plates, 5/16” bolts, nuts and washers; install
the door handle as shown in “Illustrations”. Match the mounting plate holes and roller switch
bracket holes to the cabinet holes and insert all bolts to ensure that the door handle and mounting
plates are aligned. Then secure the mounting plate and roller switch bracket with nuts and
washers.
5. Attach the provided extension rod to the back of the door handle. Attach one eyebolt to the frame
with existing hardware, along with two springs together. Pivot the door handle, positioning
handle straight up. You may now connect loop of 2
nd
spring to the door extension rod. Pull
handles forward and down and attach to the door links.
6. Adjust the nut on the eyebolt until the doors begin to lift then back off two turns. See
“Illustration” for proper location of all door handle hardware included on EC machine.
Page 16
Title
Model EAH / EC Dishwasher
Installation & Operation
Door Handle Conversion EC to EAH #00617.20
Rev 1.00A
01/26/04
ITEM
NO.
NO.
REQ’D
1 2 00603.20 Door Spring Extension Ro d
2 1 00613.09 Door Handle
3 1 00926.00 5/16” SS Washer
4 1 01555.50 L.H. Door Handle Support
5 1 01556.50 R.H. Door Handle Support
6 2 00607.04 Door Handle Cap 1”
7 4 00924.00 ¼” SS Washer
8 2 00900.00 Cotter Pin
9 4 00912.00 ¼” 20 Nylon Lock Nut
10 4 00962.00 ¼”-20 x 1 SS Hex Head Bolt
11 1 00603.20 Eye Bolt
12 2 01505.32 Tray Track Inline AH
P/N DESCRIPTION
INSTRUCTIONS:
1. Open dishmachine doors to their highest position so that there is little spring resistance on the door
handle. Remove hardware holding the door handle to the door linkage. Save all the washers and
spacers. With the door handle in “UP” position, lift spring and remove from extension rod. Remo ve the
nut attaching the eyebolt and save all hardware.
2. To remove the door handle, simply unscrew the four bolts holding the door hand le mounting plates and
slide the complete assembly up and off of the cabinet. Use the bolts, nuts and washers to plug the holes
in the back of the cabinet.
3. Remove door panel & hardware from left side of machine. Remove door guides on the front of the
cabinet and mount them on left side of the machine. Remove tray track ( c ) and replace it with the track
in line from the kit.
4. Using provided nuts, bolts and washers; mount the left and right door handle supports on the back of the
cabinet. Insert the eyebolt into the bracket on the frame and screw the nuts on just enough to hold them
in place. Hook door spring and door spring extension rod on to the door handle and secure it with the
washer and cotter pin. Then simply rest the door handle on the door handle supports. (You may have to
lift the door handle to reach the handle supports.)
5. Swing the door handle downwards to reach the door linkages; and using the two provided bolts and
existing washers and spacers, attach the door linkages to the door handle. Adjust the tension in the
spring by tightening the nuts under the eyebolt bracket so that the doors can slide up and down freely.
Mount the provided door handle grips on the ends of the door handle.
6. Eyebolt adjustment nuts should be adjusted to the point the doors begin to lift from a closed position.
SEE “Illustration” for the proper location of all door handle hardware included on EAH machine.
Page 17
Title
Model EAH / EC Dishwasher
Installation & Operation
Rev 1.00A
01/26/04
ADDENDUM FOR MACHINES INSTALLED IN THE CITY OF CHICAGO
All food dispensing establishments using chlorine or other approved chemical sanitizers shall at all times
maintain an adequate testing device.
Dishes and other eating and drinking utensils to be washed in a dishwashing machine shall be properly scraped
and pre-rinsed and shall be stacked in racks or trays so as to avoid overcrowding and so as to permit wash and
rinse waters to rinse waters to reach all surfaces of each utensil.
In machine washing, multi-use eating and drinking utensils shall be washed in wa ter containing suitable
detergent at a temperature from 120 degrees F. to 140 degrees F. or other method approved by the Department of
Health.
The water in the wash tank shall be changed during operation as often as necessary to keep it reasonably clean.
An effective concentration of detergent in the wash water shall be maintained at all times.
Bactericidal treatment shall consist of exposure of all surfaces of dishes and utensils being washed to a rinse of
clean water, at a temperature of not less than 180 degrees F. or other method approved by the Department of
Health.
All dishwashing machines shall maintain a flow pressure not less than 15 or more than 25 pounds per square inch
on the fresh water line at the machine and not less than 10 pounds per square inch at the rinse nozzles. A suitable
gauge cock shall be provided immediately upstream from the final rinse sprays to permit checking the flow of the
final rinse water. An easily readable thermometer accurate to
±
2 degrees F. shall be provided on both the wash
and rinse water lines of the dishwashing machine which will indicate the temperature of the water solution
therein.
Dishwashing machines shall be thoroughly cleaned at least once each day. The pumps and the wash and rinse
sprays or jets shall be so designed that a forceful stream of water will reach all surfaces of the utensils when they
are properly racked. These parts shall be thoroughly cleaned at least once each day. The pumps and the wash and
rinse sprays or jet shall be so designed that a forceful stream of water will reach all surfaces of the utensils when
they are properly racked. These parts shall be readily accessible for inspection and cleaning.
After bactericidal treatment, utensils and containers shall be stored at a sufficient height above the floor in a
clean, dry place protected from flies, splash, dust, overhead leakage and condensation, and other contamination
until used for serving.
Drain racks, trays and shelves shall be made of non-corrodible material and shall be kept clean.
In handling containers and utensils the surface thereof which come in contact with food or drink shall not be
touched by hands, except during the process of washing.
Tables for clean and dirty dishes and food shall be so arranged that the dirty dishes will be as far removed from
the food and clean dishes as may be possible.
All single-service articles and utensils shall be purchased in sanitary cartons and stored therein in a clean, dry
place until used, and after removal from the cartons, these articles shall be hand led in such a manner to prevent
contamination.
Please note the following procedures must be followed for City of Chicago Approval:
1. All low energy models must have low-level sani alarms, both visual and audio.
2. All models must have a City of Chicago approval data label affixed to the machine.
3. Chlorine sanitizer must be a minimum of 100 PPM.
Page 18
Title
Model EAH / EC Dishwasher
ELECTRICAL DIAGRAM
Installation & Operation
Rev 1.00A
01/26/04
Page 19
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