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CMA180VLTALL
Diagram
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User Manual
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CMA Dishmachines CMA180VLTALL, CMA180VL User Manual

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PARTS MANUAL
Rev 2.01A
800- 8 5 4 - 6 4 1 7
FAX 714- 895- 2 1 4 1
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com
TABLE OF CONTENTS
MODEL CMA-180 VL
1. PARTS MANUAL .......................................................................................... 3
1.1. EXPLODED VIEW DRAWINGS ........................................................................................................... 3
1.1.1 Straight Frame System Assembly .............................................................................................. 3
1.1.2 Heat Recovery System.............................................................................................................. 4
1.1.3 Drain System Assembly ........................................................................................................... 5
1.1.4 Plumbing System Assembly ..................................................................................................... 6
1.1.5 Wash Spray System ................................................................................................................. 7
1.1.6 Final Rinse System Assembly .................................................................................................. 8
1.1.7 Door Handle Assembly ........................................................................................................... 9
1.1.8 Pump System Assembly ..........................................................................................................10
1.1.9 Wash Tank Heater (Triangular Flange) ................................................................................11
1.1.10 Booster Tank Heater (Triangular Flange) ............................................................................12
1.1.11 Control Box Assembly............................................................................................................13
1.1.12 Heat Recovery System Control Box .......................................................................................14
1.1.13 Door Safety Interlock (DSI) Assembly ...................................................................................15
www.cmadishmachines.com
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17532.18
Frame Stand
15 1 17402.00
Overflow Gasket
2 1 17506.00
Door Stamped
16 2 01516.50
3-Door Bracket outside Style
3 2 17506.45
Blank Doors
17
60
00924.00
¼” SS Washer
4 6 00636.17
E Z Door Glide
18
30
00912.00
¼”-20 Nylon Lock Nut
5 6 17554.00
Door Guide
19 4 01310.00
Bullet Feet
6 2 17552.00
Door Stop
20 1 17522.50
Wash Tank Heater Cover
7 1 01505.16
Corner Tray Track Rail
21 1 17522.00
Booster Heater Cover
8 1 01505.10
Tray Track (EST/EC/ 180)
22
23
00914.10
1/4-20 X 5/8 Hex Bolt
9 1 17506.65
Door Service Splash Guard
23 1 17591.00
CMA-180 Ventless Wrapper
10 2 17510.00
Strainer Basket
24 1 17531.00
Pan
11 1 01579.10
Scrap Body SS
25 2 17506.60
Door Panel Splash Guard
12 1 01579.20
Scrap Trap Drawer
26 1 17506.62
180 Splash Shield - lever side
13 1 17579.00
Scrap Trap Holder
27 1 17546.00
CMA-180VL Skirt
14 1 17511.00
Overflow
28 1 00449.50
Keyless Lock
1. Parts Manual
1.1. Exploded View Drawings
1.1.1 Straight Frame System Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 3
Item No.
P/N
DESCRIPTION
Item No
P/N
DESCRIPTION
1
17595.00
CMA-180 Ventless Top Cover
10
03101.45
Hose Clamp #4
2
02401.01
Motor Fan 230v 50/60hZ
11
17592.00
CMA-180 Ventless Drain Pan
3
02401.17
Battery Self Cleaning Pipe
12
03101.00
Hose Clamp #16 1”
4
17593.00
CMA-180 Ventless Fan Mount
13
15605.00
Drain Hose with Goose Neck (9-06)
5
02401.05
CMA-130 VL Heat Recovery Battery
14
17591.00
CMA-180 Ventless Wrapper
6
17596.00
CMA-180 Ventless Rear Cover
15
02101.01
UC 50e Stainless Steel Rinse Nozzle
7
17598.00
CMA-180 Ventless Support L.H.
16
03107.51
Flexible Black Hose 3/8”
8
17597.00
CMA-180 Ventless Support R.H.
17
03107.00
Flexible Black Hose ½”
9
40014.00
1/2m x 1/2 Barb Straight
18
17594.00
CMA-180 Ventless Shroud
1.1.2 Heat Recovery System
Model CMA-180 VL Parts Manual Rev. 2.01A page 4
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00113.17
Drain Tee Casting
11 6 00901.00
5/16 –18 x 1” Hex Head Bolt
2 1 00114.00
Drain Tee Gasket
12 6 13805.00
5/16-18 Nylon Lock Nut
3 1 00121.18
Drain Stopper “O” Ring
13 1 01313.00
2” PVC Slip x MIPT Adapter
*4 1 00121.17
Drain Stopper
14 1 05030.17
2” x 4” PVC Tubing
5 1 17581.00
Drain Linkage
15 1 01312.00
PVC Slip x Slip 90 Ell
6 1 17580.50
Drain Linkage Spacer
16 1 05030.27
2” x 6” PVC Tubing
7 1 00912.00
¼-20 Nylon Lock Nut
17 1 01320.17
2” PVC Tee SxSxS
8 1 17580.00
Drain Lever
18 1 05030.10
2” x 3” PVC Tubing
9 1 00910.00
¼”-20 x 1 ½” Hex Head Bolt
19 1 01315.17
2” No Hub
* #00121.17 includes #00121.18
1.1.3 Drain System Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 5
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00710.50
Vacuum Breaker ¾” Watts
12 1 03107.51
Flexible Black Hose 3/8”
1A
--
00421.51
Pan Head Screw SS 6-32 x 1/4”
13 1 40014.10
1/2m x 3/8” Barb Straight
1B
--
00735.60
Vacuum Breaker Brass Bonnet ¾”
14 1 13642.00
/2" MIP Plug Brass Sq. Head
1C
--
00735.00
Vacuum Breaker Repair Kit ¾”
15 8 03614.00
Nipple Brass 1/2 Close
1D
--
00739.50
Vacuum Breaker Cap
16 3 00743.10
Tee ½” FXFXF
2 1 00704.00
Street Elbow 3/4" 90Deg
17 1 40014.00
1/2m x 1/2 Barb Straigh
3 1 13613.00
Nipple ¾” x 5 ½” Brass
18 1 13602.20
Pressure Regulator 1/2
4 2 13606.10
Jamb Lock Nut Thin Pattern
19 1 03107.00
Flexible Black Hose ½”
5 2 13639.00
Nipple SS 3/4 x Close
20 2 41062.00
^1/2 Strainer Ball Valve
6 2 13633.00
^3/4 90 Ell F x F Brass
21 2 01528.00
Plumbing Support Bracket
7 6 00912.00
1/4-20 Nylon Lock Nut
22 2 00924.00
1/4 SS Washer
8 4 00912.00
1/4-20 Nylon Lock Nut
23 2 00906.00
1/4-20 X 1/2 Hexhead Bolt
9 3 01526.10
Plumbing Bracket Strap
24 2 40116.00
1/4 Comp x 1/4 MIP Fitting
10 1 01526.00
Plumbing Support Bracket
25 1 13604.00
1/2 x 1/4 Bushing Brass
11 3 03603.15
1/2 Solenoid Valve JE 240V/60Hz
26 1 00425.54
Chemical Tubing
11A 1 00738.15
Water Sol Valve Coil 220V
27 1 13618.11
Coupling ¼” Brass
11B
--
03603.20
Water Sol Valve Bonnet ½”
28 1 13605.45
Pressure Gauge 180-UC
11C
--
00786.00
Water Sol Plunger ½” & ¾” w/spring
29 2 03202.00
Thermometer Capillary
11D
--
00707.00
Water Sol Repair Kit JE ½”
30 1 17534.50
Gauge Bracket
1.1.4 Plumbing System Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 6
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00303.17
Manifold
9 8
00912.00
Nylon Lock Nut ¼” – 20
*2
1
00360.24
Lower Spray Base Assembly
10 4 00914.10
Hex Head Bolt ¼”-20”x5/8”
**3
1
00361.10
Upper Spray Base Assembly
11 2 00966.10
Hex Head SS Bolt 10-32
4 2 00304.17
Wash Spray Arm
12 4 00363.00
Spray Base Lock Pin
5 4 00308.50
Spray Arm End Plug SS
13 1 00302.00
Spray Base Gasket
6 2 00302.51
Spray Base “O” Ring
14 1 00225.00
Compression Gasket
7 4 00905.00
Truss Head Bolt ¼”-20”x1/2”
15 1 00221.20
1” Comp. Fit.x1”MIP SS
8
12
00924.00
SS Washer ¼”
16 1 00759.17
Base Quick Release W/Nipple
17 2 00341.00
Spray Arm Bearing
**P/N 00361.10 Includes Items 11,12 & 6
*P/N 00360.24 Includes Items 11, 12 & 6
1.1.5 Wash Spray System
Model CMA-180 VL Parts Manual Rev. 2.01A page 7
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17401.00
Final Rinse Manifold
15 1 03624.00
½” Vacuum Breaker
2 2 04305.17
Red Silicone Gasket (CMA-
180)
15A
--
03623.00
½” Vacuum Brkr Kit-
3 1 13607.40
180VL Final Rinse Pipe Ass.
15B
--
03624.25
½” Brass Bonnet
4 6 00914.00
¼”-20x5/8 Hex Bolt
15C
--
00739.50
¾” Vacuum Breaker Cap
5 4 00308.17
Rinse Arm SS End Plug
15D
--
00421.51
6-32 x ¼” SS Pan Head Screw Phillips
6 2 00304.29
^Rinse Arm w/ Bearings (180&180UC)
16
2
00760 .00
5/8 Comp x 1/2 MIP Adapter
7 6 00912.00
¼”-20 Nylon Lock Nut
17 1 13607.44
180VL Rinse Plumbing Line
8 6 00924.00
¼”SS Washer
18 1 00745.00
1/2 90Deg Street Elbow
9 1 13607.20
3/8 Compression Fitting Sleeve
19 1 03107.00
Flexible Black Hose ½”
10 1 05004.10
3/8” SS Tubing
20 1 03101.45
Hose Clamp #4
11 1 00436.20
3/8" Comp X 1/2" MIP Fitting
21 1 40014.00
1/2m x 1/2 Barb Straight
11A 1 13607.10
3/8 Compression Fitting Nut
22 1 00743.00
1/2 Tee F x F x F Brass (Plated)
12 1 13669.45
Mixing Chamber SS CMA 180UC
23 1 13642.00
1/2" Male Plug Brass
13 1 03232.00
1/8 Male Plug
24 1 4305.17
Red Silicone Gasket (CMA-180)
14 1 13629.00
½” S.S. Close Nipple
1.1.6 Final Rinse System Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 8
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00613.32
Door Handle
10 2 00900.00
Cotter Pin
2 1 01556.50
Right Door Handle Support 1”
11 4 00906.00
¼”-20 x ½” Hex Head screw
3 2 00603.07
Door Spring Extension Rod
12 8 00924.00
¼” SS Washer
4 2 00602.00
Door Spring
13 8 00912.00
¼”-20” Nylon Insert Lock Nut
5 2 17552.00
Door Stop
14 4 00610.00
Door Handle Spacer (Small)
6 2 01553.00
Door Handle Link
15 4 00611.00
Door Handle Spacer (Large)
7 2 00606.00
5/16”-18 x 7” Eyebolt
16 2 00607.04
Door Handle Grip
8 2 00913.00
5/16”-18” Nut
17 1 01555.50
Left Door Handle Support
9 2 00926.00
5/16” SS Washer
18 4 00903.00
¼”-20 x 1 ¾” Hex Screw
1.1.7 Door Handle Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 9
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00201.00
Pump Motor 1 HP
8 1
00208.00
Slip Joint Nut Gasket
2 1 03224.00
Small Pump Base
9 1
04204.00
Compression Nut (2.5)
3 6 00921.00
3/8”-16 x 34” Hex Head Bolt
10 2 00906.00
¼-20 x 1/2” Hex Bolt
3A 2 00975.00
3/8-16 x 1 ½” Stud
11 2 00924.00
¼” SS Washer
4 1 00206.00
Pump Seal Kit
12 2 00912.00
¼”-20 Nylon Lock Nut
5 1 03226.00
Pump “O” Ring
13 2 00238.00
3/8” Male Plug
6 1 03222.05
Impeller
*14
Assy.
00200.10
Pump Assy
7 1 04206.00
Pump Cover
15 1 00208.20
Slip Joint Nut Friction Ring
*P/N 00200.10 Includes Items 1,2,3,4,5 and 6
1.1.8 Pump System Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 10
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15518.00
Heater 6kW 220V Triangular Flange
1A 1 13417.92
Heater Thermostat
2 1 13463.14
Liquid Level Switch
3 1 13463.51
Liquid Level Switch Shield
4 1 17523.51
Hi-Limit Switch - Wash 250 Degrees
5 1 13477.20
7/8” Probe Hole Plug
6
1
15518.10
Gasket for Triangular Flange Heater
1.1.9 Wash Tank Heater (Triangular Flange)
Model CMA-180 VL Parts Manual Rev. 2.01A page 11
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17550.20
Booster Tank
2 3 13805.00
Nylon Lock Nut 5/6”-18
3 3 00926.00
Washer SS 5/16”
4 1 13422.71
240V 12KW Triangular Immersion Htr
4A 1 13417.92
Thermostat 12KW Heater
5 1 17523.51
Hi-Limit Switch-Booster 250 degrees
*6 1 17520.00
Booster Heater Shield*
7
1
15518.10
Gasket for Triangular Flange Heater
8 1 17560.00
Complete Assembly
1.1.10 Booster Tank Heater (Triangular Flange)
Model CMA-180 VL Parts Manual Rev. 2.01A page 12
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17503.19
CMA-180 Control Box
17D 2 17400.08
30 Amp Terminal Block-Blue
2 2 00470.10
Toggle Switch Rubber Boot
17E 2 17400.09
30 Amp Terminal Block-Natural
3
1*
00409.93
CMA-180VL Timer Assy.
17F 1 17400.07
60 Amp Terminal Block-Green
3A 1 00500.20
Timer Motor (Not Shown)
18 1 03408.55
Counter Face Mount 220V
4
1(2*)
00631.05
Ice Cube Relay 220V
19 4 00911.00
Pan Head Screw 8-32 x 1/2”
5
6 Ft.
00400.85
Conduit ¾” Sealtite
20 4 00927.00
Lock Nut 8-32
6
6 Ft.
00400.10
Conduit ½” Sealtite
21 1 00421.90
Power Switch
7
2 Ft.
00400.00
Conduit 3/8” Sealtite
22 1 00449.50
Keyless Lock
8 1 00401.85
St-3/4” Straight Connector
23 1 00421.89
Rocker Switch Auto Fill
9 1 00401.10
St-1/2” Straight Connector
24 1 00404.85
Motor Contactor 208/240V 20A
10 1 00401.00
St-3/8” Straight Connector
25 6 13825.00
Pan Head Screw 8-31 x 1”
11 1 00475.00
Delimer Switch DPDT 15A
26 6 04806.00
#10 Brass Washer
12 1 03470.00
Toggle Switch Momentary (Screw Terminal)
27 2 17503.17
Control Box Sponge Long
13 8 03801.00
Nylon Lock Nut 10-32
27A 2 17503.18
Control Box Sponge Short
14 1 17400.06
Mountain Din Rail
28
1**
13003.17
Contactor 60A 3 Pole 220V
15 1 13403.26
Fuse 3A/250V Slow Blow
29 1 13418.60
Dip Switch Timer 230V
16 2 00941.00
Pan Head Screw 10 -32 x 5/8”
30 1 13003.50
Heater Contactor 40 Amp
17 1 17400.17
Terminal Block Assembly
31 1 00562.60
Door Roller Switch Connector
17A 2 17400.04
30 Amp Terminal Block-Red
32 1 00562.00
Door Roller Switch
17B 3 17400.03
60 Amp Terminal Block-Black
33 1 13426.50
Ground Block
17C 4 17400.02
85 Amp Terminal Block-Natural
34 1 00421.78
Illuminated Plug
* Includes timer motor p/n 501.17 and microswitch p/n 411.00
** Only for the machines with booster heater
1.1.11 Control Box Assembly
Model CMA-180 VL Parts Manual Rev. 2.01A page 13
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17599.10
CMA-180 Ventless Control Box Lid
2 1 17599.00
CMA-180 Ventless Control Box
3 1 13418.60
Dip Switch Timer 230 V
4 1 00631.05
Ice Cube Relay 220V 12 Amp
5 4 00940.50
10-32 X 3/8 Truss Head Screw
6 4 0013805
5/16-18 Nylon Insert Lock Nut
7
4
00926.00
5/16 SS Washer
8 2 00907.00
6-32 X 1/2 SS Panhead Screw
9 2 00965.00
6-32 Nylon Insert Lock Nut
1.1.12 Heat Recovery System Control Box
Model CMA-180 VL Parts Manual Rev. 2.01A page 14
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 03801.40
10-32 x 1/2 Cone Screw
8 1
00105.00
Solenoid Spring
2 1 17709.30
DSI Cover
9 1
17709.11
CMA-180VL Interlock Bar
3 5 00927.00
8-32 Nylon Lock Nut
10 4 00912.00
1/4-20 Nylon Lock Nut
4 1 00902.00
8-32 X 1 1/4 Panhead Bolt
11 4 00924.00
1/4-20 Nut w/ Grip Washer
5 1 17709.50
DSI Mount
12 4 00906.00
1/4-20 X 1/2 Hexhead Bolt
6 4 00970.60
8-32 x 1/2 Flat Screw
13 1 00562.60
Roller Door Switch
7 1 00100.05
Drain Ball Solenoid 240V
14 1 00547.00
Switch Cord 18 AWG
1.1.13 Door Safety Interlock (DSI) Assembly P/N 17711.80
Model CMA-180 VL Parts Manual Rev. 2.01A page 15
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