CMA Dishmachines CMA180TSB, CMA180TCB, CMA180SB, CMA180C User Manual

Page 1
MODELS CMA-180/180TALL
Including 480V MACHINES
Rev 2.07B
800- 8 5 4 - 6 4 1 7
FAX 714- 895- 2 1 4 1
C M A D I S H M A C H I N E S
1 2 7 0 0 K N O T T A V E N U E
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com
Page 2
TABLE OF CONTENTS
MODEL CMA-180
1. EXPLODED VIEWS ....................................................................................... 3
1.1. Straight Frame System Assembly ................................................................................................ 3
1.2. Corner Frame Assembly ............................................................................................................... 4
1.3. Drain System Assembly .............................................................................................................. 5
1.4. Plumbing System Assembly.......................................................................................................... 6
1.5. Wash Spray System ..................................................................................................................... 7
1.6. Final Rinse System....................................................................................................................... 8
1.7 CMA-180 Door Handle Assembly .................................................................................................. 9
1.8. Corner Door Handle Assembly .................................................................................................10
1.9. Pump System Assembly ..............................................................................................................11
1.10. Old Wash Tank Heater (Square Flange) ................................ ...................................................... 12
1.11. Old Booster Heater (Square Flange) ..........................................................................................13
1.12 New Wash Tank Heater (Triangular Flange) .............................................................................14
1.13. New Booster Heater (Triangular Flange) .............................................................................15
1.14. 480 Control Box Assembly p/n 18611.48 (480V machines) ...................................................16
1.15. Control Box Assembly............................................................................................................17
1.16. Unique Parts For CMA-180TS ..............................................................................................18
1.17. Unique Parts For CMA-180TC .............................................................................................19
1.18. Unique Parts for CMA-180T Split Door ................................................................................20
2. POWER SWITCH BULB REPLACEMENT INSTRUCTIONS ...................... 21
3. 180 CONVERSION KIT – CORNER TO STRAIGHT #00617.18 ................. 22
4. 180 CONVERSION KIT – STRAIGHT TO CORNER #00617.17 ................. 23
Page 3
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17532.00
Stand 17
60
00924.00
¼” SS Washer
2 1 00535.30
Front door Handle
18
30
00912.00
¼”-20 Nylon Lock Nut
3 3 17506.00
Door 19 4 01310.00
Bullet Feet
4 6 00636.17
E Z Door Glide
20 1 17522.50
Wash Tank Heater Cover
5 6 17554.00
Door Guide
21 1 17522.00
Booster Heater Cover
6 2 17552.00
Door Stop
22
23
00914.10
1/4-20 X 5/8 Hex Bolt
7 1 13915.00
Door Latch Bracket
23 1 17530.00
Wrapper
7A 1 13915.06
Door Latch Bracket
24 1 17531.00
Pan 8 1
13701.00
Open Door Latch
25 2 17506.60
Door Panel Splash Guard
9
1
01505.02
Tray Track (Set)
25A 1 17506.65
Door Service Splash Guard
10 2 17510.00
Strainer Basket
26 1 17506.21
Front Door Safety Bracket
11 1 01577.10
Scrap Tray Body
27 1 17506.32
Right Door Safety Bracket
12 1 01577.21
Scrap Trap Drawer
28 1 00960.00
8-32x1-1/2”pPanhead Screw
13 1 17579.00
Scrap Trap Holder
29 1 00927.00
8-32 Nylon Lock Nut
14 1 17511.00
Overflow
30 2 00962.00
1/4-20 X 1 SS Hex Bolt
15 1 17402.00
Overflow Gasket
31 4 00610.00
Door Handle Spacer (Small)
16
30
00905.00
¼-20 x 1/2 Trus Bolt
32 1 01577.30
S/S Scrap Trap Lid
33 1 17506.62
180 Splash Shield - lever side
1. Exploded Views
1.1. Straight Frame System Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 3
Page 4
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17532.00
Stand 14 1 17511.00
Overflow
2 1 17506.50
Door Panel Corner
15 1 17402.00
Overflow Gasket
3 2 17506.00
Door 16
24
00906.00
¼”-20 x 1/2” Hex Head Bolt
4 4 00636.17
E Z Door Glide
17
56
00924.00
¼” SS Washer
5 4 17554.00
Door Guide
18
30
00912.00
¼”-20 Nylon Lock Nut
6 2 17552.00
Door Stop
19 4 01310.00
Bullet Feet
7 1 17507.10
Air Gap Baffle
20 1 07522.50
Wash Tank Heater Cover
8 4 00905.00
¼” – 20 x ½ Truss Head Bolt
21 1 17522.00
Booster Heater Cover
9 1 01505.10
Tray Track
22 1 01505.16
Tray Track Rail
10 2 17510.00
Strainer Basket
23 2 00941.00
8/32” x 5/8” Pan Head Screw
11 1 01577.10
Scrap Trap Body
24 2 03801.00
10/32” Lock Nut
12 1 01577.21
Scrap Trap Drawer
25 1 17530.00
Wrapper
13 1 17579.00
Scrap Trap Holder
26 1 17531.00
Pan 27 1 01577.30
S/S Scrap Trap Lid
1.2. Corner Frame Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 4
Page 5
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00113.17
Drain Tee Casting
11 6 00901.00
5/16 –18x1” Hex Head Bolt
2 1 00114.00
Drain Tee Gasket
12 6 13805.00
5/16-18 Nylon Lock Nut
3 1 00121.18
Drain Stopper “O” Ring
13 1 01313.00
2” PVC Slip x MIPT Adapter
*4 1 00121.17
Drain Stopper
14 1 05030.17
2” x 4” PVC Tubing
5 1 17581.00
Drain Linkage
15 1 01312.00
PVC Slip x Slip 90 Ell
6 1 17580.50
Drain Linkage Spacer
16 1 05030.27
2” x 6” PVC Tubing
7 1 00912.00
¼-20 Nylon Lock Nut
17 1 01320.17
2” PVC Tee SxSxS
8 1 17580.00
Drain Lever
18 1 05030.10
2” x 3” PVC Tubing
9 1 00910.00
¼”-20x1 ½” Hex Head Bolt
19 1 01315.17
2” No Hub
10
16
00926.00
5/16 S/S Washer
1.3. Drain System Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 5
Page 6
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00710.50
Vacuum Breaker ¾” Watts
11C
--
00786.00
Water Sol Plunger G Style
1A
--
00421.51
Pan Head Screw SS 6-32 x 1/4”
11D
--
00707.00
Water Sol Repair Kit JE ½”
1B
--
00735.60
Vacuum Breaker Brass Bonnet
12 1 13029.00
Strainer Ball Valve 3/4”
1C
--
00735.00
Vacuum Breaker Repair Kit ¾”
13
--
13028.00
¾” Ball Valve Repair Kit
1D
--
00739.50
Vacuum Breaker Cap
14 2 13635.10
Nipple Brass 2/4” x 2”
2 3 13639.00
Nipple SS ¾” Close
15 4 00742.00
Nipple ½” x 1 ½”
3 3 13633.00
Elbow FXF Brass ¾”
16 1 13607.50
Final Rinse Plumbing
4 1 13613.00
Nipple ¾” x 5 ½” Brass
17
1
00770.20
5/8 Compression Ftg. Ring
5 2 13606.10
Jamb Nut Brass ¾”
18
1
00770.10
5/8 Compression Ftg. Nut
6 1 13602.20
Pressure Regulator ½”
19 - 00705.05
Water Sol Valve ¾” 220V JE
7 1 00716.10
Brass Tee ¾” x ¾” x ½” FXFXF
19A
-
00706.00
Water Sol Repair Kit JE ¾”
8 1 13604.00
Bushing ½” x ¼” Brass
19B
-
00705.20
Water Sol Valve Bonnet ¾”
9 1 13605.00
Pressure Gauge
20 1 17534.00
180 Thermometer Bracket
10 1 03603.15
Water Sol Valve 1/2” 220V JE-C
21 1 03202.00
Thermometer “Wash”
11A 1 00738.15
Water Sol Valve Coil 220V
22 1 03202.00
Thermometer “Rinse”
11B
--
03603.20
Water Sol Valve Bonnet ½”
1.4. Plumbing System Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 6
Page 7
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00303.17
Manifold
9 8
00912.00
Nylon Lock Nut ¼” – 20
*2
1
00360.24
Lower Spray Base Assembly
10 4 00914.10
Hex Head Bolt ¼”-20”x5/8”
**3
1
00361.10
Upper Spray Base Assembly
11 2 00966.10
Hex Head SS Bolt 10-32
4 2 00304.17
Wash Spray Arm
12 4 00363.00
Spray Base Lock Pin
5 4 00308.50
Spray Arm End Plug SS
13 1 00302.00
Spray Base Gasket
6 2 00302.51
Spray Base “O” Ring
14 1 00225.00
Compression Gasket
7 4 00905.00
Truss Head Bolt ¼”-20”x1/2”
15 1 00221.20
1” Comp. Fit.x1”MIP SS
8
12
00924.00
SS Washer ¼”
16 1 00759.17
Base Quick Release W/Nipple
17 2 00341.00
Spray Arm Bearing
**P/N 00361.10 Includes Items 11,12 & 6
*P/N 00360.24 Includes Items 11, 12 & 6
1.5. Wash Spray System
Model CMA-180 Parts Manual Rev. 2.07B page 7
Page 8
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 03624.00
½” Vacuum Breaker Watts
10 1 13306.17
Final Rinse Elbow Assy
1A
--
03623.00
½” Vacuum Brkr Kit- Watts
11 2 04306.00
Square Manifold Gasket
1B
--
03624.25
½” Brass Bonnet
12 2 41030.10
½” 90 deg Ell FxF (Rm)
1C
--
00739.50
¾” Vacuum Breaker Cap SS
13 1 17401.00
Final Rinse Manifold
1D
--
00421.51
6-32 x ¼” SS Pan Head Screw Phillips
14 2 13642.00
½” Brass Plug
2 1 05004.10
3/8” SS Tubing
15 1 00780.00
Nipple Bras ½” x 2 ½”
3 1 13607.10
3/8” Comp x ½” MIP Elbow
16 1 00743.10
½” Tee F x F x F
3A 1 00436.20
Comp Fitting Nut
17 4 00308.17
Rinse Arm SS End Plug
4 2 04305.17
Bearing Gasket
18 2 00304.29
Rinse Arm w/Bearing
5 4 00760.00
5/8” Comp x ½” MIP Adapter
19 8 13304.55
SS Final Rinse Spray Jet Ht
6 1 13629.00
½” S.S. Close Nipple
20 4 00929.00
1/4-20 X 3/4 Bolt
7 1 13629.82
Nipple SS ½” x 5 ½”
21 8 00926.00
SS Washer 5/16”
8 2 05007.17
5/8” OD .049 Wall 304 SS
Tubing
22 4 00912.00
¼”-20 Nylon Lock Nut
9 1 13669.45
Mixing Chamber SS
23 1 13607.00
Water Inlet
9A 2 03232.00
1/8” Male Plug
24 1 13607.20
Comp Fitting Sleve
1.6. Final Rinse System
Model CMA-180 Parts Manual Rev. 2.07B page 8
Page 9
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00613.17
Door Handle
10 2 00900.00
Cotter Pin
2 1 01556.50
Right Door Handle Support 1”
11 4 00906.00
¼”-20 x ½” Hex Head screw
3 2 00603.07
Door Spring Extension Rod
12 8 00924.00
¼” SS Washer
4 2 00602.00
Door Spring
13 8 00912.00
¼”-20” Nylon Insert Lock Nut
5 2 17552.00
Door Stop
14 4 00610.00
Door Handle Spacer (Small)
6 2 01553.00
Door Handle Link
15 4 00611.00
Door Handle Spacer (Large)
7 2 00606.00
5/16”-18 x 7” Eyebolt
16 2 00607.04
Door Handle Grip
8 2 00913.00
5/16”-18” Nut
17 1 01555.50
Left Door Handle Support
9 2 00926.00
5/16” SS Washer
18 4 00903.00
¼”-20 x 1 ¾” Hex Screw
1.7 CMA-180 Door Handle Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 9
Page 10
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00613.04
Door Handle
13
14
00912.00
¼-20 Nylon Lock Nut
2 1 00619.34
Door Handle Mntg Plate Long
14 4 00610.00
Door Handle Spacer (Sm)
2A 1 00619.44
Door Handle Mntg Plate Short
15 4 00611.00
Door Handle Spacer (Lg)
3 1 00603.04
Door Spring Extension
16 2 00903.00
¼-20 x 1 ¾” Hex Head Bolt 4 2
00602.00
Door Spring
17 9 00926.00
5/16” SS Washer
5 2 17506.00
Door 18 2 00910.00
¼”-20x1/2” Hex Head Bolt 6 2
01553.00
Door Handle Link
19 2 00607.04
Door Handle Cap
7 1 00606.00
5/16”-18 x 7” Eyebolt
20 8 00920.00
5/16-18x3/4” Hex Head Bolt
8 9 00913.00
5/16”-18” Nut
21 1 00563.20
Limit Switch Door Bracket
9
10
00905.00
¼”-20x1/2” Truss Head Bolt
22 1 17506.50
Door Panel Corner
10 1 00900.00
Cotter Pin
23 1 17507.10
Air Gap Corner
11 2 01552.00
Door Stop
12
16
00924.00
¼” SS Washer
1.8. Corner Door Handle Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 10
Page 11
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00201.00
00201.85
Pump Motor 1 HP115/230V Pump Motor 1 HP230/460V
8 1
00208.40
Slip Joint Nut Gasket
2 1 03224.00
Small Pump Base
9 1
04204.00
Compression Nut (2.5)
3 6 00921.00
3/8”-16 x 34” Hex Head Bolt
10 2 00906.00
¼-20 x 1/2” Hex Bolt
3A 2 00975.00
3/8-16 x 1 ½” Stud
11 2 00924.00
¼” SS Washer
4 1 00206.30
Pump Seal Kit
12 2 00912.00
¼”-20 Nylon Lock Nut
5 1 03226.00
Pump “O” Ring
13 2 00238.00
3/8” Male Plug
6 1 03222.10
Impeller SS
*14
Assy.
00200.10
Pump Assy
7 1 04206.00
Pump Cover
15 1 00208.21
Slip Joint Nut Friction Ring
*P/N 00200.10 Includes Items 1,2,3,4,5 and 6
1.9. Pump System Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 11
Page 12
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 13417.65
Wash Tank Heater 5KW 3PH
1 13417.64
Wash Tank Heater 7KW 3PH
1A 1 13417.89
Heater Thermostat
2 1 13463.10
Liquid Level Switch
3 1 13463.50
Liquid Level Switch Shield
4 1 17523.51
Hi-Limit Switch - Wash 250 Degrees
5 1 13477.20
7/8” Probe Hole Plug
6 1 13417.45
Wash Tank Heater Gasket
1.10. Old Wash Tank Heater (Square Flange)
Model CMA-180 Parts Manual Rev. 2.07B page 12
Page 13
1.11. Old Booster Heater (Square Flange)
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17550.00
Booster Tank
2 6 13805.00
Nylon Lock Nut 5/6”-18
3 6 00926.00
Washer SS 5/16”
**4 1 13417.67
Immersion Heater 12KW 3PH
4A 1 13417.89
Thermostat 12KW Heater
5 1 17523.51
Hi-Limit Switch-Booster 250 degrees
*6 1 17520.00
Booster Heater Shield*
7 1 13417.47
Booster Heater Gasket
8 1 17560.00
Complete Assembly
*For Straight Through Applications Only. **Includes Gasket #13417.47
Model CMA-180 Parts Manual Rev. 2.07B page 13
Page 14
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
15518.00
13422.76
Heater 6kW 220V Triangular Flange Heater 6kW 480V Triangular Flange
1A 1 13417.92
Heater Thermostat
2 1 13463.14
Liquid Level Switch
3 1 13463.51
Liquid Level Switch Shield
4 1 17523.51
Hi-Limit Switch - Wash 250 Degrees
5 1 13477.20
7/8” Probe Hole Plug
6
1
15518.10
Gasket for Triangular Flange Heater
1.12 New Wash Tank Heater (Triangular Flange)
Model CMA-180 Parts Manual Rev. 2.07B page 14
Page 15
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17550.20
Booster Tank
2 3 13805.00
Nylon Lock Nut 5/6”-18
3 3 00926.00
Washer SS 5/16”
4 1 13422.71
13422.75
240V 12KW Triangular Immersion Htr 480V 12 kW Triangular Immersion Htr
4A 1 13417.92
Thermostat 12KW Heater
5 1 17523.51
Hi-Limit Switch-Booster 250 degrees
*6 1 17520.00
Booster Heater Shield*
7
1
15518.10
Gasket for Triangular Flange Heater
8 1 17560.00
Complete Assembly
1.13. New Booster Heater (Triangular Flange)
Model CMA-180 Parts Manual Rev. 2.07B page 15
Page 16
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1
1
13905.12
Transformer Box
2
1
13423.82
Transformer 480V - 240V
3
2
13403.21
Fuse Holder - Inline
4
2
13403.40
Fuse 1.25 Amp 230V Slow Blow
5
2
13402.10
Fuse 1.50 Amp 600V Slow Blow
6
1
13420.10
Fuse Clip 2-Poll, Pressure Plate
7
1
13905.22
Transformer Box Lid
8
4
00940.50
10-32 X 3/8 Truss Head Screw
1.14. 480 Control Box Assembly p/n 18611.48 (480V machines)
Model CMA-180 Parts Manual Rev. 2.07B page 16
Page 17
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17503.19
CMA-180 Control Box
17D 2 17400.08
30 Amp Terminal Block-Blue
2 2 00470.10
Toggle Switch Rubber Boot
17E 2 17400.09
30 Amp Terminal Block-Natural
3
1*
00409.81
Timer CMA-180
17F 1 17400.07
60 Amp Terminal Block-Green
3A 1 00501.17
Timer Motor
18 1 03408.55
Counter Face Mount 220V
4
1(2*)
00631.05
Ice Cube Relay 220V
19 4 00911.00
Pan Head Screw 8-32 x 1/2”
5
6 Ft.
00400.85
Conduit ¾” Sealtite
20 4 00927.00
Lock Nut 8-32
6
6 Ft.
00400.10
Conduit ½” Sealtite
21 1 00421.90
Power Switch
7
2 Ft.
00400.00
Conduit 3/8” Sealtite
22 1 00449.50
Keyless Lock
8 1 00401.85
St-3/4” Straight Connector
23 1 00421.89
Rocker Switch Auto Fill
9 1 00401.10
St-1/2” Straight Connector
24 1 00404.85
Motor Contactor 208/240V 20A
10 1 00401.00
St-3/8” Straight Connector
25 6 13825.00
Pan Head Screw 8-31 x 1”
11 1 00475.00
Delimer Switch DPDT 15A
26 6 04806.00
#10 Brass Washer
12 1 03470.00
Toggle Switch Momentary (Screw Terminal)
27 2 17503.17
Control Box Sponge Long
13 8 03801.00
Nylon Lock Nut 10-32
27A 2 17503.18
Control Box Sponge Short
14 1 17400.06
Mountain Din Rail
28
1**
13003.17
Contactor 60A 3 Pole 220V
15 1 13403.26
Fuse 3A/250V Slow Blow
29 1 13418.60
Dip Switch Timer 230V
16 2 00941.00
Pan Head Screw 10 -32 x 5/8”
30 1 13003.55
Heater Contactor 30 Amp
17 1 17400.17
Terminal Block Assembly
31 1 00562.60
Door Roller Switch Connector
17A 2 17400.04
30 Amp Terminal Block-Red
32 1 00562.00
Door Roller Switch
17B 3 17400.03
60 Amp Terminal Block-Black
33 1 13426.50
Ground Block
17C 4 17400.02
85 Amp Terminal Block-Natural
34 1 00421.78
Illuminated Plug
* Includes timer motor p/n 501.17 and microswitch 411.00
** Only for the machines with booster heater
1.15. Control Box Assembly
Model CMA-180 Parts Manual Rev. 2.07B page 17
Page 18
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 6 00636.27
Door Guide Material
10 1 50302.06
1" MPT x 1" Barb PVC
2 3 17506.20
Scullery Door
11 1 00303.27
Manifold
3 6 17554.20
Scullery Door Guide
12 1 00212.50
1-1/2”x1-1/4”Adapter
4 1 17530.20
Scullery Wrapper
13 1 00204.00
Pump Cover Large
5 1 00613.27
Door Handle S
14 1 00203.05
Impeller 4-1/2”
6 2 01553.20
Door Handle Link S
15 1 00202.00
Pump Base
7 2 00603.53
Door Spring Extension Rod
16
1
00205.00
Pump Gasket
8 2 05007.27
Booster Water Line
17 1 03108.60
Transfer Hose 1" Reinf.
9
1
17401.20
Final Rinse Manifold
18 1 00208.40
Slip Joint Nut O Ring
19 1 00207.00
Slip Joint Nut 11/2 x 1/4
1.16. Unique Parts For CMA-180TS
Model CMA-180 Parts Manual Rev. 2.07B page 18
Page 19
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 17506.20
Door Panel Scullery Corner
10
1
17401.20
Final Rinse Manifold
2 6 00636.27
Door Guide Material
11 1 50302.06
1" MPT x 1" Barb PVC
3 2 17506.20
Scullery Door
12 1 00303.27
Manifold
4 4 17554.20
Scullery Door Guide
13 1 00212.50
1-1/2”x1-1/4”Adapter
5 1 17530.20
Scullery Wrapper
14 1 00204.00
Pump Cover Large
6 1 00563.60
Limit Switch Door Bracket
15 1 00203.05
Impeller 4-1/2”
7 2 01553.20
Door Handle Link S
16 1 00202.00
Pump Base
8 1 00613.34
Door Handle S Corner
17
1
00205.00
Pump Gasket
9 2 05007.27
Booster Water Line
18 1 03108.60
Transfer Hose 1" Reinf.
1.17. Unique Parts For CMA-180TC
Model CMA-180 Parts Manual Rev. 2.07B page 19
Page 20
ITEM
NO.
NO.
STR/COR
P/N
DESCRIPTION
ITEM
NO.
NO.
STR/COR
P/N
DESCRIPTION
1
1/0
17506.23
Door Safety Brkt. Left
6 3/2
17506.42
Small Door
2
1/0
17506.24
Door Safety Brkt. Right
7 3/2
17506.34
Large Door
3
1/0
13701.22
Open Door Latch
8 1/1
17530.22
Wrapper
4
6/4
00636.43
EZ Glide Door Gide 8.5”
9 6/4
17552.22
Door Stop
5
6/4
00636.42
EZ Glide Door Gide
29.75”
10
0/1
17530.23
Corner Panel Wrap
1.18. Unique Parts for CMA-180T Split Door
Model CMA-180 Parts Manual Rev. 2.07B page 20
Page 21
2. Power Switch Bulb Replacement Instructions
NOTE: For Old Style Machines ONLY -- Manufactured prior to May 2002
TO REPLACE BULB
1. Using a 5mm-screw driver dismount the light module from the actuator as shown in illustration 1 & 2.
2. Replace the burnt bulb with a new one P/N 17421.10 by twisting the bulb 90 degrees.
3. Mount the light module by snapping it onto the actuator as shown in illustration 3.
Model CMA-180 Parts Manual Rev. 2.07B page 21
Page 22
INSTRUCTIONS:
1. Open dishmachine doors to their highest position so that there is
little spring resistance on the door handle. Remove hardware holding the door handle to the door linkage. Save all the washers
and spacers. With the door handle in “UP” position, lift spring
and remove from extension rod. Remove the nut attaching the eyebolt and save all hardware.
2. To remove the door handle, simply unscrew the four bolts holding
the door handle mounting plates and slide the complete assembly up and off of the cabinet. Use the bolts, nuts and washers to plug the holes in the back of the cabinet.
3. Remove door panel & hardware from left side of machine, and
install door guides from kit. Remove front door and relocate to left side of machine. The service door will be used to seal off this side of machine. Remove bolt located on top right hand corner of the wrapper and use it to mount service door latch bracket. Relocate tray track guide to front service door side of tray track.
4. Using provided nuts, bolts and washers; mount the left and right
door handle supports on the back of the cabinet. Insert the eyebolts into the brackets on the back of the dishmachine stand and screw the nuts on just enough to hold them in place. Hook both door springs and door spring extension rods on to the door handle and secure them with the washers and cotter pins. Then simply rest the door handle on the door handle supports. (You may have to lift the door handle to reach the handle supports.)
5. Swing the door handle downwards to reach the door linkages;
and using the two provided bolts and existing washers and spacers, attach the door linkages to the door handle. Adjust the tension in the spring by tightening the nuts under the eyebolt bracket so that the doors can slide up and down freely. Mount the provided door handle grips on the ends of the door handle.
6. Eyebolt adjustment nuts should be adjusted to the point the doors
begin to lift from a closed position. Both eyebolts should be
adjusted the same. SEE “Illustration #1” for the proper location of
all door handle hardware for CMA 180-S.
7. “Illustration #2” shows CMA 180-S and CMA 180-C door handle
assembly.
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 2 00636.17
EZ Glide Door Guide
2 2 00603.07
Door Spring Extension Rod
3 1 00606.00
5/16-18 x 7” Eyebolt
4 1 00613.17
Door Handle
5 2 00913.00
5/16”-18 SS Nut
6 1 01555.50
L.H. Door Handle Support
7 1 01556.50
R.H. Door Handle Support
8 2 00607.04
Door Handle Grip
9 4 00924.00
¼” SS Washer
10 2 00900.00
Cotter Pin
11 1 17506.00
Service Door
11A 1 00535.30
Door Handle
12 1 13915.00
Door Latch Bracket
12A 1 13915.06
Latch Bracket with Nut
13 1 13701.00
Open Door Latch
14 2 17554.00
Door Glide
15 4 00912.00
¼” 20 Nylon Lock Nut
16 2 17506.60
Door Splashguard-Straight
17 1 17506.65
Service Door Splashguard-S
18 4 00610.00
Spacer Small
19 4 00962.00
¼”-20 x 1 SS Hex Head Bolt
20 2 1222.50
Tank Plug
ILLUSTRATION #1
ILLUSTRATION #2
Back View
3. 180 Conversion Kit – Corner to Straight #00617.18
Model CMA-180 Parts Manual Rev. 2.07B page 22
Page 23
INSTRUCTIONS:
1. Open dishmachine door to its highest position so that there is little spring resistance on the door handle. Remove hardware that holds the door handle to the door linkage. Save all the washers and spacers. Swing the door handle towards the back of the dishmachine and dismount it from the door handle support brackets. Remove the two nuts attaching the eyebolts and save the door springs.
2. Remove the two (2) door-handle support brackets on the back of the cabinet and plug the four holes with original hardware. Remove front door and replace with left door. Remove door guides on left side of machine and attaché item No. 9 door panel-cover. The left door will now be at the front of the machine. Remove and relocate service door splashguard to left side of machine. Remove door latch for service door. The door latch is not needed on the CMA 180-C.
3. With left door facing the front, door panel on the left, and service door splashguard in place, we are now ready to install the door handle.
4. Using provided door handle, door handle mounting plates,
5/16” bolts, nuts and washers; install the door handle as shown in “Illustration #1”. Match the mounting plate holes to the
cabinet holes and insert all bolts to ensure that the door handle and mounting plates are aligned. Then secure the mounting plate with nuts and washers.
Note: You may install one of the mounting plates first, then insert the door handle pivot post in and mount the other mounting plate last.
5. Attach the provided extension rod to the back of the door handle. Attach one eyebolt to the frame with existing hardware, along with two springs together. Pivot the door handle, positioning handle straight up. You may now connect loop of 2nd spring to the door extension rod. Pull handles forward and down and attach to the door links.
6. Adjust the nut on the eyebolt until the doors begin to lift then
back off two turns. See “Illustration #2” for proper location of
all door handle hardware included on CMA 180C.
7. “Illustration #3” shows CMA 180-S and CMA 180-C “Door Handle Assembly”.
ILLUSTRATION #2
ITEM
NO.
NO.
REQ’D
P/N
DESCRIPTION
1 1 00613.04
Door Handle
2 1 00619.34
Door Hdl. Mtng. Plate-Long
2A 1 00619.44
Door Hdl. Mtng. Plate-Short
3 1 00603.04
Door Spring Extension
4 9 00913.00
5/16” – 18” Nut
5 9 00926.00
5/16” SS washer
6 1 00900.00
Cotter Pin
7 2 00607.04
Door Handle Grip
8 8 00920.00
5/16”-18 x ¾” Hex Head Bolt
9 1 17506.50
Door Panel-Cover
10 1 00563.20
Roller Switch Bracket
11 1 17507.10
Air Gap Baffle CMA 180C
ILLUSTRATION #3 Back View
Note: Door handle mounting plates come in two sizes.
Longer is mounted on back-right side.
ILLUSTRATION #1 Back View
4. 180 Conversion Kit – Straight to Corner #00617.17
Model CMA-180 Parts Manual Rev. 2.07B page 23
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