Cleveland 24-CGA-10.2 Service Manual

Statement of Responsibilities

This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service Representatives who are familiar with both the safety procedures, and equipment they service.

Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage resulting from use of, improper use of, or failure to use the information contained in this document.

Cleveland Range, LLC has made every effort to provide accurate information in this document, but cannot guarantee that this document does not contain unintentional errors and omissions.

The information in this document may be subject to technical and technological changes, revisions, or updates.

Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or updates.

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out / tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas, electric, and steam powered equipment and / or appliances

All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of operation according to OSHA approved practices during any servicing of Cleveland Ran ge equipment

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date knowledge, skills, materials and equipment.

Cleveland Range,

LLC

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com

MODEL:  24CGA6.2S

ITEM NUMBER __________________________________________

JOB NAME / NUMBER __________________________________

Cleveland Standard Features

■ 54.5” (1385mm) height to top of upper compartment

(lower height makes maintenance easier by lowering the descaling ports)

■ Each compartment has cooking capacity for 3 each

12˝ x 20˝ x 2

⁄2˝ Steam Table Pans

■ Doors hinged left and the controls on the right

■ High efficiency independent Power Burner Steam Generators

50,000 BTU's for each compartment

■ Each steam-cooking compartment is independently operated

and controlled by a separate stainless steel steam generator, gas valve, Power On/Off Control Levers and a Exclusive, Remote Probe-Type Water Level Control

■ Easy Access Cleaning Port: Each generator has a deliming

port located on the outside, top of the unit

■ Generator Cleaning Light for each compartment warns the

operator to delime generator

■ Generator Steam Standby Mode: Holds generator at a

steaming temperature, allows unit to start cooking quickly

■ Each compartment has one, 60-Minute Electro-Mechanical

Timer with "SureCook" load compensating feature. Manual Bypass Switch for constant steaming.

■ Durable 14 Gauge, 304 Stainless Steel construction for

compartment door, cooking cavity and steam generator

■ Exclusive Gemini Drain/Power Control System:

Manual 1/2 inch "Ball Valve" type drain that controls main power On/Off and automatically fills generator (located on the control panel)

■ Exclusive Brass Steam Jets distribute steam even throughout

cooking compartment

■ Easy, Front -Access Generator Controls comes with a pullout

drawer for simple servicing of unit

■ 6˝ Stainless Steel Adjustable Legs with Flanged Feet

■ Approvals: CSA (AGA, CSA) and U.L/NSF#4

■ Compartment Steam Shut-Off Switch when compartment

door is opened

Options & Accessories

❐ Electronic Timer with Compensating Feature (ETC)

❐ On/Off Steam Switch Controls, no timer (MC)

❐ Propane Gas (PG)

Cleveland

SteamCraftGemini

Model 24CGA6.2S, 54.5" high,

Two compartment steamer. Independent steam generators

50,000 BTU's input per compartment.

"SureCook" electro mechanical timer with load compensating feature. Gas valve and water level control system. Exclusive remote probe-type water level controls. Exclusive Brass “Steam Jet” distribution system. Twopiece free-floating compartment door. 14 gauge stainless steel cavity and door. Pullout service drawer for controls and Gemini Drain/Power Control System.

❐ Dissolve®Descale Solution, 6 one gallon container w/quart

markings (106174)

❐ Water Filters

Short Form Specifications

SECT. IV PA GE 11

0104

SteamCraft®GeminiTM6

SHORT SERIES PRESSURELESS STEAMER, TWIN, INDEPENDENT GAS-FIRED GENERATORS

GAS ELECTRIC COLD WATER CLEARANCE DRAINAGE

11⁄4˝ IPS line size, 3⁄4˝ connection 120V-1Phase, 60 Hz. 35 psi minimum RIGHT = 12.00˝ 11⁄2˝ dia.

NATURAL PROPANE BTU 2 Blowers & Controls 60 psi maximum LEFT = 3.00˝ Do not connect other

Piping

⁄4˝ N.P.T. Piping 3⁄4˝ N.P.T. 50,000 each 150 watts each C2 3⁄8˝ dia. NPT for Generator REAR = 3.00˝ units to this drain

Supply pressure Supply pressure Generator, C1

⁄8˝ dia. NPT for Condenser Allow 6˝ space min.

4.50˝ W.C. Min. 11.00˝ W.C. Min. 100,000 total from rear and sides Drain must be vented

14.00˝ W.C. Max. 14.00˝ W.C. Max. When located near

combustible walls Do not use PVC pipe

Manufacturer must be notified if unit will be used above 2,000 feet

33.13"

(NOT TO SCALE)

SECT. IV PA GE 12

0104

Litho in U.S.A.

Each Compartment has Capacity for:

• Three 2

⁄

2˝ x 12˝ x 20˝

Steam Table Pans

• Six 1˝ x 12˝ x 20˝ Steam Table Pans

•Two 4˝ x 12˝ x 20˝ Steam Table Pans

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are UL/NSF#4 and CSA (AGA, CGA).

WATER QUALITY REQUIREMENTS

The quality of water varies greatly from region to region. Steam equipment generators must be drained daily and chemically descaled periodically to ensure proper operation. To minimize service problems caused by the accumulation of minerals and chemicals in water review the following quality guidelines with a local water treatment specialist. Inlet water that is beyond these specified guidelines should be treated to achieve these acceptable limits. Total Dissolved Solids less than 60 ppm, Alkalinity less than 20 ppm, Silica less than 13 ppm, pH factor greater than 7.5, Chlorine less than 30 ppm.

Right - 3”, Left - 3”, Rear - 3”

(12” on control side if adjoining wall or equipment is over 30” high for service access)

Contact factory for variances to clearances.

(842mm)

20.36"

(517mm)

4.75"

(121mm)

13.88"

(353mm)

(265mm)

20.63"

(524mm)

20.88"

(530mm)

7.75"

(197mm)

10.44"

12.76"

(324mm)

5.00"

(127mm)

4.87" (124mm)

(443mm)

15.06"

(383mm)

(102mm)

37.13"

(943mm)

17.43"

4.00"

OPERATING CLEARANCE

SECONDARY CLEARANCE

(52mm)

2.06"

3.00" TYP (76mm)

24.00"

(508mm)

13.25"

(337mm)

12.00"

(305mm)

10.00"

(254mm)

59.21"

(1504mm)

20.50"

(521mm)

17.25" TYP (438mm)

6.13" (156mm)

21.50"

(546mm)

24.00"

(610mm)

30.25" (768)

33.13" (842)

7.34"

(186mm)

5.00"

(127mm)

6.60"

(168mm)

Cleveland Range Inc.

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com

MODEL:  24-CGA-10.2

ITEM NUMBER __________________________________________ JOB NAME / NUMBER __________________________________

Cleveland Standard Features

■ Cooking Capacity for up to ten 12˝ x 20˝ x 2 1/2˝ deep

Cafeteria Pans, five each compartment.

■ Totally independent cooking compartments, each has its'

own generator, gas valve and water level controls - no shared components

■ Exclusive High Efficiency Gas Power Burner (forced air)

Generator: Produces more steam for faster cooking while lowering operating costs (72M BTU's per compartment)

■ Easy Access Cleaning Port:Each generator has a deliming

port located on the outside, top of the unit

■ Generator Cleaning Light for each compartment warns the

operator to delime generator

■ Instant Steam Standby Mode:Holds generator at a

steaming temperature, allows unit to start cooking instantly

■ Each compartment has one, 60-Minute Electro-Mechanical

Timer with load compensating feature.Manual Bypass Switch for constant steaming.

■ Durable 14 Gauge, 304 Stainless Steel construction for

compartment door, cooking cavity and steam generator

■ Exclusive Two-Piece Compartment door: Slammable,

self-adjusting door provides and airtight seal, reversable door gasket for extended life

■ Exclusive Gemini Drain/Power Control System: Simple,

reliable 1/2" ball valve style drain automatically turns power ON/OFF

■ Exclusive Brass Steam Jets distribute even-high velocity

steam throughout cooking compartment for faster cooking times

■ Easy, Front -Access Generator Controls comes with a

pullout drawer for simple servicing of unit

■ 6˝ Stainless Steel Adjustable Legs with Flanged Feet

■ Approvals:CSA (AGA, CSA) and U.L/NSF#4

■ Compartment Steam Shut-Off Switch (SCS)

Options & Accessories

❐ Electronic Timer with Compensating Feature (ETC) ❐ On/Off Steam Switch Controls, no timer (MC)

Shall be Two Compartments, Cleveland Convection Steamer series

SteamCraftGeminiTM10

, Model 24-CGA-10.2, Twin Gas Atmospheric

Steam Generator, 72M BTU"s input per compartment.

Independent

steam generator, gas valve and water level control system.

Automatic Generator Blowdown. Steam Generator with Automatic Water Fill on start up.

Exclusive remote probe-type water level controls. Exclusive Brass “Steam Jet” distribution system. Two-piece freefloating compartment door.

Type 430 Stainless Steel exterior and cook-

ing compartments.

Pullout service drawer for controls and Gemini

Drain/Power Control System.

Exclusive Cold Water Condenser design.

Choice of Compartment Controls. Manual

❐ Propane Gas (PG) ❐ Dissolve

Descale Solution, 6 one gallon container w/quart

markings (106174)

❐ Water Filters

Short Form Specifications

SECT. IV PAGE 13

0402

SteamCraft®GeminiTM10

TWO COMPARTMENT FLOOR MODEL DESIGN PRESSURELESS CONVECTION STEAMER TWIN, INDEPENDENT GAS-FIRED GENERATORS

(NOT TO SCALE)

SECT. IV PAGE 14

0402

Litho in U.S.A.

GAS ELECTRIC COLD WA TER CLEARANCE DRAINAGE

11⁄4˝ IPS line size, 3⁄4˝ (13mm) connection 120V-1Phase, 60 Hz. 35 psi minimum RIGHT = 3˝ operating, 11⁄2˝ dia. NATURAL PROPANE BTU 2 Blowers & Controls 60 psi maximum 12˝ if adjoining wall or Do not connect other Piping

⁄

˝ N.P.T. Piping

⁄

˝ N.P.T. 72,000 each 150 watts each LEFT = 3˝ units to this drain

Supply pressure Supply pressure Generator, One (E) 1/4" dia. REAR = 3˝

4.50˝ W.C .Min. 11.00˝ W.C .Min. 144,000 total NPT for Generator Allow 6˝ space min. Drain must be vented

14.00˝ W.C .Max. 14.00˝ W.C.Max. from rear and sides

One (D) 1/4" dia when located near Do not use PVC pipe

Manufacturer must be notified if unit will NPT for Condenser combustible walls be used above 2,000 feet

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes. Cleveland Range equipment is built to comply with applicable standards for manufacturers.Included among those approval agencies are UL/NSF#4 and CSA (AGA, CGA).

Each Compartment has capacity for:

• Five, 12˝ x 20˝ x 2

⁄2˝ deep

Cafeteria Pans.

WATER QUALITY REQUIREMENTS

Right - 3”, Left - 3”, Rear -3”

(12” on control side if adjoining wall or equipment is over 30” high for service access)

Contact factory for variances to clearances.

A B C

+ 11 hidden pages