Clear-Com RLY-6 User Manual

RLY-6

RELAY INTERFACE

INSTRUCTION MANUAL

RLY-6 Relay Interface Instruction Manual
© 2008 Vitec Group Communications Ltd. All rights reserved.

Part Number 810310Z Rev. 3

Vitec Group Communications LLC
850 Marina Village Parkway
Alameda, CA 94501
U.S.A.

Vitec Group Communications Ltd
7400 Beach Drive
Cambridge Research Park
Cambrideshire
United Kingdom
CB25 9TP

Vitec Group Communications
Room 1806, Hua Bin Building
No. 8 Yong An Dong Li
Jian Guo Men Wai Ave
Chao Yang District
Beijing, P.R. China 100022

® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communication Systems logo are registered trademarks of The Vitec
Group plc.

CONTENTS

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

To Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

To External Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . W-I

Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-i

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W-i

Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii

Non-Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . W-ii

Extended Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-iii

Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-iii

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RLY-6 Interface Instruction Manual

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RLY-6 Interface Instruction Manual

Please read and follow these

instructions before operating

this product.

IMPORTANT SAFETY INSTRUCTIONS

1. Read these instructions.

2. Keep these instructions.

3. Heed all warnings.

4. Follow all instructions.

5. Do not use this apparatus near water.

6. Clean only with dry cloth.

7. Do not block any ventilation openings. Install in accordance with
the manufacturer’s instructions.

8. Do not install near any heat sources such as radiators, heat
registers, stoves, or other apparatus (including amplifiers) that
produce heat.

9. Only use attachments/accessories specified by the manufacturer.

10. Use only with the cart, stand, tripod, bracket, or table specified by
the manufacturer, or sold with the apparatus. When a cart is used,
use caution when moving the cart/apparatus combination to avoid
injury from tip-over.

11. Unplug this apparatus during lightning storms or when unused for
long periods of time.

12. Refer all servicing to qualified service personnel. Servicing is
required when the apparatus has been damaged in any way, such
as power-supply cord or plug is damaged, liquid has been spilled
or objects have fallen into the apparatus, the apparatus has been
exposed to rain or moisture, does not operate normally, or has
been dropped.

13. WARNING: To reduce the risk of fire or electric shock, do not
expose this product to rain or moisture.

Vitec Group Communications
RLY-6 Interface Instruction Manual

Please familiarize yourself with the safety symbols in Figure 1.
When you see these symbols on this product, they warn you of
the potential danger of electric shock if the station is used
improperly. They also refer you to important operating and
maintenance instructions in the manual.

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CAUTION

RISK OF ELECTRIC SHOCK

DO NOT OPEN

This symbol alerts you to the presence of uninsulated dangerous
voltage within the product's enclosure that might be of sufficient
magnitude to constitute a risk of electric shock. Do not open
the product's case.

This symbol informs you that important operating and main­tenance instructions are included in the literature accompanying
this product.

Figure 1: Safety Symbols

EMC AND SAFETY

The GPI-6 General Purpose Inputs Interface meets all relevant CE
and FCC specifications set out below:

EN55103-1 Electromagnetic compatibility. Product family
standard for audio, video, audio-visual, and entertainment
lighting control apparatus for professional use. Part 1:
Emissions.

EN55103-2 Electromagnetic compatibility. Product family
standard for audio, video, audio-visual, and entertainment
lighting control apparatus for professional use. Part 2: Immunity.

And thereby compliance with the requirement of Electromagnetic
Compatibility Directive 2004/108/EC and Low Voltage Directive
2006/95/EC

This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause
undesired operation.

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RLY-6 Interface Instruction Manual

1

The RLY-6 relay interface
module provides six
independent, single-pole,
double-throw (SPDT) relays
that are directly controlled by
the matrix.

OPERATION

INTRODUCTION

This chapter describes how to configure and use the RLY-6 relay
interface module. System operators can use this manual once the
Eclipse System has been correctly installed and the relays have been
assigned with the Eclipse Configuration System.

DESCRIPTION

The RLY-6 provides six independent single-pole, double-throw (SPDT)
relays that are directly controlled by the CPU card in the matrix frame.
Like the GPI-6, this interface connects to the matrix through the
separate RJ-45 accessory data connector on the matrix frame.

The Eclipse system supports up to 10 RLY-6 interfaces, for a total of 60
outputs. You can use a mix of GPI-6 and RLY-6 interfaces to support
up to a total of 60 outputs and/or inputs. For example, five RLY-6 and
five GPI-6 modules would provide 30 relays and 30 inputs for a total of
60 inputs/outputs.

General purpose outputs are
also called “relays.”

All of the RLY-6 and GPI-6 interfaces in the system are daisy-chained
from the GPI/RLY connection on the matrix. The matrix system will
automatically identify both the type and "address" of every relay output
or logic input.

The front panel of the RLY-6 has six green LEDs to indicate the
operation of each of the relays in the module. A seventh yellow LED
indicates that the module is communicating with the CPU card in the
frame. There is also a TEST pushbutton switch for each relay to allow
local activation of a relay for test of hardware connected to the relay
contacts.

The RLY-6 interface module provides the following functions:

• Six independent sets of relay contacts which are activated from the
matrix.

• DC isolation between relay device(s) and the central matrix.

• An LED indicator for each relay that lights when the relay is active.

Each RLY-6 interface relay contact is a single-throw double-pole pair
for use by the user. They are rated at 1 ampere at 24 volts DC
(resistive load). The RLY-6 is not designed for switching mains AC line
voltage. To switch an external device that runs on the mains AC line
voltage, use an external relay that is activated by the RLY-6.

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RLY-6 Interface Instruction Manual

1-1

The RLY-6 interface contains circuitry to ensure that relays are not
inadvertently activated during power-up until commanded by the
matrix.

Logical control of the relays in the RLY-6 interface is provided by
associating a relay with any other label in the system using the Eclipse
Configuration System programming software. Activating a TALK or
LISTEN label with a relay associated to it will also activate that relay.
There is a special classification of labels for relays called Control
Labels.

A TEST pushbutton switch is provided for each relay to allow local
activation of the relay for hardware testing purposes.

OPERATION

Once the RLY-6 is installed and configured there are no controls for
day-to-day operation. Operation of each individual relay is indicated by
LEDs.

The TEST switches for each relay can be used to operate a given relay
to test that connection.

The yellow LED should be 'on' all of the time indicating that the frame
is communicating with the module.

CONFIGURATION

Control of these relays is accomplished by using the Eclipse
Configuration System programming software. Refer to the Eclipse
Configuration System Manual for more information.

1-2

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RLY-6 Interface Instruction Manual

2

INSTALLATION

INTRODUCTION

This chapter describes the installation of the RLY-6 relay interface
module and wiring to the external devices. The RLY-6 occupies one
slot in an interface frame. Connections are made to the matrix frame
via an 8-pin RJ-45 connector, and to the external devices via two
DB-9M connectors. There are no adjustment controls for the RLY-6.

INSTALLATION

To install the RLY-6 interface module in the IMF-3 or IMF-102 interface
frame, select a slot to install the interface in.

14. Remove the blank plates from the front and rear of the slot in which
an interface module will be installed.

15. Install the interface module in the appropriate slot. Advance the
front half the interface module along the guides in the front part of
the slot until it connects to the midplane connector. Advance the rear
half of the interface module along the guides in the rear part of the
slot, until it connects with the midplane connector.

16. Install the provided screws on the front and rear panels of the
interface module you have just installed, to secure the interface in
place in the frame.

The rest of the installation consists of connecting the RLY-6 module to
the control input and to the matrix frame (or to the “daisy-chain” output
of another RLY-6 or GPI-6 interface module).

For more information on installing the RLY-6 interface in an IMF-3 or
IMF-102 interface frame, see the Interface Module Frames Instruction

Manual.

WIRING

The following sections describe connecting the RLY-6 to the matrix and
external devices.

TO MATRIX

To connect the RLY-6 to the matrix, plug one end of a RJ-45 cable
(eight wires with no reversal) into the GPI-RLY INTERFACE connector
on the back of the matrix. Plug the other end into the top RJ-45 (CH. A
MATRIX) connector for the RLY-6.

To connect an additional RLY-6 interface, plug one end of a short
RJ-45 cable into the lower RJ-45 (CH. B MATRIX) for the first RLY-6.

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RLY-6 Interface Instruction Manual

2-1

Then, plug the other end into the top RJ-45 (CH. A MATRIX) connector
additional RLY-6. (See Figure 2-1 on the next page.)

Additional RLY-6 interfaces are added in the same way, using
"daisy-chain" wiring. If there are multiple RLY-6 interfaces, the inputs
in the first interface are numbered 1 to 6 for RLY 1; in the second
interface 1 to 6 for RLY 2, etc. RLY interface 0 is the internal Matrix
RLY interface.

For Eclipse systems if both GPI-6 and RLY-6 interfaces are used the
GPI-6 interfaces are required to be placed first in the daisy chain. This
restriction does not apply to Matrix Plus 3 systems where interfaces
can be mixed in this 'daisy-chained' scheme.

The maximum combined length of all the RJ-45 cables should not
exceed 20 feet (6 meters).

TO EXTERNAL DEVICE

To connect external devices to the RLY-6 interface, use the two DB-9M
connectors on the rear cable assembly panel for the interface. Figure
2-2 shows the pin assignment of these connectors as viewed from the
frame side of the connector.

If a DB-9F is plugged into the connector labeled CH. A I/O, relays 1-3
are available on that connector. The connector labeled CH.A I/O has
the contacts for relays 4-6. In the Figure 2-2, the labels on the pins
apply to either connector. Example: #1/4 COM refers to the wiper of
relay 1 if it is connected to CH. A and the wiper of relay 4 if it is
connected to CH. B.

2-2

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RLY-6 Interface Instruction Manual

GPI/RLY
Interface

Ports

Rear View of IMF-3 Frame

RJ-45 RJ-45 RJ-45 RJ-45 RJ-45

DB-9 DB-9 DB-9 DB-9 DB-9

RJ-45 RJ-45 RJ-45 RJ-45 RJ-45

DB-9 DB-9 DB-9 DB-9 DB-9

Connector

Other

Interfaces

Figure 2-2: RLY-6 Interface DB-9M Connector Pinout

RLY-6

#2

RLY-6

#1

GPI-6

#2

Figure 2-1: “Daisy-Chaining” RLY-6 Modules

1

6

2

7

3

8

4

9

5

#1/4 Normally Closed

#1/4 COM

#1/4 Normally Open

#2/5 Normally Closed

#2/5 COM

#2/5 Normally Open

#3/6 Normally Closed

#3/6 COM

#3/6 Normally Open

GPI-6

#1

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RLY-6 Interface Instruction Manual

2-3

CONFIGURATION

To associate a relay to a label, use the Eclipse Configuration System
(ECS) programming software, as described in its manual.

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SPECIFICATIONS

Relay

Type 1 Form C
Quantity 6
Contact Max. Volts 24 volts DC
Contact Max. Cur. 1 ampere continuous,

(2 amperes peak at 24 volts DC
(resistive load)

DC Isolation 10 mega-ohms

Module Power Supply Requirements

Voltage Required 8 – 10 volts DC
Current Required 150 mA max (25 mA per relay

when active)

Connectors

Relay Contacts 2 ea. DB-9M
Matrix Connection 2 ea. RJ-45 each

Indicators and Controls

LED Indicators 6 Green (1 ea. per relay)
1 Yellow (Frame Data)
Pushbutton Switches 6 (1 Test Pushbutton per relay)

Wiring Requirements

Maximum line lengths for connection to Matrix Frame
Matrix Frame to interface frame shall be less than 15 feet ( 5 meters)
Maximum line length between interface frame inputs 6 inches (15 cm)

Operating Environment

Temperature 0 and 70° C (32 -150° F)

Package Dimensions

Height 5 1/16" (129 mm)
Width 1 3/8" (35 mm)
Depth 9 5/32" (233 mm)
Weight .35 LBS (.15 kg)

Notice About Specifications

While Vitec Group Communications makes every attempt to maintain
the accuracy of the information contained in its product manuals, that
information is subject to change without notice. Performance
specifications included in this manual are design-center specifications
and are included for customer guidance and to facilitate system
installation. Actual operating performance may vary.

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RLY-6 Interface Instruction Manual

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RLY-6 Interface Instruction Manual

LIMITED WARRANTY

Vitec Group Communications (VGC) warrants that at the time of
purchase, the equipment supplied complies with any specification in
the order confirmation when used under normal conditions, and is free
from defects in workmanship and materials during the warranty period.

During the warranty period VGC, or any service company authorized
by VGC, will in a commercially reasonable time remedy defects in
materials, design, and workmanship free of charge by repairing, or
should VGC in its discretion deem it necessary, replacing the product
in accordance with this limited warranty. In no event will VGC be
responsible for incidental, consequential, or special loss or damage,
however caused.

Return Material Authorization
(RMA) numbers are required
for all returns.

Both warranty and
non-warranty repairs are
available.

WARRANTY PERIOD

The product may consist of several parts, each covered by a different
warranty period. The warranty periods are:

• Cables, accessories, components, and consumable items have a

limited warranty of 90 days.

• Headsets, handsets, microphones, and spare parts have a limited

warranty of one year.

• UHF wireless IFB products have a limited warranty of one year.

• UHF wireless intercom systems have a limited warranty of three

years.

• All other Clear-Com and Drake brand systems and products,

including beltpacks, have a limited warranty of two years.

The warranty starts at the time of the product’s original purchase. The
warranty start date for contracts which include installation and
commissioning will commence from the earlier of date of the Site
Acceptance Test or three months from purchase.

TECHNICAL SUPPORT

Vitec Group Communications
Warranty

To ensure complete and timely support to its customers, VGC’s User
Support Center is staffed by qualified technical personnel. Telephone
and email technical support is offered worldwide by the User Support
Center.

The User Support Center is available to VGC’s customers during the
full course of their warranty period.

Instructions for reaching VGC’s User Support Centers are given below.

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Telephone for Europe, Middle East and Africa: [phone] or
[phone]

Telephone for the Americas and Asia: [phone]

Email: [e-mail]

Once the standard warranty period has expired, the User Support
Center will continue to provide telephone support if you have
purchased an Extended Warranty.

For latest contact information please refer to the Service and Support
section at www.clearcom.com.

WARRANTY REPAIRS AND RETURNS

Before returning equipment for repair, contact a User Support Center
to obtain a Return Material Authorization (RMA). VGC representatives
will give you instructions and addresses for returning your equipment.
You must ship the equipment at your expense, and the support center
will return the equipment at VGC’s expense.

For out-of-box failures, use the following contact information:

Europe, Middle East and Africa

Tel: [phone] Email:
[e-mail]

North America, Canada, Mexico, Caribbean & US Military

Tel: [phone] Email: [e-mail]

Asia Pacific & South America

Tel: [phone] Email: [e-mail]

VGC has the right to inspect the equipment and/or installation or
relevant packaging.

For latest contact information please refer to the Service and Support
section at www.clearcom.com.

NON-WARRANTY REPAIRS AND RETURNS

For items not under warranty, you must obtain an RMA by contacting
the User Support Center. VGC representatives will give you
instructions and addresses for returning your equipment.

You must pay all charges to have the equipment shipped to the
support center and returned to you, in addition to the costs of the
repair.

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Vitec Group Communications

Warranty

EXTENDED WARRANTY

You can purchase an extended warranty at the time of purchase or at
any time during the first two years of ownership of the product. The
purchase of an extended warranty extends to five years the warranty
of any product offered with a standard two-year warranty. The total
warranty period will not extend beyond five years.

Note: VGC does not offer warranty extensions on UHF wireless
intercom systems, or on any product with a 1-year or 90-day warranty.

LIABILITY

THE FOREGOING WARRANTY IS VGC'S SOLE AND EXCLUSIVE
WARRANTY. THE IMPLIED WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE AND ANY OTHER
REQUIRED IMPLIED WARRANTY SHALL EXPIRE AT THE END OF
THE WARRANTY PERIOD. THERE ARE NO OTHER WARRANTIES
(INCLUDING WITHOUT LIMITATION WARRANTIES FOR
CONSUMABLES AND OTHER SUPPLIES) OF ANY NATURE
WHATSOEVER, WHETHER ARISING IN CONTRACT, TORT,
NEGLIGENCE OF ANY DEGREE, STRICT LIABILITY OR
OTHERWISE, WITH RESPECT TO THE PRODUCTS OR ANY PART
THEREOF DELIVERED HEREUNDER, OR FOR ANY DAMAGES
AND/OR LOSSES (INCLUDING LOSS OF USE, REVENUE, AND/OR
PROFITS). SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR
THE LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. IN ANY
EVENT, TO THE MAXIMUM EXTENT PERMITTED UNDER
APPLICABLE LAW, VGC'S LIABILITY TO CUSTOMER HEREUNDER
SHALL NOT UNDER ANY CIRCUMSTANCES EXCEED THE COST
OF REPAIRING OR REPLACING ANY PART(S) FOUND TO BE
DEFECTIVE WITHIN THE WARRANTY PERIOD AS AFORESAID.

Vitec Group Communications
Warranty

This warranty does not cover any damage to a product resulting from
cause other than part defect and malfunction. The VGC warranty does
not cover any defect, malfunction, or failure caused beyond the control
of VGC, including unreasonable or negligent operation, abuse,
accident, failure to follow instructions in the manual, defective or
improperly associated equipment, attempts at modification and repair
not approved by VGC, and shipping damage. Products with their serial
numbers removed or defaced are not covered by this warranty.

This warranty does not include defects arising from installation (when
not performed by VGC), lightning, power outages and fluctuations, air
conditioning failure, improper integration with non-approved
components, defects or failures of customer furnished components
resulting in damage to VGC provided product.

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This limited warranty is not transferable and cannot be enforced by
anyone other than the original consumer purchaser.

This warranty gives you specific legal rights and you may have other
rights which vary from country to country.

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Vitec Group Communications

Warranty