ENCORE
S2426 and L2426
Section II
Parts and Service Manual
(70200A)
CLARKE TECHNOLOGY Operator's Manual - Encore S2426/L2426 |
Page -27- |
|
|
HOW TO CORRECT PROBLEMS IN THE MACHINE
|
|
PROBLEM |
CAUSE |
ACTION |
|
|
|
|
|
|
|
There is no solution flow. |
The solution tank is empty. |
Fill the solution tank. |
|
||
|
|
|
The solution valve is closed. |
Open the solution valve. |
|
|
|
|
There is an obstruction in the solution hose |
Remove the obstruction from the hose or filter. |
|
|
|
|
or filter. |
|
|
|
|
|
The solution valve or electric wiring is |
Repair or replace the valve or the electric |
|
|
|
|
damaged. |
wiring. |
|
|
|
|
The solution module is defective. |
Replace solution module |
|
|
|
|
|
|
|
The solution flow does not stop. |
The solution valve is open. |
Close or Clean the solution valve. |
|
||
|
|
|
The solution valve or wiring is damaged. |
Repair or replace the valve and the wiring. |
|
|
|
|
The solution valve is dirty |
Clean the solution valve. |
|
|
|
|
There is a damaged seat and washer in the |
Replace the seat and washer. |
|
|
|
|
solution valve. |
|
|
|
|
|
The solution module is defective. |
Replace solution module. |
|
|
|
|
|
|
|
The machine does not remove all the |
The squeegee is up. |
Lower the squeegee. |
|
||
water from the floor. |
The squeegee tilt is not correct. |
To adjust See Figure 11, page 23. |
|
||
|
|
|
|
||
|
|
|
The recovery tank is full. |
Drain the recovery tank. |
|
|
|
|
The screen filter is dirty. |
Clean the screen filter. |
|
|
|
|
There is an obstruction or damage in the |
Remove the obstruction or repair the damage. |
|
|
|
|
squeegee, squeegee hose or standpipe. |
|
|
|
|
|
The vacuum motor is not running. |
Check for tripped breaker. Have an authorized |
|
|
|
|
|
service person make repairs. |
|
|
|
|
The squeegee hose is disconnected, or |
Check and connect hose. |
|
|
|
|
damaged |
|
|
|
|
|
The squeegee blade is damaged, worn, or |
Turn or replace the squeegee blade. |
|
|
|
|
incorrectly installed. |
Correctly install the squeegee blade. |
|
|
|
|
The gaskets on the cover of the recovery |
Replace the gaskets. |
|
|
|
|
tank are damaged. |
|
|
|
|
|
|
|
|
The batteries do not give the normal |
The battery terminals are dirty or damaged. |
Clean the terminals and connectors. Replace |
|
||
running time. |
|
the damaged cables. Charge the batteries. |
|
||
|
|
|
|||
|
|
|
The electrolyte level is too low. |
Add distilled water to each cell and charge the |
|
|
|
|
|
batteries. |
|
|
|
|
The batteries are not fully charged. |
Charge the batteries for a full 16 hour charge. |
|
|
|
|
The charger is damaged. |
Have an authorized service person repair the |
|
|
|
|
|
charger. |
|
|
|
|
The battery is defective. |
Check voltage of each cell while discharging. |
|
|
|
|
The batteries are disconnected. |
Connect the batteries. |
|
|
|
|
Brush is in heavy scrub setting. |
Adjust Pressure. |
|
|
|
|
|
|
|
|
|
|
|
|
|
Page -28- |
CLARKE TECHNOLOGY Operator's Manual -Encore S2426/L2426 |
PROBLEM |
CAUSE |
|
ACTION |
The cleaning is not even. |
The scrub brush or pad is worn. |
Replace the scrub brush or pad. |
|
|
There is damage to the brush assembly, |
Have an authorized service person make |
|
|
caster or the solution valve. |
the needed repairs. |
|
|
The brush motor is not running |
Check for tripped breaker. Reset. Check |
|
|
|
for loose connections. |
|
|
The solution level is low. |
Fill the solution tank. |
|
|
|
NOTE: If the problem continues consult an |
|
|
|
authorized |
service person. |
|
|
|
|
The machine does not run. |
The machine loses power. |
Reset the circuit breaker. |
|
|
Key or switch is off. |
Turn key or switch on. |
|
|
Batteries are unplugged. |
Check the battery connections. |
|
|
Battery terminals are dirty. |
|
|
|
Batteries are discharged |
Check battery gauge and recharge |
|
|
|
NOTE: If the problem continues consult an |
|
|
|
authorized |
service person. |
|
|
|
|
CLARKE TECHNOLOGY Operator's Manual - Encore S2426/L2426 |
Page -29- |
CLARKETECHNOLOGY
Encore S2426/ L2426
Final Assembly Drawing 11/23/00
|
|
|
|
|
2 |
|
|
|
|
3 |
|
4 |
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6 |
|||
|
|
|
28 |
31 |
|
|
|
|
|
|
|
|
|
|
|
|
|
27 |
26 |
30 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
|
|
|
27 32 |
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
25 |
|
|
|
|
|
15 |
4 |
|
|||||||||
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
9 |
|
|
|
|
|
|
||||
|
|
|
|
|
|
8 |
|
|
|
|
|
|
|
||||
24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11 |
|
|
|
|
|
|||
|
|
|
|
|
10 |
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23 22
|
20 |
8 |
|
|
|
198 |
10 |
|
|
|
11 |
12 |
||
|
9 |
|
|
|
21 |
18 |
|
|
|
|
17 |
|
|
|
|
|
13 |
|
|
16 |
14 |
|
|
|
|
8
10
11
Page -30- |
CLARKE TECHNOLOGY Operator's Manual -Encore S2426/L2426 |
CLARKETECHNOLOGY
EncoreS2426/L2426
Final Assembly Parts List 11/23/00
|
|
|
Qty |
Qty |
|
|
|
|
|
||
Ref. # |
Part No. |
Description |
“L” |
“S” |
|
1 |
10062A |
Assembly, Recovery Tank |
1 |
1 |
|
2 |
10065A |
Assembly, Control Panel “L” |
1 |
- |
|
|
10066A |
Assembly, Control Panel “S” |
- |
1 |
|
3 |
30064A |
RearCover |
1 |
1 |
|
4 |
80108A |
Screw, 10-24 x ½ SS |
4 |
4 |
|
5 |
70080A |
Plate, Warning |
1 |
1 |
|
6 |
83010A |
Rivet, Pop 1/8 |
2 |
2 |
|
7 |
10064A |
Assembly, Rear Panel “L” |
1 |
- |
|
|
10067A |
Assembly, Rear Panel “S” |
- |
1 |
|
8 |
980651 |
Washer, 5/16 Flat |
11 |
11 |
|
9 |
920110 |
Nut, 5/16 -18 ESNA |
4 |
4 |
|
10 |
980652 |
Washer, 5/16 Lock |
7 |
7 |
|
11 |
85811A |
Screw, 5/16 -18 x ¾ |
7 |
7 |
|
12 |
10129A |
Assembly, Squeegee 32” |
1 |
1 |
|
13 |
10075A |
Assembly, Squeegee Lift |
1 |
1 |
|
14 |
10069A |
Assembly, Traverse System “L” |
1 |
- |
|
|
10070A |
Assembly, Non-Traverse System “S” |
- |
1 |
|
15 |
980982 |
Washer #10 |
2 |
2 |
|
16 |
10071A |
Assembly, Brush Head “L” |
1 |
- |
|
|
10061A |
Assembly, Brush Head “S” |
- |
1 |
|
17 |
81105A |
Nut, 3/8-16 ESNA |
4 |
4 |
|
18 |
87031A |
Washer, 3/8 Flat SS |
4 |
4 |
|
19 |
50965A |
Hinge |
1 |
1 |
|
20 |
85395A |
Screw, ¼-20 x 1/2 SS |
6 |
6 |
|
21 |
30059A |
FrontCover |
1 |
1 |
|
22 |
50966A |
Latch, Front Cover |
Ref |
Ref |
|
23 |
930090 |
Rivet, 5/32 x 9/16 |
2 |
2 |
|
24 |
10063A |
Assembly, Solution Tank |
1 |
1 |
|
25* |
Page 12 |
Battery |
|
|
|
|
871334 |
Battery 12V, 195 AH (wet - UT Post) |
- |
2 |
|
|
871335 |
Battery 12V, 195 AH (dry - UT Post) |
- |
2 |
|
|
40136A |
Battery 6V, 250 AH (wet - Stud Post) |
4 |
4 |
|
|
40137A |
Battery 6V, 250 AH (dry - Stud Post) |
4 |
4 |
|
|
891384 |
Battery, 6V 330 AH (wet - UT Post) |
4 |
4 |
|
|
891385 |
Battery, 6V 330 AH (dry - UT Post) |
4 |
4 |
|
26 |
41206A |
Series Battery Cable (Taper Style) |
3 |
3 |
|
|
41217A |
Series Battery Cable (Ring Style) |
3 |
3 |
|
27 |
980205 |
Washer, 5/16 Fender |
4 |
4 |
|
28 |
85734A |
Screw, 5/16-18 x 2 |
2 |
2 |
|
29 |
85739A |
Screw, 5/16-18 x 3 Hex |
2 |
2 |
|
30 |
87026A |
Washer, ¼ flat SS |
5 |
5 |
|
31 |
41211A |
Battery, Cable (Taper Style) |
1 |
1 |
|
|
40174A |
Battery, Cable (Ring Style) |
1 |
1 |
|
32 |
85518A |
Screw, ¼-20 x 3/4 |
5 |
5 |
|
NI |
10132A |
Lit Kit |
1 |
1 |
|
NI |
17531A |
Pad Driver Assembly |
1 |
- |
|
|
10140A |
Pad Driver Assembly |
- |
1 |
|
NI |
40512A |
Battery charger |
1 |
1 |
|
NI |
77092A |
Label, Gases |
1 |
1 |
|
NI |
77093A |
Label, Falling |
1 |
1 |
|
NI |
70226A |
Label, Battery |
1 |
1 |
|
NI |
30070A |
Accessory Bag |
1 |
1 |
|
NI |
10072A |
Parking Brake Assembly "L" |
1 |
- |
|
NI |
10073A |
Parking Brake Assembly "S" |
- |
1 |
|
* See page 12 for installation.
CLARKE TECHNOLOGY Operator's Manual - Encore S2426/L2426 |
Page -31- |
CLARKETECHNOLOGY
EncoreS2426/L2426
Recovery Tank Assembly Drawing 8/00
Drawing #10062A
34
#40RecommendedTorque 175 + or - 5 inch pounds
Page -32- |
CLARKE TECHNOLOGY Operator's Manual -Encore S2426/L2426 |
CLARKETECHNOLOGY
EncoreS2426/L2426
Recovery Tank Assembly Parts List 8/00
Ref. # |
Part No. |
Description |
Qty |
1 |
962798 |
Screw, 10-24 x .5 |
1 |
2 |
30057A |
Lid |
1 |
3 |
81110A |
Nut, 10-24 SS |
1 |
4 |
30065A |
Gasket, Lid |
1 |
5 |
58069A |
Strainer |
1 |
6 |
39338A |
StandTube |
1 |
7 |
837304 |
O-Ring |
2 |
8 |
10660A |
Switch Kit, (Includes 8A, 8B, 9) |
1 |
8A |
40002A |
Switch (included in Item 8) |
1 |
8B |
56459A |
Relief, Strain (included in Item 8A) |
1 |
9 |
59877A |
Seal, Washer |
1 |
10 |
30061A |
Tank,Recovery |
1 |
11 |
60373A |
Latch, Recovery Tank |
1 |
12 |
87622A |
Washer, Nylon 5/16 x 5/8 x 1/32 |
1 |
13 |
80043A |
Screw, .25 x 20 x .25, Shoulder |
1 |
14 |
60336A |
Strap, Hose Retainer |
1 |
15 |
85100A |
Screw, 10-32 x ½ SS Xylan Coating |
2 |
16 |
30068A |
Hinge, Pin (included w/ item 10) |
2 |
17 |
43402A |
Housing, Connector(included in 8A) |
2 |
18 |
41809A |
Contact (included in 8A) |
4 |
19 |
82100A |
Nut, Strain Relief Lock |
1 |
20 |
872010 |
Clamp, Hose |
1 |
21 |
35165A |
Hose, Drain |
1 |
22 |
832002 |
Clamp, Hose |
1 |
23 |
839401 |
Valve,Drain |
1 |
24 |
962943 |
Screw, 8-18 x ½ PN |
1 |
25 |
52206A |
Chain |
1 |
26 |
962987 |
Screw, 10-24 x 3/8 Pan |
1 |
27 |
833901 |
Drain, Valve Handle |
1 |
28 |
833407 |
Gasket, Drain Valve |
1 |
29 |
51060A |
Hose, Squeegee |
1 |
30 |
830208 |
Squeegee Stand Tube |
1 |
31 |
80110A |
Hose Clamp |
1 |
32 |
752020 |
Hose Clamp |
1 |
33 |
43401A |
Housing, Vac Motor Connector |
2 |
34 |
674110 |
Hose |
1 |
35 |
85728A |
Screw, ¼-20 x 4 Hex |
3 |
36 |
87026A |
Washer, ¼ Flat |
3 |
37 |
51049A |
Motor, Vacuum (3-Stage) |
1 |
|
51050A |
Motor, Vacuum, (2-Stage Option) |
1 |
38 |
643418 |
Gasket |
1 |
39 |
58533A |
Spacer |
3 |
40 |
920797 |
Nut |
1 |
41 |
962666 |
Screw, 10-24 x ¾ |
1 |
42 |
920296 |
Nut, 10-24 Elastic |
1 |
43 |
38020A |
Strap |
1 |
NI |
839410 |
Valve Asm. (includes 23, 24, 25, 26, 27, 28) |
1 |
NI |
70226A |
Label, Battery Installation |
1 |
CLARKE TECHNOLOGY Operator's Manual - Encore S2426/L2426 |
Page -33- |
CLARKE TECHNOLOGY Encore S2426/L2426
Solution Tank Assembly Drawing 5/01
Drawing #10063A
19 20 |
21 |
25
23 2
1
24
3
17
16
5 |
12 |
22 |
9 |
4 |
|
|
5 |
10 |
|
6 |
|
|
|
|
11 |
5 |
|
7 |
|
|
|
|
|
|
5 |
8
5
13
5
8
5
14
Page -34- |
CLARKE TECHNOLOGY Operator's Manual -Encore S2426/L2426 |
CLARKETECHNOLOGY
EncoreS2426/L2426
Solution Tank Assembly Parts List 5/01
|
Ref. # |
Part No. |
Description |
Qty |
|
1 |
872010 |
Clamp, Hose |
1 |
|
2 |
50964A |
Hose, Drain |
1 |
|
3 |
30060A |
Tank, Solution |
1 |
|
4 |
59614A |
Valve, Battery Drain |
1 |
|
5 |
722030 |
Clamp, Hose |
6 |
|
6 |
30453A |
Hose, Clear Vinyl |
1 |
|
7 |
820207 |
Adapter, Hose 3/8 MPT x ½ Hosebarb |
1 |
|
8 |
30412A |
Hose, Stretch |
2 |
|
9 |
51205A |
Adapter, Female |
1 |
|
10 |
838517 |
Filter, Screen |
1 |
|
11 |
830214 |
Adapter, Male, ¾ Barb x GHT Male Thread |
1 |
|
12 |
51204A |
Valve, Solution |
1 |
|
13 |
59789A |
Valve, Solution |
1 |
|
14 |
38014A |
Splitter |
1 |
|
15 |
81109A |
Nut, 8-32 ESNA SS |
2 |
|
16 |
50966A |
Latch |
1 |
|
17 |
80105A |
Screw, 8-32 x 1¼ SS |
2 |
|
18 |
50963A |
Screen, Fill (with hose retention) |
1 |
|
|
51308A |
Strainer (without hose retention) |
1 |
|
19 |
69879A |
Bracket, Latch |
1 |
|
20 |
170892 |
Washer, Lock ¼ |
2 |
|
21 |
170915 |
Screw, ¼-20 x ¾ SS Hex |
2 |
|
22 |
51059A |
Valve Assembly, Solution Shut-Off (incl. #9,12) |
1 |
|
23 |
60480A |
Bracket, Hose |
1 |
|
24 |
51346A |
Spring, Hose |
1 |
|
25 |
80108A |
Screw, 10-24 x ½ |
2 |
|
NI |
30162A |
Funnel (included w/Kit 10177A) |
1 |
|
NI |
10177A |
Kit, Solution Fill |
1 |
|
|
|
(includes #18-51308A)(includes NI - 30162A) |
|
|
|
|
|
|
CLARKE TECHNOLOGY Operator's Manual - Encore S2426/L2426 |
Page -35- |
Loading...