Claas TUCANO 450, TUCANO 440, TUCANO 430, TUCANO 420, TUCANO 340 Service Manual

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Combine harvesters

TUCANO

450 440 430 420 340 320

Time to grow. The new TUCANO.

Healthy growth is the basis of every successful harvest. It was

with this principle in mind that we developed the new

TUCANO. As well as growing to incorporate the intelligence

and comfort of the large combine segment, it has a design

which immediately announces a new dimension of excellence

and gives you the capacity you need for the future:

Time to grow.

tucano400-300.claas.com

TUCANO

TUCANO 450 / 440 / 430 / 420 / 340 / 320.

Contents

Cab 6

EASY 11

CEBIS 12

CEBIS, multifunction control lever,

CMOTION 14

TELEMATICS 16

Yield mapping, job management 18

Automatic guidance systems 20

Front attachments 22

Cutterbar 25

VARIO cutterbar, rapeseed cutterbar 26

VARIO 930 / 770, CERIO cutterbars 28

CONSPEED, CONSPEED LINEAR 30

SUNSPEED, SWATH UP 32

Rice cutterbar, FLEX 34

Automated cutterbar control 36

Threshing system 38

APS threshing system 40

CLAAS threshing system 42

Straw walker technology 44

Crop cleaning 46

Grain tank, QUANTIMETER,

PROFI CAM 48

Straw management 50

CLAAS POWER SYSTEMS 52

Engine, drive train 54

All-wheel drive,

central lubrication system 56

Tyres, maintenance 58

First CLAAS Service 60

Technology in detail 62

Benefits 66

Technical data 67

Well-being at work. Deluxe comfort in your working environment.

At CLAAS, comfort and convenience mean that

everything is designed to enable you to work with

optimal efficiency. From the flawless 360° view to the

smallest action.

Cab

More space. More comfort. A more productive workplace.

For optimal working conditions.

The TUCANO gives the operator freedom of movement, a

clear control layout and excellent visibility on all sides. The air

conditioning maintains a consistent, comfortable atmosphere,

which together with superb soundproofing and a three-

position adjustable steering column provides first-class

working conditions.

The steering column is adjustable three ways.

Cab

Cushions, supports, ventilates and keeps you warm: the deluxe operator’s seat.

Full support for dynamic, active work while seated. Active

comfort control ensures optimal ventilation and sweat removal

without subjecting the operator to unhealthy draughts. The air

suspension seat with automatic height control adjusts

automatically to the operator’s weight and effectively

attenuates vibrations by up to 40%. A pneumatic, two-part

lumbar support keeps your back in shape while the automatic

thermostat for the seat’s heating keeps you warm and

comfortable.

Fully featured: trainee's seat with integrated cooler.

− Integrated armrest at left on door

− Foldable backrest as a table

− Large in-cab refrigerator,with capacity

of 43 litres and a bottle holder

− Many other stowage compartments

Turns night into day at the flick of a switch.

The lighting systems ensure the best visibility for the entire

work area and machine parts even at night. Intelligent

features, such as the afterlight function, make for a complete

package. Powerful H9 and xenon lights turn night into day.

− Up to ten work lights

− Lighting for folding front attachments

− Side lights, stubble lights, steering axle lights

− Automatic lighting of the discharge auger tube

− Automatic reversing lights

− Lighting for the cleaning system, grain tank and returns

− Service lights below the side panels

− Mobile work light

Refrigerator box integrated in trainee's seat

The operating panel gives a good overview and enables simple control of the working lights. The light settings can be adjusted easily in CEBIS.

EASY. Simply more.

EASY – Efficient Agriculture Systems by CLAAS

The name says it all.

All the electronics expertise of CLAAS

can be summarised in a word: EASY.

That stands for Efficient Agriculture

Systems, and it lives up to the name.

Equipment settings, guidance systems,

software solutions and more: EASY

makes it all simple. Your systems can

be matched perfectly with each other,

enabling you to get the best

performance from your combines and

top results for your operation.

Go on. Go easy.

The EASY concept is made up of four

components, each providing specialist

competence and together forming a

strong team.

− on board – Control and performance

optimisation of the combine from

the cab

− on field – Increased productivity

directly in the field

− on track – Equipment monitoring and

remote diagnostics

− on farm – Software solutions for your

operation

More informed, more monitoring.

All’s clear on the operating panel!

Integrated with the operator's seat, its flexible functions can

be adapted as needed. Function switches include:

A Menu selection rotary/push switch

B CEBIS direct menu rotary switch

C Escape button

D HOTKEY rotary/push switch

E HOTKEY direct menu rotary switch

F Information button

CEBIS controls and HOTKEY

G DIRECT ACCESS button

H CEBIS screen

I Front attachment on/off

J Threshing unit on/off

K Front attachment reverser

L Rapeseed knife, left, on/off

M Lateral adjustment of cutterbar / changes to values in

HOTKEY menu / longitudinal position of VARIO cutterbar

table

N LASER PILOT left/right preselection

O All-wheel drive

P Diesel engine speed (three steps)

Q Grain tank cover open

For more information, please visit: tucano400-300.claas.com

CEBIS

Keeping the operator in the picture at all times.

Information, registration, control and monitoring are the tasks

of the CEBIS electronic on-board information system. It is

distinguished by its clear, logical organisation of functions in

the menu structure.

A brief glance at the CEBIS display gives an overview of the

current processes and conditions: all the relevant information

for driving or harvesting is summarised clearly on the screen.

Warning messages are given audibly as a buzz tone and

visually as icons and text.

An eye-catching 21 cm screen.

The 8.4" colour CEBIS screen offers an ideal view thanks to

its ball coupling mount which enables the monitor to be

adjusted as required by the operator. It can be adjusted for

angle as well as horizontally and vertically.

Clear, simple and fast operation.

− The basic machine settings in working mode are made

via the CEBIS rotary switch (B)

− An additional HOTKEY rotary switch allows fast access

to other functions (E)

− The position of the rotary switch is shown on the

CEBIS display (H)

− The CEBIS and HOTKEY rotary/push switches (A / D) are

used for menu navigation and making changes to settings

− A Compact Flash Card makes data exchange particularly

easy

− The DIRECT ACCESS button provides direct access to

the last menu setting. It also offers fast access to the

image from the camera

CEBIS on the road.

1 Menu bar

2 Travel speed and rpm

3 Operating hours

4 Fuel level and temperature display as well as AdBlue level

CEBIS in the field.

5 Throughput monitoring

6 Area scaling and yield metering

7 Driving information (up to 40 displays freely selectable)

8 Message window (for alarms and information)

9 Front attachment position (AUTO CONTOUR/

cutting height)

NEW

More functions at your fingertips.

CMOTION. Greater comfort.

The multifunction control lever, which is integrated in the right

armrest of the operator's seat, plays a key role in making the

TUCANO so user-friendly and comfortable for the operator.

The CMOTION has been specially developed for ergonomic

operation by the right hand. The innovative, three-finger

control concept allows several functions to be controlled

intuitively without having to reposition one's hand.

1 Extend grain tank discharge auger

2 Retract grain tank discharge auger

3 Grain tank offloading on / off

4 Cutterbar stop

5 Reel operation

6 Front attachment height control

7 AUTO PILOT, LASER PILOT, GPS PILOT

Another toggle switch (8) is situated on the back of the

multifunction control lever. With three functions assigned to it,

this switch enables manual lateral control of the cutterbar,

changes to values in the HOTKEY menu or manual adjustment

of the VARIO cutterbar table.

The choice is yours: multifunction control

lever or CMOTION

Three-function toggle switch (8)

CEBIS | Multifunction control lever | CMOTION

Comprehensive information.

CEBIS is simple to use, allowing a wealth of equipment

information to be displayed and printed in addition to

performing full control and monitoring.

− Automatic crop setting

− GPS PILOT, LASER PILOT, AUTO PILOT –

automatic guidance

− Automated cutterbar control

− QUANTIMETER – yield determination / moisture

measurement

− Area counter

− Fuel consumption measurement

− Yield mapping – crop log

− Performance display – remaining diesel running time /

range / grain tank fill level

− Job management

− Maintenance interval display and tasks

− On-board diagnostics, alarm lists and alarm history

− Speed monitoring, slippage display (for the threshing

drum, for example)

NEW: Automatic machine setup.

Factory-programmed settings for over 35 crop types are

available. In addition, users' own settings based on

experience (especially relating to specific varieties) can be

stored and called up whenever required. Furthermore,

favourite settings can be stored and recalled quickly by means

of the hotkey rotary switch. The following machine parameters

are set:

− Threshing drum speed

− Concave gap

− Fan speed

− Upper and lower sieve opening

− Sieve throughput monitoring sensitivity

− Residual grain separation throughput monitoring sensitivity

− Specific crop weight (bulk density)

− Crop-specific calibration factor

TELEMATICS. Makes good operators even better.

A full overview with just a click of the mouse.

The CLAAS TELEMATICS feature enables you to access all

the important data for your combine any time, anywhere via

the internet. Enjoy the benefits of TELEMATICS.

Optimise your settings.

Use your personal access to the TELEMATICS web server to

quickly compare the performance and harvesting data for your

machines so that you can fine tune the settings for the best

results under all conditions every day.

Improve work processes.

A report with the operating time analysis and other important

evaluations of the machine is sent to you by e-mail each day.

This enables you to review the specific data from the previous

day and determine when and how efficiently the combine

operated before you start work again. In addition, the working

tracks of the machine can be viewed together with the event

enables planned fleet management and helps avoid

unprofitable idle time.

A range of packages to meet your requirements.

TELEMATICS is available in three different packages: basic,

advanced and professional.

TELEMATICS

Simplify documentation.

Use TELEMATICS to export the relevant data to your field

catalogue and save valuable time. Transfer data on area-

specific yields, for example.

Faster service with CLAAS remote diagnostics.

With your consent, TELEMATICS can transmit maintenance

and repair data to your CLAAS sales partner. This enables

your CLAAS partner to carry out an initial analysis via

CDS Remote - when required - to find the causes of faults

more quickly and to make optimum preparations to assist

you on site as quickly as possible.

Automatic documentation.

This function automatically documents and processes all

process data. As an extension to TELEMATICS, automatic

documentation transfers (without any intervention by the

machine operator) the work data relating to the specific field

deployment to the server, where they are interpreted and

processed. Data interpretation and processing are based on

the field boundaries previously uploaded from your system.

Further processing is straightforward, as all machine-relevant

data can be exported in IsoXML format.

More potential when you need it.

Fast data processing.

With its extremely fast on-board network, the TUCANO is

already prepared to meet the far-reaching challenges of the

future.

A wealth of information can be printed whenever required.

The working tracks picked up by GPS can also be displayed in CEBIS.

Yield mapping | Job management

Yield mapping.

Building on the foundation of the job management functions,

you can use your TUCANO to perform yield mapping. Sensors

in the TUCANO measure the yield and grain moisture while

CEBIS adds geographic coordinates using GPS satellite data.

All measurements are stored on portable chip cards to

facilitate transfer. AGROCOM MAP START software is

included to enable you to produce informative yield maps to

use as a basis for your future production strategy.

Job management.

You can manage your jobs with CEBIS. Moreover, with

AGROCOM MAP START software from CLAAS you can

prepare customer and parcel data to be run and processed

with CEBIS.

− All data is backed up when a specific task is completed or

the working day comes to an end

− The data can be printed out on the combine or transferred

with a data card

− All data can be viewed and processed further on a PC

− Daily counts, crop counts and total counts can also be

displayed and printed in CEBIS

More precise guidance.

LASER PILOT.

The electro-optical sensors of the LASER PILOT use pulses

of light to scan between the crop and stubble and guide the

TUCANO automatically along the edge.

The LASER PILOT can be folded away for transport and is

available for both the left and right side of the cutterbar. Its

optimal positioning on the cutterbar side close to the crop

edge enables a good viewing angle and ensures high

functional reliability even with laid crops and slopes.

AUTO PILOT.

Two digital sensors, incorporated in one of the picker units,

record the position of the TUCANO and automatically guide it

on the best path through the rows of maize in all field

conditions. In this way, AUTO PILOT contributes to greater

performance and efficiency.

Choose from three automatic guidance systems.

All the TUCANO models can be factory-fitted with three

automatic guidance systems which can be selected as

needed according to application.

− GPS PILOT – the satellite-supported guidance system

− LASER PILOT – the electro-optical guidance system

− AUTO PILOT – the electro-mechanical guidance system

The way you want it.

Portable displays from CLAASoffer a flexible control option for

ISOBUS and guidance systems. The terminal can also be

moved from one tractor or self-propelled harvester to another,

depending on the season or job in hand. Fit your TUCANO

with the equipment you need, straight from the factory or as

a retrofit option:

LASER PILOT AUTO PILOT

− S10: high-resolution 10.4" touchscreen terminal with

guidance and ISOBUS functions: up to four cameras

can be viewed

− S7: high-resolution 7" touchscreen terminal with

guidance functions

Automatic guidance systems

Automatic steering at the headland.

The AUTO TURN function takes care of turning manoeuvres at

the headland.The direction of the turn and the next track to

be worked are pre-selected on the terminal. The steering

system does the rest.

How you benefit.

− High functional reliability and safety regardless

of visibility conditions

− Optimal use of the full width of the cutterbar

− Greater precision for mapping areas and yields

− Reduced fuel consumption

− Reduced turning times

− Increased seasonal performance

− Significant reduction in workload for the operator,

enabling greater concentration on threshing

GPS PILOT FLEX.

The GPS PILOT can be used not only with hydraulically

actuated steering, but also with the GPS PILOT FLEX

automatic steering wheel. This steering wheel allows you to

operate the machine with a high degree of accuracy. The

great advantage of the GPS PILOT FLEX is its versatility.

− No need to touch the hydraulics

− Guidance system can quickly be moved between

different machines

The electric steering wheel transfers steering commands from

the terminal and navigation controller to the steering axle in

order to steer the machine

GPS PILOT FLEX steering wheel

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