QUADRANT 2200 with CCT QUADRANT 2200 RC with CCT
Technical Systems
Diagnosis
TIC QUADRANT 2200/ 2200 RC Diagnosis
1.0 |
Control terminal service menu |
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(up to module 1 no. 835024.2) |
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1.1 |
Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
1.2 |
Additional information about page "Service 1" . . . . . . . . . . |
3 |
1.3 |
Additional information about page "Service RC" . . . . . . . . |
3 |
1.4 |
Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
1.5 |
Output testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
1.6 |
Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
1.7 |
Key test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
Central terminal |
2.0 |
Control terminal service menu |
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(from module 1 no. 835024.3) |
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compartment |
2.1 |
Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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2.2 |
Additional information about page "Service 1" . . . . . . . . . . |
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2.3 |
Additional information about page "Service RC" . . . . . . . . |
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2.4 |
Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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2.5 |
Output testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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2.6 |
Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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2.7 |
Key test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19 |
3.0Control terminal service menu (on CCU module)
3.1 |
Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
3.2 |
Additional information about page "Service 1" . . . . . . . . . . |
21 |
3.3 |
Additional information about page "Service RC" . . . . . . . . |
21 |
3.4 |
Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
3.5 |
Output testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
24 |
3.6 |
Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
3.7 |
Key test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
CCU
4.0 |
Additional information |
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4.1 |
Testing the baling pressure sensor |
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(with Central terminal compartment) . . . . . . . . . . . . . . . . . . |
28 |
4.2Testing the metering wheel / bale length sensor
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(with Central terminal compartment) . . . . . . . . . . . . . . . . . . . |
29 |
4.3 |
General (with Central terminal compartment) . . . . . . . . . . |
30 |
5.0 |
Information on replacing modules . . . . . . . . . . . . . . . . . . |
31 |
08/2002 |
1 |
Diagnosis |
QUADRANT 2200/ 2200 RC |
TIC |
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1.0Control terminal service menu (up to module 1 no. 835024.2)
1.1Service menu
structure
(up to module 1 no. 835024.2)
This menu serves as a tool in fault-finding. It shows the status of various electrical components such as e.g. speed, voltage, pressure and switch positions.
To enter the service menu, press the keys “Scroll main menu”, “Plus key” and “Minus key” at the same time.
The following mask appears:
Page "8/1 (Service 1)"
Current pressure [bar] |
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Current bale length [m] |
Control unit P+ |
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S e r |
v i |
c e |
1 |
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Control unit P- |
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P = |
0 |
L 0 , |
0 0 |
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P 0 |
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2 5 |
5 |
Inputs |
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P 1 |
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0 |
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E : |
0 |
0 0 |
0 |
0 0 |
0 0 |
Outputs |
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A : 0 |
0 0 |
0 0 0 |
0 0 |
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F : 0 |
0 0 |
0 0 0 |
0 0 |
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Error |
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PTO shaft speed [rpm] |
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8 |
1 |
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N 0 |
= |
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0 |
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Feed rake speed [rpm] |
N 1 |
= |
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0 |
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N 2 |
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0 |
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Rotor speed [rpm] |
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U : |
1 |
1 , 6 |
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Voltage [V] |
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F F F F |
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Key test |
Page "8/2 (Service RC)"
(press "Sub-menu" key one more time)
Cutting frame |
S e r |
v i |
c e |
R C |
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8 |
2 |
angle |
W = |
2 0 |
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N 0 |
= |
0 |
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2 |
5 5 |
N 1 |
= |
0 |
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E : 0 |
0 0 |
0 0 0 0 0 |
N 2 |
= |
0 |
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A : 0 0 0 0 0 0 0 0 |
U : 1 1 , 6 |
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F : 0 0 0 0 0 0 0 0 |
F F F F |
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2 |
08/2002 |
TIC |
QUADRANT 2200/ 2200 RC |
Diagnosis |
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1.2Additional information about page "8/1 (Service 1)" (up to module 1 no. 835024.2)
Menu item
(P=) Current pressure
(L) Current bale length
(N0=) PTO shaft speed
(N1=) Feed rake speed
(N2=) Rotor speed
(U:) Voltage Key test
(P0) Control unit P+
(P1) Control unit P-
Remark
The pressure in the baling chamber cylinders is displayed here in bars.
The length of the bale in the baling chamber is displayed here in metres to the second decimal point.
The calculated PTO shaft speed in revolutions per minute is displayed here (this speed is measured by the drive speed sensor).
The feed rake speed in revolutions per minute is displayed here (150 rpm at 1000 rpm PTO shaft speed)
The rotor speed in revolutions per minute is displayed here (140 rpm at 1000 rpm PTO shaft speed)
The supply voltage is displayed here in Volt to the first decimal point.
A combination of characters and numbers is displayed here to test the function of the keys on the Control Terminal.
The condition of the baling pressure build-up valve is displayed here. The displayed number is proportional with the valve actuation and may assume values from 0 to 255.
0 = Valve not actuated
255 = Valve fully actuated
The condition of the baling pressure relief valve is displayed here. The displayed number is proportional with the valve actuation and may assume values from 0 to 255.
0 = Valve not actuated
255 = Valve fully actuated
(E:) Inputs |
The condition of various circuits connected with the modules is |
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displayed here. Each numeric character corresponds to one circuit. |
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0 |
= Circuit open |
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1 |
= Circuit closed |
(A:) Outputs |
The condition of various circuits connected with the modules is |
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displayed here. Each numeric character corresponds to one circuit. |
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0 |
= Circuit open |
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1 |
= Circuit closed |
(F:) Error |
Malfunctions are displayed here. Each numeric character corresponds |
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to one error. |
0= No error
1= Error
1.3Additional information about page "8/2 (Service RC)" (up to module 1 no. 835024.2)
(W=) Cutting frame angle |
The cutting frame angle in degrees is displayed here. The higher the |
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value, the wider the cutting frame is open. |
08/2002 |
3 |
Diagnosis |
QUADRANT 2200/ 2200 RC |
TIC |
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1.4Input testing (up to module 1 no. 835024.2)
Continuity test
S e r |
v i c e |
1 |
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P = |
0 L 0 |
, 0 |
0 |
P 0 |
2 5 5 |
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P 1 |
0 |
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E : 0 0 0 0 0 0 0 |
0 |
A : 0 0 0 0 0 0 0 0
F : 0 0 0 0 0 0 0 0
8 |
1 |
N 0 = |
0 |
N 1 = |
0 |
N 2 = |
0 |
U : 1 1 , 6
F F F F
1 2 3 4 5 6 7 8
Eight numeric characters are available for input diagnosis in line “E”, each of them being assigned to one circuit.
The numeric characters may assume the following values: 0 = Circuit open or
1 = Circuit closed.
All numeric characters show the respective state independently of each other. Dependencies and switching sequences which may occur in normal operation have no influence.
Numeric |
Designation |
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Display |
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character |
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E1 |
Z11 |
Twine break left/right actual value |
0 |
= Operating status (normal) |
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switch |
1 |
= Twine break |
E2 |
Z49 |
ROTOCUT knives ON actual value |
0 |
= Switch not actuated |
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switch |
1 |
= Switch actuated |
E3 |
U2 |
Retract bale ejector cylinder switch |
0 |
= Switch not pushed |
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(red) |
1 |
= Switch pushed |
E4 |
U1 |
Extend bale ejector cylinder switch |
0 |
= Switch not pushed |
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(blue) |
1 |
= Switch pushed |
E5 |
B23 |
Feed rake speed sensor (blue) |
0 |
= Standstill |
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inside |
Changes between 0 and 1 when feed |
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rake rotates |
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1 |
= Wire ends connected |
E6 |
B9 |
Drive speed sensor (red) outside |
0 |
= Standstill |
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Changes between 0 and 1 when PTO |
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shaft rotates |
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1 |
= Wire ends connected |
E7 |
B69 |
Metering wheel / bale length sensor |
Changes between 0 and 1 when |
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signal B |
metering wheel rotates |
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E8 |
B69 |
Metering wheel / bale length sensor |
Changes between 0 and 1 when |
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signal A |
metering wheel rotates |
4 |
08/2002 |
TIC |
QUADRANT 2200/ 2200 RC |
Diagnosis |
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1.5Output testing (up to module 1 no. 835024.2)
Testing the actuation by the modules
S e r |
v i c e 1 |
8 |
1 |
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P = |
0 L 0 , 0 0 |
N 0 = |
0 |
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P 0 |
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0 |
N 1 = |
0 |
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P 1 |
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0 |
N 2 = |
0 |
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E : |
0 0 0 0 |
0 0 0 0 |
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A : 0 0 0 0 0 0 0 0 |
U : 1 1 , 6 |
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F : 0 0 0 0 0 0 0 0 |
F F F F |
1 2 3 4 5 6 7 8
Eight numeric characters are available for output diagnosis in line “A” on page "8 / 1 (Service 1)" and page "8 / 2 (Service RC)", each of them being assigned to one circuit. It must be ensured that the baling pressure solenoid valves (P0 and P1) are not activated. To achieve this, press the "Plus key" once.
The numeric characters only indicate if a solenoid valve is actuated by the corresponding module.
For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.
The numeric characters may assume the following values:
0 = Solenoid valve is not actuated by the module or
1 = Solenoid valve is actuated by the module.
Dependencies and switching sequences which may occur in normal operation have an influence.
The table below applies to page "8 / 1 (Service 1)"
Numeric |
Designation |
Display |
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character |
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A1 |
None |
Free |
No function |
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A2 |
None |
Free |
No function |
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A3 |
None |
Free |
No function |
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A4 |
None |
Free |
No function |
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A5 |
Y12 |
Retract bale ejector cylinder solenoid coil |
0 |
= not activated |
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1 |
= activated |
A6 |
Y11 |
Extend bale ejector cylinder solenoid coil |
0 |
= not activated |
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1 |
= activated |
A7 |
Y77 |
Circulation shut-off valve solenoid coil |
0 |
= not activated |
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1 |
= activated |
A8 |
Y58 |
Rotor blocking solenoid coil |
0 |
= not activated |
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1 |
= activated |
08/2002 |
5 |
Diagnosis |
QUADRANT 2200/ 2200 RC |
TIC |
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Output testing, continued (up to module 1 no. 835024.2)
Testing the actuation by the modules
S e r |
v i c e R C |
W = |
2 0 |
2 5 5 |
E : 0 0 0 0 0 0 0 0
A : 0 0 0 0 0 0 0 0
F : 0 0 0 0 0 0 0 0
8 |
2 |
N 0 = |
0 |
N 1 = |
0 |
N 2 = |
0 |
U : 1 1 , 6
F F F F
1 2 3 4 5 6 7 8
The table below applies to page "8 / 2 (Service RC)"
For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.
Numeric |
Designation |
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Display |
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character |
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A1 |
None |
Free |
No function |
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A2 |
None |
Free |
No function |
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A3 |
None |
Free |
No function |
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A4 |
None |
Free |
No function |
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A5 |
Y64 |
Close cutting frame solenoid coil |
0 |
= not activated |
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1 |
= activated |
A6 |
Y63 |
Open cutting frame solenoid coil |
0 |
= not activated |
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1 |
= activated |
A7 |
Y54 |
ROTOCUT knives OFF solenoid coil |
0 |
= not activated |
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1 |
= activated |
A8 |
Y55 |
ROTOCUT knives ON solenoid coil |
0 |
= not activated |
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1 |
= activated |
6 |
08/2002 |
TIC |
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QUADRANT 2200/ 2200 RC |
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Diagnosis |
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Output testing, continued (up to module 1 no. 835024.2) |
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Continuity test |
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S e r |
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v i c e 1 |
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1 |
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P = |
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0 L 0 , 0 0 |
N 0 = |
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P 0 |
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0 |
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N 1 = |
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P 1 |
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0 |
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N 2 = |
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E : |
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0 0 0 |
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0 0 0 0 |
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A : 0 0 0 0 0 0 0 0 |
U : 1 1 , 6 |
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F : 0 0 0 0 0 0 0 0 |
F F F F |
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To activate this function, keep the “Minus key” pressed while in the service menu, i.e. a maximum of eight circuits may be checked at the same time.
Eight numeric characters are available for output diagnosis in line “A”, each of them being assigned to one circuit.
The numeric characters may assume the following values: 0 = Circuit open or
1 = Circuit closed and/or solenoid coil OK.
All numeric characters show the respective state independently of each other. Dependencies and switching sequences which may occur in normal operation have no influence.
Numeric |
Designation |
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Display |
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character |
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A1 |
None |
Free |
Not relevant |
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A2 |
Y58 |
Rotor blocking solenoid coil |
0 |
= Circuit interrupted |
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1 |
= Solenoid coil circuit OK |
A3 |
Y77 |
Circulation shut-off valve |
0 |
= Circuit interrupted |
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solenoid coil |
1 |
= Solenoid coil circuit OK |
A4 |
None |
Free |
No function |
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A5 |
None |
Free |
No function |
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A6 |
K92 |
Wrapping release motor relay |
0 |
= Circuit interrupted |
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1 |
= Relay circuit OK (85 to 86) |
A7 |
Y51 |
Baling pressure relief solenoid |
0 |
= Circuit interrupted |
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coil |
1 |
= Solenoid coil circuit OK |
A8 |
Y50 |
Baling pressure build-up |
0 |
= Circuit interrupted |
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solenoid coil |
1 |
= Solenoid coil circuit OK |
08/2002 |
7 |
Diagnosis |
QUADRANT 2200/ 2200 RC |
TIC |
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S e r |
v i |
c e |
1 |
P = |
0 |
L 0 , |
0 0 |
P 0 |
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2 5 |
5 |
P 1 |
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0 |
E : 0 0 0 |
0 0 0 |
0 0 |
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A : 0 0 0 |
0 0 0 |
0 0 |
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F : 0 0 0 |
0 0 0 |
0 0 |
8 |
1 |
N 0 = |
0 |
N 1 = |
0 |
N 2 = |
0 |
U : 1 1 , 6
F F F F
1 2 3 4 5 6 7 8
Eight numeric characters are available for error display in line “F”, each of them being assigned to one error.
This function is available only on page 8/1 "Service 1".
The numeric characters may assume the following values: 0 = No error or
1 = Error.
All numeric characters show the respective state independently of each other. Dependencies and switching sequences which may occur in normal operation have no influence.
Numeric |
Reason |
Remark |
Symbol in |
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character |
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work menu |
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F1 |
Cutting frame not closed |
Cutting frame should be closed, but |
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cutting frame position sensor indicates |
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an angle above 0° |
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F2 |
System fault (CAN bus) |
No signal from CAN bus or module |
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defective |
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F3 |
Rotor overload |
Drive speed above 500 rpm and rotor |
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speed below 56 rpm |
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F4 |
Feed rake overload |
Drive speed above 500 rpm and feed |
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rake speed below 60 rpm |
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F5 |
Tying fault |
See Electric System documentation |
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Circuit diagram 11a, b |
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(Tying fault sequence diagram) |
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F6 |
Free |
No function |
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F7 |
Circulation shut-off valve |
Circulation shut-off valve activated |
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activated too long |
longer than allowed in connection with |
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baling pressure build-up solenoid coil |
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(more than 50 % actuated time within |
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3 min.) |
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F8 |
Twine break |
Twine break switch contact |
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8 |
08/2002 |
TIC |
QUADRANT 2200/ 2200 RC |
Diagnosis |
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S e r |
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1 |
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P = |
0 |
L |
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0 0 |
P 0 |
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5 |
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P 1 |
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E : 0 0 0 |
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A : 0 0 0 |
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0 0 |
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F : 0 0 0 |
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0 0 |
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N 0 |
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N 1 = |
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N 2 |
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U : |
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F F F F |
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1 2 3 4 5
Four numeric characters are available for key testing in line (1) shown above.
Pushing a key on the Control Terminal produces one of the combinations of numbers and characters shown below which allow checking the function.
The character “G” at the 5th digit indicates if the central lubrication system is currently active, otherwise this digit remains free.
Example: When the central lubrication system is active and the “Minus” key is pressed, the numeric characters read “FDFFG”. If the central lubrication system is not active and the “Minus key” is pressed, the numeric characters read “FDFF”.
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Display |
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1 |
2 |
3 |
4 |
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Scroll through main menu |
E |
F |
F |
F |
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Scroll through second screen |
D |
F |
F |
F |
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ROTOCUT knives ON |
B |
F |
F |
F |
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ROTOCUT knives OFF |
7 |
F |
F |
F |
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Build up / relieve baling pressure |
F |
E |
F |
F |
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Minus |
F |
D |
F |
F |
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Plus |
F |
F |
D |
F |
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Close cutting frame |
F |
B |
F |
F |
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Open cutting frame |
F |
7 |
F |
F |
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Manual tying |
F |
F |
E |
F |
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Right arrow key |
F |
F |
B |
F |
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Left arrow key |
F |
F |
7 |
F |
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08/2002 |
9 |