Claas QUADRANT 2200 RC Service Manual

QUADRANT 2200 with CCT
QUADRANT 2200 RC with CCT

Technical Systems

Diagnosis

TIC QUADRANT 2200/ 2200 RC Diagnosis

Contents

1.0 Control terminal service menu
(up to module 1 no. 835024.2)

1.1 Service menu structure . . . . .........................2

1.2 Additional information about page "Service 1" . . . . . . . . . . 3

1.3 Additional information about page "Service RC" . . . . . . . . 3

1.4 Input testing . . . . . . . . . . . . . . .........................4

1.5 Output testing . . . . . . . . . . . . .........................5

1.6 Error display . . . . . . . . . . . . . .........................8

1.7 Key test . . . . . . . . . . . . . . . . . .........................9

2.0 Control terminal service menu

Central terminal

compartment

(from module 1 no. 835024.3)

2.1 Service menu structure . . . . .........................10

2.2 Additional information about page "Service 1" . . . . . . . . . . 11

2.3 Additional information about page "Service RC" . . . . . . . . 11

2.4 Input testing . . . . . . . . . . . . . . .........................12

2.5 Output testing . . . . . . . . . . . . .........................14

2.6 Error display . . . . . . . . . . . . . .........................18

2.7 Key test . . . . . . . . . . . . . . . . . .........................19

CCU

3.0 Control terminal service menu (on CCU module)

3.1 Service menu structure . . . . .........................20

3.2 Additional information about page "Service 1" . . . . . . . . . . 21

3.3 Additional information about page "Service RC" . . . . . . . . 21

3.4 Input testing . . . . . . . . . . . . . . .........................22

3.5 Output testing . . . . . . . . . . . . .........................24

3.6 Error display . . . . . . . . . . . . . .........................26

3.7 Key test . . . . . . . . . . . . . . . . . .........................27

4.0 Additional information

4.1 Testing the baling pressure sensor

(with Central terminal compartment) . . . . . . . . . . . . . . . . . . 28

4.2 Testing the metering wheel / bale length sensor

(with Central terminal compartment) . . . . . . . . . . . . . . . . . . . 29

4.3 General (with Central terminal compartment) . . . . . . . . . . 30

5.0 Information on replacing modules ..................31

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Diagnosis QUADRANT 2200/ 2200 RC TIC

1.0 Control terminal service menu (up to module 1 no. 835024.2)

1.1 Service menu
structure

(up to module 1
no. 835024.2)

Page "8/1 (Service 1)"

Current pressure [bar] Current bale length [m]

Control unit P+ PTO shaft speed [rpm]

Service1 81

Control unit P-

Inputs

Outputs

Error

P= 0 L0 , 0 0 N0= 0
P0 25 5 N1= 0
P1 0 N2= 0
E: 00000000
A:00000000 U:11 ,6
F:00000000 FFFF

This menu serves as a tool in fault-finding. It shows the status of various
electrical components such as e.g. speed, voltage, pressure and switch
positions.

To enter the service menu, press the keys “Scroll main menu”, “Plus
key” and “Minus key” at the same time.
The following mask appears:

Feed rake speed [rpm]

Rotor speed [rpm]

Voltage [V]

Key test

Page "8/2 (Service RC)"

(press "Sub-menu" key one more time)

Cutt ing f r ame

angle

Ser vi c e RC 8 2

=20 N0= 0

255 N1= 0

N2 = 0
E:00000000
A:00000000 U:11 , 6
F:00000000 FFFF

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TIC QUADRANT 2200/ 2200 RC Diagnosis

1.2 Additional information about page "8/1 (Service 1)" (up to module 1 no. 835024.2)

RemarkMenu item

The pressure in the baling chamber cylinders is displayed here in bars.(P=) Current pressure

(L) Current bale length

(N0=) PTO shaft speed

(N1=) Feed rake speed

(N2=) Rotor speed

Key test

(P0) Control unit P+

(P1) Control unit P-

The length of the bale in the baling chamber is displayed here in metres
to the second decimal point.

The calculated PTO shaft speed in revolutions per minute is displayed
here (this speed is measured by the drive speed sensor).

The feed rake speed in revolutions per minute is displayed here
(150 rpm at 1000 rpm PTO shaft speed)

The rotor speed in revolutions per minute is displayed here (140 rpm at
1000 rpm PTO shaft speed)

The supply voltage is displayed here in Volt to the first decimal point.(U:) Voltage

A combination of characters and numbers is displayed here to test the
function of the keys on the Control Terminal.

The condition of the baling pressure build-up valve is displayed here.
The displayed number is proportional with the valve actuation and may
assume values from 0 to 255.
0 = Valve not actuated
255 = Valve fully actuated

The condition of the baling pressure relief valve is displayed here. The
displayed number is proportional with the valve actuation and may
assume values from 0 to 255.
0 = Valve not actuated
255 = Valve fully actuated

(E:) Inputs

(A:) Outputs

(F:) Error

The condition of various circuits connected with the modules is
displayed here. Each numeric character corresponds to one circuit.
0 = Circuit open
1 = Circuit closed

The condition of various circuits connected with the modules is
displayed here. Each numeric character corresponds to one circuit.
0 = Circuit open
1 = Circuit closed

Malfunctions are displayed here. Each numeric character corresponds
to one error.
0 = No error
1 = Error

1.3 Additional information about page "8/2 (Service RC)" (up to module 1 no. 835024.2)

(W=) Cutting frame angle

The cutting frame angle in degrees is displayed here. The higher the
value, the wider the cutting frame is open.

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Diagnosis QUADRANT 2200/ 2200 RC TIC

1.4 Input testing (up to module 1 no. 835024.2)

Continuity test

Ser v i c e 1 8 1
P= 0L0 , 00 N0= 0

P0 255 N1= 0
P1 0 N2= 0

E:00000000

A: 00000000 U: 11 ,6
F : 00000000 FFFF

12345678

Eight numeric characters are available for input diagnosis in line “E”, each of them being assigned to one
circuit.
The numeric characters may assume the following values:

0 = Circuit open or

1 = Circuit closed.
All numeric characters show the respective state independently of each other. Dependencies and switching
sequences which may occur in normal operation have no influence.

DisplayDesignationNumeric

character

Z11E1

Z49E2

U2E3

U1E4

B23E5

B69E7

B69E8

Twine break left/right actual value
switch
ROTOCUT knives ON actual value
switch
Retract bale ejector cylinder switch
(red)
Extend bale ejector cylinder switch
(blue)
Feed rake speed sensor (blue)
inside

Drive speed sensor (red) outside B9E6

Metering wheel / bale length sensor
signal B
Metering wheel / bale length sensor
signal A

0 = Operating status (normal)
1 = Twine break
0 = Switch not actuated
1 = Switch actuated
0 = Switch not pushed
1 = Switch pushed
0 = Switch not pushed
1 = Switch pushed
0 = Standstill
Changes between 0 and 1 when feed
rake rotates
1 = Wire ends connected
0 = Standstill
Changes between 0 and 1 when PTO
shaft rotates
1 = Wire ends connected
Changes between 0 and 1 when
metering wheel rotates
Changes between 0 and 1 when
metering wheel rotates

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TIC QUADRANT 2200/ 2200 RC Diagnosis

1.5 Output testing (up to module 1 no. 835024.2)

Testing the actuation by the modules

Ser v i c e 1 8 1
P= 0L0 , 00 N0= 0

P0 0 N1= 0
P1 0 N2= 0
E: 00000000

:00000000

U:11 ,6

F : 00000000 FFFF

12345678

Eight numeric characters are available for output diagnosis in line “A” on page "8 / 1 (Service 1)" and page
"8 / 2 (Service RC)", each of them being assigned to one circuit. It must be ensured that the baling pressure
solenoid valves (P0 and P1) are not activated. To achieve this, press the "Plus key" once.
The numeric characters only indicate if a solenoid valve is actuated by the corresponding module.

For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be
checked only one by one.

The numeric characters may assume the following values:

0 = Solenoid valve is not actuated by the module
or
1 = Solenoid valve is actuated by the module.

Dependencies and switching sequences which may occur in normal operation have an influence.

The table below applies to page "8 / 1 (Service 1)"

DisplayDesignationNumeric

character

No functionFree NoneA1
No functionFree NoneA2
No functionFree NoneA3
No functionFree NoneA4

Retract bale ejector cylinder solenoid coilY12A5

Extend bale ejector cylinder solenoid coilY11 A6

Circulation shut-off valve solenoid coilY77 A7

Rotor blocking solenoid coilY58 A8

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0 = not activated
1 = activated
0 = not activated
1 = activated
0 = not activated
1 = activated
0 = not activated
1 = activated

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Diagnosis QUADRANT 2200/ 2200 RC TIC

Output testing, continued (up to module 1 no. 835024.2)

Testing the actuation by the modules

Se r v i c e RC 8 2

=20 N0= 0

255 N1= 0

N2 = 0

E: 00000000

:00000000

U:11 ,6

F : 00000000 FFFF

12345678

The table below applies to page "8 / 2 (Service RC)"

For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be
checked only one by one.

DisplayDesignationNumeric

character

No functionFree NoneA1
No functionFree NoneA2
No functionFree NoneA3
No functionFree NoneA4

Close cutting frame solenoid coilY64 A5

Open cutting frame solenoid coilY63 A6

ROTOCUT knives OFF solenoid coilY54 A7

ROTOCUT knives ON solenoid coilY55 A8

0 = not activated
1 = activated
0 = not activated
1 = activated
0 = not activated
1 = activated
0 = not activated
1 = activated

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A

TIC QUADRANT 2200/ 2200 RC Diagnosis

Output testing, continued (up to module 1 no. 835024.2)

Continuity test

Ser v i c e 1 8 1
P= 0L0 , 00 N0= 0

P0 0 N1 = 0
P1 0 N2 = 0
E: 00000000

:00000000

U:11 ,6

F : 00000000 FFFF

12345678

To activate this function, keep the “Minus key” pressed while in the service menu, i.e. a maximum of
eight circuits may be checked at the same time.

Eight numeric characters are available for output diagnosis in line “A”, each of them being assigned to one
circuit.
The numeric characters may assume the following values:

0 = Circuit open or

1 = Circuit closed and/or solenoid coil OK.
All numeric characters show the respective state independently of each other. Dependencies and switching
sequences which may occur in normal operation have no influence.

DisplayDesignationNumeric

character

Not relevantFree NoneA1

Rotor blocking solenoid coilY58 A2

Y77 A3

Y51 A7

Y50 A8

Circulation shut-off valve
solenoid coil

Wrapping release motor relayK92 A6

Baling pressure relief solenoid
coil
Baling pressure build-up
solenoid coil

0 = Circuit interrupted
1 = Solenoid coil circuit OK
0 = Circuit interrupted
1 = Solenoid coil circuit OK
No functionFree None A4
No functionFree None A5
0 = Circuit interrupted
1 = Relay circuit OK (85 to 86)
0 = Circuit interrupted
1 = Solenoid coil circuit OK
0 = Circuit interrupted
1 = Solenoid coil circuit OK

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Diagnosis QUADRANT 2200/ 2200 RC TIC

1.6 Error display (up to module 1 no. 835024.2)

Ser v i c e 1 8 1
P= 0L0 , 00 N0= 0

P0 255 N1= 0
P1 0 N2 = 0
E: 00000000

A: 00000000 U: 11 ,6

F:00000000

FFFF

12345678

Eight numeric characters are available for error display in line “F”, each of them being assigned to one error.

This function is available only on page 8/1 "Service 1".

The numeric characters may assume the following values:

0 = No error or

1 = Error.
All numeric characters show the respective state independently of each other. Dependencies and switching
sequences which may occur in normal operation have no influence.

Symbol in

work menu

character

RemarkReason Numeric

Cutting frame not closed F1

System fault (CAN bus)F2

Cutting frame should be closed, but
cutting frame position sensor indicates
an angle above 0°
No signal from CAN bus or module
defective

Rotor overloadF3

Feed rake overloadF4

Tying fault F5

F7

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Circulation shut-off valve
activated too long

Drive speed above 500 rpm and rotor
speed below 56 rpm

Drive speed above 500 rpm and feed
rake speed below 60 rpm

See Electric System documentation
Circuit diagram 11a, b
(Tying fault sequence diagram)
No functionFree F6
Circulation shut-off valve activated
longer than allowed in connection with
baling pressure build-up solenoid coil
(more than 50 % actuated time within
3 min.)
Twine break switch contactTwine break F8

TIC QUADRANT 2200/ 2200 RC Diagnosis

1.7 Key test (up to module 1 no. 835024.2)

Ser v i c e 1 8 1
P= 0L0 , 00 N0= 0

P0 255 N1= 0
P1 0 N2 = 0
E:00000000

A:00000000 U:11 ,6
F : 00000000

FFFF

12345

Four numeric characters are available for key testing in line (1) shown above.
Pushing a key on the Control Terminal produces one of the combinations of numbers and characters shown
below which allow checking the function.
The character “G” at the 5
digit remains free.
Example: When the central lubrication system is active and the “Minus” key is pressed, the numeric

characters read “FDFFG”. If the central lubrication system is not active and the “Minus key” is
pressed, the numeric characters read “FDFF”.

th

digit indicates if the central lubrication system is currently active, otherwise this

DisplayDesignationKey

4321
FFFEScroll through main menu

FFFD Scroll through second screen

FFFBROTOCUT knives ON

FFF7ROTOCUT knives OFF

FFEFBuild up / relieve baling pressure

FFDFMinus

FDFFPlus

FFBFClose cutting frame

FF7FOpen cutting frame

FEFFManual tying

FBFFRight arrow key

F7FFLeft arrow key

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