Claas QUADRANT 2200 RC Service Manual

4.5 (2)
Claas QUADRANT 2200 RC Service Manual

QUADRANT 2200 with CCT QUADRANT 2200 RC with CCT

Technical Systems

Diagnosis

TIC QUADRANT 2200/ 2200 RC Diagnosis

Contents

1.0

Control terminal service menu

 

 

(up to module 1 no. 835024.2)

 

1.1

Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

1.2

Additional information about page "Service 1" . . . . . . . . . .

3

1.3

Additional information about page "Service RC" . . . . . . . .

3

1.4

Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

1.5

Output testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1.6

Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

1.7

Key test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Central terminal

2.0

Control terminal service menu

 

 

(from module 1 no. 835024.3)

 

compartment

2.1

Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

 

2.2

Additional information about page "Service 1" . . . . . . . . . .

11

 

2.3

Additional information about page "Service RC" . . . . . . . .

11

 

2.4

Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

 

2.5

Output testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

 

2.6

Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

2.7

Key test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

3.0Control terminal service menu (on CCU module)

3.1

Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

3.2

Additional information about page "Service 1" . . . . . . . . . .

21

3.3

Additional information about page "Service RC" . . . . . . . .

21

3.4

Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

3.5

Output testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

3.6

Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

3.7

Key test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

CCU

4.0

Additional information

 

4.1

Testing the baling pressure sensor

 

 

(with Central terminal compartment) . . . . . . . . . . . . . . . . . .

28

4.2Testing the metering wheel / bale length sensor

 

(with Central terminal compartment) . . . . . . . . . . . . . . . . . . .

29

4.3

General (with Central terminal compartment) . . . . . . . . . .

30

5.0

Information on replacing modules . . . . . . . . . . . . . . . . . .

31

08/2002

1

Diagnosis

QUADRANT 2200/ 2200 RC

TIC

 

 

 

1.0Control terminal service menu (up to module 1 no. 835024.2)

1.1Service menu

structure

(up to module 1 no. 835024.2)

This menu serves as a tool in fault-finding. It shows the status of various electrical components such as e.g. speed, voltage, pressure and switch positions.

To enter the service menu, press the keys “Scroll main menu”, “Plus key” and “Minus key” at the same time.

The following mask appears:

Page "8/1 (Service 1)"

Current pressure [bar]

 

Current bale length [m]

Control unit P+

 

 

 

 

 

 

 

 

 

 

 

S e r

v i

c e

1

Control unit P-

 

 

P =

0

L 0 ,

0 0

 

 

 

P 0

 

 

 

2 5

5

Inputs

 

 

P 1

 

 

 

 

0

 

 

 

E :

0

0 0

0

0 0

0 0

Outputs

 

 

A : 0

0 0

0 0 0

0 0

 

 

 

 

 

F : 0

0 0

0 0 0

0 0

Error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTO shaft speed [rpm]

 

 

8

1

 

 

 

 

N 0

=

 

0

 

 

 

Feed rake speed [rpm]

N 1

=

 

0

 

 

 

 

N 2

=

 

0

 

 

 

Rotor speed [rpm]

 

 

 

 

U :

1

1 , 6

 

 

 

 

 

 

 

Voltage [V]

 

 

 

F F F F

 

 

 

 

 

 

 

 

 

 

 

 

Key test

Page "8/2 (Service RC)"

(press "Sub-menu" key one more time)

Cutting frame

S e r

v i

c e

R C

 

8

2

angle

W =

2 0

 

 

N 0

=

0

 

 

 

2

5 5

N 1

=

0

 

E : 0

0 0

0 0 0 0 0

N 2

=

0

 

 

 

 

 

A : 0 0 0 0 0 0 0 0

U : 1 1 , 6

 

F : 0 0 0 0 0 0 0 0

F F F F

 

2

08/2002

TIC

QUADRANT 2200/ 2200 RC

Diagnosis

 

 

 

1.2Additional information about page "8/1 (Service 1)" (up to module 1 no. 835024.2)

Menu item

(P=) Current pressure

(L) Current bale length

(N0=) PTO shaft speed

(N1=) Feed rake speed

(N2=) Rotor speed

(U:) Voltage Key test

(P0) Control unit P+

(P1) Control unit P-

Remark

The pressure in the baling chamber cylinders is displayed here in bars.

The length of the bale in the baling chamber is displayed here in metres to the second decimal point.

The calculated PTO shaft speed in revolutions per minute is displayed here (this speed is measured by the drive speed sensor).

The feed rake speed in revolutions per minute is displayed here (150 rpm at 1000 rpm PTO shaft speed)

The rotor speed in revolutions per minute is displayed here (140 rpm at 1000 rpm PTO shaft speed)

The supply voltage is displayed here in Volt to the first decimal point.

A combination of characters and numbers is displayed here to test the function of the keys on the Control Terminal.

The condition of the baling pressure build-up valve is displayed here. The displayed number is proportional with the valve actuation and may assume values from 0 to 255.

0 = Valve not actuated

255 = Valve fully actuated

The condition of the baling pressure relief valve is displayed here. The displayed number is proportional with the valve actuation and may assume values from 0 to 255.

0 = Valve not actuated

255 = Valve fully actuated

(E:) Inputs

The condition of various circuits connected with the modules is

 

displayed here. Each numeric character corresponds to one circuit.

 

0

= Circuit open

 

1

= Circuit closed

(A:) Outputs

The condition of various circuits connected with the modules is

 

displayed here. Each numeric character corresponds to one circuit.

 

0

= Circuit open

 

1

= Circuit closed

(F:) Error

Malfunctions are displayed here. Each numeric character corresponds

 

to one error.

0= No error

1= Error

1.3Additional information about page "8/2 (Service RC)" (up to module 1 no. 835024.2)

(W=) Cutting frame angle

The cutting frame angle in degrees is displayed here. The higher the

 

value, the wider the cutting frame is open.

08/2002

3

Diagnosis

QUADRANT 2200/ 2200 RC

TIC

 

 

 

1.4Input testing (up to module 1 no. 835024.2)

Continuity test

S e r

v i c e

1

 

P =

0 L 0

, 0

0

P 0

2 5 5

 

P 1

0

 

E : 0 0 0 0 0 0 0

0

A : 0 0 0 0 0 0 0 0

F : 0 0 0 0 0 0 0 0

8

1

N 0 =

0

N 1 =

0

N 2 =

0

U : 1 1 , 6

F F F F

1 2 3 4 5 6 7 8

Eight numeric characters are available for input diagnosis in line “E”, each of them being assigned to one circuit.

The numeric characters may assume the following values: 0 = Circuit open or

1 = Circuit closed.

All numeric characters show the respective state independently of each other. Dependencies and switching sequences which may occur in normal operation have no influence.

Numeric

Designation

 

Display

character

 

 

 

 

E1

Z11

Twine break left/right actual value

0

= Operating status (normal)

 

 

switch

1

= Twine break

E2

Z49

ROTOCUT knives ON actual value

0

= Switch not actuated

 

 

switch

1

= Switch actuated

E3

U2

Retract bale ejector cylinder switch

0

= Switch not pushed

 

 

(red)

1

= Switch pushed

E4

U1

Extend bale ejector cylinder switch

0

= Switch not pushed

 

 

(blue)

1

= Switch pushed

E5

B23

Feed rake speed sensor (blue)

0

= Standstill

 

 

inside

Changes between 0 and 1 when feed

 

 

 

rake rotates

 

 

 

1

= Wire ends connected

E6

B9

Drive speed sensor (red) outside

0

= Standstill

 

 

 

Changes between 0 and 1 when PTO

 

 

 

shaft rotates

 

 

 

1

= Wire ends connected

E7

B69

Metering wheel / bale length sensor

Changes between 0 and 1 when

 

 

signal B

metering wheel rotates

E8

B69

Metering wheel / bale length sensor

Changes between 0 and 1 when

 

 

signal A

metering wheel rotates

4

08/2002

TIC

QUADRANT 2200/ 2200 RC

Diagnosis

 

 

 

1.5Output testing (up to module 1 no. 835024.2)

Testing the actuation by the modules

S e r

v i c e 1

8

1

P =

0 L 0 , 0 0

N 0 =

0

P 0

 

 

0

N 1 =

0

 

 

P 1

 

 

0

N 2 =

0

 

 

E :

0 0 0 0

0 0 0 0

 

A : 0 0 0 0 0 0 0 0

U : 1 1 , 6

F : 0 0 0 0 0 0 0 0

F F F F

1 2 3 4 5 6 7 8

Eight numeric characters are available for output diagnosis in line “A” on page "8 / 1 (Service 1)" and page "8 / 2 (Service RC)", each of them being assigned to one circuit. It must be ensured that the baling pressure solenoid valves (P0 and P1) are not activated. To achieve this, press the "Plus key" once.

The numeric characters only indicate if a solenoid valve is actuated by the corresponding module.

For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.

The numeric characters may assume the following values:

0 = Solenoid valve is not actuated by the module or

1 = Solenoid valve is actuated by the module.

Dependencies and switching sequences which may occur in normal operation have an influence.

The table below applies to page "8 / 1 (Service 1)"

Numeric

Designation

Display

character

 

 

 

 

A1

None

Free

No function

A2

None

Free

No function

A3

None

Free

No function

A4

None

Free

No function

A5

Y12

Retract bale ejector cylinder solenoid coil

0

= not activated

 

 

 

1

= activated

A6

Y11

Extend bale ejector cylinder solenoid coil

0

= not activated

 

 

 

1

= activated

A7

Y77

Circulation shut-off valve solenoid coil

0

= not activated

 

 

 

1

= activated

A8

Y58

Rotor blocking solenoid coil

0

= not activated

 

 

 

1

= activated

08/2002

5

Diagnosis

QUADRANT 2200/ 2200 RC

TIC

 

 

 

Output testing, continued (up to module 1 no. 835024.2)

Testing the actuation by the modules

S e r

v i c e R C

W =

2 0

2 5 5

E : 0 0 0 0 0 0 0 0

A : 0 0 0 0 0 0 0 0

F : 0 0 0 0 0 0 0 0

8

2

N 0 =

0

N 1 =

0

N 2 =

0

U : 1 1 , 6

F F F F

1 2 3 4 5 6 7 8

The table below applies to page "8 / 2 (Service RC)"

For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.

Numeric

Designation

 

Display

character

 

 

 

 

A1

None

Free

No function

A2

None

Free

No function

A3

None

Free

No function

A4

None

Free

No function

A5

Y64

Close cutting frame solenoid coil

0

= not activated

 

 

 

1

= activated

A6

Y63

Open cutting frame solenoid coil

0

= not activated

 

 

 

1

= activated

A7

Y54

ROTOCUT knives OFF solenoid coil

0

= not activated

 

 

 

1

= activated

A8

Y55

ROTOCUT knives ON solenoid coil

0

= not activated

 

 

 

1

= activated

6

08/2002

TIC

 

 

 

 

 

 

 

QUADRANT 2200/ 2200 RC

 

Diagnosis

 

 

 

 

Output testing, continued (up to module 1 no. 835024.2)

 

 

 

Continuity test

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S e r

 

v i c e 1

 

 

 

 

8

1

 

 

 

 

 

P =

 

 

 

0 L 0 , 0 0

N 0 =

0

 

 

 

 

 

P 0

 

 

 

 

 

 

 

 

 

0

 

 

 

 

N 1 =

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P 1

 

 

 

 

 

 

 

 

 

0

 

 

 

 

N 2 =

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E :

 

 

 

 

0 0 0

0

 

 

 

 

 

 

0 0 0 0

 

 

 

 

 

 

 

 

A : 0 0 0 0 0 0 0 0

U : 1 1 , 6

 

 

 

 

 

 

 

 

 

 

F : 0 0 0 0 0 0 0 0

F F F F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To activate this function, keep the “Minus key” pressed while in the service menu, i.e. a maximum of eight circuits may be checked at the same time.

Eight numeric characters are available for output diagnosis in line “A”, each of them being assigned to one circuit.

The numeric characters may assume the following values: 0 = Circuit open or

1 = Circuit closed and/or solenoid coil OK.

All numeric characters show the respective state independently of each other. Dependencies and switching sequences which may occur in normal operation have no influence.

Numeric

Designation

 

Display

character

 

 

 

 

A1

None

Free

Not relevant

A2

Y58

Rotor blocking solenoid coil

0

= Circuit interrupted

 

 

 

1

= Solenoid coil circuit OK

A3

Y77

Circulation shut-off valve

0

= Circuit interrupted

 

 

solenoid coil

1

= Solenoid coil circuit OK

A4

None

Free

No function

A5

None

Free

No function

A6

K92

Wrapping release motor relay

0

= Circuit interrupted

 

 

 

1

= Relay circuit OK (85 to 86)

A7

Y51

Baling pressure relief solenoid

0

= Circuit interrupted

 

 

coil

1

= Solenoid coil circuit OK

A8

Y50

Baling pressure build-up

0

= Circuit interrupted

 

 

solenoid coil

1

= Solenoid coil circuit OK

08/2002

7

Diagnosis

QUADRANT 2200/ 2200 RC

TIC

 

 

 

1.6 Error display (up to module 1 no. 835024.2)

S e r

v i

c e

1

P =

0

L 0 ,

0 0

P 0

 

2 5

5

P 1

 

 

0

E : 0 0 0

0 0 0

0 0

A : 0 0 0

0 0 0

0 0

F : 0 0 0

0 0 0

0 0

8

1

N 0 =

0

N 1 =

0

N 2 =

0

U : 1 1 , 6

F F F F

1 2 3 4 5 6 7 8

Eight numeric characters are available for error display in line “F”, each of them being assigned to one error.

This function is available only on page 8/1 "Service 1".

The numeric characters may assume the following values: 0 = No error or

1 = Error.

All numeric characters show the respective state independently of each other. Dependencies and switching sequences which may occur in normal operation have no influence.

Numeric

Reason

Remark

Symbol in

character

 

 

work menu

F1

Cutting frame not closed

Cutting frame should be closed, but

 

 

 

 

 

 

 

 

cutting frame position sensor indicates

 

 

 

 

 

an angle above 0°

 

 

 

 

 

 

 

 

F2

System fault (CAN bus)

No signal from CAN bus or module

 

 

 

 

 

 

 

 

defective

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F3

Rotor overload

Drive speed above 500 rpm and rotor

 

 

 

 

 

 

 

 

speed below 56 rpm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F4

Feed rake overload

Drive speed above 500 rpm and feed

 

 

 

 

 

 

 

 

rake speed below 60 rpm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F5

Tying fault

See Electric System documentation

 

 

 

 

 

 

 

 

Circuit diagram 11a, b

 

 

 

 

 

(Tying fault sequence diagram)

 

 

 

 

 

 

 

 

F6

Free

No function

 

 

 

F7

Circulation shut-off valve

Circulation shut-off valve activated

 

 

 

 

 

 

 

activated too long

longer than allowed in connection with

 

 

 

 

 

baling pressure build-up solenoid coil

 

 

 

 

 

 

 

 

 

 

(more than 50 % actuated time within

 

 

 

 

 

3 min.)

 

 

 

F8

Twine break

Twine break switch contact

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

08/2002

TIC

QUADRANT 2200/ 2200 RC

Diagnosis

 

 

 

1.7 Key test (up to module 1 no. 835024.2)

S e r

v i

c e

 

1

P =

0

L

0

,

0 0

P 0

 

 

2

5

5

P 1

 

 

 

 

0

E : 0 0 0

0

0

0

0 0

A : 0 0 0

0

0

0

0 0

F : 0 0 0

0

0

0

0 0

 

 

8

 

1

 

 

N 0

=

 

 

0

 

 

N 1 =

 

 

0

 

 

N 2

=

 

 

0

 

 

U :

1

1

, 6

 

 

F F F F

 

 

 

 

 

 

 

 

1 2 3 4 5

Four numeric characters are available for key testing in line (1) shown above.

Pushing a key on the Control Terminal produces one of the combinations of numbers and characters shown below which allow checking the function.

The character “G” at the 5th digit indicates if the central lubrication system is currently active, otherwise this digit remains free.

Example: When the central lubrication system is active and the “Minus” key is pressed, the numeric characters read “FDFFG”. If the central lubrication system is not active and the “Minus key” is pressed, the numeric characters read “FDFF”.

 

Key

Designation

 

Display

 

 

 

 

 

 

 

 

 

1

2

3

4

 

 

 

 

 

 

 

Scroll through main menu

E

F

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scroll through second screen

D

F

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ROTOCUT knives ON

B

F

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ROTOCUT knives OFF

7

F

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Build up / relieve baling pressure

F

E

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minus

F

D

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plus

F

F

D

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Close cutting frame

F

B

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open cutting frame

F

7

F

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual tying

F

F

E

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right arrow key

F

F

B

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left arrow key

F

F

7

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

08/2002

9

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+ 25 hidden pages