Claas Dominator 150, Dominator 140, Dominator 130 Operators Manual

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DOMINATOR 150 / 140 / 130

Operator’s Manual

67075

EC declaration of conformity

corresponds to EC directive 98/37/EC

We CLAAS Selbstfahrende Erntemaschinen Gesellschaft mit beschränkter Haftung

(Name of supplier)

Postfach 11 63

D-33426 Harsewinkel

(full address of the manufacturer - an authorised representative established in the Community must also give the business name and the address of the manufacturer)

declare under our sole responsibility that the product

Combine harvester - type:

200 / 156

(Make, Type)

67076

to which this declaration relates corresponds to the relevant basic safety and health requirements of the Directive 98/37/EC Appendix I,

(if applicable)

and to the requirements of the other relevant Directives

89/336/EEC in the version 92/31/EEC.

(Title and/or number and date of issue of the other Directives)

For the relevant implementation of the safety and health requirements mentioned in the Directives, the following standard(s) and/or technical specification(s) has (have) been respected:

EN 632 - August 1995

(Title and/or number and date of issue of standard(s) and/or technical specification(s))

Technical Management

(J.H. Mohr)

(Name, function and signature of the authorized person)

Quality Management

(U. Krieg)

Harsewinkel,

(Place and date of issue)

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 3

2.2

EC Declaration of Conformity

This declaration of conformity is the original declaration of conformity according to Directive 2006/42/EC

We CLAAS Selbstfahrende Erntemaschinen GmbH

Postfach 11 63, D-33416 Harsewinkel

declare under our sole responsibility, that the product Combine harvester (type - serial number - trade name)

200 - from 200 01217 - DOMINATOR 150 / 140 156 - from 156 10568 - DOMINATOR 130

to which this declaration relates corresponds to the relevant basic safety and health requirements of Directive 2006/42/EC Appendix I and to the requirements of the other relevant Directives 2004/108/EC.

For the relevant implementation of the safety and health requirements mentioned in the Directives, the following standard(s) and/or technical specification(s) has (have) been respected: EN 632 - August 1995

67076

The person responsible for documentation in the European Community is: J.H. Mohr, CLAAS Selbstfahrende

Erntemaschinen GmbH, Postfach 11 63, D-33416 Harsewinkel

Technical Management

(J.H. Mohr)

Quality Management

(U. Krieg)

Harsewinkel, 01.10.09

4 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

1 Introduction

1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.1.1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.1.2 Validity of instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.1.4 Road traffic regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.1.5 Note on electronic engine management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.2 Various components / Machine body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.2.1 Spare parts and technical questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.2.2 Machine identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.2.3 Identification plate of CATERPILLAR 3056 E engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.2.4 Identification plate of PERKINS 1006-6T engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.2.5 Identification plate of CATERPILLAR C6.6 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.2.6 Drive axle identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.2.7 Rear axle identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.2.8 Trailer hitch identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.2.9 Hitch block identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

1.2.10 Cab identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

1.2.11 Straw chopper identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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2 Sectional view of machine

2.1 Attachment parts / machine body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1.1 Machine overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1.2 Access to the workplace and maintenance areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3 Safety

3.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.1.2 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.1.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.1.4 Reasonable foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.1.5 Safety and accident prevention regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.1.6 General safety and accident prevention regulations for combine harvesters . . . . . . . . . . . . . . 37

3.1.7 Prior to operation, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.1.8 Additional weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.1.9 Transporting passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.1.10 General driving operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.1.11 Automotive operation of combine harvester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.1.12 Driving operations on slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.1.13 Leaving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.1.14 Front attachments and trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.1.15 Crop receptacle / straw receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.1.16 Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.1.17 Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.1.18 Adjustment and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.1.19 Accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 5

3.1.20 Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.1.21 First aid measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.1.22 Decommissioning and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.1.23 Applying the feeder housing safety lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.1.24 Moving out the feed rake conveyor safety lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.1.25 Secure the machine with wheel chocks so it will not roll away . . . . . . . . . . . . . . . . . . . . . . . . 44

3.1.26 Securing the straw guide apron in raised position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.1.27 Jack up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.1.28 Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.1.29 Battery isolating switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.1.30 Danger of injury due to escaping hydraulic liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.1.31 Loading and tying down the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3.1.32 Removing the lift eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.2 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3.2.1 Identification of warning and danger signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

3.3 Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3.3.1 General information on safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3.3.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3.3.3 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

3.3.4 Cab / Operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

3.3.5 Feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3.3.6 Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

3.3.7 Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

3.3.8 Crop receptacle / straw receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3.3.9 Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.3.10 Various components / Machine body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3.4 Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3.4.1 General instructions on safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3.4.2 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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4 Specifications

4.1 DOMINATOR 150 / 140 / 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.1.2 CATERPILLAR C6.6 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.1.3 CATERPILLAR 3056E engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4.1.4 Perkins 1006-T6 engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4.1.5 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4.1.6 Tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

4.1.7 Chassis track width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.1.8 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.1.9 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.1.10 Electric system / Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.1.11 Cab / Operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.1.12 Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.1.13 Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.1.14 Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.1.15 Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

4.1.16 Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

4.1.17 Attachment parts / machine body dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

4.1.18 Attachment parts / machine body weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

5 Prior to initial operation

5.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5.1.1 General warnings Prior to initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5.1.2 Initial operation check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5.2 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.2.1 Removing / installing the wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.2.2 Overview of rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.2.3 Converting the rear axle from transport to working position . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5.2.4 Rear axle 00 0649 950 1 – Adjusting the track width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.3 Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

5.3.1 Installing the trailer hitch (accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

5.4 Electrical / electronic equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

5.4.1 Installing the fan / air conditioner fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

5.5 Feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.5.1 Fitting / adjusting the mounting plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.5.2 Aligning the coupling pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.5.3 Checking the front attachment cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.5.4 Checking the cutterbar float springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5.6 Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5.6.1 Closing the service aperture on the grain tank unloading tube . . . . . . . . . . . . . . . . . . . . . . . . 99

5.6.2 Installing the grain tank safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

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6 Prior to each operation

6.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6.1.1 General warnings Prior to operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6.1.2 Check list for daily operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

7 Overview of controls

7.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7.1.1 General warnings - Overview of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7.2 Cab / Operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7.2.1 Overview of operator's platform (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7.2.2 Overview of operator's platform (DOMINATOR 150/140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

7.2.3 Hydraulic system control unit (DOMINATOR 130 lift hydraulic system) . . . . . . . . . . . . . . . . . 107

7.2.4 Multifunction handle (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

7.2.5 Switch console (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

7.2.6 Diesel engine speed adjustment rotary switch (DOMINATOR 130,

CATERPILLAR C-6.6, 3056 E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

7.2.7 Diesel engine speed lever (DOMINATOR 130, Perkins 1006-T6) . . . . . . . . . . . . . . . . . . . . . 109

7.2.8 Function of warning lights 7 and 8 (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

7.2.9 Switch console (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

7.2.10 Diesel engine speed rotary switch (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . 112

7.2.11 Function of warning lights 15 and 18 (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . 113

7.2.12 Overview of steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

7.2.13 Cab roof controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

7.2.14 Cab with fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

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7.2.15 Cab with air conditioner (with York compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

7.2.16 Cab with air conditioner (with Sanden compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

7.2.17 Cab with fan and heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

7.2.18 Control levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

7.2.19 Functions monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

7.3 Attachment parts / machine body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

7.3.1 Worklights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

7.3.2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

7.3.3 Sun roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

7.3.4 Tool box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

8 Mounting/removing front attachment

8.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

8.1.1 General warnings Installing / removing the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . 126

8.2 Installing the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8.2.1 Suspending front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8.2.2 Interlocking the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8.2.3 Installing universal drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

8.2.4 Connecting the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

8.2.5 Connecting the electric equipment (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

8.2.6 Removing the stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

8.3 Removing the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

8.3.1 Fitting the stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

8.3.2 Disconnecting the hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

8.3.3 Disconnecting the electric equipment (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

8.3.4 Removing universal drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

8.3.5 Unlocking the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

8.3.6 Unhitching front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

67075

9 Driving and transportation

9.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

9.1.1 General warnings - Driving and transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

9.1.2 Preparing road travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

9.1.3 Preparing fieldwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

9.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

9.2.1 Adjusting the diesel engine speed (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . 143

9.2.2 Starting the diesel engine (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

9.2.3 Stopping the diesel engine (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

9.2.4 Adjusting the diesel engine speed (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

9.2.5 Starting the diesel engine (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

9.2.6 Stopping the diesel engine (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

9.3 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

9.3.1 Ground speed control lever (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

9.3.2 Shifting a gear (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

9.3.3 Ground speed control lever (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

9.3.4 Shifting a gear (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

9.3.5 Adjusting the ground speed control lever actuating resistance

(DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

9.3.6 Driving behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

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9.3.7 Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

9.3.8 Forward towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

9.3.9 Reverse towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

9.4 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

9.4.1 Applying the parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

9.4.2 Releasing the parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

9.4.3 Foot brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

9.4.4 Braking / stopping the machine (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

9.4.5 Braking / stopping the machine (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

9.4.6 Parking the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

9.5 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

9.5.1 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

9.5.2 Adjusting the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

9.6 Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

9.6.1 Hitching the trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

9.6.2 Unhitching the trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

9.7 Cab / Operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

9.7.1 Adjusting the driver's seat with mechanical suspension (standard version) . . . . . . . . . . . . . . 166

9.7.2 Adjusting the driver's seat with mechanical suspension (standard version) . . . . . . . . . . . . . . 167

9.7.3 Adjusting the mechanically suspended driver's seat (option) . . . . . . . . . . . . . . . . . . . . . . . . . 169

9.8 Various components / Machine body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

9.8.1 Rotating the front ladder (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

9.8.2 Adjusting the rear ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

10 Fieldwork settings

10.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

10.1.1 General warnings - Fieldwork settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

10.2 Feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

10.2.1 Adjusting the cutting height indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

10.2.2 Adjusting the scraper profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

10.2.3 Adjusting the height of the feeder chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

10.2.4 Adjusting the front attachment drop rate (DOMINATOR 150) . . . . . . . . . . . . . . . . . . . . . . . . 176

10.3 Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

10.3.1 Removing / installing threshing concave segments (Multicrop concave) . . . . . . . . . . . . . . . . 177

10.3.2 Adjusting the basic concave adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

10.4 Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

10.4.1 Adjusting the separation performance monitor sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

10.5 Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

10.5.1 Checking / adjusting the fan speed display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

10.5.2 Adjusting the cleaning performance monitor sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

10.5.3 Removing the sieves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

10.5.4 Installing the sieves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

10.6 Crop receptacle / straw receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

10.6.1 Removing the straw guide plate (straw chopper with standard spreader) . . . . . . . . . . . . . . . 185

10.6.2 Installing the straw guide plate (straw chopper with standard spreader) . . . . . . . . . . . . . . . . 186

10.6.3 Unscrewing the free-swinging knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

10.6.4 Bolting down the free-swinging knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

10.6.5 Straw chopper sieves installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

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10.7 Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

10.7.1 Adjusting the grain tank full indicator DOMINATOR 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

11 Fieldwork

11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

11.1.1 General warnings Fieldwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

11.2 Description and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

11.2.1 Cutterbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

11.2.2 Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

11.2.3 Straw walker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

11.2.4 Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

11.2.5 Disawning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

11.3 Considerations before combining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

11.3.1 When combining, remember: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

11.4 Front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

11.4.1 Adjusting the reel horizontally (mechanically) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

11.4.2 Adjusting the reel horizontally (hydraulically) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

11.4.3 Adjusting the reel circumferential speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

11.5 Feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

11.5.1 Reading the ground pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

11.5.2 Reading the cutting height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

11.5.3 Reversing the front attachment / feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

11.5.4 Switching on the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

11.5.5 Disengaging the front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

11.6 Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

11.6.1 Engaging the threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

11.6.2 Disengaging the threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

11.6.3 Adjusting the concave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

11.6.4 Installing / removing the disawner bars (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

11.6.5 Unslugging the threshing drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

11.6.6 Adjusting the threshing drum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

11.6.7 Threshing drum two-step variable-speed drive (chain drive) . . . . . . . . . . . . . . . . . . . . . . . . . 212

11.7 Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

11.7.1 Adjusting the deflector curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

11.7.2 Observe the straw blockage warning downstream of the separation stage . . . . . . . . . . . . . 214

11.7.3 Adjusting the separation performance monitor display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

11.7.4 Installing / removing the straw walker fishback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

11.8 Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

11.8.1 Adjusting the fan speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

11.8.2 Adjusting the wind board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

11.8.3 Adjusting the sieves manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

11.8.4 Adjusting the cleaning performance monitor display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

11.9 Crop receptacle / straw receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

11.9.1 Putting the straw chopper into operation

(swinging the standard spreader to chopping position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

11.9.2 Putting the straw chopper out of operation

(swinging the standard spreader to swathing position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

11.9.3 Swinging the standard distributor into the transport trolley transport position . . . . . . . . . . . . 228

11.9.4 Adjusting the stationary knives (standard straw chopper) . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

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11.10Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

11.10.1 Inspecting the returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

11.10.2 Opening / closing the grain tank cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

11.10.3 Swinging the grain tank unloading tube out / in (DOMINATOR 150 / 140) . . . . . . . . . . . . . . . 232

11.10.4 Swinging the grain tank unloading tube out / in (DOMINATOR 130) . . . . . . . . . . . . . . . . . . . 233

11.10.5 Engaging / disengaging the grain tank unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

11.10.6 Removing / installing the grain tank auger cover plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

11.10.7 Clean machine for bulk seed change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

11.11Sieve charts / threshing charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

11.11.1 Sieve table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

11.11.2 Threshing table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

11.12Disawning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

11.12.1 Disawner bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

12 Faults and remedies

12.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

12.1.1 General warnings Faults and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

12.2 Cab / Operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

12.2.1 Central terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

12.2.2 Air conditioner faults and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

12.3 Front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

12.3.1 Front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

12.4 Feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

12.4.1 Feeder unit problem and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

12.5 Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

12.5.1 Threshing mechanism problem and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

12.5.2 Threshing drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

12.6 Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

12.6.1 Separation problem and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

12.7 Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

12.7.1 Cleaning problem and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

12.8 Crop receptacle / straw receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

12.8.1 Crop / straw discharge problems and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

12.9 Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

12.9.1 Grain delivery problems and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

12.9.2 Installing the grain tank unloading shear bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

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13 Maintenance

13.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

13.1.1 General warnings Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

13.2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.1 Front attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.2 Cleaning the engine compartment and hazard areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.3 Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.4 Variable-speed drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.5 Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.6 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

13.2.7 Cleanliness of lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

13.2.8 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

13.2.9 Wheels / tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

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13.2.10Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

13.2.11Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263

13.2.12Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

13.2.13Protective guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

13.2.14Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

13.2.15Unbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

13.2.16Welding work on combine harvester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

13.2.17Putting the machine out of action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

13.2.18Cleaning of surfaces with decals applied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

13.2.19Winter storage instructions for combines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

13.2.20Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

13.3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

13.3.1 Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

13.4 Lubricants chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

13.4.1 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

13.5 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

13.5.1 Overview of engine CATERPILLAR C-6.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

13.5.2 Overview of engine CATERPILLAR 3056 E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

13.5.3 Overview of engine PERKINS 1006-6T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

13.5.4 Overview of cooling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

13.5.5 Cleaning the diesel engine surroundings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

13.5.6 Draining fuel from the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

13.5.7 Fill up the machine's fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

13.5.8 Cleaning the fuel tank filler screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

13.5.9 Closing / opening the fuel system shut-off tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

13.5.10Bleed fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

13.5.11Cleaning the fuel sediment bowl filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

13.5.12Draining condensation at the fuel prefilter (standard equipment) . . . . . . . . . . . . . . . . . . . . . 284

13.5.13Changing the fuel prefilter (standard equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

13.5.14Draining condensation at the fuel prefilter (additional equipment) . . . . . . . . . . . . . . . . . . . . . 286

13.5.15Changing the fuel pre-filter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

13.5.16Changing the fuel filter CATERPILLAR C-6.6 / 3056 E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

13.5.17Changing the fuel filter PERKINS 1006-6T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

13.5.18Checking the diesel engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

13.5.19Changing the diesel engine oil / oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

13.5.20Adjusting the diesel engine valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

13.5.21Checking the radiator coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

13.5.22Checking the coolant mixing ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

13.5.23Changing the radiator coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

13.5.24Draining the radiator coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297

13.5.25Topping up coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

13.5.26Cleaning the rotary chaff screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

13.5.27Cleaning the cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

13.5.28Changing the coolant hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

13.5.29Cleaning / changing the diesel engine air cleaner with plastic housing . . . . . . . . . . . . . . . . . 301

13.5.30Changing the diesel engine air cleaner safety cartridge with plastic housing . . . . . . . . . . . . 303

13.5.31Cleaning the air filter intake screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

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13.5.32Changing the air intake hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

13.5.33Retightening the air intake tube clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

13.6 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

13.6.1 Wheels / tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

13.6.2 Checking the tightening torque of wheel nuts / wheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . 307

13.6.3 Cleaning the surroundings of the drive axle manual gearbox . . . . . . . . . . . . . . . . . . . . . . . . 308

13.6.4 Checking the final drive oil level DOMINATOR 150 / 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

13.6.5 Draining the final drive oil DOMINATOR 150 / 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

13.6.6 Topping up the final drive oil DOMINATOR 150 / 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

13.6.7 Checking the final drive oil level DOMINATOR 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

13.6.8 Draining the final drive oil DOMINATOR 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

13.6.9 Topping up the final drive oil DOMINATOR 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

13.6.10Checking the drive axle gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

13.6.11Draining the oil from the drive axle gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314

13.6.12Topping up oil in the drive axle gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

13.6.13Adjusting the chassis clutch DOMINATOR 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

13.6.14Adjusting the short-circuit valve DOMINATOR 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

13.7 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

13.7.1 Checking / refilling brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

13.7.2 Adjusting the parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

13.7.3 Adjusting the foot brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

13.8 Drive belts / drive chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

13.8.1 General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

13.8.2 Drive diagram, left side DOMINATOR 150 / 140 / 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

13.8.3 Drive diagram, right side DOMINATOR 150 / 140 / 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

13.8.4 Adjusting belt (R1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

13.8.5 Adjusting belt (R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

13.8.6 Adjusting belt (R3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

13.8.7 Adjusting belt (R4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

13.8.8 Adjusting belt (R5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

13.8.9 Adjusting belt (R8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

13.8.10Adjusting belt (R9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

13.8.11Adjusting belt (R10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330

13.8.12Removing belt (R7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

13.8.13Installing belt (R7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

13.8.14Adjusting belt (R12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

13.8.15Adjusting belt (R13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334

13.8.16Removing belt (R14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

13.8.17Installing belt (R14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

13.8.18Adjusting belt (R14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

13.8.19Removing belt (R42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

13.8.20Installing belt (R42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

13.9 Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

13.9.1 Checking the hydraulic system oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

13.9.2 Changing the hydraulic system oil / oil filter / fresh air filter element

DOMINATOR 150 / 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

13.9.3 Changing the hydraulic system oil / oil filter / fresh air filter element

DOMINATOR 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

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13.10Electric system / Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

13.10.1Checking the battery electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

13.11Cab / Operator's platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

13.11.1Cleaning / changing the cab air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

13.11.2Cleaning the cab recirculation air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

13.11.3Cleaning the cab roof units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

13.11.4Putting the air conditioner into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

13.11.5Precautions for protecting the air conditioner during extended standstill periods -

DOMINATOR 130 with York compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

13.11.6Checking the air conditioner refrigerant moisture saturation . . . . . . . . . . . . . . . . . . . . . . . . . 350

13.11.7Changing the air conditioner refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

13.12Feeder unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353

13.12.1Cleaning the feed rake conveyor retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353

13.12.2Adjusting the feeder chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353

13.12.3Adjusting the feeder chain slip clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354

13.12.4Checking the rasp plates on the feed rake conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355

13.13Threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

13.13.1Cleaning the stone trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

13.13.2Cleaning the threshing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356

13.14Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

13.14.1Cleaning the straw walker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

13.14.2Checking the deflector curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

13.14.3Cleaning the separation throughput monitor sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

13.15Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360

13.15.1Cleaning the cleaning throughput monitor sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360

13.15.2Cleaning the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360

13.15.3Setting the fan speed gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360

13.15.4Cleaning the stepped preparation floors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

13.15.5Cleaning the sieves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362

13.16Grain delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

13.16.1Adjusting the returns elevator chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

13.16.2Adjusting the grain elevator chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

13.16.3Cleaning the auger troughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364

13.16.4Cleaning the grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366

13.16.5Adjusting the grain tank unloading tube support transport position . . . . . . . . . . . . . . . . . . . . 366

13.17Various components / Machine body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

13.17.1Checking the fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

67075

14 Lubrication chart

14.1 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

14.1.1 General warnings Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

14.1.2 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368

14.1.3 Greasing cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

14.1.4 Lubrication points - 10 h on the left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

14.1.5 Lubrication points - 10 h on the right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

14.1.6 Lubrication points - 50 h on the left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

14.1.7 Lubrication points - 50 h on the right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374

14.1.8 Lubrication points - 100 h on the left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

14.1.9 Lubrication points - 100 h on the right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377

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67075

14.1.10Lubrication points - 500 h on the left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378

14.1.11Lubrication points - 500 h on the right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

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1 Introduction

1.1 General Information

1 Introduction

67077

1.1 General Information

102866

1.1.1 How to use this manual

This operator's manual is the original operator's manual. In the following texts, it will be referred to simply as the operator's manual.

This operator's manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.

Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service.

Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time. Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended.

If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service.

There is a separate operator's manual for front attachments and hitched devices.

Texts and figures

Pictures and graphics are neutral. Differences are pointed out by notes beneath the figure.

Texts are short and not machine-specific as far as possible. Differences are pointed out by intermediate headings.

Different types of texts can easily be distinguished from one another by their formats. The following formats are distinguished:

Formatting Meaning Description

Description Text Further information on the subject.

– Instructions Operation Operations which must be carried out one after the

other.

Result Result Consequence of operations carried out.

16 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

References can easily be distinguished by suitable symbols. The following symbols are distinguished:

Symbol Meaning Description

See index The symbol indicates that further information on

this subject can be found at another point in this manual.

1 Introduction

1.1 General Information

67077

See index of the relevant Operator's manual

The symbol indicates that further information on this subject can be found in the Operator's manual of that machine or equipment.

Document structure based on subassemblies

As far as the contents permit, the chapters of this manual are structured according to subassemblies. The structure of these subassemblies is the same in all chapters.

Different product groups have different document structures based on subassemblies. CLAAS always takes care to keep these document structures based on subassemblies identical in any documents.

Search and find

The wanted subject can easily be found with the recurring subassembly structure, using the table of contents or the header line of this manual.

In addition, the index of this manual is a useful tool for locating a specific subject. The index can be found on the last pages of this manual.

Directions

Text elements such as front, rear, right and left always apply to the direction of travel. In figures, the direction of travel may be indicated by a direction arrow.

Optional equipment and accessories

Optional equipment includes equipment variants of the machine where different variants are available, but only one variant can be fitted.

Accessories are equipment items that may be additionally fitted to the machine, but are not included in the standard scope of the machine.

Both terms designate possible variants. Standard scopes and equipment variants may differ in other countries.

Your CLAAS Service Department

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 17

1 Introduction

1.1 General Information

1.1.2 Validity of instructions

The present Manual applies to the following machine / front attachment:

Designation Type Machine serial number

from to

DOMINATOR 150 200 200 00011 ―

DOMINATOR 140 200 200 00011 ―

DOMINATOR 130 156 156 00011 ―

1.1.3 Specifications

Technical data, dimensions and weights are given as an indication only. CLAAS reserves the right to make changes subsequently as technical developments continue. Responsibility for errors or omissions not accepted.

1.1.4 Road traffic regulations

67077

71369

2475

36993

Road traffic regulations may vary between countries. In case of discrepancies between the instructions provided by the manufacturer and the traffic regulations of the relevant countries, the traffic regulations of the countries concerned apply.

The information below mainly refers to the Federal Republic of Germany.

Before driving on public roads, the self-propelled working machine usually needs an operating permit and a special approval.

When driving the self-propelled working machine on public roads and lanes, all conditions of the operating permit and of the special approval must be observed.

Documents to be carried on the machine

In addition to his driving licence, the operator must always carry the original of the operating permit and of the special approvals.

Objects to be carried on the machine

A warning triangle must be carried on all self-propelled working machines.

On all commercially used machines, a warning triangle, a warning light and a first-aid box must be carried along.

Furthermore, at least one wheel chock must be carried on vehicles with an allowed total weight above 4 t.

CLAAS self-propelled working machines are usually equipped with 1 rigid or 2 folding wheel chocks. These may be used on the front wheels only.

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67077

Excess-width machines

In case of excess-width self-propelled working machines (width exceeding 3 m across tyres), an individual operating permit based on an individual expert's opinion, a special approval according to § 70, sect. 1 of the German Regulations Authorising the Use of Vehicles for Road Traffic and a special approval according to § 29 of the German Regulations Authorising the Use of Vehicles for Road Traffic must be carried along.

All conditions and notes specified there must be observed. Especially the information regarding the marking of excess-width road vehicles must be complied with (two red/white marker boards each at the front and rear, two amber flashing warning beacons).

The granting of the special approval and permits is subject to different regulations in every Federal State. Information can usually be obtained from your road traffic authorities in charge.

Additional weights

Self-propelled machines with rear axle steering and fitted with front attachments approved by CLAAS must be equipped with additional weights on the rear axle when driving on public roads.

This is required in order to prevent the machine from lifting off at the rear when braking and on slopes and to maintain the steering function.

The required additional weights can be made up of implements, rear axle weights and liquid filling in the rear axle tyres.

Depending on the type of front attachment and the equipment fitted to the machine, the rear of the selfpropelled machine must be ballasted.

Detailed information on this matter can be obtained from CLAAS.

Modifications to the machine

When parts of the machine whose condition is prescribed are subsequently modified or installed, the operation of which may endanger other road users, the Operating permit (individual operating permit) and the special approval expire.

To obtain a new individual operating permit, it is necessary to present the machine to the responsible technical inspection agency (TUEV, DEKRA) in order to prepare an individual expert's opinion according to

§ 19 of the German Regulations Authorising the Use of Vehicles for Road Traffic.

If you are in any doubt as to whether this situation applies in your case, please contact CLAAS as the manufacturers.

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1 Introduction

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67077

Towing a trailer

A trailer for front attachments may be towed in accordance with the permissible trailed load.

If a trailer is towed behind the machine, then the cable for the entire lighting system must be connected and the good condition of the lighting system assured.

In addition, particular care should be taken to properly latch the trailer hitch.

The towing of other trailers in the trailer hitch is not permitted in self-propelled combine harvesters when driving on public streets.

Licence plates

All CLAAS self-propelled working machines must be marked with 3 speed signs at the longitudinal sides and at the rear according to § 58 of the German Regulations Authorising the Use of Vehicles for Road Traffic.

As a self-propelled working machine with a maximum speed of up to 20 km/h, the machine is only subject to the operating permit. No official licence plate is required.

According to § 4 FZV however, the machine must be permanently fitted with the first and last name and the place of residence (company and headquarters) of the vehicle owner on the left side which must be clearly legible.

As a self propelled working machine with an allowed maximum speed of above 20 km/h, the machine is subject to having an operating permit and to having licence plates fitted.

The need of having licence plates fitted involved regular vehicle inspections by a technical inspection agency (TUEV, DEKRA).

Warning beacons

When driving on public roads and lanes, the amber warning beacons may be operated only if this is expressly specified in the individual operating permit or in the special approval (e.g. in case of excess-width vehicles).

Work lights

Always switch off the work lights when driving on public roads and lanes.

Folding front attachments

The subsequent fitting of folding front attachments will void the individual operating permit of the machine and its special approval.

20 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

1 Introduction

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67077

§ 19 of the German Regulations Authorising the Use of Vehicles for Road Traffic.

The new individual operating permit must be applied for with the administration office in charge (registration authority) by presenting the new individual expert's opinion and the special approval.

To make the preparation of the individual expert's opinion easier for the technical inspection agency, CLAAS can prepare a sample expert's opinion, stating the machine type, the serial no. and the year of construction upon request.

Especially the necessary weight increase on the rear axle must be observed so that the machine will not come off the ground when braking and its steering capability is maintained.

When the necessary additional weights are missing, the technical inspection agency will usually not prepare an individual expert's opinion.

The above does not apply when the machine in question is a new CLAAS self-propelled working machine with a folding front attachment fitted and the technical inspection agency has carried out acceptance at the works.

33636

1.1.5 Note on electronic engine management

Modern, powerful diesel engines such as those used in CLAAS machines are equipped with an electronic engine management. The engines as well as the electronic engine management are optimally matched to the machine in question and the legal requirements in force regarding the emission of noise and pollutants.

Every intervention into the engine management programmed by the manufacturer results in adverse changes of the factory-set and optimum interplay of engine and machine and in failure to comply with both legal requirements regarding environmental properties and road traffic licensing regulations.

Any subsequent intervention into the electronic engine management will usually void the Operating permit and using the machine on public roads will be prohibited. A fine may be imposed to the owner/user of a machine that has been subsequently fiddled with.

Fiddling with the electronic engine management may result in an increased risk from an insurance law point of view, and consequently in loss of insurance cover in comprehensive and liability insurance.

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1 Introduction

1.1 General Information

67077

The manufacturer's warranty shall be excluded in case of damage to the machine caused by subsequent interventions. In case the machine was financed, rented or leased, the forbidden intervention into the engine management may constitute a violation of the contract and may cause liability for damages.

CLAAS expressly dissociates from subsequent interventions into the electronic engine management of CLAAS machines and urgently advises sales partners and end customers not to carry out such interventions. If sales partners participate in such interventions, they may be liable for damage to the machine and any consequential damage.

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1 Introduction

1.2 Various components / Machine body

67077

1.2 Various components / Machine body

2496

1.2.1 Spare parts and technical questions

Please specify the respective identification nos. when ordering spare parts and making technical inquiries:

• Machine

• Front attachment

•Engine

• Subassembly and/or

• Software version / versions

This is necessary as otherwise, incorrect spare part deliveries may result.

The identification no. can be found on the respective type plate.

The identification no. / nos. of the software can be found in the respective menu.

71370

1.2.2 Machine identification plate

14519

The identification plate is affixed to the right machine side above the drive wheel.

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1 Introduction

1.2 Various components / Machine body

67077

Designation

A Equipment options

B Maximum admissible total weight

C Type

D Identification no. (machine serial number)

E Maximum admissible load on front axle

F Year of construction

G Rated capacity of engine (kW)

H Maximum admissible load on rear axle

I Approval no. according to ECE-R 24

J Absorption coefficient according to ECE-R 24

2415

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1 Introduction

1.2 Various components / Machine body

67077

In addition, the identification number of the machine is provided on the right side of the machine in the frame under the operator's platform.

71381

1.2.3 Identification plate of CATERPILLAR 3056 E engine

The identification plate is located next to the injection pump.

14521

24696

71383

1.2.4 Identification plate of PERKINS 1006-6T engine

The identification plate is located next to the injection pump.

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1 Introduction

1.2 Various components / Machine body

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71386

1.2.5 Identification plate of CATERPILLAR C6.6 engine

The identification plate is located above the oil pan.

27296

71607

1.2.6 Drive axle identification plate

The identification plate is affixed to the front side of the axle.

24558

24551

71544

1.2.7 Rear axle identification plate

The identification plate is fixed to the axle.

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Trailer hitch type AK 64/1 B ...

1 Introduction

1.2 Various components / Machine body

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72052

1.2.8 Trailer hitch identification plate

The identification plate is punched into the trailer hitch.

24699

The identification plate is fixed to the trailer hitch.

Trailer hitch type 841 ...

Trailer hitch type 810 ...

36440

40022

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 27

1 Introduction

1.2 Various components / Machine body

on trailer hitch type AK 64/1 B ...

67077

72056

1.2.9 Hitch block identification plate

The identification plate is fixed to the hitch block.

24699

The type number is punched on the hitch block.

on trailer hitch type 841 ...

on trailer hitch type 810 ...

36440

40022

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1 Introduction

1.2 Various components / Machine body

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71389

1.2.10 Cab identification plate

The identification plate with the identification number is fitted on the left machine side.

71388

1.2.11 Straw chopper identification plate

The identification plate with the identification number is fitted on the left machine side.

14523

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2 Sectional view of machine

2.1 Attachment parts / machine body

2 Sectional view of machine

2.1 Attachment parts / machine body

2.1.1 Machine overview

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72521

Designation

1 Reel

2 Reel tines

3 Reel intermediate drive

4 Reel variable speed drive

5 Reel cylinder

6 Crop lifter

7 Intake auger

8 Feed rake conveyor

9 Feed rake

10 Cutterbar cylinder

11 Stone trap

12 Concave

13 Threshing drum

19319

14 Impeller

15 Deflector curtain

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2 Sectional view of machine

2.1 Attachment parts / machine body

Designation

16 Straw walker racks

17 Crankshaft with tines

18 Rear panel

19 Preparation floor

20 Sieve pan

21 Upper sieve

22 Lower sieve

23 Cleaning fan

24 Wind board

25 Clean grain auger

26 Clean grain elevator

27 Grain tank filler auger

67078

28 Grain tank unloading auger

29 Grain tank

30 Returns auger

31 Returns elevator

32 Returns delivery auger

33 Engine

34 air filter

35 air filter intake screen

36 Operator's platform

37 Cab

38 Final drive gearbox

39 Manual gearbox

40 Traction wheels

41 Rear wheels

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2 Sectional view of machine

2.1 Attachment parts / machine body

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107718

2.1.2 Access to the workplace and maintenance areas

The operator's workplace / driver's seat (1) is in the machine cab. The operating elements in the workplace are used to start or shut down the machine.

The machine maintenance areas allow maintenance

or adjustment work to be performed.

Danger!

Danger of falling!

Death or serious injuries!

– Only enter areas that are designated as

workplaces or maintenance areas and are secured by railings or similar.

– Other areas must be secured by addi-

tional rails / safety measures before they are entered.

– Enter the workplace in the cab via the front

ladder (2) and via the maintenance area at the

left-hand operator's platform (3).

39618

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2 Sectional view of machine

2.1 Attachment parts / machine body

67078

– Enter the maintenance area at the left-hand oper-

ator's platform (3) via the front ladder (2) in order to enter the cab, clean the left-hand cab window and adjust the mirror .

39615

– Enter the maintenance area at the tank

platform (2) via the rear ladder (1) to refuel the machine and clean the cooling unit.

– Enter the maintenance area at the engine

platform (3) via the engine platform maintenance area (2) to perform maintenance on the diesel engine.

39620

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3 Safety

3.1 General Information

3 Safety

67079

3.1 General Information

45097

3.1.1 General information

The CE mark and the enclosed declaration of conformity document that the self-propelled machine fulfils the safety regulations of the EC Machinery Directive.

Before putting the machine into operation, read and follow the Operator's manual and the safety instructions!

857

3.1.2 Important information

The instructions contained in this manual should be carefully read and observed by all persons involved with the operation, maintenance and inspection of this CLAAS product in order to avoid hazards.

Read in particular the sections "Safety precautions", "Prior to initial operation" and "Prior to operation" in Operator's manual of the machine.

The use of spare parts, accessories and ancillary equipment other than genuine CLAAS products or those which have been tested and approved by CLAAS, may change the specified design characteristics of this CLAAS machine or detract from its functional performance, with a possible adverse effect on the active and/or passive operational safety of the machine and its occupational safety standards (accident prevention).

CLAAS is in no way liable for any damage or personal injury caused through the use of other than original or approved CLAAS parts, accessories and ancillary equipment.

106459

3.1.3 Intended use

The CLAAS combine harvester is designed exclusively for professional use in line with the recognised regulations of agricultural practices in agricultural harvesting of grain.

The combine harvester is a self-propelled harvesting machine with a fitted front attachment (machine), which is approved by the manufacturer, and is suitable and intended for harvesting grain in fields during travel. Grain here refers to cultivated cereal and legume crops such as wheat, rye, barley, oats, rice, rape seed, maize, durra, soya beans and sunflowers.

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3 Safety

3.1 General Information

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The combine harvester takes the grain from the front attachment and conveys it via a conveying unit to the threshing and separating units. There, the grains are separated from straw and chaff. The straw and chaff are deposited on the field using the distribution units behind the combine harvester. The grain is stored temporarily in the combine harvester's grain tank and then loaded on a transport vehicle by a conveying unit.

When the combine harvester is driven on public roads, a front attachment approved by the manufacturer can be fitted on the front, depending on the applicable regulations, and driven with the combine harvester, or a trailer approved by the manufacturer that is loaded with the front attachment can be coupled to the trailer hitch and towed.

The machine may only be used, maintained and serviced by persons who are familiar with the machine and briefed on the hazards that may arise as a result of the machine's functions.

Compliance with the conditions of operation, maintenance and servicing as specified in the operator's manual and by the manufacturer also constitute essential elements for the intended use.

The relevant accident prevention regulations, all other generally recognised regulations on safety and occupational medicine and the road traffic regulations must be observed by users and owners at all times.

Any use other than this is considered "unintended", and the manufacturer is not liable for any resulting damage. All liability in this case is borne by the user.

For specific details, you may request information on intended use in exceptional situations from CLAAS.

106464

3.1.4 Reasonable foreseeable misuse

Use outside of intended use constitutes use not intended by the manufacturer of the machine and therefore amounts to misuse for the purposes of the machinery directive. The manufacturer accepts no liability for damage resulting from this. All liability is borne by the user.

Misuse of the CLAAS combine harvester includes:

• Use of areas and premises that are not described in the operator's manual as workplaces

• Performance of adjustment work, cleaning work and maintenance work against the specifications in the operator's manual

• Performance of fault elimination and servicing work with drives and/or the diesel engine running

• Nonobservance of warning signs on the machine and in the operator's manual

• Performance of servicing and repair work by untrained personnel

• Unauthorised modifications to the machine

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3 Safety

3.1 General Information

67079

• Attachment of non-approved additional equipment

• Use of non-original CLAAS spare parts

• Use in a stationary position

• Use to harvest goods that are not classified as grain

• Use as a carrier vehicle for units not approved by the manufacturer

• Use as a general towing vehicle / carrier vehicle

• Use for compacting goods and subsurfaces

• People transport

• Goods transport

2413

3.1.5 Safety and accident prevention regulations

• In addition to the instructions contained in this operator's manual, also observe the general safety and accident preventive regulations.

• Always check the operating and road safety of the machine before using it.

• Always comply with local traffic regulations when driving on public roads.

• Before starting work, familiarise yourself with all the controls and instruments and their functions. During work or road travel it is too late!

• Before starting the diesel engine ensure that all guards are installed and in their correct position.

• Start the diesel engine only from the operator's seat. Never attempt to start the diesel engine by shortening across the starting motor terminals as the machine may immediately start to move.

• Before starting the diesel engine and before starting up the machine:

- Ensure that there are no persons / children or

objects in the hazard area.

- Keep an eye on children!

- Sound the horn!

• Before driving off:

- Ensure that there are no persons / children or

objects in the hazard area.

- Ensure adequate visibility!

- Check if persons / children are present near the

machine!

- Keep an eye on children!

- Sound the horn!

• Never run the diesel engine in a closed building!

• Clothing worn by the operator must be close-fitting. Avoid wearing loose jackets, shirts or ties.

• Handle fuel with care. – It is highly flammable. Never refuel the machine in the vicinity of naked flames or sparks. Do not smoke during refuelling.

• Always stop the diesel engine and remove the ignition key before refuelling. Fill the fuel tank outdoors. Clean up any spilled fuel immediately!

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3 Safety

3.1 General Information

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• Prevent fires by keeping the machine clean!

• Take care when handling brake fluid and electrolytes.

Toxic and corrosive!

• Ensure an adequate safety distance from low-elevation power lines. Be careful not to damage any broadcast or radio antennas.

• The warning and instruction signs placed on the cutterbar provide important recommendations for safe operating.

These instructions involve your safety – observe them at all times.

Replace any damaged and illegible safety decals immediately.

When parts with safety decals are replaced, ensure that the suitable safety decals are fitted to the new parts.

• Do not stay in the engine compartment while the diesel engine is running.

• Ensure that the access ladder, the platform and other access areas of the machine are always free from oil and grease.

36687

3.1.6 General safety and accident prevention regulations for combine harvesters

• Never stand inside the range of rotation of the unloading auger tube while the engine is running.

Do not allow any other persons to stand there as well!

3.1.7 Prior to operation, general

• Observe the maximum permissible axle loads and total weights.

• Before starting to drive and operate the forage harvester, adjust the mirrors to give full vision of the road and of the operating area behind.

• Before driving the forage harvester always check brakes for correct function and regularly check the level of the brake fluid. Only use the specified type of brake fluid and change the brake fluid at the recommended intervals.

Take care when handling brake fluid. Toxic and corrosive!

- Dispose of used brake fluid in a way that is

harmless to the environment and in accordance with existing anti-pollution regulations.

• The left and right brake pedals must be locked together for transport and road travel so that both front wheel brakes will be applied simultaneously.

• Projecting parts must be removed or adjusted to within the normal width of the machine before driving on public roads and lanes.

• Before driving off, always check the front and rear wheels for the correct tyre pressures!

2414

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3 Safety

3.1 General Information

67079

2415

3.1.8 Additional weights

Some front attachments must not be used without fitting the corresponding number of additional weights to the machine. Please take the correct number of additional weights from this Operator's Manual.

2416

3.1.9 Transporting passengers

• Only such persons may be transported on the instructor's seat who provide instructions regarding the machine.

• The carrying of passengers is otherwise not permitted.

2417

3.1.10 General driving operations

• For road travel with a raised front attachment the safety switch must be switched off.

• Never leave the operator's platform when driving.

• The grain tank / hopper must be empty when driving on public roads and lanes.

• When driving on public roads and lanes, the finger bars, crop lifters or divider points of front attachments must be covered.

• Be particularly careful when crossing level crossings. Always stop in front of the St. Andrew's cross when crossing the level crossing quickly and without stopping is not possible due to traffic or an obstacle. Otherwise cross the level crossing without stopping and waiting.

• The handling of the machine is influenced e.g. by the road surface and the attachments. Therefore, the handling of the machine must be adapted to existing terrain and ground conditions. Take particular care when operating or turning on a slope and with a full grain tank / hopper. – Never take the transmission out of gear when driving on a slope!

• When the diesel engine is not running or in case of power steering failure, much more effort is required to steer the machine.

• In case of failures of the steering system and brake system, stop the machine immediately. Have the problems right away rectified!

3701

3.1.11 Automotive operation of combine harvester

• When travelling on public roads swing in the grain tank unloading tube all the way.

• When travelling on public roads close the grain tank cover.

• Existing traffic regulations must be observed.

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3 Safety

3.1 General Information

3.1.12 Driving operations on slopes

• When travelling downhill with a slope of more than 7%, always shift one gear down (braking effect of diesel engine)!

• When travelling downhill in general, never exceed the allowed max. ground speed of 20 (25) km/h.

3.1.13 Leaving the machine

• When leaving the machine, ensure that it will not roll away (apply parking brake, wheel chocks). Shut off the engine. Remove the ignition key and lock the operator's cab.

• When the machine is shut down for an extended period, turn off the battery isolating switch.

• Never leave the machine unattended as long as the engine is still running!

• Lower the front attachments to the ground before leaving the machine!

3.1.14 Front attachments and trailers

67079

59180

2419

2420

• Support raised front attachments securely before doing any work underneath the units.

• Take particular care when mounting front attachments to the basic machine and when attaching a trailer.

• Owing to their function, front attachments and feeder mechanisms such as belts, rollers, chains, worm gears, reels and the like cannot be completely protected by design measures; for this reason, an adequate safety distance must be maintained from these moving elements during operation. These instructions also apply to all other accessories operated on the machine.

• No person must ever be allowed between the machine and the front attachment unless the parking brake is applied and/or the wheels are chocked so that the vehicle can not start to move on its own.

• Front attachments and trailers must only be attached to the coupling devices provided for that purpose. Observe the maximum permissible load capacity of the trailer hitch.

• Hitch the trailer correctly to the forage harvester. Be alert when connecting a trailer to the forage harvester.

• Before disconnecting a front attachment always make sure that it is stable and securely parked.

• When attaching front attachments always make sure that the load on the existing rear axle is sufficient to maintain the forage harvester's steering and braking capabilities.

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3 Safety

3.1 General Information

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36726

3.1.15 Crop receptacle / straw receptacle

• Under the guards of the chopping unit dangerous, revolving cutting mechanisms are operating which may run on after the drive has been disengaged. Therefore, always stay a safe distance away from the chopping unit until the unit has come to a complete standstill.

36728

3.1.16 Grain delivery

• The augers located inside the grain tank cannot be shielded completely against accidental contact due to their function.

• Before mounting or entering the grain tank, make sure that no other person can restart the engine.

• Enter the grain tank only through the opening provided for this purpose.

2422

3.1.17 Air conditioner

• The air conditioning system is filled with CFC refrigerant. CFC refrigerants must not be allowed to escape into the atmosphere.

- Therefore, please take appropriate precautions

when working on the air conditioner.

• Maintenance and repair work may only be carried out by specialised air conditioning system service workshops. Refrigerant must always be sucked out and disposed of for recycling.

37000

3.1.18 Adjustment and maintenance work

The drives on the machine will not be automatically secured from moving after the engine has been switched off.

Moreover, when it comes to adjustments, it may be necessary to turn the drives.

For these reasons the following precautions should be observed:

• Before adjustment, cleaning and maintenance operations and before correcting malfunctions:

- Switch off the threshing mechanism.

- Switch off the front attachment.

- Switch off the grain tank unloading mechanism.

- Stop the engine.

- Disconnect the battery isolating switch.

• Before adjustment, cleaning and maintenance operations and before correcting malfunctions at the hydraulic system, lower the front attachment and/or feeder unit all the way.

• Always turn off the battery isolating switch before carrying out any electrical repairs on the machine.

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3 Safety

3.1 General Information

• Once the threshing unit has been switched off, the drives will continue turning for a short period of time. One must wait until all the drives have stopped before carrying out any work.

• Please ensure that it is not possible for anyone to accidentally start the machine or turn any of the drives whilst work is being carried out.

• Escaping fluid (fuel or hydraulic oil) under high pressure can penetrate the skin and cause serious injury. If any fluid is injected into the skin, consult a doctor immediately as otherwise serious infections may result.

• Repair work on the hydraulic system may only be carried out by specialist workshops.

• Be careful when opening the radiator cap. The radiator is under pressure when the engine is hot.

• Do not attempt to mount a tyre unless you have the proper equipment and experience to perform the job safely.

• Dispose of oil, fuel and filters in a way that is harmless to the environment and in accordance with existing anti-pollution regulations!

• Retighten the wheel nuts and wheel bolts regularly!

3.1.19 Accumulators

67079

2424

Be especially careful when working on hydraulic systems equipped with accumulators. Hydraulic systems with accumulators are under high pressure!

Only have qualified workshops carry out repair work on the hydraulic system.

2425

3.1.20 Antifreeze

Antifreeze is easily inflammable!

Keep antifreeze away from children!

Vapours may cause sleepiness and a dazed feeling.

Repeated contact may cause chapped or rough skin.

The following problems may arise:

• Irritation of the eyes

• Irritation of the respiratory tract

• Headache

• Giddiness

Effects on the central nervous system in case of high doses:

• Difficulty in breathing

• Unconsciousness

Swallowing:

• Sickness

• Vomiting

• Liver damage

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3 Safety

3.1 General Information

67079

Antifreeze must not come in contact with the environment.

– Collect antifreeze in a suitable container! – Dispose of antifreeze in a way that is harmless to

the environment and in accordance with existing anti-pollution regulations.

2427

3.1.21 First aid measures

Inhaling:

– Make the person inhale fresh air and consult a

doctor, depending on the symptoms.

– Remove the person from the hazard area.

Eye contact:

– Thoroughly flush with water for several minutes. If

necessary, consult a doctor.

Skin contact:

– Thoroughly clean with plenty of water and soap

and remove polluted and soaked clothing immediately, consult a doctor if skin is irritated (redness etc.).

Swallowing:

– Do not cause vomiting, consult a doctor

immediately.

107360

3.1.22 Decommissioning and disposal

When the machine (or its components) reaches the end of its useful life and is surrendered as scrap, the components must be disposed of in the correct manner. The regulations of the local authorities responsible must be observed.

The operating materials in the machine require special disposal and must not be released into the environment. More information on disposal can be obtained from the local authorities responsible, your CLAAS dealer or the CLAAS service department.

– Do not dispose of products marked with the

symbol (1) in your domestic waste at the end of their service life.

39207

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7761

3.1 General Information

– Recycle used materials marked with the

symbol (2) in accordance with their labelling.

– Recycle packaging material, do not dispose of it in

domestic waste.

– Recycle plastics that are labelled with material

information, e.g. PP TV 20, do not dispose of them in domestic waste.

– Used batteries contain hazardous substances and

must be taken back by the distributor, disposed of correctly or delivered to a collection point. Do not dispose of used batteries in domestic waste.

– Operating materials, such as oils, hydraulic fluids,

brake fluids or fuels, must be treated as hazardous waste and disposed of correctly.

– Have refrigerants disposed of only by specialist

companies with experienced personnel and the necessary technical equipment. Refrigerants must never be released into the atmosphere. Have refrigerants disposed of by your CLAAS dealer. Observe country-specific regulations.

– Follow the regulations of the local authorities

responsible.

3.1.23 Applying the feeder housing safety lock

3 Safety

67079

71723

The engaged safety lock prevents an uncontrolled drop of the feed rake conveyor and the mounted front attachment.

Danger!

Front attachment, reel and feeder unit may

drop in an uncontrolled way.

Death or serious injury.

– Fit the safety locks. – Keep a safe distance from the hazard

area.

– Completely raise the feeder housing. – Release safety lock (1) at latch (2) and fold onto

14528

the hydraulic ram.

– Then lower the feed rake conveyor onto the

engaged safety lock.

71724

3.1.24 Moving out the feed rake conveyor safety lock

While the combine-harvester is in operation, the cutterbar cylinder safety lock (1) must be moved up and arrested by locking pin (2).

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3 Safety

3.1 General Information

67079

Danger!

Front attachment, reel and feeder unit may drop in an uncontrolled way.

Death or serious injury.

– Fit the safety locks. – Keep a safe distance from the hazard

area.

– Completely raise the feeder housing. – Move cutterbar cylinder safety lock (1) up and

14529

attach it to locking pin (2).

71740

3.1.25 Secure the machine with wheel chocks so it will not roll away

One wheel chock (1) is provided on the machine.

14533

– Place the wheel chock (1) in front of or behind the

front wheel, depending on the slope.

– Place the wheel chocks (1) close to the drive

wheels.

Now the machine is protected against rolling away.

2732

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3 Safety

3.1 General Information

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41076

3.1.26 Securing the straw guide apron in raised position

Whenever moving the combine on public roads, raise the straw guide apron (1) which is mounted on the rear hood. Secure the apron in the raised position with ropes (2). This way all taillights and reflectors will be

visible for all road users.

– Secure straw guide apron (1) in raised position

with ropes (2) every time before travelling on public roads.

14532

37012

3.1.27 Jack up the machine

– Observe the general warnings at the beginning of

the "Maintenance" chapter.

614659

Danger!

Jacking up the machine.

Death or serious injury.

– Use jack / jack stand with sufficient

capacity. – Use reliable jack / jack stand. – Use jack / jack stand on solid and level

ground. – Apply the jack / jack stand at the position

of the machine intended for this purpose.

5298

The jacking points / supporting points are marked by symbol (1) on the axles.

71772

3.1.28 Fire extinguisher

The machine is delivered ex works with one fire extinguisher (1).

– Before operating the machine, mount the fire

extinguisher (1) at the position on the machine provided for this purpose.

The functionality of the fire extinguisher (s) must be checked every two years. The date of manufacture or the date last checked is shown on the extinguisher.

The testing intervals may differ in other countries. In this case, the information on the fire extinguisher is valid for the respective countries.

14530

Country variant for Sweden: The machine is delivered ex works with a second fire extinguisher (1).

– Before commissioning the machine, mount the

second fire extinguisher (1) at position on the machine provided for this purpose.

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3 Safety

3.1 General Information

67079

– Observe the regulations in force in the respective

countries.

71774

3.1.29 Battery isolating switch

The battery isolating switch (1) switches the power supply of the machine on and off.

Switch the battery isolating switch (1) off every day after machine use is finished and in case of emergency.

Do not switch off the battery isolating switch (1) while

the engine is running!

Position Designation

A Power supply is OFF (by turning

anti-clockwise).

14531

B Power supply is ON (by turning

clockwise).

36998

3.1.30 Danger of injury due to escaping hydraulic liquid

Danger!

Liquids under high pressure.

Liquids penetrate the skin and cause serious injury.

– Only have authorised and qualified work-

shops carry out work on the hydraulic system.

– Check hose lines at regular intervals.

Search for leaks using a piece of wood or

740

cardboard. Ensure that the oil jet will not be directed

towards your body. – Replace any damaged hose lines. – Replace hose lines 6 years after the date

of manufacture at the latest.

Danger!

Dealing incorrectly with injuries due to hydraulic fluids.

Death or serious injury.

Even a pinhole can result in severe injuries.

– If hydraulic fluid gets in the skin or eyes,

have the injury treated by a medical spe-

cialist immediately.

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3 Safety

3.1 General Information

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71802

3.1.31 Loading and tying down the machine

The safety decal (1) shows all permitted tie-down points on the machine.

24611

– Suspend the machine into the devices intended

for this purpose and marked with hazard warning

signs (1).

– Tie down the machine with the devices intended

for this purpose and marked with safety

decals (1).

9602

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3 Safety

3.1 General Information

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67079

Danger!

Lifting of heavy components.

Death or serious injuries!

– Never stand in the hazard area beneath a

suspended load. – Use only the marked slinging points and

tie-down points. – Improper lifting or tying down may result

in machine displacement and cause injury

or damage. – Before slinging or tying down the

machine, apply the parking brake. – The feed rake conveyor must be fully

raised before slinging the machine.

Before persons are allowed beneath the

feed rake conveyor, its support fitted on

the lift cylinders must be applied. – Use lift eyes and/or a carrier beam for lift-

ing the machine at the front. If no lift eyes

and/or carrier beam is available, please

contact your CLAAS dealer. – Use only flawless and sufficiently dimen-

sioned lifting devices for lifting the

machine. – Protect your lifting devices against sharp

corners and edges, e.g. by protectors.

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3 Safety

3.1 General Information

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79364

3.1.32 Removing the lift eyes

– Remove the lift eyes and keep them for future

transport.

WARNING:

Improper transport!

Material damage to the machine.

– Lift eyes removed during the initial

machine delivery must be kept for future transport.

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3 Safety

3.2 Safety rules

67079

3.2 Safety rules

Before putting the machine into operation, read and follow the Operator's manual and the safety instructions!

3.2.1 Identification of warning and danger signs

All parts of this operator's manual having to do with your safety or the safe operation of the front attachment or the machine are marked with the following signs. Please pass on all safety precautions to any other users of the machine as well.

Danger!

Nature and source of danger

Consequences: death or serious injury

– Countermeasures

Warning!

Nature and source of danger

Consequences: injuries

– Countermeasures

Caution!

Nature and source of danger

Consequences: material damage

– Countermeasures

Note!

Nature and source of information

Consequences: enhanced machine economy or easy assembly

–Measures

Environment!

Nature and source of danger

Consequences: damage to the environment

– Countermeasures

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3 Safety

3.3 Safety decals

67079

3.3 Safety decals

859

3.3.1 General information on safety decals

The danger zones on the machine or on the front attachment which cannot be eliminated by design or protective measures, are identified by safety decals. These safety decals help to alert persons to hazards which can cause personal injury.

The safety decals consist of two components:

– Part 1 shows the risk of injury in a warning

triangle. – Part 2 shows how injury and accidents can be pre-

vented by appropriate actions.

The pictures on the safety decals consist of generally understandable pictograms. As far as possible, the safety decals must be located in close proximity to the hazardous area.

The original CLAAS safety decals are equipped with the CLAAS part number and the date of manufacture.

The positioning and meanings of the safety decals are explained below:

– When ordering, please use the 10-digit CLAAS

part number given ahead of every safety decal, – the safety decal number given in ( ) shows the

correct position of the safety decals in the associ-

ated picture, – followed by an explanation of the safety decal

graphics in text form.

Danger!

Hazard points on the machine.

Death or serious injury!

– Hazard warning signs / safety decals that

are damaged or unrecognisable must be replaced immediately by new ones.

– When parts that have hazard warning

signs / safety decals are replaced, always make sure to attach the relevant new hazard warning signs / safety decals to each new part.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 51

3 Safety

3.3 Safety decals

67079

71832

3.3.2 Engine

00 0516 034 0 (17)

14569

14578

Do not open or remove safety shields while engine is running.

00 0516 064 0 (22)

Do not open or remove safety shields while engine is running.

52 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 045 0 (35)

14577

Keep sufficient distance away from electrical power lines.

00 0516 046 0 (39)

14577

Stay clear of hot surfaces.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 53

3 Safety

3.3 Safety decals

67079

00 0516 525 0 (39)

14578

14675

Stay clear of hot surfaces.

71830

3.3.3 Chassis

00 0516 047 0 (40)

Use wheel chock before machine is uncoupled or parked.

14674

54 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

71829

3.3.4 Cab / Operator's platform

00 0515 209 1 (2)

14537

Carefully read operator’s manual before handling the machine. Observe instructions and safety rules when operating.

00 0514 946 1 (2)

14538

Carefully read operator’s manual before handling the machine. Observe instructions and safety rules when operating.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 55

3 Safety

3.3 Safety decals

67079

00 0514 895 1 (33)

14538

Shut off engine and remove key before performing maintenance or repair work.

00 0516 044 0 (34)

14575

Do not ride on platform or ladder.

56 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 058 0 (53)

14683

Do not operate machine unless an approved fire extinguisher is installed.

71915

3.3.5 Feeder unit

00 0516 042 0 (4)

24611

Never stand in the hazard area between the front attachment and the machine.

14540

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 57

3 Safety

3.3 Safety decals

67079

00 0516 030 0 (13)

24611

Secure lifting cylinder with locking device before getting in hazardous area.

14540

14560

00 0514 923 1 (15)

Do not open or remove safety shields while engine is running.

58 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 039 0 (22)

24611

Do not open or remove safety shields while engine is running.

00 0516 043 0 (36)

14540

Avoid fluid escaping under pressure. Consult technical manual for service procedures.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 59

3 Safety

3.3 Safety decals

67079

71916

3.3.6 Threshing mechanism

00 0514 896 1 (5)

14541

Touch machine parts only after they have come to a complete halt.

14542

14543

60 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 039 0 (22)

14673

Do not open or remove safety shields while engine is running.

14675

14674

00 0516 064 0 (22)

14679

Do not open or remove safety shields while engine is running.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 61

3 Safety

3.3 Safety decals

67079

71917

3.3.7 Separation

00 0516 039 0 (22)

14676

14677

Do not open or remove safety shields while engine is running.

62 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 054 0 (27)

14571

Do not open or remove safety shields while engine is running.

14680

14681

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 63

3 Safety

3.3 Safety decals

67079

71918

3.3.8 Crop receptacle / straw receptacle

00 0514 896 1 (5)

14557

Touch machine parts only after they have come to a complete halt.

14558

14532

64 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0514 744 1 (5)

14548

Touch machine parts only after they have come to a

complete standstill.

14549

14678

00 0516 064 0 (22)

Do not open or remove safety shields while engine is running.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 65

3 Safety

3.3 Safety decals

67079

00 0514 897 1 (32)

14557

14558

Danger - flying objects; keep safe distance from the

machine as long as the engine is running.

14532

66 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0514 876 1 (32)

14548

Danger - flying objects; keep safe distance from the machine as long as the engine is running.

14549

14561

71938

3.3.9 Grain delivery

00 0514 923 1 (15)

Do not open or remove safety shields while engine is running.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 67

3 Safety

3.3 Safety decals

67079

00 0514 901 1 (15)

14561

Do not open or remove safety shields while engine is running.

00 0516 033 0 (16)

14563

Never move your hands into the rotating auger.

10456

68 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 063 0 (16)

14564

14565

Never reach into rotating auger.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 69

3 Safety

3.3 Safety decals

67079

00 0516 063 0 (16)

14566

14567

Never reach into rotating auger.

14568

70 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 041 0 (24)

100

14538

101

Never reach or climb into grain tank while engine is running.

00 0516 045 0 (35)

102

14538

103

Keep sufficient distance away from electrical power lines.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 71

3 Safety

3.3 Safety decals

67079

71956

3.3.10 Various components / Machine body

00 0514 038 2 (1)

104

14535

106

Use the marked points only to lift the machine. Never stand in the hazardous area below the suspended machine.

105

14536

00 0516 753 0 (1)

107

24680

109

Use only the marked points for raising the machine. Never stand in the hazard area below the suspended machine.

108

24681

72 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

00 0516 044 0 (34)

110

14576

111

Do not ride on platform or ladder.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 73

3 Safety

3.4 Safety decals

67079

3.4 Safety decals

39016

3.4.1 General instructions on safety decals

Danger!

Hazard points on the machine.

Death or serious injury!

– Hazard warning signs / safety decals that

are damaged or unrecognisable must be

replaced immediately by new ones. – When parts that have hazard warning

signs / safety decals are replaced, always

make sure to attach the relevant new haz-

ard warning signs / safety decals to

each new part.

89475

3.4.2 Chassis

00 0516 928 0

Drive axle

Rear axle

113

112

9617

Observe instructions provided on the decal (1). Check wheel nut / wheel bolt tightening torque.

00 0514 234 0

115

Observe instructions provided on the decal (1). Check wheel nut / wheel bolt tightening torque.

114

30792

74 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.1 General information

Specifications determined on a combine equipped with 6-cylinder engine, full fuel tank and 18.4 - 30 12 PR and

11.5/80 - 15.3 6 PR tyres, without cab.

4.1.2 CATERPILLAR C6.6 engine

Designation CAT C6.6 DOMINATOR

67080

72071

72072

150

140

130

Engine manufacturer • ••CATERPILLAR

Engine type •

Exhaust stage •

Cubic capacity •

Maximum no-load speed •

Rated speed •

Minimum no-load speed •

Reduced speed in third gear at 20 km/h •

Reduced speed in third gear at 25 km/h •

Speed in third gear at 25 km/h

Engine power at rated speed •

Power (EEC 80/1296) •

••CAT C6.6

••Exhaust gas category 3a

••6.6 litres

••2290

+10/-40

rpm

••2200 ± 10 rpm

••1200 ± 20 rpm

• 1580

• 1800

• 1970

• 2290

+20/-30

+10/-40

rpm

••2200 ± 10 rpm

116 (158), kW (hp)

• 100 (136), kW (hp)

Power (ECE R 24) •

110 (150), kW (hp)

• 91 (124), kW (hp)

• 94 (128), kW (hp)

Alternator •

Fuel tank capacity •

••100 A / 12 V

••280 litres

• 200 litres

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 75

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.3 CATERPILLAR 3056E engine

Designation CAT 3056E DOMINATOR

150

140

Engine manufacturer • ••CATERPILLAR

130

67080

72119

Engine type •

Exhaust stage •

Cubic capacity •

Maximum no-load speed •

Rated speed •

Minimum no-load speed •

Reduced speed in third gear at 20 km/h •

Reduced speed in third gear at 25 km/h •

Speed in third gear at 25 km/h

Engine power at rated speed •

Power (EEC 80/1296) •

Power (ECE R 24) •

••CAT 3056E

••Exhaust gas category 2

••5.9 litres

••2290

+10/-40

rpm

••2200 ± 10 rpm

••1200 ± 20 rpm

• 1580

• 1800

• 1970

• 2290

+20/-30

+10/-40

rpm

••2200 ± 10 rpm

112 (152), kW (hp)

• 97 (132), kW (hp)

104 (141), kW (hp)

• 89 (121), kW (hp)

• 92 (125), kW (hp)

Alternator •

Fuel tank capacity •

••85 A / 12 V

••280 litres

• 200 litres

4.1.4 Perkins 1006-T6 engine

Designation Perkins 1006-T6 DOMINATOR

150

140

Engine manufacturer • Perkins

Engine type

Exhaust stage

Cubic capacity

Maximum no-load speed

Rated speed

Minimum no-load speed

130

• Perkins 1006-T6

• Exhaust gas category 0

• 6 litres

• 2290

• 2200 ± 10 rpm

• 1200 ± 20 rpm

+10/-40

72121

rpm

76 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

Designation Perkins 1006-T6 DOMINATOR

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

67080

150

140

130

Speed in third gear at 25 km/h • 2290

Engine power at rated speed

Power (EEC 80/1296)

Power (ECE R 24)

Alternator

Fuel tank capacity

• 2200 ± 10 rpm

• 112 (152), kW (hp)

• 104 (141), kW (hp)

• 85 A / 12 V

• 200 litres

4.1.5 Chassis

Designation DOMINATOR

150

Ground drive

•

140

130

Hydrostatic,

•

actuated by a lever

Mechanical,

•

variable-speed drive, hydraulically controlled

+10/-40

rpm

72156

Clutch

Manual gearbox

Forward ground speed

(with 18.4-3012PR tyres)

Forward ground speed

(with 18.4-3012PR tyres)

Reverse ground speed

• dry single disc clutch

Three gears each for forward and reverse travel

•

1st and 2nd gears: fieldwork gear

3rd gear: road gear

three forward, one reverse gear

•

1st and 2nd gears: fieldwork gear

3rd gear: road gear

1st gear from 0 to 7.4 km/h

•

2nd gear from 0 to 13.9 km/h

3rd gear from 0 to 20.0 km/h (from0to25.0km/h)

1st gear from 1.9 to 4.9 km/h

•

2nd gear from 4.7 to 12.9 km/h

3rd gear from 7.6 to 20.0 km/h

•

Approx. 70% of the forward ground speed.

• Reverse gear from 3.6 to 9.9 km/h

Differences in ground speed for different tyre sizes.

Front wheel drive •

•

••

••Final drives running in oil

± 10%.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 77

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.6 Tyre pressures

67080

72211

24769

24770

78 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

67080

24771

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 79

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.7 Chassis track width

SP Inside spacer

FW Flange width

A Width between the tyres

B Track width

C Width over tyres

Tyres DOMINATOR SP

67080

72224

(mm)FW(mm)A(mm)B(mm)C(mm)

150

140

130

Drive axle

00 0723 790 5

18.4-30 12PR R1 TT KB • •• 2283 1679 2183 2687

23.1-26 12PR R1 KB F20 •

23.1-26 12PR R1 KB F16 •

23.1-26 R2 Dia •

620/75 R26 16EA8 F20 •

28LR26 (750/65 R26) 155A8 •

750/65R26)166A8TLMi •

Steel half-tracks

LA-P Rear axle position,

1 = bottom hole

2 = top hole

3 = rear axle rise

FW Flange width

A Width between the tyres

B Track width

•• 2283 1771 2405 3039

•• 2283 1660 2243 2826

•• 2283 1771 2405 3039

•• 2283 1775 2405 3035

•• 2283 1643 2413 3183

•• 2283 1686 2413 3140

• 2283 1993 2693 3393

C Width over tyres

Tyres DOMINATOR LA-P FW

(mm)A(mm)B(mm)C(mm)

150

Rear axle

00 0637 630 2

140

11.5/80-15.3 IMP • •• 1 2040 1790 2080 2370

12.5/80-18 IMP (320/80-18) •

•• 2 2040 1790 2110 2430

130

80 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

LA-P Rear axle position,

1 = bottom hole

2 = top hole

3 = rear axle rise

FW Flange width

A Width between the tyres

B Track width

C Width over tyres

Tyres DOMINATOR LA-P FW

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

67080

(mm)A(mm)B(mm)C(mm)

150

140

130

Rear axle

00 0649 950 1

Rear axle

11.5/80-15.3 IMP • •• 1 2291 2041 2331 2621

•

12.5/80-18 IMP (320/80-18) •

•

14.5/75-20 IMP(360/80-20) •

•

•• 1 2491 2241 2531 2821

•• 1 2691 2441 2731 3021

•• 2 2291 2041 2361 2681

•• 2 2491 2241 2561 2881

•• 2 2691 2441 2761 3081

•• 2 2291 1986 2351 2716

•• 2 2491 2186 2551 2916

9.5-24 R1

00 0770 350 1

4.1.8 Brake

Designation DOMINATOR

150

Foot brake

•

140

••

•

3 2391 2200 2441 2682

72235

130

Hydraulically actuated brakes, also designed to work as independent brakes

Parking brake •

••mechanical, independent of foot brake

72237

4.1.9 Steering

Designation DOMINATOR

150

Steering, type • ••hydrostatic

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 81

140

130

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.10 Electric system / Electronics

Designation DOMINATOR

150

140

130

Battery • ••12 volts, 110 Ah

4.1.11 Cab / Operator's platform

Designation DOMINATOR

150

140

130

67080

72245

72252

A-valuated equivalent permanent sound pressure level

•

••

77 - 79 dB (A)*

* This A-valuated equivalent permanent sound pressure level has been determined in the cab (door and window closed) when the machine is in operating mode during intended use. The permanent sound pressure level is influenced by various external factors. These factors, such as crop, setting and load from the operator, environment on the field and weather conditions, cannot be influenced by the machine manufacturer.

Total vibration value (vibrations), to which the upper limb dimensions are subjected.

Effective value (vibrations), of the weighted acceleration to which the entire body is

•

••

≤ 2.5 m/s

≤ 0.5 m/s

subjected.

** Measuring methods (vibrations), •

** Measurement inaccuracy (vibrations), •

••EN 1032:2003

••EN 12096:1997

** The vibrations were determined in operating mode during intended use. The vibrations are influenced by various external factors. These factors, such as crop, setting and load from the operator, environment on the field and weather conditions, cannot be influenced by the machine manufacturer.

4.1.12 Intake

72248

Designation DOMINATOR

150

Cutterbar widths

Feed rake conveyor •

140

•

••

• 5.18 m (country-specific)

•

••Feeder chain

130

3.05 m, 3.66 m, 3.96 m, 4.27 m,

4.57 m

6.09 m (country-specific)

82 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

4.1.13 Threshing mechanism

Designation DOMINATOR

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

67080 72250

150

140

130

Threshing drum diameter • ••450 mm

Threshing drum width •

Threshing drum speed •

Threshing drum chain drive (optional equipment) •

Threshing drum rasp bars •

Stone trap •

Main concave, continuous concave (optional equipment)

- Grain •

- Maize •

- Rice

Main concave, multicrop concave (optional equipment)

- Grain •

•

••1060 mm

••650 - 1500 rpm

••500 - 1400 rpm (optional equipment)

••304 rpm, 432 rpm, 556 rpm, 268 rpm,

••6

••

continuous concave

••Wire concave N10 **

••Wire concave N12 **

••Wire concave N18 **

• Spike tooth concave **

••

3 concave segments

••Wire concave N10 ***

- Grain •

- Maize •

Main concave contact angle •

Disawner bars

Threshing concave adjuster •

•

••Sheet-metal concave (10 x 38)***

••Sheet-metal concave (19 x 40)***

••117°

••

2 one-piece disawner bars (optional equipment)

2 three-piece disawner bars (optional equipment)

••1 lever (proportional from the cab)

** = continuous concave, *** = multicrop concave with 3 concave segments

4.1.14 Separation

Designation DOMINATOR

150

Straw walker racks (number) • ••4

Speed of straw walker shafts •

Straw walker area •

Straw walker separating area • ••4.80 m

140

130

••220 ± 5 rpm

••4.13 m

72293

Intensive separators (number) • ••4

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 83

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.15 Cleaning unit

Designation DOMINATOR

150

140

Fan • ••paddle-type cleaning fan

130

67080

72296

Fan adjustment •

Preparation floor •

3-D cleaning system •

Sieve separating area •

••mechanical

••removable

••(optional equipment)

••3.00 m

4.1.16 Grain delivery

Designation DOMINATOR

150

140

130

Returns • ••returned to threshing drum

Grain tank capacity

basis for calculation in t = litre weight of 780 g/l

•

••

4000 litres (approx. 3.1 metric tons of wheat)

3200 litres (approx. 2.5 metric tons of wheat)

4.1.17 Attachment parts / machine body dimensions

72299

72313

Designation DOMINATOR

150

B Width of the body (machine width with

tyres – see chassis wheel track)

•

140

••

130

3000 mm

84 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

Designation DOMINATOR

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

67080

H Height, up to top edge of air filter suction

150

• • 3850 mm*

140

screen, grain tank closed

Height up to upper edge of grain tank,

•

• 4100 mm*

open

* Height determined with 18.4 - 30 12 PR and 11.5/80 - 15.3 6 PR tyres

L Length, feed rake conveyor to tailgate •

Length, feed rake conveyor to straw chopper protective cover

Length, feed rake conveyor to straw spreader safety frame

Length, feed rake conveyor up to straw collector

Wheel base •

•

••7200 mm**

••

••3335 mm

Ground clearance (up to elevator boot)

Deviations of up to ±50 mm possible,

•

••

depending on the tyre manufacturer.

130

• 3840 mm*

• 4080 mm*

7400 mm**

8020 mm**

8050 mm**

435 mm**

Left turning circle diameter DIN 70020 •

Right turning circle diameter DIN 70020 •

••15150 mm

••15250 mm

** (Height of bottom edge of feed rake conveyor 500 mm)

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 85

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.18 Attachment parts / machine body weights

Designation DOMINATOR

150

140

Empty weight * • 7330 kg

••7250 kg

130

67080

72306

Chopper weight •

Straw spreader •

Straw collector •

••+ 290 kg

••+ 97 kg

••+ 235 kg

* Empty weight without cutterbar, chopper and chaff spreader, with full fuel tank

86 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.1 General Information

67081

5.1 General Information

37391

5.1.1 General warnings Prior to initial operation

In the following sections of this chapter, a procedure instruction refers to the following general warnings.

Danger!

Always stop the engine before carrying out any work on the machine.

Moving machine parts and / or unexpected machine movement.

Death or serious injury.

– Diesel engine OFF. – Apply parking brake. – Remove the ignition key. – Remove key of battery isolating

switch.

– Wait for machine parts which run on have

come to a complete halt. – Secure machine by wheel chocks. – Ensure that the machine cannot be

started by any third persons.

Danger!

The front attachment, reel and feeder unit may drop uncontrolled.

Death or serious injuries!

– Apply safety locks. – Keep a safe distance from the hazard

area.

5.1.2 Initial operation check list

The following must be done before putting the machine into operation.

– Complete all necessary items on the checklist for

daily putting the machine into operation.

– Observe instructions for loading and tying down

the machine.

– After sea transport or road transport in winter road

conditions, clean the machine to protect it from salt damage.

Engine

– Check the correct seat of air filter. – Check the diesel engine oil level. – Check the radiator coolant level.

79390

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 87

5 Prior to initial operation

5.1 General Information

67081

Chassis

– Fit the wheels. – Check the tyre pressure and correct if necessary. – Check condition and permissibility of tyres. – If necessary adjust the rear axles / rear wheel

drive axles from transport position to working position.

– If necessary adjust the wheel track for the given

tyres.

– Check tightening values of wheel fixing elements

and correct if necessary.

– Check oil level in all gearboxes and refill if

necessary.

Brake

– Check brake fluid level and top up if required.

Drives

– Check all belt tensions and adjust if necessary. – Check all safety guards and put them into their

correct position, if required.

– Check oil level in all gearboxes and top up if

necessary.

Hydraulic system

– Check hydraulic oil level and tightness of hydrau-

lic system.

Electrical / electronic equipment

– Fill and charge battery, if required. – Install fan / air conditioner fuse. – If necessary, install side lights in case of excess

width.

Intake

– Remove the lift eyes. – Fit mounting plates. – Check the front attachment float springs. – Align the coupling lugs (machines without Auto-

Contour)

Separation

– Remove the lift eyes.

Grain delivery

– Close the service aperture on the grain tank

unloading tube. – Install the grain tank safety device. – Putting the air conditioner into operation (with

Sanden compressor)

88 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.2 Chassis

67081

5.2 Chassis

89352

5.2.1 Removing / installing the wheels

– Observe the general warnings at the beginning of

the Prior to initial operation chapter. – Jack up the machine. – Remove / install wheel.

Ensure that large tyres cannot tip over, if neces-

sary use a carriage. – After fitting the wheel, tighten all wheel nuts /

wheel bolts (1) to the specified tightening torque

as instructed.

9617

27215

79223

5.2.2 Overview of rear axle

Either one or several different types of rear axles are available.

The part number for identifying the rear axle is provided on the identification plate of the axle.

Rear axle

00 0770 350 1

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 89

5 Prior to initial operation

5.2 Chassis

67081

Rear axle

00 0649 950 1

19471

79317

5.2.3 Converting the rear axle from transport to working position

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

The following installation steps must be carried out, depending on the tyres used on the rear axles 00 0637 630 2, 00 0649 950 1 and 00 0770 350 1: See table of rear axle positions.

Rear axle position

LA-P Rear axle position,

1 = bottom hole,

2 = top hole,

3 = rear axle rise (rice)

FW Flange width

Tyres DOMINATOR LA-P FW

Rear axle

00 0637 630 2

Rear axle

11.5/80-15.3 IMP • •• 12040

12.5/80-18 IMP (320/80-18) •

11.5/80-15.3 IMP •

00 0649 950 1

12.5/80-18 IMP (320/80-18) •

•

150

140

130

•• 22040

•• 12291

•• 12491

•• 12691

•• 22291

•• 22491

(mm)

Rear axle

•

14.5/75-20 IMP(360/80-20) •

•

9.5-24 R1

•• 22691

•• 22291

•• 22491

32391

•

00 0770 350 1

90 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.2 Chassis

WARNING:

The tyres may collide with the vehicle body.

Damage to tyres and vehicle body.

– Adjust track width to the tyres used. – Adjust the rear axle position of the central

axle pivot pin with the axle. See table of rear axle positions

Danger!

Jacking up the machine.

Death or serious injury.

– Use jack / jack stand with sufficient

capacity. – Use reliable jack / jack stand. – Use jack / jack stand on solid and level

ground. – Apply the jack / jack stand at the position

of the machine intended for this purpose.

67081

– Suspend the machine in the lift eyes at the rear

and lift it (see loading and tying down the

machine) until the rear axle wheels have only slight ground contact.

– Securely underpin axle against lowering and tip-

ping over.

– Unscrew flat bar (2) and pull out pin (1). – Raise or lower machine. – Insert pin (1) into the bottom or top hole and bolt

down flat bar (2). For rear axle rise (rice) see rice threshing equipment.

27234

– If necessary, adjust rear wheel drive

axle 00 0649 950 1 wheel track.

79261

5.2.4 Rear axle 00 0649 950 1 – Adjusting the track width

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

Warning:

The tyres may collide with the vehicle body.

Damage to tyres and vehicle body.

– Adjust track width to the tyres used.

The track width depends on the flange width (F) to be set and on the tyres.

The axle can be set to three different flange widths.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 91

5 Prior to initial operation

5.2 Chassis

67081

Danger!

Jacking up the machine.

Death or serious injury.

– Use jack / jack stand with sufficient

capacity. – Use reliable jack / jack stand. – Use jack / jack stand on solid and level

ground.

19471

– Jack up the machine a little at the rear until the

– Apply the jack / jack stand at the position

of the machine intended for this purpose.

rear axle wheels only have slight ground

contact. – Remove the right-hand ball joint of the track rod. – Remove steering cylinder mounting bracket (1)

from the axle body. – Slacken off the clamping bolts (2) on both sides. – Unscrew mounting bolts (3) on both sides. – Slide the adjustable axle sections in or out to

obtain the desired track width (2300 mm, 2500

mm, 2700 mm). Install mounting bolts (3), but do

not tighten them at this time. – Tighten clamping bolts (2) first, then tighten

mounting bolts (3). – Bolt down mounting bracket (1) in the correspond-

ing tapped holes. – Set the wheels to zero toe-in by adjusting the

right-hand ball joint on the track rod. In order to

obtain accurate measurements, measure from the

inside edges of the rim, where the beading of the

tyres rests. Secure the track rod. Use new self-

locking nuts. Tightening torque = 140 Nm

92 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.3 Hitch

67081

5.3 Hitch

102219

5.3.1 Installing the trailer hitch (accessories)

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

Danger!

Improper mounting of the trailer hitch.

Trailer hitch type AK 64/1 B ...

Trailer hitch type 841 ...

Death or serious injuries!

– Note the prescribed tightening torque for

the trailer hitch.

24699

– Bolt down hitch block (1) with bolts (2).

The bolt heads must point to the rear.

Tightening torque M14 = 133 Nm

– Bolt down trailer hitch (3) with bolts (4). The bolt

heads point to the rear.

Tightening torque M16 = 207 Nm

– If required, bolt down the bracket for the cutterbar

trailer brake system tear-off cord to bolt (4).

36440

Trailer hitch type 810 ...

40022

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 93

5 Prior to initial operation

5.4 Electrical / electronic equipment

67081

5.4 Electrical / electronic equipment

59400

5.4.1 Installing the fan / air conditioner fuse

The fan / air conditioner fuse is enclosed as a pack joint (cab) on machines with an air conditioner in order to prevent compressor damage.

– Install fan / air conditioner fuse. – Put the air conditioner into operation.

94 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.5 Feeder unit

67081

5.5 Feeder unit

79358

5.5.1 Fitting / adjusting the mounting plates

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

DANGER!

The front attachment is not sufficiently secured.

Death or serious injury.

– Comply precisely with procedure

instructions.

– Check the safe locking of the front

attachment.

– Bolt down mounting plate (4) hand-tight on both

sides of the machine.

19523

– Fit front attachment. – Pull out cotter pin at position (A). – Slide lock pin (2) up into the feeder unit opening of

the machine, using lever (3).

– Secure lever (3) in position (B), using the cotter

pin.

– Slacken off mounting plate (4) and slide it as

closely to the lock pin (2) as possible. Bolt down mounting plate (4).

89422

5.5.2 Aligning the coupling pin

The front attachment must be parallel with the drive axle of the machine. To achieve this, the coupling pins must be aligned.

– Drive the machine with the front attachment fitted

on a flat and level surface.

– Check the alignment. The finger bar must be par-

allel with the ground while the machine stands on

a flat and level surface. – If necessary, put down the front attachment. – Slacken off coupling pins (1) and raise or lower

the pins so that the finger bar is parallel with the

19525

ground on a flat and level surface.

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 95

5 Prior to initial operation

5.5 Feeder unit

Number of cutterbar cylinders

Dominator 130 / 140 / 150

67081

79492

5.5.3 Checking the front attachment cylinders

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

The front attachment cylinders (1) are fitted ex works to suit the ordered front attachment width. When changing the front attachment width at a later date, the cylinder diameter must be checked / adapted.

19598

Diameter

Cutterbar cylinder

Cutterbar 3.05 m – 4.57 m 45 2

Cutterbar 5.18 m – 6.09 m 55 2

Cutterbar cylinder

Number

96 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.5 Feeder unit

5.5.4 Checking the cutterbar float springs

The cutterbar float springs (1) are pre-set ex works.

The cutterbar float springs (1) must be checked and adjusted with the front attachment fitted.

67081

73259

– Fit the front attachment. – Fit the crop dividers. – Lower the cutterbar until the skids are about 100

mm above the ground.

19598

19599

The distance (Y) between the coupling pin cylinder plate and the nuts should be 5 mm.

– Adjust the cutterbar float springs if required.

- To do this, adjust the cutterbar float springs accordingly at the socket head bolts (2).

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

Danger!

Bolts may break when tilting the spring plates.

19600

Death or serious injuries!

– Ensure that the tilted position of the

spring plate near the bolt pitch circle

diameter may be 1mm max. – Grease bolt threads. – Now turn the bolts in or out by

3 revolutions each (5 mm) max., one

after the other.

Adjusting the bolts (2):

Increasing the distance Turn bolts in

Reducing the distance Turn bolts out

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 97

5 Prior to initial operation

5.5 Feeder unit

67081

– Check adjustment after changing the front attach-

ment and readjust if required.

98 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

5 Prior to initial operation

5.6 Grain delivery

67081

5.6 Grain delivery

79443

5.6.1 Closing the service aperture on the grain tank unloading tube

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

The service aperture on the grain tank unloading tube serves as a water drain, e.g. for cleaning.

Warning!

Sharp edges and pointed machine parts.

Slight injuries.

– Do not touch sharp edges of the auger

flights.

19660

– Wear safety gloves.

Note!

Open service aperture.

Trickling losses.

– Close the service aperture and screw in

bolt (1).

– Close the service aperture and screw in bolt (1)

before putting the machine into operation for the first time.

83027

5.6.2 Installing the grain tank safety device

– Observe the general warnings at the beginning of

the Prior to initial operation chapter.

Danger!

Danger of falling!

Death or serious injuries!

– Arrange for additional safety precautions. – Only enter areas protected by railings.

– Areas originally without railings must be

protected by additional railings.

10456

– Open the grain tank cover and fold it open to the

rear as far as possible.

– Install safety device (1) into the rails (2).

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09 99

5 Prior to initial operation

5.6 Grain delivery

67081

Danger!

Missing or damaged safety devices.

Death or serious injury.

– Fit safety devices before putting the

machine into operation.

– Check function of safety devices at regu-

lar intervals.

– Replace worn or damaged safety devices

by new ones.

100 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

Claas Dominator 150, Dominator 140, Dominator 130 Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1 Introduction

1.1 General Information

1.1.1 How to use this manual

1.1.2 Validity of instructions

1.1.3 Specifications

1.1.4 Road traffic regulations

1.1.5 Note on electronic engine management

1.2 Various components / Machine body

1.2.1 Spare parts and technical questions

1.2.2 Machine identification plate

1.2.3 Identification plate of CATERPILLAR 3056 E engine

1.2.4 Identification plate of PERKINS 1006-6T engine

1.2.5 Identification plate of CATERPILLAR C6.6 engine

1.2.6 Drive axle identification plate

1.2.7 Rear axle identification plate

1.2.8 Trailer hitch identification plate

1.2.9 Hitch block identification plate

1.2.10 Cab identification plate

1.2.11 Straw chopper identification plate

2 Sectional view of machine

2.1 Attachment parts / machine body

2.1.1 Machine overview

3 Safety

3.1 General Information

3.1.1 General information

3.1.2 Important information

3.1.3 Intended use

3.1.4 Reasonable foreseeable misuse

3.1.5 Safety and accident prevention regulations

3.1.6 General safety and accident prevention regulations for combine harvesters

3.1.7 Prior to operation, general

3.1.8 Additional weights

3.1.9 Transporting passengers

3.1.10 General driving operations

3.1.11 Automotive operation of combine harvester

3.1.12 Driving operations on slopes

3.1.13 Leaving the machine

3.1.14 Front attachments and trailers

3.1.15 Crop receptacle / straw receptacle

3.1.16 Grain delivery

3.1.17 Air conditioner

3.1.18 Adjustment and maintenance work

3.1.19 Accumulators

3.1.20 Antifreeze

3.1.21 First aid measures

3.1.22 Decommissioning and disposal

3.1.23 Applying the feeder housing safety lock

3.1.24 Moving out the feed rake conveyor safety lock

3.1.25 Secure the machine with wheel chocks so it will not roll away

3.1.26 Securing the straw guide apron in raised position

3.1.27 Jack up the machine

3.1.28 Fire extinguisher

3.1.29 Battery isolating switch

3.1.30 Danger of injury due to escaping hydraulic liquid

3.1.31 Loading and tying down the machine

3.1.32 Removing the lift eyes

3.2 Safety rules

3.2.1 Identification of warning and danger signs

3.3 Safety decals

3.3.1 General information on safety decals

3.3.2 Engine

3.3.3 Chassis

3.3.4 Cab / Operator's platform

3.3.5 Feeder unit

3.3.6 Threshing mechanism

3.3.7 Separation

3.3.8 Crop receptacle / straw receptacle

3.3.9 Grain delivery

3.3.10 Various components / Machine body

3.4 Safety decals

3.4.1 General instructions on safety decals

3.4.2 Chassis

4 Specifications

4.1 DOMINATOR 150 / 140 / 130

4.1.1 General information