Cisco OSR-7609, Catalyst 6509-NEB, WS-C6509 Upgrade Manual
Catalyst 6509-NEB Switch and Cisco OSR-7609
Router Upgrade Note
Product Number: WS-6509-NEB-UPGRD=
This publication describes how to upgrade your Catalyst 6509-NEB switch or Cisco OSR-7609 Router
to use the Supervisor Engine 720 and the Supervisor Engine 32.
Note AC-Input Systems—If your switch or router is using an AC-input power supply, you are required to
install the WS-CAC-3000W power supply. The 3000 W AC-input provides a power output to power the
fan tray.
Note DC-Input Systems—If your switch or router is using a DC-input power supply, you are required to
install the WS-CDC-2500W or PWR-4000-DC power supply. You must provide a separate, direct
connection to power the fan tray. Each input of the fan tray is rated 10 A @ -40 to -60 VDC.
Caution It is important that you follow the steps in this document in the order they are presented.
Corporate Headquarters:
Cisco Systems, Inc., 170 West Tasman Drive, San Jose, CA 95134-1706 USA
Copyright © 2004–2006 Cisco Systems, Inc. All rights reserved.
Contents
Contents
This publication consists of the following sections:
• Safety Overview, page 2
• Parts List, page 3
• Required Tools, page 3
• Installation Guidelines, page 4
• Shutting Down the System, page 4
• Replacing the Panel Safety Cover, page 5
• Replacing the Fan Tray, page 7
• Replacing the Power Supply, page 10
• Connecting Power to the Fan Tray, page 13
• Replacing the Supervisor Engine, page 17
• Powering Up the System, page 21
• Verifying Installation, page 22
• Related Documentation, page 23
• Obtaining Documentation and Submitting a Service Request, page 23
Safety Overview
Safety warnings appear throughout this publication in procedures that, if performed incorrectly, may
harm you. A warning symbol precedes each warning statement.
Warning
Warning
Warning
IMPORTANT SAFETY INSTRUCTIONS
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you
work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar
with standard practices for preventing accidents. Use the statement number provided at the end of
each warning to locate its translation in the translated safety warnings that accompanied this
device.
SAVE THESE INSTRUCTIONS
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Statement 1003
This unit might have more than one power supply connection. All connections must be removed to
de-energize the unit.
Statement 1071
Statement 1028
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
2
78-16162-02
Parts List
Warning
Warning
Warning
Warning
Parts List
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Statement 1030
Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing.
This product requires short-circuit (overcurrent) protection, to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations.
When installing or replacing the unit, the ground connection must always be made first and
disconnected last.
Statement 1034
Statement 1045
Statement 1046
The following items are included in the upgrade kit:
• One high speed fan tray
The high speed fan tray provides additional cooling for the Supervisor Engine 720 and the
Supervisor Engine 32.
The high speed fan tray requires external power, either from the 3000 W AC-input power supply or
from an external DC power source. The fan tray ships with power wires secured at each terminal
block. Use these wires to connect the fan tray to the 3000 W AC-input power supply using the
supplied cable, or remove them to connect to a DC power source.
• One panel safety cover
The panel safety cover provides increased chassis airflow.
• Two fan tray power cables (for AC-input systems)
The fan tray power cable provides a connection between the fan tray and the 3000 W AC-input
power supply. Two cables are provided for systems with redundant power supplies.
Required Tools
These tools are required to perform the installation:
• Number 1 Phillips-head screwdriver
• Number 2 Phillips-head screwdriver
• Flat-blade screwdriver (for DC-input systems)
78-16162-02
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
3
Installation Guidelines
Installation Guidelines
Follow these guidelines when upgrading the chassis:
• If your switch or router is using an AC-input power supply, you are required to install the
WS-CAC-3000W power supply. The 3000 W AC-input provides a power output to power the fan
tray.
• If your switch or router is using a DC-input power supply, you are required to install the
WS-CDC-2500W or PWR-4000-DC power supply. You must provide a separate, direct connection
to power the fan tray. Each input of the fan tray is rated 10 A @ -40 to -60 VDC.
• Observe the following cautions:
Caution It is important that you follow the steps in this document in the order they are presented.
Caution Always use an ESD wrist strap when handling modules or coming into contact with internal
components.
Caution Use both hands to install and remove power supplies. Each Catalyst 6500 series AC-input
power supply weighs between 22 pounds (9.9 kg) and 28 pounds (12.6 kg).
Caution Do not exert too much pressure on the ejector levers. They will bend and be damaged.
Caution In a system with dual power supplies, connect each power supply to a separate input source.
In case of a power source failure, the second source will most likely still be available.
Shutting Down the System
To perform the upgrade, you must shut down the system.
Before you shut down the system, you should first upload the current configuration to a server. This saves
time when bringing the module back online. You can recover the configuration by downloading it from
the server to the nonvolatile memory of the supervisor engine. For more information, refer to the
“Working with Configuration Files” chapter in the Catalyst 6500 Series Software Configuration Guide.
To properly shut down the system, follow these steps:
Step 1 Upload the current configuration to a server. On any modules running Cisco IOS, save the running
configuration.
Warning
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
4
Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Statement 1
78-16162-02
Replacing the Panel Safety Cover
Warning
Step 2 Depending on how your system is powered, perform one of the two sets of substeps below.
This unit might have more than one power supply connection. All connections must be removed to
de-energize the unit.
AC-Input Systems
a. Turn the power switch to the Off (0) position on each power supply. Turning the power switch off
Statement 1028
also disengages a pawl that unlocks the power supply from the chassis.
b. Disconnect the power cord from the power source.
c. Loosen the screw on the cable retention device, and disconnect the power cord from the power
supply being removed.
Note The AC power cord for the 4000 W power supply is hard wired and cannot be removed from
the supply.
Warning
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Statement 1003
DC-Input Systems
a. Verify that power is off to the DC circuit for each power supply. As an added safety precaution, you
should secure the source DC circuit breaker switch in the OFF position with electrical tape.
b. Turn the power switch to the Off (0) position on each power supply. Turning the power switch off
also disengages a pawl that unlocks the power supply from the chassis.
Replacing the Panel Safety Cover
This section describes how to remove and install the panel safety cover for the Catalyst 6509-NEB
switch and Cisco OSR-7609 Router. A number 1 Phillips-head screwdriver is required to perform this
procedure.
Caution Always use an ESD wrist strap when handling modules or coming into contact with internal components.
Warning
Step 1 Use a number 1 Phillips-head screwdriver to remove the 8 panel screws, 4 each located along the top and
Step 2 Grasp the panel handle and pull the panel away from the chassis.
78-16162-02
Hazardous voltage or energy is present on the backplane when the system is operating. Use caution
when servicing.
Statement 1034
To remove the panel safety cover, perform these steps:
bottom of the chassis. (See Figure 1.) Set the screws aside.
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
5
Replacing the Panel Safety Cover
Figure 1 Removing the Panel Safety Cover
Panel
handle
105072
Step 3 On the new panel safety cover, grasp the panel handle and press the panel into place, starting at the
bottom of the chassis and working up. Be careful not to damage the EMI gasket.
Step 4 Use a number 1 Phillips-head screwdriver to install the 8 panel screws, 4 each located along the top and
bottom of the chassis. (See Figure 2.)
Step 5 Proceed to the “Replacing the Fan Tray” section on page 7 to replace the fan tray.
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
6
78-16162-02
Figure 2 Installing the Panel Safety Cover
Replacing the Fan Tray
Replacing the Fan Tray
This section describes how to remove and install the fan tray for the Catalyst 6509-NEB switch and
Cisco OSR-7609 Router. The standard fan tray (WS-C6509-NEB-FAN) must be removed and replaced
with the high-speed fan tray (WS-C6509-NEB-FAN2). A flat-blade or number 2 Phillips-head
screwdriver is required to perform this procedure.
105071
78-16162-02
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
7
Replacing the Fan Tray
Removing the Fan Tray
Warning
When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the
fan blades completely stop before you remove the fan tray.
Statement 258
To remove the standard fan tray (WS-C6509-NEB-FAN), follow these steps:
Step 1 Use a flat-blade or number 2 Phillips-head screwdriver to loosen the two captive installation screws on
the fan tray by turning them counterclockwise. (See Figure 3.)
Figure 3 Removing the Fan Tray
Captive installation
screw
SUPERVISO
FAN
STATUS
Captive installation
screw
2
W
4
2
W
4
2
S
P
-
O
X
R
6
2
T
2
1
4
0
0
F
X
S
T
A
T
U
S
1
1
LIN
L
IN
K
K
2
2
L
IN
L
IN
K
K
3
3
L
IN
L
IN
K
K
4
4
L
IN
LIN
K
K
5
5
L
IN
L
IN
K
K
6
6
L
IN
L
IN
K
K
7
7
LIN
L
IN
K
K
8
8
L
IN
L
IN
K
K
9
9
L
IN
L
IN
K
K
1
0
1
0
LIN
L
IN
K
K
1
1
1
1
L
IN
L
IN
K
K
1
2
1
2
L
IN
L
IN
K
K
1
3
1
3
L
IN
L
IN
K
K
1
4
1
4
LIN
LIN
K
K
1
5
1
5
L
IN
L
IN
K
K
1
6
1
6
L
IN
L
IN
K
K
1
7
1
7
L
IN
LIN
K
K
1
8
1
8
L
IN
L
IN
K
K
1
9
1
9
L
IN
L
IN
K
K
2
0
2
0
L
IN
L
IN
K
K
2
1
2
1
L
IN
LIN
K
K
2
2
2
2
L
IN
LIN
K
K
2
3
2
3
L
IN
L
IN
K
K
2
4
2
4
L
IN
L
IN
K
K
8 PORT GIGABIT ETHERNET
W
P
S
-X
O
R
6
2
T
2
1
4
0
0
F
X
S
T
A
T
U
S
1
L
IN
K
2
L
IN
K
3
L
IN
K
4
L
IN
K
5
LIN
K
6
L
IN
K
7
L
IN
K
8
L
IN
K
9
L
IN
K
1
0
LIN
K
1
1
L
IN
K
1
2
LIN
K
1
3
LIN
K
1
4
LINK
1
5
LIN
K
1
6
L
IN
K
1
7
L
IN
K
1
8
LIN
K
1
9
L
IN
K
2
0
L
IN
K
2
1
L
IN
K
2
2
L
IN
K
2
3
LIN
K
2
4
LIN
K
WS-X6408
4
P
O
R
T
1
0
0
F
X
8 PORT GIGABIT ETHERNET
S
-X
6
2
2
4
S
TATU
S
1
L
IN
K
2
L
IN
K
3
L
IN
K
4
LIN
K
5
LI
NK
6
L
IN
K
7
LIN
K
8
LIN
K
9
LIN
K
1
0
LIN
K
1
1
LIN
K
1
2
L
IN
K
1
3
L
IN
K
1
4
L
IN
K
1
5
L
IN
K
1
6
L
IN
K
1
7
LIN
K
1
8
LIN
K
1
9
L
IN
K
2
0
L
IN
K
2
1
LIN
K
2
2
LIN
K
2
3
L
IN
K
2
4
L
IN
K
WS-X6408
S
T
S
A
T
T
A
U
T
S
U
S
1
1
L
IN
LIN
K
K
2
2
L
IN
LINK
K
3
3
L
IN
L
IN
K
K
4
4
LIN
L
IN
K
K
5
5
LIN
LIN
K
K
6
6
LIN
LINK
K
7
7
LIN
LINK
K
8
8
LIN
L
INK
K
8 PORT GIGABIT ETHERNET
S
T
A
T
LIN
K
L
IN
K
LINK
L
IN
K
LINK
LINK
LIN
K
LINK
WS-X6K-SUP2-2GE
SU
W
PERVISO
S-X6K-SUP2-2GE
WS-X6408
R2
S
T
R2
A
S
T
T
U
A
S
T
S
U
Y
S
S
S
T
Y
E
S
M
T
C
E
O
M
N
C
S
O
O
N
L
P
S
E
W
U
S
1
2
3
4
5
6
7
8
O
L
R
P
E
W
M
R
G
R
M
M
E
T
G
S
R
E
M
E
T
T
S
E
T
C
O
C
N
O
S
N
O
S
L
O
E
L
E
C
O
C
N
M
O
P
S
O
N
O
M
O
P
D
S
R
O
L
O
E
O
T
E
D
R
L
E
T
E
P
C
P
M
C
C
M
I
A
C
I
A
E
J
E
E
J
C
E
T
C
T
1
0
1
0
%
1
%
0
1
0
%
S
%
w
S
i
t
w
c
h
it
c
h
L
o
a
L
d
o
a
d
P
O
P
R
O
L
T
I
N
R
K
1
L
T
I
N
K
1
P
O
P
R
O
L
T
I
N
R
K
L
2
T
I
N
K
2
Step 2
Grasp the fan tray handle with one hand and pull the fan tray outward about 1 inch; rock it gently, if
necessary, to unseat the power connector from the backplane. Wait for the fans to stop spinning.
Step 3 Once the fans have stopped spinning, pull the fan tray out further and support the underside of the fan
tray with the other hand.
Step 4 Pull the fan tray clear of the chassis, and put it in a safe place.
Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note
8
o
INPUT
FAN
OUTPUT
OK
OK
o
FAIL
INPUT
FAN
OUTPUT
OK
OK
FAIL
30696
78-16162-02
Loading...