Documentation for the Cisco 1000 Series Aggregation Services Routers documentation is online with the exception of the
regulatory compliance and safety documentation and the Cisco 1000 Series Aggregation Services Routers documentation flyer.
For detailed hardware installation instructions, refer to the online Cisco Series 1000 Aggregation Services Routers Hardware Installation and Initial Configuration Guide. Refer to the following documentation for installation and replacement of parts
(including shared port adapters) and regulatory compliance information.
• Shared port adapter documentation—See the Cisco 1000 Series Aggregation Services Routers SIP and SPA Hardware
Installation Guide
• Hardware installation documentation—See the Cisco 1000 Series Aggregation Services Routers Hardware Installation and
Initial Configuration Guide
Document Revision History
The Document Revision History table below records technical changes to this document.
Document VersionDateChange Summary
OL-15412-03November 2008Improved the two-minute window allotted time to replace a power
supply. You now have up to a maximum of five minutes to replace a
power supply.
OL-15412-01April 2008This is the first version of this document.
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Is Cisco documentation helpful? Click here or go to http://www.cisco.com/warp/public/732/docsurvey/rtg/ to give us your
feedback.
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2.0.
2
2 Prepare for Installation
This section contains information about tools and parts, warnings, site preparation information, and information for
rack-mount and equipment shelf or tabletop installation.
Warning
Before beginning this router installation, read the Regulatory Compliance and Safety Information for the Cisco 1000 Series
Aggregation Services Routers document.
Only trained and qualified personnel should install, replace, or service this equipment.
Statement 1030
Site Preparation and Unpacking
• Lift the router safely out of the packing container.
• Ensure the power service at the site is suitable for the router you are installing.
• Check the packing slip to ensure that all the proper components are present.
• Locate and have accessible the Site Log for recording information about this installation.
Tools and Parts
Use the following list of tools and parts as a checklist for preparing to install the Cisco ASR 1000 Series Aggregation Services
Router:
• ESD-preventative wrist strap
• AC power cord
• Appropriate cables to connect the router to the network and to the console terminal
• Tape measure and level
• Screwdrivers: Number 2 Phillips screwdriver and 3/16-inch flat-blade screwdriver
• Grounding lug and wires
• The rack-mount and cable-management kit:
–
Four 19-inch rack-mount (front and rear rails) and two cable-management brackets
–
Three sets of screws: one set for front rack-mount brackets, another set for rear rack-mount brackets, and a set for the
cable management brackets (package with four screws).
Prepare for Equipment Shelf or Tabletop Installation
For a equipment shelf or tabletop installation, verify the following before installing the router:
• The router is off the floor and has adequate ventilation.
• An adequate chassis ground (earth) connection exists for the router.
• The router has at last 3 inches (7.62 cm) of clearance at the inlet and exhaust vents (sides of router).
• The router has 19 inches (48.3 cm) clearance at the front and rear to allow for filed-replaceable unit replacement or
installation, or to access cables or equipment.
• The shared port adapter filler panels are installed if a shared port adapter is not installed. The slots must not be empty.
3
Prepare for Rack-Mount Installation
Before you begin the rack-mounting tasks:
• Decide whether or not you want to front- mount or rear-mount the chassis
• Decide whether or not you want to attach cable-management brackets to your chassis.
NoteIf you install cable management brackets, make certain that you use the specified rack-mount ear holes as stated in
the procedure.
• Decide if a two-post or four-post rack-mount will be used
3 Rack-Mount the Router
This section provides information for rack-mounting the router.
Attach the Rack-Mount Brackets—Chassis Front-Mounted
Figure 1Front Rack-Mount Brackets for the Cisco ASR 1004 Router
3
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Front rack-mount bracket
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Front rack-mount bracket screws
2
To install the rack-mount brackets on a Cisco ASR 1004 Router for a front rack-mount configuration, follow these steps:
Step 1Locate the threaded holes in the front sides of the chassis.
Step 2Align the rack-mount bracket to the side of the router. Depending on which set of rack-mount bracket holes you choose
to use to attach the rack-mount bracket to the router, the chassis will either be recessed in the rack or protrude from
the rack.
Step 3Position the front rack-mount bracket top hole with the chassis first top hole behind the side vent holes as shown in
Figure 1.
Step 4Insert and tighten the screws on one side.
Step 5Repeat Step 1 through Step 4 on the other side of the chassis. Use the black screws to secure the rack-mount brackets
to the chassis.
Chassis side vent holes
3
Front rack-mount bracket and ear holes
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Step 6To install the Cisco ASR 1004 Router in an equipment rack, see “Four-Post Rack Installation” section on page 6 or
“Two-Post Rack Installation” section on page 8.
NoteIf you install cable management brackets, make certain that the chassis is mounted in the equipment rack first.
Attach the Rack-Mount Brackets—Chassis Rear-Mounted
To install the rack-mount on a Cisco ASR 1004 Router for a rear rack-mount configuration, follow these steps:
Step 1Locate the threaded holes in the rear sides of the chassis. Make certain that you hold the rear rack-mount bracket with
the ear facing outward and towards the rear of the chassis. Align the rack-mount bracket to the side of the router.
Step 2Position the rear rack-mount bracket top hole with the chassis second top hole in from the back (See Figure 2).
Figure 2Attaching the Rear Rack-Mount Brackets to Cisco ASR 1004 Router
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chassis)
Step 3Insert and tighten the screws. After the bracket is secured to the side of the chassis, slide the two remaining components
into the side rack-mount bracket.
Step 4Repeat Step 1 through Step 3 on the other side of the chassis. Use the screws on each side to secure the rear rack-mount
brackets to the chassis.
This completes the procedure for attaching rear rack-mount brackets to the chassis. Continue on to installing the chassis in a
rack.
5
Four-Post Rack Installation
This section describes the types of racks used for rack-mounting the chassis.
Figure 3Installing the Cisco ASR 1004 Router in a Four-Post Rack
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NoteBecause the rack-mount brackets support the weight of the entire chassis, be sure to use all screws to fasten the two
rack-mount brackets on the chassis to the rack posts.
NoteWe recommend that you allow at least 1 or 2 inches (2.54 or 5.08 cm) of vertical clearance between the router and any
equipment directly above and below it.
To install the chassis in the rack, complete the following steps:
Step 1Make sure the rack brakes are locked or the rack is stabilized. Mount the chassis by securing the rack-mount brackets
to two posts or mounting strips in the rack using the screws provided.
Step 2On the chassis, ensure that all screw fasteners on the installed components are securely tighten.
Step 3Make sure that your path to the rack is unobstructed. If the rack is on wheels, ensure that the brakes are engaged or
that the rack is otherwise stabilized. See the next sections on the types of racks you can use to install the chassis.
Step 4(Optional) Install a shelf in the rack to support the Cisco ASR 1004 Router.
6
Step 5Lift the chassis into position between the rack posts (requires two people).
Step 6Align the mounting bracket holes with the rack post holes and attach the chassis to the rack. At this point, if there is a
third person, then that person can insert the screws while the other two people hold that chassis in place, unless the
chassis is resting on a shelf.
Step 7Position the chassis until the rack-mounting flanges are flush against the mounting rails on the rack.
NoteTo allow space to attach the cable management brackets to the chassis in the rack easily, make certain that you use
the rack-mount bracket ear holes specified in the next steps.
Step 8Hold the chassis in position against the mounting rails and follow these steps:
TipInsert the bottom screw first and then the second screw at the top of the chassis diagonally from the bottom screw. This
helps secure the chassis in place while you insert the other screws.
a. Insert the bottom screw into the third hole up from the bottom of the rack mount ear and use a hand-held screwdriver
to tighten the screw to the rack rail.
b. Insert the top screw into the third hole down from the top of the rack mount ear and tighten the screw to the rack rail.
c. Insert a screw in the middle of the rack-mount bracket on both sides of the chassis.
d. Repeat these steps for the other side of the chassis.
NoteAs a result of using the specified rack-mount bracket ear holes, the cable management bracket can be easily attached
to the rack-mount bracket when the chassis is in the rack.
This completes the procedure for installing the chassis in the four-post rack. Proceed to the “Attach the Cable-Management
Bracket” section on page 9 to continue the installation.
7
Two-Post Rack Installation
The Cisco ASR 1004 Router can be installed in a two-post rack, either 19 inch or 23 inch.
NoteInner clearance (the width between the inner sides of the two posts or rails) must be at least 19 inches (48.26 cm). The
height of the chassis is 1.73 inches (4.39 cm). Airflow through the chassis is from front to back.
Figure 4Installing a Cisco ASR 1004 Router in a Two-Post Rack
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CautionIf you are using a two-post rack secure the rack to the floor surface to prevent tipping and avoid bodily injury and
component damage.
Step 1Position the chassis so the front is closest to you and lift it carefully into the rack. To prevent injury, avoid any sudden
twists or moves.
Step 2With at least two people, slide the chassis into the rack, pushing it back until the brackets meet the mounting strips or
posts on both sides of the rack.
Step 3Position the chassis until the rack-mounting flanges are flush against the mounting rails on the rack.
NoteTo allow space to attach the cable management brackets to the chassis in the rack easily, make certain that you use
the rack-mount bracket ear holes specified in the next steps.
8
Step 4Hold the chassis in position against the mounting rails and follow these steps:
a. Insert the bottom screw into the third hole up from the bottom of the rack mount ear and use a hand-held screwdriver
to tighten the screw to the rack rail (see Figure 4).
TipInsert the bottom screw first and then the second screw at the top of the chassis diagonally from the bottom screw. This
helps secure the chassis in place while you insert the other screws.
b. Insert the top screw into the third hole down from the top of the rack mount ear and tighten the screw to the rack rail.
c. Insert a screw in the middle of the rack-mount bracket on both sides of the chassis.
Step 5Repeat these steps for the other side of the chassis.
NoteAs a result of using the specified rack-mount bracket ear holes, the cable management bracket can be easily attached
to the rack-mount bracket when the chassis is in the rack.
This completes the procedure for installing the chassis in a two-post rack. Proceed to the “Attach the Cable-Management
Bracket” section on page 9 to continue the installation.
Attach the Cable-Management Bracket
The cable management brackets mount to each rack-mount bracket on the chassis to provide cable management to both sides
of the chassis (parallel with card orientation). These brackets are screw mounted to the rack-mount brackets to allow easy
installation and removal of cables.
The cable management brackets for the Cisco ASR 1004 Router contain three independent cable management “U” type features
with four screws and provides cable dressing of each card module slots. For the ASR 1000 Series SPA interface, these brackets
work in tandem with shared port adapter product feature cable management device to allow installation and removal of adjacent
cards without the need to remove cables.
NoteMake certain that the cable management bracket “U” type feature is facing upwards when you attach it to the chassis.
Follow these steps to attach the cable-management brackets to both sides of the Cisco ASR 1004 Router in the rack:
Step 1Align the cable-management bracket to the rack-mount bracket on one side of the Cisco ASR 1004 Router. The cable
management bracket aligns to the top hole of the chassis rack-mount bracket.
Step 2Using a Phillips screwdriver, insert the screw through cable-management bracket and into the chassis rack-mount and
tighten the screw.
NoteUse the package of screws that came with your chassis containing four screws (two for each bracket).
9
Figure 5Attaching the Cable-Management Bracket to the Cisco ASR 1004 Router
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Step 3Using the bottom rack-mount ear hole, insert the screw through cable-management bracket and into the chassis
rack-mount (see Figure 5). Figure 4 shows the cable-management brackets attached to the chassis in a rack.
Step 4Using a Phillips screwdriver and the
cable management screw, thread and tighten the screw to the cable-management
bracket
Step 5Repeat steps one through four for the other side of the Cisco ASR 1004 Router.
This completes the procedure for installing the cable-management bracket on a Cisco ASR 1004 Router for a front rack-mount
configuration.
Chassis Ground Connection Installation
Before you connect power or turn on power to your router, you must provide an adequate chassis ground (earth) connection
for the chassis ground connectors are provided on each Cisco ASR 1004 Router. The chassis ground connector is located on the
side of the Cisco ASR 1004 Router.
The following tools, equipment, and supplies necessary to connect the system ground to the chassis:
• Phillips screwdriver
• Dual-lug chassis ground component
• Grounding wire
Figure 6 shows the location of the dual ground lug on the rear of the of Cisco ASR 1004 Router.
10
Figure 6Chassis Ground Lug Location on the Cisco ASR 1004 Router
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Use the following procedure to attach the grounding lug to the chassis ground connector on your chassis:
Step 1Use the wire stripper to strip one end of the AWG #6 wire approximately 0.75 inches (19.05 mm).
Step 2Insert the AWG #6 wire into the wire receptacle on the grounding lug.
Step 3Use the crimping tool to carefully crimp the wire receptacle around the wire; this step is required to ensure a proper
mechanical connection.
Step 4
Attach the grounding lug with the wire on the left to avoid having the grounding wire overlapping the power supply.
Figure 7 shows how to attach the grounding screws.
Figure 7Attaching a Grounding Lug to the Cisco ASR 1004 Router Chassis Ground Connector
4
3
2
Chassis earth ground studs and lead wire
1
Grounding screws
2
1
Earth ground connector on the chassis
3
Earth ground symbol
4
280034
11
Step 5Locate the chassis ground connector on the side of your chassis.
MI
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ASR100
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1
Step 6Insert the two screws through the holes in the grounding lug.
Step 7Use the Number 2 Phillips screwdriver to carefully tighten the screws until the grounding lug is held firmly to the
chassis. Do not overtighten the screws.
Step 8Connect the opposite end of the grounding wire to the appropriate grounding point at your site to ensure an adequate
chassis ground.
This completes the procedure for attaching a chassis ground connection. Go to the “Connect the Router to the Network” section
on page 12 for information on attaching cables.
4 Connect the Router to the Network
This section provides information about cables and ports and attaching the router to the network.
• Console and Auxiliary Port Cable Connections, page 12
• Management Ethernet Port Cable Connection, page 13
• Connect the Shared Port Adapter Cables, page 14
• Install Cables in the Cable-Management Bracket, page 14
Console and Auxiliary Port Cable Connections
This section describes how to attach a cable to the console or auxiliary ports on the Cisco ASR 1004 Router. The Cisco ASR1004
Router uses RJ-45 ports for both the auxiliary port and console port to attach a modem or console terminal.
The console DCE-mode port connects a console terminal and a DTE-mode auxiliary port connects a modem or other DCE device
to your router.
NoteBoth the console and the auxiliary ports are asynchronous serial ports; any devices connected to these ports must be
capable of asynchronous transmission. (Asynchronous is the most common type of serial device; for example, most
modems are asynchronous devices.)
Step 1Before connecting a terminal to the console port, configure the terminal to match the router console port as follows:
9600 baud, 8 data bits, no parity, 1 stop bits.
Figure 8Cisco ASR1000-RP1 Console and Auxiliary Port Connectors
12
280181
CON—console port
1
12
AUX —auxiliary port
2
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