Cisco 809 Service Manual

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

First Published: 2016-10-01

Last Modified: 2018-04-30

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of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense.

The following information is for FCC compliance of Class B devices: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,there is no guarantee that interference
will not occur in a particular installation. If the equipment causes interference to radio or television reception, which can be determined by turning the equipment off and on, users are
encouraged to try to correct the interference by using one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Modifications to this product not authorized by Cisco could void the FCC approval and negate your authority to operate the product.

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CONTENTS

PREFACE

CHAPTER 1

Preface v

Preface v

Product Overview 1

General Description 1

LEDs 5

SKU Information 7

Memory 8

Hardware Features 8

Supported Cisco Antennas and Cables 9

ANT-3-4G2G1-O 10

ANT-4G-OMNI-OUT-N 10

ANT-4G-PNL-OUT-N 11

ANT-4G-SR-OUT-TNC 12

ANT-4G-DP-IN-TNC 13

4G-LTE-ANTM-O-3-X 14

4G-ANTM-OM-CM 15

CHAPTER 2

Antenna Extension 4G-AE015-R 15

Antenna Extension 4G-AE010-R 16

Modem Support 16

Power Supply 16

RJ45 Ports 17

Accessories 18

Installing the Router 19

Equipment, Tools, and Connections 20

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

iii

Contents

Installing the Router 21

Accessing the SIM Cards 21

Modems 22

Installing Antennas 23

Mounting on a Wall, Table, or Other Flat Surface 24

Installing a DIN Rail 25

Installing the Router Ground Connection 27

CHAPTER 3

APPENDIX A

Connecting the Router 31

Preventing Damage to the Router 31

Connecting a Terminal or PC to the Console Port 32

Connecting to DC Power 32

Plugs and Pin-Outs 33

Wiring the DC Power and Alarm Connections 33

Connecting the Router to the AC-Input Power Supply 35

Connecting the Router to the DC Source. 36

Connecting the Power Converter to an AC Power Source 38

Verifying Connections 40

Technical Specifications 41

Router Specifications 41

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

iv

Preface

Preface

• Preface, on page v

This preface describes the objectives, audience, organization, and conventions of this guide and describes
related documents that have additional information.

Objective

This guide provides an overview and explains how to install, connect, and perform initial configuration for
the Cisco 809 ISR. Previous versions of this guide contained additional configuration information which has
now been relocated to the Cisco IR800 Integrated Services Router Software Configuration Guide.

Audience

This guide is intended for people who have a high level of technical ability, although they may not have
experience with Cisco software.

Conventions

This section describes the conventions used in this guide.

Note

Caution

Tip

Means reader take note. Notes contain helpful suggestions or references to additional information and material.

This symbol means reader be careful. In this situation, you might do something that could result in equipment
damage or loss of data.

Means the following information will help you solve a problem . The tip information might not be
troubleshooting or even an action, but could be useful information.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

v

Preface

Preface

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

This warning symbol means danger. You are in a situation that could
cause bodily injury. Before you work on any equipment, be aware of
the hazards involved with electrical circuitry and be familiar with
standard practices for preventing accidents. Use the statement number
provided at the end of each warning to locate its translation in the
translated safety warnings that accompanied this device. Statement 1071

SAVE THESE INSTRUCTIONS

Waarschuwing

Varoitus

Attention

BELANGRIJKE VEILIGHEIDSINSTRUCTIES

Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie
die lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur
gaat werken, dient u zich bewust te zijn van de bij elektrische
schakelingen betrokken risico's en dient u op de hoogte te zijn van de
standaard praktijken om ongelukken te voorkomen. Gebruik het nummer
van de verklaring onderaan de waarschuwing als u een vertaling van de
waarschuwing die bij het apparaat wordt geleverd, wilt raadplegen.

BEWAAR DEZE INSTRUCTIES

TÄRKEITÄ TURVALLISUUSOHJEITA

Tämä varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia
vammoja. Ennen kuin käsittelet laitteistoa, huomioi sähköpiirien
käsittelemiseen liittyvät riskit ja tutustu onnettomuuksien yleisiin
ehkäisytapoihin. Turvallisuusvaroitusten käännökset löytyvät laitteen
mukana toimitettujen käännettyjen turvallisuusvaroitusten joukosta
varoitusten lopussa näkyvien lausuntonumeroiden avulla.

SÄILYTÄ NÄMÄ OHJEET

IMPORTANTES INFORMATIONS DE SÉCURITÉ

Ce symbole d'avertissement indique un danger. Vous vous trouvez dans
une situation pouvant entraîner des blessures ou des dommages corporels.
Avant de travailler sur un équipement, soyez conscient des dangers liés
aux circuits électriques et familiarisez-vous avec les procédures
couramment utilisées pour éviter les accidents. Pour prendre
connaissance des traductions des avertissements figurant dans les
consignes de sécurité traduites qui accompagnent cet appareil,
référez-vous au numéro de l'instruction situé à la fin de chaque
avertissement.

CONSERVEZ CES INFORMATIONS

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

vi

Preface

Preface

Warnung

Avvertenza

Advarsel

WICHTIGE SICHERHEITSHINWEISE

Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation,
die zu Verletzungen führen kann. Machen Sie sich vor der Arbeit mit
Geräten mit den Gefahren elektrischer Schaltungen und den üblichen
Verfahren zur Vorbeugung vor Unfällen vertraut. Suchen Sie mit der
am Ende jeder Warnung angegebenen Anweisungsnummer nach der
jeweiligen Übersetzung in den übersetzten Sicherheitshinweisen, die
zusammen mit diesem Gerät ausgeliefert wurden.

BEWAHREN SIE DIESE HINWEISE GUT AUF.

IMPORTANTI ISTRUZIONI SULLA SICUREZZA

Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe
causare infortuni alle persone. Prima di intervenire su qualsiasi
apparecchiatura, occorre essere al corrente dei pericoli relativi ai circuiti
elettrici e conoscere le procedure standard per la prevenzione di incidenti.
Utilizzare il numero di istruzione presente alla fine di ciascuna
avvertenza per individuare le traduzioni delle avvertenze riportate in
questo documento.

CONSERVARE QUESTE ISTRUZIONI

VIKTIGE SIKKERHETSINSTRUKSJONER

Dette advarselssymbolet betyr fare. Du er i en situasjon som kan føre
til skade på person. Før du begynner å arbeide med noe av utstyret, må
du være oppmerksom på farene forbundet med elektriske kretser, og
kjenne til standardprosedyrer for å forhindre ulykker. Bruk nummeret
i slutten av hver advarsel for å finne oversettelsen i de oversatte
sikkerhetsadvarslene som fulgte med denne enheten.

Aviso

¡Advertencia!

TA VARE PÅ DISSE INSTRUKSJONENE

INSTRUÇÕES IMPORTANTES DE SEGURANÇA

Este símbolo de aviso significa perigo. Você está em uma situação que
poderá ser causadora de lesões corporais. Antes de iniciar a utilização
de qualquer equipamento, tenha conhecimento dos perigos envolvidos
no manuseio de circuitos elétricos e familiarize-se com as práticas
habituais de prevenção de acidentes. Utilize o número da instrução
fornecido ao final de cada aviso para localizar sua tradução nos avisos
de segurança traduzidos que acompanham este dispositivo.

GUARDE ESTAS INSTRUÇÕES

INSTRUCCIONES IMPORTANTES DE SEGURIDAD

Este símbolo de aviso indica peligro. Existe riesgo para su integridad
física. Antes de manipular cualquier equipo, considere los riesgos de la
corriente eléctrica y familiarícese con los procedimientos estándar de
prevención de accidentes. Al final de cada advertencia encontrará el
número que le ayudará a encontrar el texto traducido en el apartado de
traducciones que acompaña a este dispositivo.

GUARDE ESTAS INSTRUCCIONES

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

vii

Preface

Preface

Varning!

VIKTIGA SÄKERHETSANVISNINGAR

Denna varningssignal signalerar fara. Du befinner dig i en situation som
kan leda till personskada. Innan du utför arbete på någon utrustning
måste du vara medveten om farorna med elkretsar och känna till vanliga
förfaranden för att förebygga olyckor. Använd det nummer som finns i
slutet av varje varning för att hitta dess översättning i de översatta
säkerhetsvarningar som medföljer denna anordning.

SPARA DESSA ANVISNINGAR

viii

Aviso

INSTRUÇÕES IMPORTANTES DE SEGURANÇA

Este símbolo de aviso significa perigo. Você se encontra em uma situação
em que há risco de lesões corporais. Antes de trabalhar com qualquer
equipamento, esteja ciente dos riscos que envolvem os circuitos elétricos
e familiarize-se com as práticas padrão de prevenção de acidentes. Use
o número da declaração fornecido ao final de cada aviso para localizar
sua tradução nos avisos de segurança traduzidos que acompanham o
dispositivo.

GUARDE ESTAS INSTRUÇÕES

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Preface

Advarsel

VIGTIGE SIKKERHEDSANVISNINGER

Dette advarselssymbol betyder fare. Du befinder dig i en situation med
risiko for legemesbeskadigelse. Før du begynder arbejde på udstyr, skal
du være opmærksom på de involverede risici, der er ved elektriske
kredsløb, og du skal sætte dig ind i standardprocedurer til undgåelse af
ulykker. Brug erklæringsnummeret efter hver advarsel for at finde
oversættelsen i de oversatte advarsler, der fulgte med denne enhed.

GEM DISSE ANVISNINGER

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

ix

Preface

Preface

Warning

Warning

Warning

Warning

When installing the product, please use the provided or designated connection cables/power cables/AC
adaptors. Using any other cables/adaptors could cause a malfunction or a fire. Electrical Appliance and Material
Safety Law prohibits the use of UL-certified cables (that have the “UL” shown on the code) for any other
electrical devices than products designated by CISCO. The use of cables that are certified by Electrical
Appliance and Material Safety Law (that have “PSE” shown on the code) is not limited to CISCO-designated
products. Statement 371

Read the wall-mounting instructions carefully before beginning installation. Failure to use the correct hardware
or to follow the correct procedures could result in a hazardous situation to people and damage to the system.
Statement 378

To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network voltage
(TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some LAN and
WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021

This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the absence
of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician
if you are uncertain that suitable grounding is available . Statement 1024

x

Warning

If the symbol of suitability with an overlaid cross appears above a port, you must not connect the port to a
public network that follows the European Union standards. Connecting the port to this type of public network
can cause severe personal injury or can damage the unit. Statement 1031

Warning

Connect the unit only to DC power source that complies with the safety extra-low voltage (SELV) requirements
in IEC 60950 based safety standards. Statement 1033

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Preface

Warning

Warning

Warning

Warning

Warning

When installing or replacing the unit, the ground connection must always be made first and disconnected last.
Statement 1046

Do not locate the antenna near overhead power lines or other electric light or power circuits, or where it can
come into contact with such circuits. When installing the antenna, take extreme care not to come into contact
with such circuits, because they may cause serious injury or death. For proper installation and grounding of
the antenna, please refer to national and local codes (for example, U.S.:NFPA 70, National Electrical Code,
Article 810, Canada: Canadian Electrical Code, Section 54). Statement 1052

No user-serviceable parts inside. Do not open. Statement 1073

Installation of the equipment must comply with local and national electrical codes. Statement 1074

Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement
1030

Warning

Warning

Warning

Warning

Read the installation instructions before connecting the system to the power source. Statement 1004

Ultimate disposal of this product should be handled according to all national laws and regulations. Statement
1040

The covers are an integral part of the safety design of the product. Do not operate the unit without the covers
installed. Statement 1077

Hot surface. Statement 1079

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

xi

Preface

Preface

Warning

Note

The intra-building ports of the equipment or subassembly is suitable for connection to intra-building or
unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT
be metallically connected to interfaces that connect to the OSP or its wiring.These interfaces are designed for
use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE) and require
isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in
order to connect these interfaces metallically to OSP wiring.

This equipment is suitable for installation in Network Telecommunications Facilities and locations where
NEC applies. This equipment is suitable for installation as part of the Common Bonding Network (CBN).

Related Documentation

• Cisco IOS Release Notes

• Cisco IR800 Integrated Services Router Software Configuration Guide.

• Getting Started and Product Document of Compliance for the Cisco IR809 Integrated Services Router

• Contains Product Compliance and Safety information as well as Declaration of Conformity

• Hazardous Locations Standards and Marking Strings

• EMC Information

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xii

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

CHAPTER 1

Product Overview

This chapter provides an overview of the features available for the Cisco 809 Integrated Services Routers
(ISRs).

Note

For compliance and safety information, see Regulatory Compliance and Safety Information for Cisco 800

Series

• General Description, on page 1

• SKU Information, on page 7

• Hardware Features, on page 8

• Supported Cisco Antennas and Cables, on page 9

• Power Supply, on page 16

• RJ45 Ports, on page 17

• Accessories, on page 18

General Description

The Cisco 809 Integrated Services Router (IR809), part of the Cisco Integrated Services Routers Generation
2 (ISR G2) Family, is designed as a next generation ruggedized fixed form factor router. It is a small-form
factor router with LTE, for use in ATM, POS, Telemetry, Billboards, Enterprise Fleet markets, Utilities and
other SCADA (Supervisory Control and Data Acquisition) environments.

The following figure shows the IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

1

General Description

Product Overview

Figure 1: Cisco IR809 Integrated Services Router

The following figure shows the front panel details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

2

Product Overview

General Description

Figure 2: Cisco IR809 Front Panel

Grounding Point8S0 RS232 DCE/RS485 Combo Port1

Mini type-B USB console/debug port9S1 RS232 DTE only2

SYS LED10GE0 (10/100/1000)3

Alarm LED11GE1 (10/100/1000)4

WAN/WWAN LEDs12USB 2.0 (Type-A Host Port)5

SIM Card LEDs13RESET Button6

DC Power/Alarm Connector7

Note

LEDs are viewable from the top and from the front of the IR809.

The following figure shows the back panel details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

3

General Description

Product Overview

Figure 3: Cisco IR809 Back Panel

DIV TNC connector for 4G Modem1

SMA connector for GPS2

SIM0 and SIM1 Card Slots3

MAIN TNCconnector for 4G Modem4

The following figure shows the top cover details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

4

Product Overview

LEDs

Figure 4: Cisco IR809 Top Cover

LEDs

The following table describes the LEDs for the Cisco 809 ISR.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

5