Cisco 809 Service Manual

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Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

First Published: 2016-10-01

Last Modified: 2018-04-30

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800 553-NETS (6387)

Fax: 408 527-0883

THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS MANUAL ARE BELIEVED TO BE ACCURATE BUT ARE PRESENTED WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODUCTS.

THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY.

The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense.

The following information is for FCC compliance of Class B devices: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,there is no guarantee that interference will not occur in a particular installation. If the equipment causes interference to radio or television reception, which can be determined by turning the equipment off and on, users are encouraged to try to correct the interference by using one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Modifications to this product not authorized by Cisco could void the FCC approval and negate your authority to operate the product.

The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCB’s public domain version of the UNIX operating system. All rights reserved. Copyright©1981, Regents of the University of California.

NOTWITHSTANDING ANY OTHER WARRANTY HEREIN, ALL DOCUMENT FILES AND SOFTWARE OF THESE SUPPLIERS ARE PROVIDED "AS IS" WITH ALL FAULTS. CISCO AND THE ABOVE-NAMED SUPPLIERS DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OR ARISING FROM A COURSE OF DEALING, USAGE, OR TRADE PRACTICE.

IN NO EVENT SHALL CISCO OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR LOSS OR DAMAGE TO DATA ARISING OUT OF THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF CISCO OR ITS SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

Any Internet Protocol (IP) addresses and phone numbers used in this document are not intended to be actual addresses and phone numbers. Any examples, command display output, network topology diagrams, and other figures included in the document are shown for illustrative purposes only. Any use of actual IP addresses or phone numbers in illustrative content is unintentional and coincidental.

All printed copies and duplicate soft copies of this document are considered uncontrolled. See the current online version for the latest version.

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go trademarks. Third-party trademarks mentioned are the property of their respective owners. The use of the word partner does not imply a partnership relationship between Cisco and any

other company. (1721R)

PREFACE

CHAPTER 1

Preface v

Product Overview 1

General Description 1

LEDs 5

SKU Information 7

Memory 8

Hardware Features 8

Supported Cisco Antennas and Cables 9

ANT-3-4G2G1-O 10

ANT-4G-OMNI-OUT-N 10

ANT-4G-PNL-OUT-N 11

ANT-4G-SR-OUT-TNC 12

ANT-4G-DP-IN-TNC 13

4G-LTE-ANTM-O-3-X 14

4G-ANTM-OM-CM 15

CHAPTER 2

Antenna Extension 4G-AE015-R 15

Antenna Extension 4G-AE010-R 16

Modem Support 16

Power Supply 16

RJ45 Ports 17

Accessories 18

Installing the Router 19

Equipment, Tools, and Connections 20

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

iii

Contents

Installing the Router 21

Accessing the SIM Cards 21

Modems 22

Installing Antennas 23

Mounting on a Wall, Table, or Other Flat Surface 24

Installing a DIN Rail 25

Installing the Router Ground Connection 27

CHAPTER 3

APPENDIX A

Connecting the Router 31

Preventing Damage to the Router 31

Connecting a Terminal or PC to the Console Port 32

Connecting to DC Power 32

Plugs and Pin-Outs 33

Wiring the DC Power and Alarm Connections 33

Connecting the Router to the AC-Input Power Supply 35

Connecting the Router to the DC Source. 36

Connecting the Power Converter to an AC Power Source 38

Verifying Connections 40

Technical Specifications 41

Router Specifications 41

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

• Preface, on page v

This preface describes the objectives, audience, organization, and conventions of this guide and describes related documents that have additional information.

Objective

This guide provides an overview and explains how to install, connect, and perform initial configuration for the Cisco 809 ISR. Previous versions of this guide contained additional configuration information which has now been relocated to the Cisco IR800 Integrated Services Router Software Configuration Guide.

Audience

This guide is intended for people who have a high level of technical ability, although they may not have experience with Cisco software.

Conventions

This section describes the conventions used in this guide.

Note

Caution

Tip

Means reader take note. Notes contain helpful suggestions or references to additional information and material.

This symbol means reader be careful. In this situation, you might do something that could result in equipment damage or loss of data.

Means the following information will help you solve a problem . The tip information might not be troubleshooting or even an action, but could be useful information.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. Use the statement number provided at the end of each warning to locate its translation in the translated safety warnings that accompanied this device. Statement 1071

SAVE THESE INSTRUCTIONS

Waarschuwing

Varoitus

Attention

BELANGRIJKE VEILIGHEIDSINSTRUCTIES

Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van de standaard praktijken om ongelukken te voorkomen. Gebruik het nummer van de verklaring onderaan de waarschuwing als u een vertaling van de waarschuwing die bij het apparaat wordt geleverd, wilt raadplegen.

BEWAAR DEZE INSTRUCTIES

TÄRKEITÄ TURVALLISUUSOHJEITA

Tämä varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia vammoja. Ennen kuin käsittelet laitteistoa, huomioi sähköpiirien käsittelemiseen liittyvät riskit ja tutustu onnettomuuksien yleisiin ehkäisytapoihin. Turvallisuusvaroitusten käännökset löytyvät laitteen mukana toimitettujen käännettyjen turvallisuusvaroitusten joukosta varoitusten lopussa näkyvien lausuntonumeroiden avulla.

SÄILYTÄ NÄMÄ OHJEET

IMPORTANTES INFORMATIONS DE SÉCURITÉ

Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation pouvant entraîner des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez conscient des dangers liés aux circuits électriques et familiarisez-vous avec les procédures couramment utilisées pour éviter les accidents. Pour prendre connaissance des traductions des avertissements figurant dans les consignes de sécurité traduites qui accompagnent cet appareil, référez-vous au numéro de l'instruction situé à la fin de chaque avertissement.

CONSERVEZ CES INFORMATIONS

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warnung

Avvertenza

Advarsel

WICHTIGE SICHERHEITSHINWEISE

Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu Verletzungen führen kann. Machen Sie sich vor der Arbeit mit Geräten mit den Gefahren elektrischer Schaltungen und den üblichen Verfahren zur Vorbeugung vor Unfällen vertraut. Suchen Sie mit der am Ende jeder Warnung angegebenen Anweisungsnummer nach der jeweiligen Übersetzung in den übersetzten Sicherheitshinweisen, die zusammen mit diesem Gerät ausgeliefert wurden.

BEWAHREN SIE DIESE HINWEISE GUT AUF.

IMPORTANTI ISTRUZIONI SULLA SICUREZZA

Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare infortuni alle persone. Prima di intervenire su qualsiasi apparecchiatura, occorre essere al corrente dei pericoli relativi ai circuiti elettrici e conoscere le procedure standard per la prevenzione di incidenti. Utilizzare il numero di istruzione presente alla fine di ciascuna avvertenza per individuare le traduzioni delle avvertenze riportate in questo documento.

CONSERVARE QUESTE ISTRUZIONI

VIKTIGE SIKKERHETSINSTRUKSJONER

Dette advarselssymbolet betyr fare. Du er i en situasjon som kan føre til skade på person. Før du begynner å arbeide med noe av utstyret, må du være oppmerksom på farene forbundet med elektriske kretser, og kjenne til standardprosedyrer for å forhindre ulykker. Bruk nummeret i slutten av hver advarsel for å finne oversettelsen i de oversatte sikkerhetsadvarslene som fulgte med denne enheten.

Aviso

¡Advertencia!

TA VARE PÅ DISSE INSTRUKSJONENE

INSTRUÇÕES IMPORTANTES DE SEGURANÇA

Este símbolo de aviso significa perigo. Você está em uma situação que poderá ser causadora de lesões corporais. Antes de iniciar a utilização de qualquer equipamento, tenha conhecimento dos perigos envolvidos no manuseio de circuitos elétricos e familiarize-se com as práticas habituais de prevenção de acidentes. Utilize o número da instrução fornecido ao final de cada aviso para localizar sua tradução nos avisos de segurança traduzidos que acompanham este dispositivo.

GUARDE ESTAS INSTRUÇÕES

INSTRUCCIONES IMPORTANTES DE SEGURIDAD

Este símbolo de aviso indica peligro. Existe riesgo para su integridad física. Antes de manipular cualquier equipo, considere los riesgos de la corriente eléctrica y familiarícese con los procedimientos estándar de prevención de accidentes. Al final de cada advertencia encontrará el número que le ayudará a encontrar el texto traducido en el apartado de traducciones que acompaña a este dispositivo.

GUARDE ESTAS INSTRUCCIONES

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

vii

Preface

Varning!

VIKTIGA SÄKERHETSANVISNINGAR

Denna varningssignal signalerar fara. Du befinner dig i en situation som kan leda till personskada. Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och känna till vanliga förfaranden för att förebygga olyckor. Använd det nummer som finns i slutet av varje varning för att hitta dess översättning i de översatta säkerhetsvarningar som medföljer denna anordning.

SPARA DESSA ANVISNINGAR

viii

Aviso

INSTRUÇÕES IMPORTANTES DE SEGURANÇA

Este símbolo de aviso significa perigo. Você se encontra em uma situação em que há risco de lesões corporais. Antes de trabalhar com qualquer equipamento, esteja ciente dos riscos que envolvem os circuitos elétricos e familiarize-se com as práticas padrão de prevenção de acidentes. Use o número da declaração fornecido ao final de cada aviso para localizar sua tradução nos avisos de segurança traduzidos que acompanham o dispositivo.

GUARDE ESTAS INSTRUÇÕES

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Advarsel

VIGTIGE SIKKERHEDSANVISNINGER

Dette advarselssymbol betyder fare. Du befinder dig i en situation med risiko for legemesbeskadigelse. Før du begynder arbejde på udstyr, skal du være opmærksom på de involverede risici, der er ved elektriske kredsløb, og du skal sætte dig ind i standardprocedurer til undgåelse af ulykker. Brug erklæringsnummeret efter hver advarsel for at finde oversættelsen i de oversatte advarsler, der fulgte med denne enhed.

GEM DISSE ANVISNINGER

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warning

When installing the product, please use the provided or designated connection cables/power cables/AC adaptors. Using any other cables/adaptors could cause a malfunction or a fire. Electrical Appliance and Material Safety Law prohibits the use of UL-certified cables (that have the “UL” shown on the code) for any other electrical devices than products designated by CISCO. The use of cables that are certified by Electrical Appliance and Material Safety Law (that have “PSE” shown on the code) is not limited to CISCO-designated products. Statement 371

Read the wall-mounting instructions carefully before beginning installation. Failure to use the correct hardware or to follow the correct procedures could result in a hazardous situation to people and damage to the system. Statement 378

To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021

This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available . Statement 1024

Warning

If the symbol of suitability with an overlaid cross appears above a port, you must not connect the port to a public network that follows the European Union standards. Connecting the port to this type of public network can cause severe personal injury or can damage the unit. Statement 1031

Warning

Connect the unit only to DC power source that complies with the safety extra-low voltage (SELV) requirements in IEC 60950 based safety standards. Statement 1033

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warning

When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046

Do not locate the antenna near overhead power lines or other electric light or power circuits, or where it can come into contact with such circuits. When installing the antenna, take extreme care not to come into contact with such circuits, because they may cause serious injury or death. For proper installation and grounding of the antenna, please refer to national and local codes (for example, U.S.:NFPA 70, National Electrical Code, Article 810, Canada: Canadian Electrical Code, Section 54). Statement 1052

No user-serviceable parts inside. Do not open. Statement 1073

Installation of the equipment must comply with local and national electrical codes. Statement 1074

Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030

Warning

Read the installation instructions before connecting the system to the power source. Statement 1004

Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040

The covers are an integral part of the safety design of the product. Do not operate the unit without the covers installed. Statement 1077

Hot surface. Statement 1079

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warning

Note

The intra-building ports of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the OSP or its wiring.These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.

This equipment is suitable for installation in Network Telecommunications Facilities and locations where NEC applies. This equipment is suitable for installation as part of the Common Bonding Network (CBN).

Product Overview

This chapter provides an overview of the features available for the Cisco 809 Integrated Services Routers (ISRs).

Note

For compliance and safety information, see Regulatory Compliance and Safety Information for Cisco 800

Series

• General Description, on page 1

• SKU Information, on page 7

• Hardware Features, on page 8

• Supported Cisco Antennas and Cables, on page 9

• Power Supply, on page 16

• RJ45 Ports, on page 17

• Accessories, on page 18

General Description

The Cisco 809 Integrated Services Router (IR809), part of the Cisco Integrated Services Routers Generation 2 (ISR G2) Family, is designed as a next generation ruggedized fixed form factor router. It is a small-form factor router with LTE, for use in ATM, POS, Telemetry, Billboards, Enterprise Fleet markets, Utilities and other SCADA (Supervisory Control and Data Acquisition) environments.

The following figure shows the IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

General Description

Product Overview

Figure 1: Cisco IR809 Integrated Services Router

The following figure shows the front panel details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

General Description

Figure 2: Cisco IR809 Front Panel

Grounding Point8S0 RS232 DCE/RS485 Combo Port1

Mini type-B USB console/debug port9S1 RS232 DTE only2

SYS LED10GE0 (10/100/1000)3

Alarm LED11GE1 (10/100/1000)4

WAN/WWAN LEDs12USB 2.0 (Type-A Host Port)5

SIM Card LEDs13RESET Button6

DC Power/Alarm Connector7

Note

LEDs are viewable from the top and from the front of the IR809.

The following figure shows the back panel details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

General Description

Product Overview

Figure 3: Cisco IR809 Back Panel

DIV TNC connector for 4G Modem1

SMA connector for GPS2

SIM0 and SIM1 Card Slots3

MAIN TNCconnector for 4G Modem4

The following figure shows the top cover details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

LEDs

Figure 4: Cisco IR809 Top Cover

LEDs

The following table describes the LEDs for the Cisco 809 ISR.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

LEDs

Product Overview

Table 1: LED Descriptions

DescriptionActivityLED

SYS

Power and System Status

Alarm Input StatusALM

VPNVPN_OK

Innormaloperating mode,aftersystem boots.(typicallyabout 2 minutes)

Off — No power

Green Steady on — Router is reachable, and all interfaces are up and functioning properly

Green Flashing — Router is reachable, and no interface is in a failed state

Amber Steady on — Router is unreachable (An external interface of the router, that prevents the router from being remotely managed, is in a critical failed state)

Amber Flashing — Router is reachable, but at least one of the interfaces is in a non-critical failed state (functionality of that interface is affected)

In bootup mode (during the first 60 seconds after powerup)

Green Steady on — Router is bootingy

Amber Steady on — Router has a system hardware failure

Off — Normal operation

Red - Alarm State on the Alarm Input

Off — No VPN tunnel

(10/100/1000)WAN 0

GE0 (10/100/1000)WAN 1

Steady Green — At least one VPN tunnel is up

Link StatusGE0

Off — No link

Steady Green — Link is up

Flashing — Transmitting and Receiving data

GPS StatusGPS

Off — GPS not configured

On — GPS configured

Slow Flash — GPS Acquiring in Standalone GPS

Fast Flash — GPS Acquiring in Assisted GPS

Note

Slow Flash is defined as the LED will be on for 0.25 seconds and off for 0.75 seconds.Fast Flash is defined as the LED will be on for 0.25 seconds and off for 0.25 seconds.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

SKU Information

DescriptionActivityLED

WWAN

RSSI

Table 2: RSSI LEDs

-90dBm

Wireless WAN Activity

Received Signal Strength Indication

SIM cardsSIM0/SIM1

Off-75 to -60dBm

Green

Off — Modem not powered on On — Modem is powered on and connected but not transmitting or receiving Slow Blink — Modem is powered on and searching for connection

Fast Blink — Modem is transmitting or receiving.

The RSSI LEDs are a 3 LED bar graph to indicate signal strength. Their functionality is described in the RSSI LEDs table below.

Off — No USIM

Green — USIM installed and active

RSSI (0)RSSI (1)RSSI (2)RSSI

Green/AmberGreenGreen

OffOffOff< -110dBm

On - AmberOffOff-110 to

On - GreenOffOff-90 to -75dBm

On - GreenOn -

> -60dBm

SKU Information

The following table lists the different SKUs available for the Cisco 809 Integrated Services Router. All SKUs support external antenna.

Table 3: Supported SKUs for Cisco IR809s

DescriptionSKU ID

IR809G-LTE-NA-K9

IR809G-LTE-VZ-K9

Multimode 4G/3G/2G connectivity to cellular networks operating in LTE 1900 MHz (band 2 PCS), 1700/2100 MHz (band 4 AWS), 850 MHz (band 5), 700 MHz (band 17) and 1900 MHz (band 25 extended PCS) frequencies; backward-compatible with UMTS and HSPA+: 850 MHz (band 5), 900 MHz (band 8), 1900 MHz (band 2 PCS), and 1700/2100 MHz (band 4 AWS).

Multimode 4G/3G/2G connectivity to cellular networks operating in LTE 700 MHz (band 13), 1700/2100 MHz (band 4 AWS), or 1900 MHz (band 25 extended PCS) frequencies; backward-compatible with EVDO Rev A/CDMA 1x BC0, BC1, BC10.

On Green

On - GreenOn -

Green

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Memory

Product Overview

DescriptionSKU ID

IR809G-LTE-GA-K9

IR809G-LTE-LA-K9

Memory

Multimode 4G/3G/2G connectivity to cellular networks operating in LTE 800 MHz (band 20), 900 MHz (band 8), 1800 MHz (band 3), 2100 MHz (band 1), or 2600 MHz (band 7) frequencies; backward-compatible with UMTS and HSPA+: 850 MHz (band 5), 900 MHz (band 8),1900 MHz (band 2), and 2100 MHz (band

1).

Multimode 4G/3G connectivity to cellular networks operating in FDD LTE 2100 MHz (band 1), 1800 MHz (band 3), 850 MHz (band 5), 2600 (band 7), 900 (band 8), 850 (band18, band19), 1500 (band 21), 700 (band

28) and TDD LTE 2600 (band 38), 1900 (band 39), 2300 (band 40) and 2500 (band 41); backward-compatible with WCDMA 2100 MHz (band 1), 850 MHz (band 5), 800 MHz (band 6, band 19), 900 MHz (band 8), 1700 MHz (band 9) and TD-SCDMA 1900 MHz (band 39).

The Cisco IR809 uses flash memory and main memory. The flash memory contains the Cisco IOS software image and the boot flash contains the ROMMON boot code. All memory components are factory default and not upgradeable by the end user.

The following table shows the memory allocation.

Table 4: Cisco IR809 Memory

SpecificationMemory

2GBDefault and maximum DRAM

Hardware Features

This section provides an overview of hardware features for the Cisco 809 ISR.

Platform Features for Cisco IR809

The following lists the hardware platform features for the Cisco IR809.

• Mechanical/Environmental

• Form-factor, Width X Length X Height: 5.05" x 6.27" x 1.15" (12.8 x 15.9 x 2.9 cm)

• Mounting Options: Wall, floor, cabinet, shelf, and DIN Rail mounting

• -40C to +60C operating temperature (outside ambient)

• 5Kft altitude

• External Power Entry

• 9.6V to 60VDC; Nominal: 12 to 48VDC

8 GB eMMC (4GB usable)Default and maximum flash memory

16MBBoot Flash

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

Supported Cisco Antennas and Cables

• 4-pin 3.8 mm EURO power connector

• External Reset/Recovery Push Button

• WWAN Modem

• 1x internal Mini PCIe slot for Single multi-band 2G/3G/4G/LTE cellular modem

• Dual USIM Card slots (2 external SIM card slots). Provides Redundancy and multi-homing capabilities over LTE and HSPA-based networks.

• WAN Ports

• 2x RJ45 10/100/1000 Gigabit Ethernet

• Serial Ports

• 1 x RJ45 RS232 DTE Port

• 1 x RJ45 RS232/RS485 DCE Port (SW-configurable)

• USB Ports

• 1x USB2.0 Type A External Host Port

• 1x USB2.0 Type Mini-B External Debug/Console Device Port

• Compliance

• Telcordia GR-3108 Class 2 deployment

• Class A EMC or better

• RoHS6

• IP30 compliant when vertical, IP40 compliant when mounted flat on a horizontal surface

Reset Button

The Reset button resets the router configuration to the default configuration set by the factory. To restore the router configuration to the default configuration set by the factory, use a standard size #1 paper clip with wire gauge 0.033 inch or smaller and simultaneously press the reset button while applying power to the router. The reset button works in two different manners:

• With the reset button pressed for less than 10 seconds, the IR809 will load with saved start-up configuration at that time.

• With the reset button pressed longer than 10 seconds, the NVRAM file system is erased and the IR809 boots up with Initial Configuration.

Supported Cisco Antennas and Cables

The Cisco IR809 ships without antennas. All antennas are options that can be ordered separately.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

ANT-3-4G2G1-O

Product Overview

There are two TNC connectors on the backside of the device. The TNC connectors are used to connect to the 4G modem. The SMA connector is for the GPS antenna.

Note

Before choosing your antenna type and installation scenario, read through the following information.

This section lists the supported Antennas and Cables for the Cisco IR809. For detailed information about Cisco Antennas, please refer to the following guides:

• Connected Grid Antennas Installation Guide:

http://www.cisco.com/c/en/us/td/docs/routers/connectedgrid/antennas/installing/cg_antenna_install_guide.html

• Antennas for the Cisco 800 Series Routers:

http://www.cisco.com/c/en/us/support/routers/800-series-routers/products-installation-guides-list.html

Note

An antenna lighting arrestor must be used when an antenna is installed outdoors. Install per the country’s national electrical code requirements for lightning protection. The Lightning Arrestor for LTE antenna’s is CGR-LA-NF-NF or CGR-LA-NM-NF.

The following antennas and cables are available:

ANT-3-4G2G1-O

Description: Cisco Quinta 3 element 3-in-1 transportation antenna

• 2x 4G cellular, 1xGPS

• Color: Black radome

• RoHS compliant

• Environment: Outdoor

ANT-4G-OMNI-OUT-N

Description: Cisco outdoor omnidirectional antenna for 2G, 3G, and 4G LTE cellular

• UV-stable radome

• Mast-mounting bracket

• Applicable for both 2G and 3G solutions

• Domestic LTE 700 band and global LTE 2600 band

• Domestic cellular and global GSM

• WiMAX 2300 and 2500

Electrical Specifications:

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

ANT-4G-PNL-OUT-N

• Frequency ranges: 698 to 960 MHz, 1710 to 2170 MHz, and 2300 to 2700 MHz

• Nominal gain (dBi): 698 to 960 MHz = 1.5 dBi, and 1710 to 2700 MHz = 3.5 dBi

• 3 dB beam width (E plane): 698 to 960 MHz = 81 degrees, 1710 to 2170 MHz = 75 degrees, and 2300 to 2700 MHz = 100 degrees

• 3 dB beam width (H plane): 360 degrees, omnidirectional

• Polarization: vertical and linear

• Nominal impedance: 50 ohms

• VSWR: < 2.5:1 (698 to 960 MHz) and < 2.0:1 (1710 to 2690 MHz)

• Radiation pattern: omnidirectional

Mechanical Specifications:

• Mount style: mast mount, upright position only

• Environment: outdoor

• Connector: N-type socket

• Antenna length (height): 9.8 x 1 in. (24.9 x 2.45 cm)

• Weight: 1.5 lb. (0.68 kg)

• Dimensions (H x Outside dimensions): 9.8 x 1 in. (248 x 24.5 mm)

• Operating temperature range: -22° to 158°F (-30° to 70°C)

• Storage temperature: -40° to 185°F (-40° to 85°C)

• Maximum power: 20W

• Radome: polycarbonate, UV, white

• Material substance compliance: ROHS compliant

ANT-4G-PNL-OUT-N

Description: Cisco multiband panel outdoor 4G LTE antenna:

• Supports 3G and 4G LTE solutions

• Multiband

• Wall mount and mast mount

• Indoor and outdoor

• Dual type-N socket connector

Electrical specifications:

• Frequency ranges: 698 to 960 MHz and 1710 to 2700 MHz

• VSWR: 2.0:1 maximum

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

ANT-4G-SR-OUT-TNC

Product Overview

• Gain: 5.5 to 10.5 dBi (698 to 960 MHz) and 6.5 to 9.0 dBi (1710 to 2700 MHz)

• 3-dB beam width (vertical plane): 55 to 70 degrees = 698 to 960 MHz, 53 to 98 degrees = 1710 to 2200 MHz, 60 to 70 degrees = 2200 to 2500 MHz, and 55 to 70 degrees = 2500 to 2700 MHz

• 3-dB beam width (horizontal plane): 55 to 70 degrees = 698 to 960 MHz and 50 to 90 degrees = 1710 to 2200 MHz

• F/B ratio: > 15 dB, typical 20 dB = 698 to 960 MHz, and > 17 dB, typical 23 dB = 1700 to 2700 MHz

• Isolation: > 30 dB

• Polarization: slant +/- 45 degrees

• Nominal impedance: 50 ohms

• Radiation pattern: directional

Mechanical specifications:

• Mount style: wall or mast mount

• Environment: outdoor

• Connector: dual type N female (direct connect or dual 12 in (30 cm))

• Antenna length (height): 11.6" (2.95 cm)

• Temperature Range (Operating): -22 to 158-degrees F (-30 to 70° C)

• Storage temperature: -40 to +85° C

• Wind rating: 160 km/H

• IP rating: IP54

• Radome: polycarbonate, UV resistant, white

• Material substance compliance: ROHS compliant

ANT-4G-SR-OUT-TNC

Description: Cisco integrated 4G LTE low-profile outdoor saucer antenna:

• Applicable for both 3G and 4G LTE solutions

• Domestic LTE 700 band and global LTE 2600 band

• Domestic cellular and global GSM

• Weatherproof UV stable radome

• Performance optimized

• Excellent flame rating

Electrical specifications:

• Frequency ranges: 698 to 960 MHz and 1710 to 2700 MHz

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

ANT-4G-DP-IN-TNC

• Peak gain with 1-ft cable: 1.5 dBi (698 to 960 MHz) and 3.7 dBi (1710 to 2700 MHz)

• Peak gain with 15-ft cable: 0.8 dBi (698 to 960 MHz) and 0.2 dBi (1710 to 2700 MHz)

• Average efficiency with 1-ft cable: 90% (698 to 960 MHz) and 82% (1710 to 2700 MHz)

• Average efficiency with 15-ft cable: 60% (698 to 960 MHz) and 40% (1710 to 2700 MHz)

• Nominal impedance: 50 ohms

• VSWR (maximum): 2.0:1 (698 to 960 MHz) and 2.0:1 (1710 to 2700 MHz)

Mechanical specifications:

• H-plane 3 dB beam width: omnidirectional

• Polarization: linear and vertical

• Power: 3W

• Cable: 15-ft LMR 195

• RF connector: type N (f); TNC (plug) available

• Mount style: ceiling mount

• Radome: PC/ABS, UV stable, black

• Material substance compliance: RoHS compliant

• Operational temperature: -22° to 158°F (-30° to 70°C)

• Storage temperature: -40° to 185°F (-40° to 85°C)

• Environment: indoor

• Dimensions (H x Outside dimensions): 3.4 x 7.9 in. (87 x 200 mm)

ANT-4G-DP-IN-TNC

Description: Cisco indoor swivel-mount dipole antenna

• Low-profile blade style sheath

• Applicable for both 3G and 4G solutions

• Domestic LTE 700 and global LTE 2600 bands

• Domestic cellular and global GSM

• Conformance to RoHS

• Complete cellular and 4G data communications in a single antenna

Electrical Specifications:

• Operating frequency ranges: 698 to 806 MHz, 824 to 894 MHz, 880 to 960 MHz, 1710 to 1880 MHz, 1850 to 1990 MHz, 1920 to 2170MHz, 2100 to 2500 MHz and 2500 to 2690 MHz

• Peak gain: 0.5 dBi (698 to 960 MHz) and 2.2 dBi (1710 to 2700 MHz)

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

4G-LTE-ANTM-O-3-X

Product Overview

• Average efficiency: 55% (698 to 960 MHz) 73% (1710 to 2700 MHz)

• Maximum input power: 3 watts

• Voltage standing wave ratio (VSWR): < 2.5:1

• Characteristic impedance: 50 ohms

• Polarization: linear

Mechanical Specifications:

• Type: dipole

• Antenna dimensions (L x W x D): 229 mm x 30.5 mm x 15 mm

• Mount style: direct mount

• Environment: indoor

• RF Connector: TNC (m)

• Antenna weight: 49 g

• Temperature rating: -31 to 158 degrees F (-35 to +70 degrees C)

• Material substance compliance: RoHS compliant

4G-LTE-ANTM-O-3-X

Description:

• Multiband low profile indoor or outdoor omnidirectional antenna (IP67 ingress protection)

• Ceiling mount, dual 4G LTE and standalone GPS

Electrical Specifications:

• Frequency range: 698 to 960 MHz and 1710 to 2700 MHz

• Gain: 2.5 dBi

• Maximum power: 3W

• Connector: SMA with TNC male adapters, and SMA for GPS

• VSWR: < 2.5:1

• Nominal impedance: 50 ohms

• Polarization: linear vertical

Mechanical Specifications:

• Radome material: white, black, red, or blue ABS, UL-94 V0

• Cable: 4 ft RG174 VW-1 compliant

• Height and base diameter: 90 mm and 137 mm

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

• Temperature rating: -40° to 185°F (-40° to 85°C)

• Mounting: 5/8-inch lug with serrated face nut (5/8-inch diameter hole through mounting surface)

• Can be used with the following cable extensions: 4G-CAB-ULL-20 and 4G-CAB-ULL-50

4G-ANTM-OM-CM

Description:

• Multiband indoor omnidirectional antenna

• Ceiling mount

Electrical Specifications:

• Frequency range: 698 to 960 MHz, 1575 MHz, and 1710 to 2690 MHz

• Gain: 1 and 1.5 decibels relative to isotropic (dBi) (700 to 960 MHz), 1.7 and 3.2 dBi (1700 to 2200 MHz), 3 and 4 dBi (2500 to 2700 MHz)

4G-ANTM-OM-CM

• Maximum power: 50W

• Connector: TNC male

• VSWR: 2.0:1 and 3.01:1 or less for GPS

• Nominal impedance: 50 ohms

• Polarization: linear vertical

Mechanical Specifications:

• Radome material: white ABS

• Dimensions (outside dimensions x height): 5.64 in. x 2.0 in. (143.3 X 50.8 mm)

• Weight: 6.0 oz. (170.1 g)

• Temperature rating: -40° to 185°F (-40° to 85°C)

• Can be used with the following cable extensions: 3G-CAB-ULL-20 and 3G-CAB-ULL-50

Antenna Extension 4G-AE015-R

Description:

• Single-unit antenna extension base (15 ft [457.2 cm])

Electrical Specifications:

• Frequency range: 6 GHz

• Attenuation: less than 3 dB at or below 2.5 GHz

• Base connector: TNC socket

• Pigtail connector: TNC plug

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Antenna Extension 4G-AE010-R

Mechanical Specifications:

• Base material: Cisco gray UL94 V0 PC/ABS plastic

• Dimensions: 2.8 x 2.4 x 1.8 in. (7.1 x 6.1 x 4.6 cm)

• Weight: 6 oz. (0.17 kg)

• Cable: 15 ft. (457.2 cm) non-plenum rated Pro-Flex Plus 195

Antenna Extension 4G-AE010-R

Description:

• Single-unit antenna extension base (10 ft. [304.8 cm], one cable included)

Electrical Specifications:

• Frequency range: 6 GHz

• Attenuation: less than 3 dB at or below 2.5 GHz

Product Overview

Mechanical Specifications:

Modem Support

The Cisco IR800 series Industrial routers use the MC73XX series modems. The software download page can be found here:

https://software.cisco.com/download/navigator.html?mdfid=286288566&flowid=76082

The MC73XXFirmware Upgrade Guide can be found here:

http://www.cisco.com/c/en/us/td/docs/routers/access/interfaces/firmware/Firmware_Upgrade.html

• Base connector: TNC socket

• Pigtail connector: TNC plug

• Base material: UL 94 V0PC and ABS plastic

• Dimensions: 2.8 x 2.4 x 1.8 in. (7.1 x 6.1 x 4.6 cm)

• Weight: 6 oz. (0.17 kg)

• Cable: 10 ft. (304.8 cm) non-plenum rated Pro-Flex Plus 195

Power Supply

The Cisco IR809 comes with an external DC power connector. The 4-pin power entry connector (receptacle) is mounted to the unit. The 4-pin power entry mating connector (plug) is attached to the receptacle. It is removed during installation and used to connect to the DC power source, then reattached to provide power to the unit.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

There is an optional AC power adapter with 110/220V AC and 88-300V DC input (Temperature: -40C to 60C). The part number is PWR-IE50W-AC.

Note

DC-Powered products have a nominal operating DC voltage of 12, 24 and 48VDC. Reference American National Standard for Telecommunications (ATIS) 0600315.

Refer to the following figure for the location and values of the power connector.

Figure 5: Power Connector Pin-Outs

RJ45 Ports

Note

RJ45 Ports

ColorDescriptionNamePin

Number

RedDC Power Positive InputDC In

BlackDC Power ReturnDC In -2

N/AAlarm CommonAC3

N/AAlarm InputAI4

Software support for the alarm input is not available at this time and will be available in a future release.

Two RJ45 serial ports are provided to control and monitor RS232 or RS485 equipment. Serial port 0 can be configured for either RS232 DCE or RS485. Serial port 1 can be configured for RS232 DTE only.

The RJ45 serial ports of the IR809 match the RJ45 serial ports for the IR829 router. There is a complete section in the IR829 Hardware Installation Guide that covers port characteristics, cabling, pinouts and much more. Go to the following URL for additional information:https://www.cisco.com/c/en/us/td/docs/routers/

access/800/829/hardware/install/guide/829hwinst/pview.html#85723

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Accessories

Table 5: Cisco IR809 Accessories

Number

Product Overview

AccessoryCisco Part

53-100629-01

Contains Getting started with the Cisco 809 Integrated Services Router document, mounting screws and associated hardware, DC power plug, and the grounding kit.

Standard DIN Rail mounting kit.IR809-DINRAIL

3 in 1 AntennaANT-3-4G2G1-O

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

CHAPTER 2

Installing the Router

This chapter describes the equipment and the procedures for successfully installing the Cisco IR809.

Caution

Warning

Do not place anything on top of the router that weighs more than 10 pounds (4.5 kilograms), and do not stack routers on a desktop. Excessive weight on top of the router could damage the chassis.

Do not install the router or power supplies next to a heat source of any kind, including heating vents.

Read the installation instructions before connecting the system to the power source. Statement 1004

Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030

No user-serviceable parts inside. Do not open. Statement 1073

Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040

Warning

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Equipment, Tools, and Connections

Installing the Router

Warning

Note

This product is not intended to be directly connected to the Cable Distribution System. Additional regulatory compliance and legal requirements may apply for direct connection to the Cable Distribution System. This product may connect to the Cable Distribution System ONLY through a device that is approved for direct connection. Statement 1078

Shielded cable (STP – shielded twisted pair) shall be used to achieve compliance for emission and immunity criteria.

The ground lug need to be installed permanently.

• Equipment, Tools, and Connections, on page 20

• Installing the Router, on page 21

• Accessing the SIM Cards, on page 21

• Modems, on page 22

• Installing Antennas, on page 23

• Mounting on a Wall, Table, or Other Flat Surface, on page 24

• Installing a DIN Rail, on page 25

• Installing the Router Ground Connection, on page 27

Equipment, Tools, and Connections

This section describes the equipment, tools, and connections necessary for installing your Cisco 809 ISR.

Items Shipped with your Router

Unpack the box and verify that all items listed on the invoice were shipped with the Cisco 809 ISR.

The following items are shipped with your router:

• Grounding Lug Kit

• Mounting Screws

• Power Connector

Additional Items

The following items are not shipped with the router but are required for installation:

• Screws for mounting the router on a wall.

• Two number-10 wood screws (round- or pan-head) with number-10 washers or two number-10 washer-head screws, for mounting on a wall stud. The screws must be long enough to penetrate at least 3/4 inch (20 mm) into the supporting wood or metal wall stud.

• Two number-10 wall anchors with washers, for mounting the router on a hollow wall.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

• Wire crimper for chassis grounding.

• Wire for connecting the chassis to an earth ground.

• Ethernet cables for connecting devices to the Ethernet ports.

• Ratcheting torque flathead screwdriver that exerts up to 15 in-lb (1.69 N-m) of pressure.

• A number-2 Phillips screwdriver.

Ethernet Devices

Identify the Ethernet devices that you will connect to the router: hub, servers, and workstations or PCs. Ensure that each device has a network interface card (NIC) for connecting to Ethernet ports.

Installing the Router

This section describes how to install the Cisco 809 ISR. This router can be installed on a table top or other flat horizontal surface, mounted on a wall, or DIN rail.

Installing the Router

The recommended clearance when horizontally mounted is 1 inch on non-connector sides and 2 inches on top. Stacking heat-dissipating objects on top of the router is not allowed. I/O side clearance is needed as it is required to access the cable connections. Clearance is not required on the backside (opposite side from I/O face) unless DIN rail mounting is required. Clearance is required to attach and mount the DIN rail bracket. The same clearances apply when mounted vertically.

This section also describes how to attach external antennas to the routers

Warning

This equipment needs to be grounded. Use a green and yellow 14 to 18 AWG ground wire to connect the host to earth ground during normal use. Statement 242

Accessing the SIM Cards

Two USIM sockets are provided with easy access via a secured panel on the back side of the router. The SIM cards will be connected directly to the 4G radio.

Note : The IR800 series of routers use the Mini-SIM (2FF). Specifications are:

ISO/IEC 7810:2003, ID-000

Length - 25mm, Width - 15mm, Thickness - 0.76mm

This section describes how to install and/or replace a SIM card. Ensure that the router is not mounted to a wall, floor, or DIN rail.

Caution

Do not touch any part of the exposed PCB circuit area when the SIM cover is removed.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Modems

Installing the Router

Warning

Step 1 Power off the router and disconnect the power cable from the power source. Step 2 Place the router on its bottom and ensure that any installed antennas are carefully oriented or disconnected to be out of

the way.

Step 3 Remove the protective cover over the SIM slots by unscrewing the screws and setting them aside. Step 4 Locate the SIM card you wish to install/replace. The two slots are on the rear of the device. Slot 1 is the top and Slot 0

is the bottom. The following figure shows the slots with the protective cover removed.

The covers are an integral part of the safety design of the product. Do not operate the unit without the covers installed. Statement 1077

Hot surface. Statement 1079

To access the SIM card in the Cisco IR809, follow these steps:

Step 5 If SIM card is present, then push the SIM card to eject it out of the slot. Install the new SIM card by pushing it into the

slot until you hear a clicking sound.

Step 6 Replace the protective cover and the screws.

Modems

There is one internal mini-PCIe connector to support a 4G modem. The 4G modems from Sierra Wireless MC73xx will be used:

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

Installing Antennas

4G (MIMO)3G (Diversity)2GCarrierModem ChipsetsProduct

MC7350

MC7354

MC7304

MDM9615

WTR1605L

PM8018

MDM9215

WTR1605L

PM8018

MDM9215

WTR1605L

PM8018

Verizon

Sprint

Canada

New Zealand

Australia

BC0 - CDMA

-800

BC1 - CDMA 1900

BC10 - CDMA

-800

Quad GSMATT

Quad GSMEurope

BC0 - CDMA

-800

BC1 - CDMA 1900

BC10 - CDMA

-800

B2 - UMTS 1900

B4 - UMTS AWS

B5 - UMTS 850

B1 - UMTS 2100

B2 - UMTS 1900

B4 - UMTS AWS

B13 UMTS-700

B25 - PCS 1900

B2 - UMTS 1900

B4 - UMTS AWS

B5 - UMTS 850

B7 UMTS-2600

B17 UMTS-700

B1 - UMTS 2100

B3 - UMTS 1800

Installing Antennas

There are two TNC connectors on the backside of the device. The TNC connectors are used to connect to the 4G modem. The SMA connector is for the GPS antenna.

Orient the antennas. For optimum wireless performance, the antennas should be perpendicular with respect to the floor.

If the router is being mounted on a desk, orient the antennas straight up.

To attach the radio antennas to your wireless router, follow these steps:

Before you begin

Before you install the Cisco 809 Integrated Services Router on a table, wall, or DIN rail, install the antennas on the back panel. It is difficult to install the antennas after the router is installed.

In some cases it is necessary to install two antennas:

B5 - UMTS 850

B6 - UMTS 800

B8 - UMTS 900

B7 UMTS-2600

B8 - UMTS 900

B20 - UMTS E800

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

Mounting on a Wall, Table, or Other Flat Surface

• Sierra Wireless MC73xx modem series supports MIMO on LTE. WCDMA UMTS HSPA DC-HSPA+ is diversity only, without MIMO.

• The IR809 must be installed with 2 antennas (Main & Aux) to guarantee the best performance level. Using a single antenna may impact downlink performance by a minimum of 3dB, and can be much more (10-20dB) due to multipath fading (destructive interference between direct and reflected radio waves).

• In case of 3G UMTS, a solo antenna would not be able to switch to the diversity port.

Step 1 Manually screw the antenna tight to the TNC connectors on the back of the router. Step 2 Orient the antennas. For optimum wireless performance, antennas should be generally perpendicular to each other.

Mounting on a Wall, Table, or Other Flat Surface

To mount the router on a wall, follow these steps:

Before you begin

The Cisco 809 ISR has mounting holes on the bottom of the chassis for mounting the unit on a wall or other vertical surface.

Tip

When choosing a location for wall-mounting the router, consider cable limitations and wall structure.

Warning

Step 1 Locate the mounting holes on the router. There are 4 holes shown by arrows in the following figure:

Dimensions noted by 1 in the graphic are 4.7 in (11.9 cm). Dimensions noted by 2 in the graphic are 3.5 in (8.9 cm).

Note

When mounted from the back using #10 screws, the torque is 22-30 in-lbs. When mounted from front using #6 screws the torque is 8.3-11 in-lbs.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

Installing a DIN Rail

Step 2 Install the router to a wall stud using two number-10 wood screws, round- or pan-head, with number-10 washers or two

number-10 washer-head screws. The screws must be long enough to penetrate at least 1.0 inch (25.4 mm) into the supporting wood or metal wall stud.

Note

Step 3 Route the cables so that they do not put a strain on the connectors or mounting hardware. To comply with IP 40, cables

should be routed down relative to the router to prevent water from traveling on the cables.

For hollow-wall mounting, each bracket requires two wall anchors with washers. Wall anchors and washers must be size number 10.

Installing a DIN Rail

The DIN Rail can be installed in two different orientations. With the cable side of the device facing up or down. The DIN Rail bracket can be mounted on the front or the back of the router.

Note

The IR809 meets IP30 rating when mounted vertically.

To attach the Cisco IR809 to a DIN rail, follow these steps:

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

Installing a DIN Rail

Before you begin

The DIN Rail kit is ordered separately.

Step 1 Attach the DIN rail bracket to the back of the router. Align the DIN rail bracket on the back of the router and secure/attach

it to the 4 mounting points using the screws provided. See the following figure.

Step 2 Once the bracket is attached to the router, it can be mounted onto the DIN Rail. See the following figure.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

Installing the Router Ground Connection

Step 3 Position the router so that the hook on the DIN rail bracket hooks onto the top edge of the DIN rail. The weight of the

product can rest on the hook temporarily while the DIN rail bracket latches are secured.

Step 4 Pull down the spring loaded handles at the same time and slide the DIN Rail bracket up and over the latches. Step 5 Push the DIN rail bracket latch up after the router is over the DIN rail to secure it. The router is now installed in the DIN

rail.

Step 6 To remove the router from the DIN Rail, simply reverse the procedure.

Installing the Router Ground Connection

To install the ground connection, follow these steps:

Before you begin

The router must be connected to a reliable earth ground. Install the ground wire in accordance with local electrical safety standards.

• For NEC-compliant grounding, use size 14 AWG (1.6mm) or larger copper wire and a ring terminal with an inner diameter of 1/4 in. (5 to 7 mm).

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router Ground Connection

• For EN/IEC 60950-compliant grounding, use size 18 AWG (1.02mm) or larger copper wire.

Installing the Router

Warning

This equipment needs to be grounded. Use a green and yellow 14 to 18 AWG ground wire to connect the host to earth ground during normal use. Statement 242

Step 1 Locate the ring terminal lug and screw in the packaging kit. Store the ground screw for later use. Step 2 Use a wire stripping tool to strip the 14-16 AWG (1.6mm -to- 1.3mm) grounding wire to 0.22 in. (5.56 mm). Step 3 Insert the ground wire into the ring terminal lug, and using a crimping tool, crimp the terminal to the wire.

Step 4 Slide the ground screw through the ground lug. Step 5 Insert the ground screw into the grounding point shown in the graphic.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router

Installing the Router Ground Connection

Step 6 Use a ratcheting torque screwdriver to tighten the ground screw and ring terminal to the router side panel to 3.5 in-lb (0.4

N-m). The torque should not exceed 3.5 in-lb (0.4 N-m).

Step 7 Attach the other end of the ground wire(#1 in the graphic above) to a grounded bare metal surface, such as a ground bus,

a grounded DIN rail, or a grounded bare rack.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Installing the Router Ground Connection

Installing the Router

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

This chapter describes how to connect the Cisco 809 Integrated Services Router to Ethernet devices and a network.

• Preventing Damage to the Router, on page 31

• Connecting a Terminal or PC to the Console Port, on page 32

• Connecting to DC Power, on page 32

• Connecting the Router to the AC-Input Power Supply, on page 35

• Connecting the Router to the DC Source., on page 36

• Connecting the Power Converter to an AC Power Source, on page 38

• Verifying Connections, on page 40

Preventing Damage to the Router

Before installation, observe these general guidelines:

• Proper ESD protection should be observed.

CHAPTER 3

Warning

• Ensure the router is properly grounded.

• Ensure there is proper airflow around the router.

If you must supply your own cable, see the Technical Specifications, on page 41 for cabling specifications. If this appendix does not provide specifications for a particular cable, we strongly recommend ordering the cable from Cisco.

The intra-building ports of the equipment or subassembly must use shielded intra-building cabling/wiring that is grounded at both ends.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

Connecting a Terminal or PC to the Console Port

The Cisco 809 ISR does not provide the standard Cisco RJ45 RS232 serial port for Console. Instead, a USB Console port with a mini-Type B connector is provided. Connect a terminal or PC to the Console port either to configure the software by using the CLI or to troubleshoot problems with the router.

To connect a terminal or PC to the Console port on the router and access the CLI, follow these steps:

Before you begin

Before you connect the router to the devices, install the router according to the instructions in Installing the

Router, on page 19.

Step 1 Connect the mini-USB side of a cable to the USB Console port on the router. The following figure shows the mini-USB

location (1) for the Console port on the router.

Step 2 Connect the opposite end of the mini type B USB cable to the USB port on your laptop or PC. Step 3 To communicate with the router, wait for your laptop or PC to discover the new device. Step 4 If your laptop or PC warns you that you do not have the proper drivers to communicate with the router, you can obtain

them from your computers manufacturer, or go here: https://www.silabs.com/products/mcu/Pages/

USBtoUARTBridgeVCPDrivers.aspx

Step 5 Run a Terminal Emulation App (such as Tera Term) from the PC. Select the “standard” serial Com Port (from the standard

or enhanced options), and configure it for 9600 Baud rate with no flow control

Connecting to DC Power

Warning

This product relies on the building’s installation for short-circuit (overcurrent) protection. Ensure that the protective device is rated not greater than 10A Statement 1005

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

Plugs and Pin-Outs

Warning

Caution

This product requires short-circuit (overcurrent) protection, to be provided as part of the building installation. Install only in accordance with national and local wiring regulations. Statement 1045

Connect the unit only to DC power source that complies with the safety extra-low voltage (SELV) requirements in IEC 60950 based safety standards. Statement 1033

The Battery Return (BR) input terminal shall be an isolated DC return (DC-I). The DC return terminal or conductor shall not be connected to the equipment frame, or the grounding means of the equipment.

Plugs and Pin-Outs

The IR809 ships with a DC power accessory kit.

The power entry receptacle is on the IR809. The pin-outs are shown in the following figure.

Figure 6: Power Connector Pin-Outs

Wiring the DC Power and Alarm Connections

To connect the DC power and alarm connections on your Cisco 809 ISR, follow these steps:

Step 1 Locate the power and alarm connector on the router front panel.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

ColorDescriptionNamePin Number

RedDC Power Positive InputDC In +1

BlackDC Power ReturnDC In -2

N/AAlarm CommonAC3

N/AAlarm InputAI4

Wiring the DC Power and Alarm Connections

Connecting the Router

Note

Your connector may not have the labels V RT A A.

In the labeled connector, the pins are:

• V—Positive DC power connection

• RT— Return DC power connection

• A— Alarm Common

• A— Alarm Input

Step 2 Identify the connector positive and return DC power connections.

The connections left to right are:

• 1—Positive DC power connection

• 2—Return DC power connection

• 3—Alarm Common

• 4—Alarm Input

Step 3 Measure two strands of twisted-pair copper wire (18-to-20 AWG) long enough to connect to the DC power source. Step 4 Using an 18-gauge wire-stripping tool, strip each of the two twisted pair wires coming from each DC-input power source

to 0.25 inch (6.3 mm) ± 0.02 inch (0.5 mm). Do not strip more than 0.27 inch (6.8 mm) of insulation from the wire. Stripping more than the recommendedamount of wire can leave exposed wire from the power connector after installation.

Step 5 Remove the two captive screws that attach the power and alarm connector to the router, and remove the connector. Step 6 On the power and alarm connector, insert the exposed part of the positive wire into the connection labeled "V" and the

exposed part of the return wire into the connection labeled "RT". Make sure that you cannot see any wire lead. Only wire with insulation should extend from the connector.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

1—Power connector captive screws

Connecting the Router to the AC-Input Power Supply

Note

Step 7 Use a ratcheting torque flathead screwdriver to torque the power connector captive screws (above the installed wire leads)

to 2 in-lb (0.23 N-m).

Step 8 Connect the other end of the positive wire to the positive terminal on the DC power source, and connect the other end of

the return wire to the return terminal on the DC power source. Connect the other end of the Alarm wires to your alarm source.

Use the same method for wiring the alarm connections.

Connecting the Router to the AC-Input Power Supply

A 50 W AC-input power supply is available as an option for the router.The power supply comes in two styles:

• PWR-IE50W-AC—An AC-input power supply with a terminal block connector for the source AC cable.

• PWR-IE50W-AC-IEC— An AC-input power supply with an IEC C14 appliance connector for adetachable AC power cord.

The figure below shows the AC-input power supply.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router to the DC Source.

Figure 7: AC-Input Power Supply (PWR-IE50W-AC= Shown)

Connecting the Router

DC out connector1 STATUS LED2

Source AC terminal block (Cover shown installed)

Note

Connecting the Router to the DC Source.

To connect the IR809 to the DC output, you will need to use a length of twisted pair along with connectors on both ends. The twisted pair should be sized to handle at least 1 Amp at 24VDC. Details on the connector and pin-outs for the IR809 side are found earlier in this guide at Wiring the DC Power and Alarm Connections. The PWR-IE50W-AC power source comes with a DC clip that can be reused to connect to the IR809. Disassemble the DC clip to expose the 2 pin and 4 pin connectors, as shown in the following diagram.

The source AC terminal block shown in the illustration is replaced by an IEC C14 appliance connector on the PWR-50W-AC-IEC= power supply.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

Connecting the Router to the DC Source.

Dispose of the cover and the wire in the pre-assembled cable clip, but keep the 2-pin connector for the power supply side, and the 4-pin connector for the IR809 side.

Note

The IR809 should already have this 4-pin connector included, but if not, the one in the clip can be used.

Measure an appropriate length of wire for your installation and wire the 2 pin connector back onto the PWR-IE50W-AC power source DC output as it was. Wire the opposite end of the wire to the IR809 4 pin connector as instructed previously in the Wiring the DC Power and Alarm Connections section. Your finished cabling will look like the connectors and wiring in the bottom of the following figure:

The connections should match up as in the following table:

Table 6: DC Source to IR809

PWR-IE50W-AC Pin Number

PWR-IE50W-AC Signal Name

WireDC Power

IR809 Signal NameIR809 Pin NumberTwisted Pair

Connectivity

1 (DC In +)—> (Red in Figure)Power Out +1 (Bottom)

DC Power Positive Input

Return Out -2 (Top)

DC Power Return2 (DC In -)—> (Black in

Figure)

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

Connecting the Power Converter to an AC Power Source

The following instructions are provided for a qualified electrician to attach the AC power cord to the power supply.

Caution

AC power sources must be dedicated AC branch circuits. Each branch circuit must be protected by a dedicated two-pole circuit breaker.

Caution

Do not insert the power cord into the AC outlet until the process of wiring the line, neutral, and ground connections has been completed.

To connect the AC power cord to the power converter, follow these steps:

Before you begin

To connect the power converter to an AC power source, you need an AC power cord. Power cord connector types and standards vary by country. Power-cord wiring color codes also vary by country. You must to have a qualified electrician select, prepare, and install the appropriate power cord to the power supply.

Note

Use copper conductors only, rated at a minimum temperature of 167°F (75°C).

Step 1 Remove the plastic cover from the input power terminals and set it aside.

Figure 8: AC/DC Power Input Terminal Block

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Connecting the Router

Connecting the Power Converter to an AC Power Source

1. Ground Wire

Step 2 Insert the exposed ground wire lead into the power converter ground wire connection. Ensure that only wire with insulation

extends from the connector.

Figure 9: Connecting AC Power to the Power Converter

Ground1 AC neutral2 AC line3

Step 3 Tighten the ground wire terminal block screw.

The torque should not exceed 2.2 in-lb (0.25 Nm).

Step 4 Insert the line and neutral wire leads into the terminal block line and neutral connections. Make sure that you cannot see

any wire lead. Ensure that only wire with insulation extends from the connectors.

Step 5 Tighten the line and neutral terminal block screws.

The torque should not exceed 2.2 in-lb (0.25 Nm).

Step 6 Replace the plastic cover over the terminal block. Step 7 Connect the other end of the AC power cord to the AC outlet. Step 8 To apply power to the power converter, move the circuit breaker for the AC outlet or the DC control circuit to the on

position.The LED on the power converter front panel is green when the unit is operating normally. The LED is off when the unit is not powered or is not operating normally.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Verifying Connections

To verify that all devices are properly connected to the router, first turn on all the connected devices, then check the LEDs. To verify router operation, refer to the following table.

For full LED description, see LEDs, on page 5.

Table 7: Verifying the Router Operation

Connecting the Router

Normal PatternsLEDs to CheckPower and Link

Normal operationGreen steady OnSYS

GE0 (10/100/1000) WAN 1

Green (blinking)

Amber

Green Steady OnGE0 (10/100/1000) WAN 0

SIM0/SIM1SIM cards

CELLULAR0Cellular Modem

Boot up phase or in ROM Monitor mode

Power is OK but possible internal FPGA program failure

Link is up

Transmitting and Receiving dataFlashing

No link.Off

Off—No USIM

Green—USIM installed and active

Off—Module not powered on

On—Module is powered on and connected but not transmitting or receiving

Slow Blink—Module is powered on and searching for connection

Fast Blink—Module is transmitting or receiving.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Technical Specifications

This appendix provides router, port, cabling specifications, and power adapters for the Cisco 809 Integrated Services Router.

Note

For compliance and safety information, see the Regulatory Compliance and Safety Information for Cisco 800

Series

• Router Specifications, on page 41

Router Specifications

The following table lists the operational limits of the Cisco IR809. Operating the router outside of the limits specified is not supported.

Table 8: Cisco IR809 Specifications

APPENDIX A

Physical Characteristics

Dimensions (H x W x D)

Environmental Operating Ranges

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Design SpecificationDescription

(height x width x depth x) are 5.05" x 6.27" x 1.15" (12.8 x 15.9 x 2.9 cm).

1 lb 11 oz. (0.77 kg)Weight

Technical Specifications

Design SpecificationDescription

Operating Temperature and Altitude

Environmental Tests

Vibration

Shock

-40° to 140°F (-40° to 60°C) in a sealed NEMA cabinet with no airflow

-40° to 158°F (-40° to 70°C) in a vented cabinet with 40 lfm of air

-40° to 167°F (-40° to 75°C) in a forced air enclosure with 200 lfm of air

(type tested at +85C for 16 hours)

-500 to 5,000 feet. Derate max operating temperature

1.5°C per 1000 feet. 10,000 ft maximum

–40 to158°F (–40 to 85°C)Non-Operating Temperature

4570 m (15,000 ft)Altitude

10% to 95% non-condensingHumidity

MIL-STD-810, EN50155, SAE-J1455

Half Sine (operating)

Duration = <2 ms

Velocity = 2.11 m/s

Certifications

Standard Safety Certifications

EMC Emissions

EMC Immunity

Cellular Radio

UL 60950-1, 2nd edition

CAN/CSA C22.2 No. 60950-1, 2ndedition

EN 60950-1, 2nd edition

CB to IEC 60950-1, 2nd edition with all group differences and national deviations

EN50155 and IEC61850

NUP T2 shock testing, non-NEBS 3396

EN55022/CISPR22, CFR 47 Part 15, ICES003, VCCI-V-3, AS/NZS CISPR22, CNS13438, EN300386, EN61000-3-2, EN61000-3-3, and EN61000-6-1

EN55024/CISPR24, (EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6, EN61000-4-11), and EN300-386

EN301 489-1, EN 301 489-7, and EN301 489-24Radio Immunity

EN 301 908-1, EN 301 908-2, EN 301 511, 47 CFR Part 22, 47 CFR Part 24 and EN 301 908-13

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Technical Specifications

Design SpecificationDescription

Compliance

Transportation/Storage Conditions

Temperature

Router DC Power Adapter

Input Voltage

IP30 compliant when vertical, IP40 compliant when mounted flat on a horizontal surface

-40 to 85°F (–40 to +29°C)

10% to 95%Humidity

4570 m (15,000 ft)Altitude

Nominal voltage: 12V to 48V DC

Min/max voltage: 9.6 to 60V DC input

Max, Min current: 2A, 0.4A

20 WattsMaximum Power Consumption

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Technical Specifications

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Cisco 809 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

CONTENTS

Preface

Preface

Product Overview

General Description

LEDs

SKU Information

Memory

Hardware Features

Supported Cisco Antennas and Cables

ANT-3-4G2G1-O

ANT-4G-OMNI-OUT-N

ANT-4G-PNL-OUT-N

ANT-4G-SR-OUT-TNC

ANT-4G-DP-IN-TNC

4G-LTE-ANTM-O-3-X

4G-ANTM-OM-CM

Antenna Extension 4G-AE015-R

Antenna Extension 4G-AE010-R

Modem Support

Power Supply

RJ45 Ports

Accessories

Installing the Router

Equipment, Tools, and Connections

Installing the Router

Accessing the SIM Cards

Modems

Installing Antennas

Mounting on a Wall, Table, or Other Flat Surface

Installing a DIN Rail

Installing the Router Ground Connection

Connecting the Router

Preventing Damage to the Router

Connecting a Terminal or PC to the Console Port

Connecting to DC Power

Plugs and Pin-Outs

Wiring the DC Power and Alarm Connections

Connecting the Router to the AC-Input Power Supply

Connecting the Router to the DC Source.

Connecting the Power Converter to an AC Power Source

Verifying Connections

Technical Specifications

Router Specifications