Cisco 809 Service Manual

Cisco 809 Industrial Integrated Services Router Hardware Installation

Guide

First Published: 2016-10-01

Last Modified: 2018-04-30

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San Jose, CA 95134-1706 USA http://www.cisco.com Tel: 408 526-4000

800 553-NETS (6387) Fax: 408 527-0883

THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCTS IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL STATEMENTS, INFORMATION, AND RECOMMENDATIONS IN THIS MANUAL ARE BELIEVED TO BE ACCURATE BUT ARE PRESENTED WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODUCTS.

THE SOFTWARE LICENSE AND LIMITED WARRANTY FOR THE ACCOMPANYING PRODUCT ARE SET FORTH IN THE INFORMATION PACKET THAT SHIPPED WITH THE PRODUCT AND ARE INCORPORATED HEREIN BY THIS REFERENCE. IF YOU ARE UNABLE TO LOCATE THE SOFTWARE LICENSE OR LIMITED WARRANTY, CONTACT YOUR CISCO REPRESENTATIVE FOR A COPY.

The following information is for FCC compliance of Class A devices: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio-frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case users will be required to correct the interference at their own expense.

The following information is for FCC compliance of Class B devices: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If the equipment causes interference to radio or television reception, which can be determined by turning the equipment off and on, users are encouraged to try to correct the interference by using one or more of the following measures:

•Reorient or relocate the receiving antenna.

•Increase the separation between the equipment and receiver.

•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

•Consult the dealer or an experienced radio/TV technician for help.

Modifications to this product not authorized by Cisco could void the FCC approval and negate your authority to operate the product.

The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCB’s public domain version of the UNIX operating system. All rights reserved. Copyright © 1981, Regents of the University of California.

NOTWITHSTANDING ANY OTHER WARRANTY HEREIN, ALL DOCUMENT FILES AND SOFTWARE OF THESE SUPPLIERS ARE PROVIDED "AS IS" WITH ALL FAULTS. CISCO AND THE ABOVE-NAMED SUPPLIERS DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OR ARISING FROM A COURSE OF DEALING, USAGE, OR TRADE PRACTICE.

IN NO EVENT SHALL CISCO OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR LOSS OR DAMAGE TO DATA ARISING OUT OF THE USE OR INABILITY TO USE THIS MANUAL, EVEN IF CISCO OR ITS SUPPLIERS HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

Any Internet Protocol (IP) addresses and phone numbers used in this document are not intended to be actual addresses and phone numbers. Any examples, command display output, network topology diagrams, and other figures included in the document are shown for illustrative purposes only. Any use of actual IP addresses or phone numbers in illustrative content is unintentional and coincidental.

All printed copies and duplicate soft copies of this document are considered uncontrolled. See the current online version for the latest version.

Cisco has more than 200 offices worldwide. Addresses and phone numbers are listed on the Cisco website at www.cisco.com/go/offices.

Cisco and the Cisco logo are trademarks or registered trademarks of Cisco and/or its affiliates in the U.S. and other countries. To view a list of Cisco trademarks, go to this URL: www.cisco.com go trademarks. Third-party trademarks mentioned are the property of their respective owners. The use of the word partner does not imply a partnership relationship between Cisco and any other company. (1721R)

C O N T E N T S

P R E F A C E		Preface v
		Preface	v
C H A P T E R	1	Product Overview		1
		General Description				1
		LEDs	5
		SKU Information			7
		Memory		8
		Hardware Features				8
		Supported Cisco Antennas and Cables 9
		ANT-3-4G2G1-O 10
		ANT-4G-OMNI-OUT-N 10
		ANT-4G-PNL-OUT-N 11
		ANT-4G-SR-OUT-TNC 12
		ANT-4G-DP-IN-TNC 13
		4G-LTE-ANTM-O-3-X 14
		4G-ANTM-OM-CM 15
		Antenna Extension 4G-AE015-R					15
		Antenna Extension 4G-AE010-R					16
		Modem Support				16
		Power Supply 16
		RJ45 Ports		17
		Accessories		18
C H A P T E R	2	Installing the Router			19
		Equipment, Tools, and Connections					20

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iii

Contents

	Installing the Router	21
	Accessing the SIM Cards		21
	Modems 22
	Installing Antennas	23
	Mounting on a Wall, Table, or Other Flat Surface			24
	Installing a DIN Rail 25
	Installing the Router Ground Connection 27
C H A P T E R 3	Connecting the Router	31
	Preventing Damage to the Router 31
	Connecting a Terminal or PC to the Console Port			32
	Connecting to DC Power		32

	Plugs and Pin-Outs	33
	Wiring the DC Power and Alarm Connections 33
	Connecting the Router to the AC-Input Power Supply 35
	Connecting the Router to the DC Source. 36
	Connecting the Power Converter to an AC Power Source 38
	Verifying Connections	40
A P P E N D I X A	Technical Specifications 41
	Router Specifications	41

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

• Preface, on page v

Preface

This preface describes the objectives, audience, organization, and conventions of this guide and describes related documents that have additional information.

Objective

This guide provides an overview and explains how to install, connect, and perform initial configuration for the Cisco 809 ISR. Previous versions of this guide contained additional configuration information which has now been relocated to the Cisco IR800 Integrated Services Router Software Configuration Guide.

Audience

This guide is intended for people who have a high level of technical ability, although they may not have experience with Cisco software.

Conventions

This section describes the conventions used in this guide.

Note Means reader take note. Notes contain helpful suggestions or references to additional information and material.

Caution This symbol means reader be careful. In this situation, you might do something that could result in equipment damage or loss of data.

Tip Means the following information will help you solve a problem . The tip information might not be troubleshooting or even an action, but could be useful information.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Safety Warnings
	IMPORTANT SAFETY INSTRUCTIONS
	This warning symbol means danger. You are in a situation that could
	cause bodily injury. Before you work on any equipment, be aware of
	the hazards involved with electrical circuitry and be familiar with
	standard practices for preventing accidents. Use the statement number
	provided at the end of each warning to locate its translation in the
	translated safety warnings that accompanied this device. Statement 1071
	SAVE THESE INSTRUCTIONS
Waarschuwing	BELANGRIJKE VEILIGHEIDSINSTRUCTIES
	Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie
	die lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur
	gaat werken, dient u zich bewust te zijn van de bij elektrische
	schakelingen betrokken risico's en dient u op de hoogte te zijn van de
	standaard praktijken om ongelukken te voorkomen. Gebruik het nummer
	van de verklaring onderaan de waarschuwing als u een vertaling van de
	waarschuwing die bij het apparaat wordt geleverd, wilt raadplegen.
	BEWAAR DEZE INSTRUCTIES
Varoitus	TÄRKEITÄ TURVALLISUUSOHJEITA
	Tämä varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia
	vammoja. Ennen kuin käsittelet laitteistoa, huomioi sähköpiirien
	käsittelemiseen liittyvät riskit ja tutustu onnettomuuksien yleisiin
	ehkäisytapoihin. Turvallisuusvaroitusten käännökset löytyvät laitteen
	mukana toimitettujen käännettyjen turvallisuusvaroitusten joukosta
	varoitusten lopussa näkyvien lausuntonumeroiden avulla.
	SÄILYTÄ NÄMÄ OHJEET
Attention	IMPORTANTES INFORMATIONS DE SÉCURITÉ
	Ce symbole d'avertissement indique un danger. Vous vous trouvez dans
	une situation pouvant entraîner des blessures ou des dommages corporels.
	Avant de travailler sur un équipement, soyez conscient des dangers liés
	aux circuits électriques et familiarisez-vous avec les procédures
	couramment utilisées pour éviter les accidents. Pour prendre
	connaissance des traductions des avertissements figurant dans les
	consignes de sécurité traduites qui accompagnent cet appareil,
	référez-vous au numéro de l'instruction situé à la fin de chaque
	avertissement.
	CONSERVEZ CES INFORMATIONS

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warnung	WICHTIGE SICHERHEITSHINWEISE
	Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation,
	die zu Verletzungen führen kann. Machen Sie sich vor der Arbeit mit
	Geräten mit den Gefahren elektrischer Schaltungen und den üblichen
	Verfahren zur Vorbeugung vor Unfällen vertraut. Suchen Sie mit der
	am Ende jeder Warnung angegebenen Anweisungsnummer nach der
	jeweiligen Übersetzung in den übersetzten Sicherheitshinweisen, die
	zusammen mit diesem Gerät ausgeliefert wurden.
	BEWAHREN SIE DIESE HINWEISE GUT AUF.
Avvertenza	IMPORTANTI ISTRUZIONI SULLA SICUREZZA
	Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe
	causare infortuni alle persone. Prima di intervenire su qualsiasi
	apparecchiatura, occorre essere al corrente dei pericoli relativi ai circuiti
	elettrici e conoscere le procedure standard per la prevenzione di incidenti.
	Utilizzare il numero di istruzione presente alla fine di ciascuna
	avvertenza per individuare le traduzioni delle avvertenze riportate in
	questo documento.
	CONSERVARE QUESTE ISTRUZIONI
Advarsel	VIKTIGE SIKKERHETSINSTRUKSJONER
	Dette advarselssymbolet betyr fare. Du er i en situasjon som kan føre
	til skade på person. Før du begynner å arbeide med noe av utstyret, må
	du være oppmerksom på farene forbundet med elektriske kretser, og
	kjenne til standardprosedyrer for å forhindre ulykker. Bruk nummeret
	i slutten av hver advarsel for å finne oversettelsen i de oversatte
	sikkerhetsadvarslene som fulgte med denne enheten.
	TA VARE PÅ DISSE INSTRUKSJONENE
Aviso	INSTRUÇÕES IMPORTANTES DE SEGURANÇA
	Este símbolo de aviso significa perigo. Você está em uma situação que
	poderá ser causadora de lesões corporais. Antes de iniciar a utilização
	de qualquer equipamento, tenha conhecimento dos perigos envolvidos
	no manuseio de circuitos elétricos e familiarize-se com as práticas
	habituais de prevenção de acidentes. Utilize o número da instrução
	fornecido ao final de cada aviso para localizar sua tradução nos avisos
	de segurança traduzidos que acompanham este dispositivo.
	GUARDE ESTAS INSTRUÇÕES
¡Advertencia!	INSTRUCCIONES IMPORTANTES DE SEGURIDAD
	Este símbolo de aviso indica peligro. Existe riesgo para su integridad
	física. Antes de manipular cualquier equipo, considere los riesgos de la
	corriente eléctrica y familiarícese con los procedimientos estándar de
	prevención de accidentes. Al final de cada advertencia encontrará el
	número que le ayudará a encontrar el texto traducido en el apartado de
	traducciones que acompaña a este dispositivo.
	GUARDE ESTAS INSTRUCCIONES

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

vii

Preface

Varning!	VIKTIGA SÄKERHETSANVISNINGAR
	Denna varningssignal signalerar fara. Du befinner dig i en situation som
	kan leda till personskada. Innan du utför arbete på någon utrustning
	måste du vara medveten om farorna med elkretsar och känna till vanliga
	förfaranden för att förebygga olyckor. Använd det nummer som finns i
	slutet av varje varning för att hitta dess översättning i de översatta
	säkerhetsvarningar som medföljer denna anordning.
	SPARA DESSA ANVISNINGAR

Aviso	INSTRUÇÕES IMPORTANTES DE SEGURANÇA
	Este símbolo de aviso significa perigo. Você se encontra em uma situação
	em que há risco de lesões corporais. Antes de trabalhar com qualquer
	equipamento, esteja ciente dos riscos que envolvem os circuitos elétricos
	e familiarize-se com as práticas padrão de prevenção de acidentes. Use
	o número da declaração fornecido ao final de cada aviso para localizar
	sua tradução nos avisos de segurança traduzidos que acompanham o
	dispositivo.
	GUARDE ESTAS INSTRUÇÕES

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

viii

Preface

Advarsel	VIGTIGE SIKKERHEDSANVISNINGER
	Dette advarselssymbol betyder fare. Du befinder dig i en situation med
	risiko for legemesbeskadigelse. Før du begynder arbejde på udstyr, skal
	du være opmærksom på de involverede risici, der er ved elektriske
	kredsløb, og du skal sætte dig ind i standardprocedurer til undgåelse af
	ulykker. Brug erklæringsnummeret efter hver advarsel for at finde
	oversættelsen i de oversatte advarsler, der fulgte med denne enhed.
	GEM DISSE ANVISNINGER

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warning When installing the product, please use the provided or designated connection cables/power cables/AC adaptors. Using any other cables/adaptors could cause a malfunction or a fire. Electrical Appliance and Material Safety Law prohibits the use of UL-certified cables (that have the “UL” shown on the code) for any other electrical devices than products designated by CISCO. The use of cables that are certified by Electrical Appliance and Material Safety Law (that have “PSE” shown on the code) is not limited to CISCO-designated products. Statement 371

Warning Read the wall-mounting instructions carefully before beginning installation. Failure to use the correct hardware or to follow the correct procedures could result in a hazardous situation to people and damage to the system. Statement 378

Warning To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021

Warning This equipment must be grounded. Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available . Statement 1024

Warning If the symbol of suitability with an overlaid cross appears above a port, you must not connect the port to a public network that follows the European Union standards. Connecting the port to this type of public network can cause severe personal injury or can damage the unit. Statement 1031

Warning Connect the unit only to DC power source that complies with the safety extra-low voltage (SELV) requirements in IEC 60950 based safety standards. Statement 1033

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warning When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046

Warning Do not locate the antenna near overhead power lines or other electric light or power circuits, or where it can come into contact with such circuits. When installing the antenna, take extreme care not to come into contact with such circuits, because they may cause serious injury or death. For proper installation and grounding of the antenna, please refer to national and local codes (for example, U.S.:NFPA 70, National Electrical Code, Article 810, Canada: Canadian Electrical Code, Section 54). Statement 1052

Warning No user-serviceable parts inside. Do not open. Statement 1073

Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074

Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030

Warning Read the installation instructions before connecting the system to the power source. Statement 1004

Warning Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040

Warning The covers are an integral part of the safety design of the product. Do not operate the unit without the covers installed. Statement 1077

Warning Hot surface. Statement 1079

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Preface

Warning The intra-building ports of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the OSP or its wiring.These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.

Note This equipment is suitable for installation in Network Telecommunications Facilities and locations where NEC applies. This equipment is suitable for installation as part of the Common Bonding Network (CBN).

Product Overview

This chapter provides an overview of the features available for the Cisco 809 Integrated Services Routers (ISRs).

Note For compliance and safety information, see Regulatory Compliance and Safety Information for Cisco 800 Series

•General Description, on page 1

•SKU Information, on page 7

•Hardware Features, on page 8

•Supported Cisco Antennas and Cables, on page 9

•Power Supply, on page 16

•RJ45 Ports, on page 17

•Accessories, on page 18

General Description

The Cisco 809 Integrated Services Router (IR809), part of the Cisco Integrated Services Routers Generation 2 (ISR G2) Family, is designed as a next generation ruggedized fixed form factor router. It is a small-form factor router with LTE, for use in ATM, POS, Telemetry, Billboards, Enterprise Fleet markets, Utilities and other SCADA (Supervisory Control and Data Acquisition) environments.

The following figure shows the IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

General Description

Figure 1: Cisco IR809 Integrated Services Router

The following figure shows the front panel details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

General Description

Figure 2: Cisco IR809 Front Panel

1	S0 RS232 DCE/RS485 Combo Port	8	Grounding Point
2	S1 RS232 DTE only	9	Mini type-B USB console/debug port
3	GE0 (10/100/1000)	10	SYS LED
4	GE1 (10/100/1000)	1	Alarm LED
5	USB 2.0 (Type-A Host Port)	12	WAN/WWAN LEDs
6	RESET Button	13	SIM Card LEDs
7	DC Power/Alarm Connector

Note LEDs are viewable from the top and from the front of the IR809.

The following figure shows the back panel details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

General Description

Figure 3: Cisco IR809 Back Panel

1 DIV TNC connector for 4G Modem

2 SMA connector for GPS

3 SIM0 and SIM1 Card Slots

4 MAIN TNC connector for 4G Modem

The following figure shows the top cover details of the Cisco IR809.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

Product Overview

LEDs

Figure 4: Cisco IR809 Top Cover

LEDs

The following table describes the LEDs for the Cisco 809 ISR.

Cisco 809 Industrial Integrated Services Router Hardware Installation Guide

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