Cisco 3660 User Manual

Text Part Number:

78-6634-01

Replacing the Mainboard in Cisco 3660 Routers

Product Numbers: CISCO3660-MB-1FE=, CISCO3660-MB-2FE=

This document describes how to replace the mainboard in Cisco 3660 routers.

Use this document in conjunction with the Cisco 3600 Series Hardware Installation Guide and the Regulatory Compliance and Safety Information document for your router. If you have questions or need help, refer to the “Cisco Connection Online” section on page 8.

This document contains the following sections:

• Safety Recommendations, page 1

• Tools and Equipment Needed, page 5

• Removing the Cisco 3660 Mainboard Tray, page 5

• Replacing the Cisco 3660 Mainboard Tray, page 7

• Replacing Connections to the Router, page 8

• Cisco Connection Online, page 8

• Documentation CD-ROM, page 9

Safety Recommendations

Follow these guidelines to ensure general safety:

• Keep the area clear and dust-free during and after installation.

• Keep tools away from walk areas where you or others could fall over them.

• Do not wear loose clothing that could get caught in the chassis. Fasten your tie or scarf and roll

up your sleeves.

• Wear safety glasses when working under any conditions that might be hazardous to your eyes.

• Do not perform any action that creates a potential hazard to people or makes equipment unsafe.

Corporate Headquarters

Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 USA

Safety Recommendations

Safety Warnings

Safety warnings appear throughout this publication in procedures that, if performed incorrectly, may harm you. A warning symbol precedes each warning statement.

Warning Means danger. You are in a situation that could cause bodily injury. Before you work on

any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, refer to the Regulatory Compliance and Safety Information document that accompanied this device.

Waarschuwing Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die

lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van standaard maatregelen om ongelukken te voorkomen. Voor vertalingen van de waarschuwingen die in deze publicatie verschijnen, kunt u het document Regulatory Compliance and Safety Information (Informatie over naleving van veiligheids- en andere voorschriften) raadplegen dat bij dit toestel is ingesloten.

Varoit us Tämä varoitusmerkki merkitsee vaaraa. Olet tilanteessa, joka voi johtaa ruumiinvammaan.

Ennen kuin työskentelet minkään laitteiston parissa, ota selvää sähkökytkentöihin liittyvistä vaaroista ja tavanomaisista onnettomuuksien ehkäisykeinoista. Tässä julkaisussa esiintyvien varoitusten käännökset löydät laitteen mukana olevasta Regulatory Compliance and Safety Information -kirjasesta (määräysten noudattaminen ja tietoa turvallisuudesta).

Attention Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation

pouvant causer des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez conscient des dangers posés par les circuits électriques et familiarisez-vous avec les procédures couramment utilisées pour éviter les accidents. Pour prendre connaissance des traductions d’avertissements figurant dans cette publication, consultez le document Regulatory Compliance and Safety Information (Conformité aux règlements et consignes de sécurité) qui accompagne cet appareil.

Warnung Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu einer

Körperverletzung führen könnte. Bevor Sie mit der Arbeit an irgendeinem Gerät beginnen, seien Sie sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur Vermeidung von Unfällen bewußt. Übersetzungen der in dieser Veröffentlichung enthaltenen Warnhinweise finden Sie im Dokument Regulatory Compliance and Safety Information (Informationen zu behördlichen Vorschriften und Sicherheit), das zusammen mit diesem Gerät geliefert wurde.

Avvertenza Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare

infortuni alle persone. Prima di lavorare su qualsiasi apparecchiatura, occorre conoscere i pericoli relativi ai circuiti elettrici ed essere al corrente delle pratiche standard per la prevenzione di incidenti. La traduzione delle avvertenze riportate in questa pubblicazione si trova nel documento Regulatory Compliance and Safety Information (Conformità alle norme e informazioni sulla sicurezza) che accompagna questo dispositivo.

Advarsel Dette varselsymbolet betyr fare. Du befinner deg i en situasjon som kan føre til

personskade. Før du utfører arbeid på utstyr, må du vare oppmerksom på de faremomentene som elektriske kretser innebærer, samt gjøre deg kjent med vanlig praksis når det gjelder å unngå ulykker. Hvis du vil se oversettelser av de advarslene som finnes i denne publikasjonen, kan du se i dokumentet Regulatory Compliance and Safety Information (Overholdelse av forskrifter og sikkerhetsinformasjon) som ble levert med denne enheten.

2 Replacing the Mainboard in Cisco 3660 Routers

Safety Warnings

Aviso Este símbolo de aviso indica perigo. Encontra-se numa situação que lhe poderá causar danos

físicos. Antes de começar a trabalhar com qualquer equipamento, familiarize-se com os perigos relacionados com circuitos eléctricos, e com quaisquer práticas comuns que possam prevenir possíveis acidentes. Para ver as traduções dos avisos que constam desta publicação, consulte o documento Regulatory Compliance and Safety Information (Informação de Segurança e Disposições Reguladoras) que acompanha este dispositivo.

¡Advertencia! Este símbolo de aviso significa peligro. Existe riesgo para su integridad física.

Antes de manipular cualquier equipo, considerar los riesgos que entraña la corriente eléctrica y familiarizarse con los procedimientos estándar de prevención de accidentes. Para ver una traducción de las advertencias que aparecen en esta publicación, consultar el documento titulado Regulatory Compliance and Safety Information (Información sobre seguridad y conformidad con las disposiciones reglamentarias) que se acompaña con este dispositivo.

Var ning ! Denna varningssymbol signalerar fara. Du befinner dig i en situation som kan leda till

personskada. Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och känna till vanligt förfarande för att förebygga skador. Se förklaringar av de varningar som förkommer i denna publikation i dokumentet Regulatory Compliance and Safety Information (Efterrättelse av föreskrifter och säkerhetsinformation), vilket medföljer denna anordning.

Warning Read the installation instructions before you connect the system to its power source.

Warning Only trained and qualified personnel should be allowed to install or replace this

equipment.

Warning Before working on a chassis or working near power supplies, unplug the power cord on

AC units; disconnect the power at the circuit breaker on DC units.

Warning Ultimate disposal of this product should be handled according to all national laws and

regulations.

Replacing the Mainboard in Cisco 3660 Routers 3

Safety Recommendations

Safety with Electricity

Warning The ISDN connection is regarded as a source of voltage that should be inaccessible to user

contact. Do not attempt to tamper with or open any public telephone operator (PTO)-provided equipment or connection hardware. Any hardwired connection (other than by a nonremovable, connect-one-time-only plug) must be made only by PTO staff or suitably trained engineers.

Warning Before working on equipment that is connected to power lines, remove jewelry (including

rings, necklaces, and watches). Metal objects will heat up when connected to power and ground and can cause serious burns or weld the metal object to the terminals.

Warning To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to

telephone-network voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Both LAN and WAN ports may use RJ-45 connectors. Use caution when connecting cables.

Warning Hazardous network voltages are present in WAN ports regardless of whether power to the

router is OFF or ON. To avoid electric shock, use caution when working near WAN ports. When detaching cables, detach the end away from the router first.

Warning Before opening the chassis, disconnect the telephone-network cables to avoid contact

with telephone-network voltages.

Warning Do not work on the system or connect or disconnect cables during periods of lightning

activity.

Warning Do not touch the power supply when the power cord is connected. For systems with a

power switch, line voltages are present within the power supply even when the power switch is OFF and the power cord is connected. For systems without a power switch, line voltages are present within the power supply when the power cord is connected.

Follow these guidelines when working on equipment powered by electricity:

• Locate the emergency power-OFF switch in the room in which you are working. Then, if an

electrical accident occurs, you can quickly shut the power OFF.

• Before working on the router, turn OFF the power and unplug the power cord.

• Disconnect all power before doing the following:

— Installing or removing a router chassis

— Working near power supplies

— Performing most hardware upgrades

• Do not work alone if potentially hazardous conditions exist.

• Never assume that power is disconnected from a circuit. Always check.

• Look carefully for possible hazards in your work area, such as moist floors, ungrounded power

extension cables, and missing safety grounds.

4 Replacing the Mainboard in Cisco 3660 Routers

If an electrical accident occurs, proceed as follows:

— Use caution; do not become a victim yourself.

— Turn OFF power to the router.

— If possible, send another person to get medical aid. Otherwise, determine the condition of the

victim and then call for help.

— Determine if the victim needs rescue breathing or external cardiac compressions; then take

appropriate action.

Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. ESD can occur when printed circuit cards are improperly handled and can result in complete or intermittent failures. Always follow ESD prevention procedures when removing and replacing cards. Ensure that the router chassis is electrically connected to earth ground. Wear an ESD-preventive wrist strap, ensuring that it makes good skin contact. Connect the clip to an unpainted surface of the chassis frame to safely channel unwanted ESD voltages to ground. To guard against ESD damage and shocks, the wrist strap and cord must be used properly. If no wrist strap is available, ground yourself by touching the metal part of the chassis.

Preventing Electrostatic Discharge Damage

Caution For safety, periodically check the resistance value of the antistatic strap, which should be

between 1 and 10 megohms (Mohm).

Tools and Equipment Needed

You need the following tools and equipment to remove and install the mainboard tray in a Cisco 3660 router:

• Number 2 Phillips screwdriver

• ESD-preventive wrist strap

• Antistatic mat

Removing the Cisco 3660 Mainboard Tray

Warning Do not touch the power supply when the power cord is connected. For systems with a

Warning Before performing any of the following procedures, ensure that power is removed from

the DC circuit. To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit breaker in the OFF position.

Use the following procedure to remove the mainboard tray:

Step 1 Power OFF the router. However, to channel ESD voltages to ground, do not unplug the

power cable.

Replacing the Mainboard in Cisco 3660 Routers 5

Removing the Cisco 3660 Mainboard Tray

ETH 0

ETH 3

ETH 2

ETH 1

123

I N

CN/LP

RXC

SERIAL 3

SERIAL 2

SERIAL 1

SERIAL 0

RXD TXC

TXD

CN/LP RXC

RXD

TXC

TXD

CN/LP

RXC

RXD

TXC

TXD

CN/LP RXC

RXD

TXC

TXD

VOICE 2V

HIGH SPEED SERIAL 1HSSI

LB/CN

Warning Before opening the chassis, disconnect the telephone-network cables to avoid contact

with telephone-network voltages.

Step 2 Remove all network interface cables from the rear panel of the mainboard tray.

Step 3 Place the router so that the rear panel is facing you.

Locate the two sets of screws on the mainboard rear panel: one set of captive screws and one set of Torx screws. (See Figure 1.)

Caution Do not remove or loosen the Torx screws.

Step 4 Loosen the two captive screws located in the upper corners. (See part 1 in Figure 1.)

Step 5 Swing the two tray levers out, and slide the mainboard tray out of the chassis. (See parts

2 and 3 in Figure 1.)

Figure 1 Removing the Cisco 3660 Mainboard Tray

VCC OK SYSTEM

FDX LINK

100Mbps

FDX LINK 100Mbps

IN USE

F X

L B

F O

T A

L L

T IO

1 0

IN USE

Tray levers

17335

6 Replacing the Mainboard in Cisco 3660 Routers

Caution The mainboard is an ESD-sensitive component. To avoid damage, observe all ESD

precautions.

When you are ready to replace the mainboard tray, see the “Replacing the Cisco 3660 Mainboard Tray” section that follows.

Replacing the Cisco 3660 Mainboard Tray

This section describes how to replace the mainboard tray:

Step 1 Place the chassis so the rear panel faces you.

Step 2 Hold the tray so that the tabs at the tray’s lower corners are aligned with the ledge in the

chassis opening. (See part 1 in Figure 2.)

Figure 2 Replacing the Cisco 3660 Mainboard Tray

Replacing the Cisco 3660 Mainboard Tray

Replacing the Mainboard in Cisco 3660 Routers 7

17336

Replacing Connections to the Router

Step 3 Slide the mainboard tray into the chassis until firm contact is made with the backplane.

(See part 2 in Figure 2.)

Step 4 Push the levers at the lower corners of the mainboard inward. (See part 3 in Figure 2.)

Step 5 Tighten the two captive screws previously loosened in Step 4 of the “Removing the Cisco

3660 Mainboard Tray” section on page 5. (See part 4 in Figure 2.)

Step 6 Reinstall the chassis on a rack or desktop.

Step 7 Reconnect network interface cables.

Step 8 Power ON the router.

Replacing Connections to the Router

Follow these steps to make final connections to the router:

Warning Read the installation instructions before you connect the system to its power source.

Step 1 Replace all network connections.

Step 2 If you have an AC-powered router, plug the power cord into a 3-terminal, single-phase

power source that provides power within the acceptable range (100 to 240 VAC, 50 to 60 Hz).

If you have a DC-powered router, remove the tape from the circuit breaker switch handle and reinstate power by moving the handle of the circuit breaker to the ON position.

Step 3 Turn ON the power switch. The power LED on the front panel of the router should go ON.

Step 4 Check the OK LED on the right side of the front panel to verify that it goes ON after a

few seconds delay when booting.

Step 5 If you have problems, see the “Cisco Connection Online” section on page 8.

Cisco Connection Online

Cisco Connection Online (CCO) is Cisco Systems’ primary, real-time support channel. Maintenance customers and partners can self-register on CCO to obtain additional information and services.

Available 24 hours a day, 7 days a week, CCO provides a wealth of standard and value-added services to Cisco’s customers and business partners. CCO services include product information, product documentation, software updates, release notes, technical tips, the Bug Navigator, configuration notes, brochures, descriptions of service offerings, and download access to public and authorized files.

CCO serves a wide variety of users through two interfaces that are updated and enhanced simultaneously: a character-based version and a multimedia version that resides on the World Wide Web (WWW). The character-based CCO supports Zmodem, Kermit, Xmodem, FTP, and Internet e-mail, and it is excellent for quick access to information over lower bandwidths. The WWW version of CCO provides richly formatted documents with photographs, figures, graphics, and video, as well as hyperlinks to related information.

8 Replacing the Mainboard in Cisco 3660 Routers

Documentation CD-ROM

You can access CCO in the following ways:

• WWW: http://www.cisco.com

• WWW: http://www-europe.cisco.com

• WWW: http://www-china.cisco.com

• Telnet: cco.cisco.com

• Modem: From North America, 408 526-8070; from Europe, 33 1 64 46 40 82. Use the

following terminal settings: VT100 emulation; databits: 8; parity: none; stop bits: 1; and connection rates up to 28.8 kbps.

For a copy of CCO’s Frequently Asked Questions (FAQ), contact cco-help@cisco.com. For additional information, contact cco-team@cisco.com.

Note If you are a network administrator and need personal technical assistance with a Cisco

product that is under warranty or covered by a maintenance contract, contact Cisco’s Technical Assistance Center (TAC) at 800 553-2447, 408 526-7209, or tac@cisco.com. To obtain general information about Cisco Systems, Cisco products, or upgrades, contact 800 553-6387, 408 526-7208, or cs-rep@cisco.com.

Documentation CD-ROM

Cisco documentation and additional literature are available in a CD-ROM package, which ships with your product. The Documentation CD-ROM, a member of the Cisco Connection Family, is updated monthly. Therefore, it might be more current than printed documentation. To order additional copies of the Documentation CD-ROM, contact your local sales representative or call customer service. The CD-ROM package is available as a single package or as an annual subscription. You can also access Cisco documentation on the World Wide Web at http://www.cisco.com, http://www-china.cisco.com, or http://www-europe.cisco.com.

If you are reading Cisco product documentation on the World Wide Web, you can submit comments electronically. Click Feedback in the toolbar and select Documentation. After you complete the form, click Submit to send it to Cisco. We appreciate your comments.

Use this document with the Cisco 3600 Series Hardware Installation Guide and the Regulatory Compliance and Safety Information document for Cisco 3600 series routers.

Access Registrar, AccessPath, Any to Any, AtmDirector, CCDA, CCDE, CCDP, CCIE, CCNA, CCNP, CCSI, CD-PAC, the Cisco logo, Cisco Certified Internetwork Expert logo, CiscoLink, the Cisco Management Connection logo, the Cisco NetWo r ks logo, the Cisco Powered Network logo, Cisco Systems Capital, the Cisco Systems Capital logo, Cisco Systems Networking Academy, the Cisco Technologies logo, ConnectWay, ControlStream, Fast Step, FireRunner, GigaStack, IGX, JumpStart, Kernel Proxy, MGX, Natural Network Viewer, NetSonar, Network Registrar, New World, Packet, PIX, Point and Click Internetworking, Policy Builder, Precept, RouteStream, Secure Script, ServiceWay, SlideCast, SMARTnet, StreamView, The Cell, TrafficDirector, TransPath, ViewRunner, VirtualStream, VisionWay, VlanDirector, Workgroup Director, and Workgroup Stack are trademarks; Changing the Way We Work, Live, Play, and Learn, Empowering the Internet Generation, The Internet Economy, and The New Internet Economy are service marks; and Asist, BPX, Catalyst, Cisco, Cisco IOS, the Cisco IOS logo, Cisco Systems, the Cisco Systems logo, the Cisco Systems Cisco Press logo, Enterprise/Solver, EtherChannel, EtherSwitch, FastHub, FastLink, FastPAD, FastSwitch, IOS, IP/TV, IPX, LightStream, LightSwitch, MICA, NetRanger, Registrar, StrataView Plus, Stratm, TeleRouter, and VCO are registered trademarks of Cisco Systems, Inc. in the U.S. and certain other countries. All other trademarks mentioned in this document are the property of their respective owners. The use of the word partner does not imply a partnership relationship between Cisco and any of its resellers. (9906R)

Replacing the Mainboard in Cisco 3660 Routers 9

Documentation CD-ROM

10 Replacing the Mainboard in Cisco 3660 Routers

Cisco 3660 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual