Cisco Systems 12016 User Manual 2

Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instructions

This document contains important instructions for unpacking Cisco 12016, Cisco 12416, and Cisco 12816 Routers. The unpacking instructi ons cover both the original 12016 series routers and the newer 12016 enhanced series routers.

Review these instructions before you open the shipping container. After you unpack the system, follow the instructions in the Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide to install the router.

Note Original models of the 12016 series routers ship with their front

covers packaged, but newer enhanced models ship with their front doors already attached to the chassis. The illustrations in this guide reflect the original series and do not show the front door in place. References to the enhanced series front doors are noted where appropriate.

Corporate Headquarters: Cisco Systems, Inc., 170 West Tasman Drive, San Jose, CA 95134-1706 USA

This document includes the following topics:

• System Unpacking Overview, page 3

• Tools and Equipment, page 8

• Unpacking the Router, page 8

• Regulatory, Compliance, and Safety Information, page 21

• Obtaining Documentation, page 21

• Documentation Feedback, page 23

• Obtaining Technical Assistance, page 23

• Obtaining Additional Publications and Information, page 26

Cisco 12016, Cisco 12416, and Cisco 12816 Router UnpackingInstructions

78-16081-02

29660

PalletAccessories package

System Unpacking Overview

Figure 1 shows an exploded view of the shipping package for the router.

Figure 1 Router Shipping Package Components

OPEN

System Unpacking Overview

Top cap

Foam cap

U-shaped panel

78-16081-02

Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instruction s

System Unpacking Overview

When it is packaged for shipment, the router is equipped as ordered, with all components installed. Because of the weight and height of the router, the router shipping pallet incorporates a scissor-jack platform that enables a team of two installers to remove a fully loaded router from the pallet and insert it into an equipment rack, or extract a fully loaded router from a rack, without removing any of the components from the chassis.

The router is bagged to protect it against dust and electrostatic discharge (ESD) and secured to the scissor-jack platform by four anchor clips. The anchor clips are inserted into slots along the bottom edges of the chassis side panels and secured to the scissor-jack platform by four bolts. In turn, the scissor-jack platform is secured to the shipping pallet by eight hold-down brackets that are bolted to the top of the shipping pallet.

Note The scissor-jack platform remains attached to the router until the router is inserted

into the equipment rack. After the router is inserted in the rack, the scissor-jack platform should be reinstalled on the shipping pallet. The entire shipping container should be reassembled and stored.

Cisco 12016, Cisco 12416, and Cisco 12816 Router UnpackingInstructions

78-16081-02

The shipping pallet consists of a U-shaped wood and foam pallet body and a wo od

Top view of pallet parts

and foam pallet front bar (Figure 2). The pallet front bar fastens to the open end of the pallet body to create the fourth bearing surface for the scissor-jack platform and to complete the base needed to support the walls of the shipping container.

Figure 2 Router Shipping Pallet Assembly

CARRIER

CONSOLE

AUX

RESET

SLOT-1

SLOT-0

EJECT

ACTIVE

/L O

RX CELL

CARRIER

RX PKT

ACTIVE

CARRIER

ACTIVE

RX PKT

CARRIER

ACTIVE

RX PKT

CARRIER ACTIVE

CDHNT CD

LOOP RA LA DOWN

System Unpacking Overview

MINOR MAJO

CRITICAL

29186

Pallet body

Pallet front bar

78-16081-02

When the router and scissor-jack platform are installed on the pallet, the router and scissor-jack platform are suspended over the well formed by the pallet body and pallet front bar . By removing the front hold-down brack ets from the pallet and scissor-jack platform, you can remove the pallet front bar and expand the scissor-jack platform to lower the platform base so that it supports the weight of the router. After the bol ts in the remaining hold-down brackets are remov ed from the pallet, the router and scissor-jack platform can be separated from the pallet by pulling the pallet body away from the scissor-jack platform.

Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instruction s

System Unpacking Overview

The accessories for the router ship in five boxes that are assembled into an accessory package (Figure 3).

Figure 3 Accessory Package—Exploded view

Corrugated

spacer

Top cap

Accessory box

Cable

trough

Center-mount

ack-mounting

Cable trough

Rack-mountin platform

brackets

Foam

Bottom cap

9661

Cisco 12016, Cisco 12416, and Cisco 12816 Router UnpackingInstructions

78-16081-02

System Unpacking Overview

The five accessory boxes include:

• One box that contains the rack-mounting platform, which must be installed in

the equipment rack before inserting the router.

• One box that contains two optional center-mount rack-mounting brackets.

• T wo boxes that contain the two v ertical cable-management troughs, which are

installed on either side of the router after it has been installed in the equipment rack.

• One box that contains the remaining small accessory items, including:

–

The plastic front cover for the power shelf and upper blower module (removed and packaged separately to allow the two foam inserts to be fitted around the top of the router).

Note Enhanced models of the 12016 series routers ship with their front

door in place.

–

Printed copies of the customer documents that ship with the router.

–

Miscellaneous small hardware needed to install the router.

The side walls of the shipping container are formed b y two U-shaped, interlocking corrugated panels. The panels overlap to form the narrow ends of the container and are locked together by 12 plastic locking clips inserted into holes in the corrugated panels. Two foam inserts fit around the top of the router to act as a protective cushio n and add rigi dity to t he packaging sch eme b y serving as a fixed buffer between the router , the corrugated side walls of the shipping container, and the corrugated top cap that holds the side walls in place. With the corrugated top cap installed, the entire shipping package is double-strapped end-to-end and side-to-side to secure the shipping container and its contents to the pallet.

78-16081-02

Note Do not destroy the components of the shipping package. After installing the

router, reassemble and store one complete router shipping packag e so that you can remove the router from the equipment rack and repackage the router in the event it must be shipped to another site or—if necessary—returned to the factory.

If you do not receive the items you ordered, contact a Cisco customer service representative for assistance.

Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instruction s

Tools and Equipment

You need the following tools and equipment to unpack the router:

• A knife or scissors (to cut the packaging straps on the shipping container)

• 9/16-inch (14-mm) wrench (for chassis hold-do wn bolts and pallet hold-do wn

bracket bolts)

• 3/4-inch (19-mm) socket and ratchet wrench

• Wire cutters

• Safety hand truck with re trac table sa fety leg wheels and secu rity strap, such

as the Stevens Appliance T ruck Company “Escort,” Model STEV SRT-M-66 (distributed by McMaster-Carr as Model 2654T6), or an equivalent safety hand truck.

Unpacking the Router

Unpack the router in two phases:

• Open and disassemble the shipping package to expose the router on the

shipping pallet

• Remove the router and scissor-jack platform from the shipping pallet

These two procedures are described next.

Opening and Disassembling the Shipping Package

To expose the router on the shipping pallet , use Fi gure 1 on page 3 as a reference and follow these steps:

Step 1 Use a pallet jack or forklift to place the shipping container as close to the

installation location as possible. The unpacking site should be a large, open space with a level, solid floor . The wor k space must be large enough to allow easy access to all four sides of the shipping container.

Cisco 12016, Cisco 12416, and Cisco 12816 Router UnpackingInstructions

78-16081-02

Unpacking the Router

Step 2 To remove the corrugated top cap from the shippi ng contai ner, follo w th ese steps:

a. Cut the four straps that wrap around the sides of the container from top to

bottom.

b. Separate the top cap fr om the side panels and lift of f the cap from the shipping

container.

c. Safely set aside the top cap.

Step 3 To remove the corrugated U-shaped side panels, follow these steps:

a. At one of the narrow side panels containing the six plastic locking clips, insert

a finger into the hole in one of the plast ic locki ng clips and pull the wedge block out of the clip to release the butterfly tabs on the sides of the clip (see the exploded detail of the plastic locking clip shown in Figure 1.)

b. Grasp the clip and pull it out of the hole in the corrugated panel. c. Repeat Step a. and Step b. for the other five clips on the narrow side panel. d. Repeat Step a. through Step c. for the opposite narrow side panel. e. Lift the U-sh aped side panel, pull it off the pallet, fold it flat, and set it safel y

aside.

f. Repeat Step e. for the other U-shaped side panel.

78-16081-02

Step 4 Remove the two foam inserts from the top of the router. Step 5 Remove the corrugated, folded spacer from the top of the accessory package. Step 6 Remove the accessory package from the pallet and set it away from the pallet. Step 7 Slide the top cap off the accessory package. Step 8 Remove each of the five accessory boxes and set them safely aside.

Note Do not destroy the components of the shipping package. After installing the

Cisco 12016, Cisco 12416, and Cisco 12816 Router Unpacking Instruction s

+ 19 hidden pages

Cisco Systems 12016 User Manual 2

Specifications and Main Features

Frequently Asked Questions

User Manual

System Unpacking Overview

Tools and Equipment

Unpacking the Router

Opening and Disassembling the Shipping Package