Cisco Systems 12012 User Manual

Doc. No.

78-4337-02

Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions

Product Number: GSR12-CARDCAGE=

This document contains instructions for removing and replacing a card cage assembly in the Cisco 12012 Gigabit Switch Router (GSR).

The sections in this document include the following:

• Product Overview, page 1

• Safety Guidelines, page 3

• Tools and Parts Required, page 6

• Removing and Replacing a Card Cage Assembly, page 7

• FCC Class A Compliance, page 32

• Cisco Connection Online, page 33

Product Overview

The Cisco 12012 has two card cages; the upper card cage and the lower card cage. (Refer to Figure 1.) The upper card cage has 12 user-conﬁgurable slots available for line cards and a route processor (RP). One additional slot (rightmost slot) in the uppercard cage is non-conﬁgurable; it is reserved for an alarm card. The line cards and the RP are not slot dependent; you can install the line cards and the RP in any of the ﬁrst 12 available slots.

Corporate Headquarters

Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 USA

Product Overview

Figure 1 Cisco 12012—Front View

Top blower module (behind front cover)

Upper card cage

Air filter tray

ACTIVE CARRIER

EJECT

RX PKT

SLOT-0

SLOT-1

RESET

AUX

ACTIVE

CARRIER

RX PKT

RX CELL

CONSOLE

ACTIVE CARRIER RX PKT

LINK

ACTIVE

COLL

CARRIER

RX PKT

MII

RJ-45

ROUTE PROCESSOR

OC-12/STM-4 ATM

Q OC-3/STM-POS

OC-12/STM-4 POS

CRITICAL

MAJOR MINOR

ACO/LT

ALARM 1 ALARM 2

ENABLED

FAIL

CSC

1 0 1

SFC

ALARM

Frame

Lower card cage (behind air filter)

INPUT: 200-240V

INPUT:

10 A

200-240V

INPUT:

10 A

200-240V

50/60 HZ 2000 W

AC OK

OUTPUT FAIL

INPUT:

10 A

200-240V

50/60 HZ

10 A

2000 W

50/60 HZ 2000 W

AC OK

OK OUTPUT FAIL

OUTPUT FAIL

Power supply bay

50/60 HZ 2000 W

AC OK

OUTPUT FAIL

Bottom blower module (behind front cover)

H10476

The lower card cage, located behind the air ﬁlter,has ﬁvekeyedhorizontal slots for cards containing theswitchfabriccircuitry.Thecardsprovidethephysicalpathwayfordatapacketexchangebetween the line cards in the upper card cage.

There are two types of cards installed in the lower card cage; the clock and scheduler card (CSC) and the switch fabric card (SFC). Both types of cards are keyed to ﬁt into speciﬁc slots in the lower card cage. You can install the clock and scheduler card only in the top two slots and the switch fabric card only in the lower three slots. The clock and scheduler card contains the system clock, switch fabric scheduler circuitry, and the switch fabric. The switch fabric card contains only switch fabric circuitry.

Below the lower card cage is a power supply bay.The Cisco 12012 can be conﬁgured for source AC or source DC operation. A system conﬁgured for source AC operation must have a minimum of two AC-input power supplies installed. You can install two additional AC-input power supplies for redundancy and current sharing. Systems conﬁgured for source DC operation have one DC-input power supply installed. Youcaninstall a second DC-input power supply for redundancy and current sharing.

The Cisco 12012 has two blower modules; one located above the upper card cage and one located belowthe powersupply bay.Theydrawﬁlteredcoolingairin through both card cages and the power supply bay to maintain acceptable operating temperatures for the internal components.

2 Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions

Safety Guidelines

Before you begin the replacement procedure, review the safety guidelines in this section to avoid injuring yourself or damaging the equipment. This section also repeats in multiple languages the warnings in this document.

In addition, review the safety warnings listed in the document Regulatory Compliance and Safety Information for the Cisco 12012 Gigabit Switch Router (Document Number 78-4347-xx) that supports your Cisco 12012 before installing, conﬁguring, or maintaining the router.

Following are translations for the warning statements used in this document.

Safety Warnings

Warning Thiswarning symbol means danger. You are in a situation that could cause bodily injury.

Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. Tosee translations of the warnings that appear in this publication, refer to the Regulatory Compliance and Safety Information document that accompanied this device.

Waarschuwing Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die

lichamelijk letsel kan veroorzaken.Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van standaard maatregelen om ongelukken te voorkomen. Voor vertalingen van de waarschuwingen die in deze publicatie verschijnen, kunt u het document Regulatory Compliance and Safety Information (Informatie over naleving van veiligheids- en andere voorschriften) raadplegen dat bij dit toestel is ingesloten.

Safety Guidelines

Varoitus Tämä varoitusmerkki merkitsee vaaraa.Olettilanteessa,jokavoijohtaaruumiinvammaan.

Ennen kuin työskentelet minkään laitteiston parissa, ota selvää sähkökytkentöihin liittyvistä vaaroista ja tavanomaisista onnettomuuksien ehkäisykeinoista. Tässä julkaisussa esiintyvien varoitusten käännökset löydät laitteen mukana olevasta Regulatory Compliance and Safety Information -kirjasesta (määräysten noudattaminen ja tietoa turvallisuudesta).

Attention Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation

pouvant causer des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez conscient des dangers posés par les circuits électriques et familiarisez-vous avec les procédures couramment utilisées pour éviter les accidents. Pour prendre connaissance des traductions d’avertissements ﬁgurant dans cette publication, consultez le document Regulatory Compliance and Safety Information (Conformité aux règlements et consignes de sécurité) qui accompagne cet appareil.

Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions 3

Safety Guidelines

Warnung Dieses Warnsymbol bedeutet Gefahr. Sie beﬁnden sich in einer Situation, die zu einer

Körperverletzungführen könnte. BevorSie mit der Arbeit an irgendeinem Gerät beginnen, seien Sie sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur Vermeidung von Unfällen bewußt. Übersetzungen der in dieser Veröffentlichung enthaltenen Warnhinweise ﬁnden Sie im Dokument Regulatory Compliance and Safety Information (Informationen zu behördlichen Vorschriften und Sicherheit), das zusammen mit diesem Gerät geliefert wurde.

Avvertenza Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare

infortuni alle persone. Prima di lavorare su qualsiasi apparecchiatura, occorre conoscere i pericoli relativiaicircuitielettriciedesserealcorrentedellepratichestandardperlaprevenzionedi incidenti. La traduzione delle avvertenze riportate in questa pubblicazione si trova nel documento Regulatory Compliance and Safety Information (Conformità alle norme e informazioni sulla sicurezza) che accompagna questo dispositivo.

Advarsel Dette varselsymbolet betyr fare. Du beﬁnner deg i en situasjon som kan føre til

personskade. Før du utfører arbeid på utstyr, må du vare oppmerksom på de faremomentene som elektriskekretser innebærer,samt gjøre deg kjent med vanlig praksis når det gjelder å unngå ulykker. Hvis du vil se oversettelser av de advarslene som ﬁnnes i denne publikasjonen, kan du se i dokumentet Regulatory Compliance and Safety Information (Overholdelse av forskrifter og sikkerhetsinformasjon) som ble levert med denne enheten.

Aviso Este símbolo de aviso indica perigo. Encontra-se numa situação que lhe poderá causar danos

físicos. Antes de começar a trabalhar com qualquer equipamento, familiarize-se com os perigos relacionados com circuitos eléctricos, e com quaisquer práticas comuns que possam prevenir possíveis acidentes. Para ver as traduções dos avisos que constam desta publicação, consulte o documento Regulatory Compliance and Safety Information (Informação de Segurança e Disposições Reguladoras) que acompanha este dispositivo.

¡Advertencia! Este símbolo de aviso signiﬁca peligro. Existe riesgo para su integridad física.

Antes de manipular cualquier equipo, considerar los riesgos que entraña la corriente eléctrica y familiarizarse con los procedimientos estándar de prevención de accidentes. Para ver una traducción de las advertencias que aparecen en esta publicación, consultar el documento titulado Regulatory Compliance and Safety Information (Información sobre seguridad y conformidad con las disposiciones reglamentarias) que se acompaña con este dispositivo.

Varning! Denna varningssymbol signalerar fara. Du beﬁnner dig i en situation som kan leda till

personskada. Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och känna till vanligt förfarande för att förebygga skador. Se förklaringar av de varningar som förkommer i denna publikation i dokumentet Regulatory Compliance and Safety Information (Efterrättelse av föreskrifter och säkerhetsinformation), vilket medföljer denna anordning.

Safety with Equipment

The following guidelines will help ensure your safety and protect the equipment. This list is not inclusive of all potentially hazardous situations, so be alert.

• Always disconnect all power cords and interface cables before moving the system.

• Keep tools and assembly components away from walk areas.

• Do not work alone if potentially hazardous conditions exist.

• Do not perform any action that creates a potential hazard to people or makes the equipment

unsafe.

• Carefully examine your work area for possible hazards such as moist ﬂoors, ungrounded power

extension cables, and missing safety grounds.

4 Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions

Safety with Electricity

The line cards, RP, switch fabric cards, blower modules, and redundant power supplies are designed to be removed and replaced while the system is operating without presenting an electrical hazard or damage to the system.

Follow these basic guidelines when working with any electrical equipment:

• Before beginning any procedures requiring access to the interior of the Cisco 12012, locate the

emergency power-off switch for the room in which you are working.

• Look carefully for possible hazards in your work area, such as moist ﬂoors, ungrounded power

extension cables, and missing safety grounds.

• If an electrical accident occurs, proceed as follows:

— Use caution; do not become a victim yourself. Disconnect power to the system. — If possible, send another person to get medical aid. Otherwise, assess the condition of the

— Determine if the person needs rescue breathing or external cardiac compressions; then take

• Disconnect all power and external cables before installing or removing a router.

Safety Guidelines

victim and then call for help.

appropriate action.

• Never assume that power has been disconnected from a circuit; always check.

• Do not perform any action that creates a potential hazard to people or makes the equipment

unsafe.

• Never install equipment that appears damaged.

In addition, use the guidelines that follow when working with any equipment that is disconnected from a power source, but still connected to telephone or network wiring:

• Never install telephone wiring during a lightning storm.

• Never install telephone jacks in wet locations unless the jack is speciﬁcally designed for wet

locations.

• Never touch uninsulated telephone wires or terminals unless the telephone line has been

disconnected at the network interface.

• Use caution when installing or modifying telephone lines.

Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions 5

Tools and Parts Required

Preventing Electrostatic Discharge Damage

Electrostatic discharge damage, which can occur when electronic boards or components are handled improperly, can result in complete or intermittent failures.

Following are guidelines for preventing ESD damage:

• Always use an ESD-preventive wrist strap or ankle strap and ensure that it makes good skin

contact.

• When removing or installing a component, connect the equipment end of a ground strap to one

of the two ESD ground sockets located on the front sides of the upper card cage or to a bare metal surface on the frame.

• Ifyouplan to return a replaced component to the factory,immediately place it in a static shielding

bag to avoid ESD damage to the component.

• The wrist strap only protects the component from ESD voltages on the body; ESD voltages on

clothing can still cause damage.

Caution You should periodically check the resistance value of the antistatic strap. The

measurement should be between 1 and 10 megohms.

Tools and Parts Required

You need the following tools and parts to remove and replace the card cage assembly:

• ESD-preventive wrist strap

• 1/4-inch ﬂat-blade screwdriver

• 3/16-inch ﬂat-blade screwdriver

• 10-mm nutdriver

• Antistatic mat

• The replacement card cage assembly (Product Number: GSR12-CARDCAGE=)

You must remove all cards and power supplies from the old card cage assembly and install them in the replacement card cage assembly.The replacement card cage ships with a new air ﬁlter installed.

6 Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions

Removing and Replacing a Card Cage Assembly

This section covers removing and replacing of the card cage assembly. The card cage assembly comprises a single assembly that includes the upper card cage, the lower card cage, and the power supply bays. The assembly slides into and out of the frame and attaches to the frame with six captive screws. An empty card cage assembly weighs 65 lb (29.5 kg).

The replacement card cage assembly is shipped with only a new air ﬁlter; you must remove the following components from the old card cage assembly:

• Line cards

• route processor (RP)

• Clock and scheduler cards, and switch fabric cards

• Alarm card

• Any installed card blanks

• Power supplies and power supply blanks

Store them carefully while you install the new card cage assembly in the frame, then replace the components in the new card cage assembly.

Removing and Replacing a Card Cage Assembly

Powering Down the Cisco 12012

Perform the following steps to power down the Cisco 12012:

Step 1 Turn the DC-input power supply power switch to the OFF (O) position (on AC-input

power supplies, turn the power switch counterclockwise to the STANDBY position) on all power supplies installed in the Cisco 12012.

Step 2 Verify that the system has powered down by checking that the LEDs on the power

supplies are off and the green LEDs on both blower modules are off.

Warning This unit has more than one power supply connection; all connections must be removed

completely to completely remove power from the unit.

Removing a Power Supply

This section provides procedures for removing an AC-input power supply and a DC-input power supply. Select the procedure appropriate for your system.

Caution Always wear an antistatic wrist strap to prevent ESD when removing and replacing a

power supply.

Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions 7

Removing and Replacing a Card Cage Assembly

Removing an AC-Input Power Supply

Perform the following steps to remove an AC-input power supply:

Step 1 Attach an antistatic wrist strap to yourself and to one of the two ESD connection sockets

located on the front edges of the upper card cage or to bare metal on the frame.

Step 2 If you have not already done so, turn the power supply power switch to the STANDBY

position on the power supply you want to remove. (Refer to Figure 2a.)

Note Turning the power supply switch to STANDBY also releases a latch that secures

the power supply in the power supply bay slot.

Step 3 Release the spring clip on the power supply faceplate. (Refer to Figure 2b.) Step 4 Disconnect the AC power cord from the power supply AC receptacle. (Refer to

Figure 2c.)

Step 5 Disconnect the AC power cord from the source AC receptacle. (Refer to Figure 2d.) Step 6 Loosen the captive screw on the power supply faceplate. (Refer to Figure 2e.)

Figure 2 Disconnecting an AC-Input Power Supply

Release spring clip

Disconnect power cord

Disconnect power cord from source AC

Turn power switch to standby position ( )

AC OK

OUTPUT

FAIL

INPUT: 200-240V 10 A 50/60 HZ 2000 W

Loosen captive screw

H10375

8 Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions

Removing and Replacing a Card Cage Assembly

AC OK

OUTPUT

FAIL

INPUT: 200-240V

10 A 50/60 HZ 2000 W

AC OK

OUTPUT

FAIL

INPUT: 200-240V

10 A 50/60 HZ 2000 W

Step 7 Grasp the power supply handle and pull straight out to disconnect the power supply from

the backplane connector. Slide the power supply halfway out of the bay slot. (Refer to Figure 3.)

Figure 3 Removing an AC-Input Power Supply

AC-input power

INPUT: 200-240V

10 A 50/60 HZ 2000 W

supply

AC OK

OUTPUT

FAIL

H10376

Use two hands to slide power supply out of bay

Caution

supply.

The AC-input power supply weighs 18 lb (8 kg). Use two hands when handling the power

Step 8 Place your free hand underneath the power supply for support and slide the power supply

Repeat Step 2 through Step 8 for the rest of the AC-input power supplies.

completely out of the bay slot. Set the power supply aside

Note If there are any power supply blanks installed, remove them by loosening the captive screw

on the power supply blank faceplate. Slide the power supply blank out of the power supply bay slot. Set the power supply blank aside; you will replace the power supply blank in the replacement card cage assembly.

Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions 9

Removing and Replacing a Card Cage Assembly

Removing a DC-Input Power Supply

Perform the following steps to remove a DC-input power supply:

Caution Before performing any of the followingprocedure, ensure that power is removed from the

DC circuit. To ensure that all power is OFF,locate the circuit breaker on the panel board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit breaker in the OFF position.

Step 1 Attach an antistatic wrist strap to yourself and to one of the two ESD connection sockets

located on the front edges of the upper card cage or to bare metal on the frame.

Step 2 If you have not already done so, turn OFF (O) the power switch on the DC-input power

supply.

Warning Voltages might be present on the DC-input power supply terminals. Turn off the power

source circuit breaker and remove the power supply before accessing the terminals.

Note Turningthe powersupply switch to OFF (O) releases a latch that secures the power

supply in the power supply bay.

Step 3 Locate and turn off the source DC circuit breaker that services the powersupply you want

to remove. As an added precaution, tape the circuit breaker handle in the off position.

Step 4 Using a ﬂat-blade screwdriver or a 10-mm nutdriver, turn the captive jackscrew

counterclockwise (eject) on the power supply faceplate to unseat the power supply from the backplane power connector. Continue turning the jackscrew to disengage the jackscrew from the power supply bay (approximately 12 revolutions).

Step 5 Grasp the power supply handle and slide the power supply halfway out of the bay. (Refer

to Figure 4.)

10 Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions

Figure 4 Removing a DC-Input Power Supply

DC-input power supply

Removing and Replacing a Card Cage Assembly

H10600

Use two hands to slide power supply out of bay

Caution

The DC-input power supply weighs 19 lb (8.3 kg). Use two hands when handling the

power supply.

Step 6 Place your free hand underneath the power supply for support and slide the power supply

completely out of the bay. Set the power supply aside

Repeat Step 2 through Step 6 for the rest of the DC-input power supplies.

Cisco 12012 Gigabit Switch Router Card Cage Assembly Replacement Instructions 11

+ 23 hidden pages