Chrysler K6860631 User Manual

Page 1

K6860631 – WI-FI ROUTER

Click on the desired vehicle to take you directly to the vehicle specific instructions.

08 RAM/09 RAM HEAVY DUTY – REGULAR CAB 08 RAM/09 RAM HEAVY DUTY – QUAD CAB 09 RAM – REGULAR CAB 09 RAM – QUAD/CREW CAB 300/CHARGER/CHALLENGER CALIBER COMMANDER COMPASS DAKOTA DURANGO/ASPEN GRAND CHEROKEE JOURNEY MINIVAN NITRO/LIBERTY PACIFICA PATRIOT PT CRUISER SEBRING SEDAN/AVENGER SPRINTER WRANGLER

Aug 08, 2008 K6860631 Rev. 1

Page 2

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DODGE RAM-REGULAR CAB

PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be

supplied with the ignition in the OFF position. NOTE: If equipped with the mini console, proceed to step 4. If equipped with a full console, proceed to step 11.

1. Disconnect and isolate the battery negative cable.

2. UsingatrimstickC-4755or equivalent,disengage the retaining tabs and remove the lower bezel panel (2).

3. Remove the two lower screws (3) securing the cup holder or close out panel (2) to the instrument panel (IP).

Aug 08, 2008 K6860631 Rev. 1

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4. Onvehicles withamini console, remove the 4WD gear shift boot, if equipped.

5. If equipped with a manual transmission, remove the transmission gear shift lever extension.

6. Remove the console inserts, if equipped.

7. Remove the bolts (2) that secure the rear console (1) to the ﬂoor panel.

8. Lift up the rear of the ﬂoor console to clear the gear shift lever, if equipped.

Aug 08, 2008 K6860631 Rev. 1

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9. Remove the bolts (2) and separate the front console (3) from the ﬂoor.

10. Separate the front clips (1) and remove the mini console.

11. On vehicles with a full center console, using a trim stick C-4755 or equivalent, separate the s even front console bezel clips (2), lift up the back of the bezel (1) and remove.

12. Remove the bolts (1) and lift the rear of the base up to release the front guide pins (5).

13. Remove the front base (2).

Aug 08, 2008 K6860631 Rev. 1

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14. Remove the screws (2).

15. Using a trimstick C-4755 or equivalent, disengage the retainer clips that secure the instrument panel center bezel (1 ) to the instrument panel.

16. Disconnect the wire harness connectors and remove the center bezel from the vehicle.

17. Open the glove box (1).

18. Release the two glove box stops (2) and lower the glove box downward past the stops.

19. Disengage the glove box hinges from the instrument panel and remove the glove box.

20. Using a trim stick C-4755 or e retaining tabs of the cowl t tainer clip s (2) in the door

21. Pull the cowl trim panel r the vehicle.

sill (3).

earward and remove it from

quivalent,disengage the

rim panel (1) from the re-

Aug 08, 2008 K6860631 Rev. 1

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22. Remove the three bolts (1) that secure the rear storagecompartment (2) to the ﬂoor panel (3) and remove the storage compartment from the rear cab trim panel (4).

23. Remove the cap (1) and then the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and position the seat belt out of the way.

24. Using a trimstick C-4755 or equivalent, disengage the retaining tabs that secure the upper B-pillar trim panel (5) to the B-pillar and rem ove the trim panel.

25. Remove the bolt (2) that secures the seat belt (1) to the bottom of the B-pillar (4) and position the seat belt outoftheway.

26. Using a trimstick C-4755 or equivalent, disengage the retaining tabs that secure the lo wer B-pillar trim panel (3) to the B-pillar.

27. Remove the seat belt from the lower B-pillar trim panel through the slot provided and remove the trim panel.

Aug 08, 2008 K6860631 Rev. 1

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28. Remove the utility hoo ks (3) from the rear cab trim panel (1) and remove the trim panel.

29. Install the Wi-Fi router to the rear cab trim panel with the provided materials.

30. Make a small cut in the rear cab trim panel and route the Wi-Fi router connector through

31. Place the rear cab trim panel into position in the cle.

32. Connect the wire harness to the Wi-Fi router conn tor.

33. Route the wire harness down the back of the re panel to the door sill.

34. Firmly seat the rear panel and install the ut to the rear panel.

35. Continue to route the wire harness along the ger side, under the glove box opening and be center stack.

vehi-

ec-

ility hooks

passenhind the

36. Locate the cigarette lighter outlet wiring harness.

37. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

38. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

CAUTION: Do not use acid core solder.

39. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

Aug 08, 2008 K6860631 Rev. 1

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40. Place the strandsofthepowersidewires overlappingeach other inside of the splice clip (1).

41. Using crimpingtool(1),Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

42. Repeat the previous two steps for the ground side wires.

CAUTION: Do not use acid core solder.

43. Solder (3) the connection (2) together using rosin core solder (1).

Aug 08, 2008 K6860631 Rev. 1

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44. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

45. Place the lo w er B-pillar trim panel (3) into position and engage the retaining tabs that secure the trim panel to the B-pillar (4).

46. Route the seat belt through the slot provided in the B-pillar trim panel.

47. Install the bolt (2) that secures the seat belt (1) to the bottom of the B-pillar (4).

48. Place the upper B-pillar trim panel (5) into position and engage the retaining tabs that secure the trim panel to the B-pillar (4).

49. Install the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and Install the cap (1).

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50. Install thestorage compartment (2)to the rearcab and installthe three fasteners (1) that secure the rear storage compartment to the ﬂoor panel (3).

51. Place the cowl trim panel (1) into position and engage the retaining tabs to the door sill (3).

Aug 08, 2008 K6860631 Rev. 1

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52. Engage the glove box (1) hinges to the instrument panel.

53. Press the two glove box stops (2) and raise the glove box upward.

54. Close the glove box.

55. Position theinstrumentpanel center bezel(1) near the IP and connect the wire harness connectors.

56. Install the instrument panel center bezel onto the IP and fully engage the retainer clips.

57. Install the two lower screws (2).

58. If necessary, install the cl cupholder and install the s

crews (3).

ose out panel (2) or

Aug 08, 2008 K6860631 Rev. 1

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59. Install the lower bezel panel (2) ensuring the retaining tabs engage.

60. If equipped with a mini console, position the console and seat the front clips (1) fully.

61. Install the bolts (2).

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62. Install the bolts (2) that secure the rear console (1) to the ﬂoor panel.

63. Install the inserts.

64. Install the gear shift lever extension.

65. Install the 4WD gear shift boot, if equipped.

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66. If equipped with a full console, Install the front base (2).

67. Seat the rear of the base to engage the front guide pins (5) and Install the bolts (1).

68. Install the console bezel (1) and engage the seven front console bezel clips (2).

69. Connect the battery negative cable.

Aug 08, 2008 K6860631 Rev. 1

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WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DODGE RAM-QUAD CAB

PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be

supplied with the ignition in the OFF position. NOTE: If equipped with the mini console, proceed to step 4. If equipped with a full console, proceed to step 11.

1. Disconnect and isolate the battery negative cable.

2. Usinga trim stick C-4755or equivalent,disengage the retaining tabs and remove the lower bezel panel (2).

3. Remove the two lower screws (3) securing the cup holder or close out panel (2) to the instrument panel (IP).

Aug 08, 2008 K6860631Rev. 1

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4. Onvehicles withamini console, remove the 4WD gear shift boot, if equipped.

5. If equipped with a manual transmission, remove the transmission gear shift lever extension.

6. Remove the console inserts, if equipped.

7. Remove the bolts (2) that secure the rear console (1) to the ﬂoor panel.

8. Lift up the rear of the ﬂoor console to clear the gear shift lever, if equipped.

Aug 08, 2008 K6860631Rev. 1

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9. Remove the bolts (2) and separate the front console (3) from the ﬂoor.

10. Separate the front clips (1) and remove the mini console.

11. On vehicles with a full center console, using a trim stick C-4755 or equivalent, separate the s even front console bezel clips (2), lift up the back of the bezel (1) and remove.

12. Remove the bolts (1) and lift the rear of the base up to release the front guide pins (5).

13. Remove the front base (2).

Aug 08, 2008 K6860631Rev. 1

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14. Remove the screws (2).

15. Using a trimstick C-4755 or equivalent, disengage the retainer clips that secure the instrument panel center bezel (1 ) to the instrument panel.

16. Disconnect the wire harness connectors and remove the center bezel from the vehicle.

17. Open the glove box (1).

18. Release the two glove box stops (2) and lower the glove box downward past the stops.

19. Disengage the glove box hinges from the instrument panel and remove the glove box.

20. Using a trim stick C-4755 or e retaining tabs of the cowl t tainer clip s (2) in the door

21. Pull the cowl trim panel r the vehicle.

sill (3).

earward and remove it from

quivalent,disengage the

rim panel (1) from the re-

Aug 08, 2008 K6860631Rev. 1

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22. Using a small ﬂat-bladed tool, carefully open the two fastener covers (2) located on the grab handle (1).

23. Remove the two bolts (3) that secure the grab handle to the B-pillar and remove the grab handle.

24. Remove the cap (1) and the bolt (2) that secures the seat belt (3 ) to the top of the B-pillar (4) and position the seat belt out of the way.

25. Using a trimstick C-4755 or equivalent, disengage the retaining tabs that secure the upper B-pillar trim panel (5) to the B-pillar and rem ove the trim panel.

Aug 08, 2008 K6860631Rev. 1

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26. Using a trimstick C-4755 or equivalent, disengage the retaining tabs that secure the lo wer B-pillar trim panel (1) to the B-pillar (2).

27. Remove the seat belt (3) from the lower B-pillar trim panel through the slot provided and remove the trim panel.

28. Remove the cap (1) and then the bolt (2) that secures the seat belt (3) to the top of the C-pillar (4) and position the seat belt out of the way.

29. Using a trim stick C-4755 orequivalent, disengage the retaining tabs that secure the upper C-pillar trim panel (5) to the C-pillar and remove the trim panel.

30. Remove the bolt (3) that secures the seat belt (2) to the bottom of the C-pillar (4) and position the seat belt outoftheway.

31. Using a trim stick C-4755 orequivalent, disengage the retaining tabs that secure the lower C-pilla r trim panel (1) to the C-pillar.

32. Remove theseat belt from the lower C-pillar trim panel through the slot provided and remove the trim panel.

Aug 08, 2008 K6860631Rev. 1

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33. Using a trim stick C-4755 orequivalent, disengage the retaining tabs of the sill trim panel (1) from the re tainer clipsin therear door sill (2) and remove the trim panel.

34. Install and secure the wi-ﬁ router to the ﬂoor.

35. Route the wi-ﬁ power harness from the router along the sill securing where necessary. and cut to the proper length.

36. Locate the cigarette lighter outlet wiring harness.

37. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

38. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

CAUTION: Do not use acid core solder.

39. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

Aug 08, 2008 K6860631Rev. 1

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40. Place the strandsofthepowersidewires overlappingeach other inside of the splice clip (1).

41. Using crimpingtool(1),Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

42. Repeat the previous two steps for the ground side wires.

43. Solder (3) the connection (2) together using rosin core solder (1).

Aug 08, 2008 K6860631Rev. 1

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44. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

45. Engage the retaining tabs of the sill trim panel (1) retainer clips in the rear door sill (2) and install the sill trim panel.

46. Route the seat belt (2) throug C-pillar trim panel (1) and p the C-pillar (4).

47. Engage the retaining tabs th lar trim panel to the C-pill

48. Install the bolt (3) that s tom of the C-pillar. Tight lbs.).

osition the trim panel to

at secure the lower C-pil-

ar.

ecures the seat belt to the bot-

entheboltto40N·m(30ft.

h the slot in the lower

Aug 08, 2008 K6860631Rev. 1

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49. Position the upper C-pillar trim panel (5) to the C-pillar (4).

50. Engage the retaining tabs that secure the upper C-pillar trim panel to the C-pillar.

51. Install the bolt (2) that secures the seat belt (3) to the top of the C-pillar. Tighten the bolt to 40 N·m (30 ft. lbs.).

52. Install the cap (1) onto the seat belt.

53. Route the seat belt (3) through the slot in the l B-pillar trim panel (1) and position the trim B-pillar (2).

54. Engage the retaining tabs that secure the low lar trim panel to the B-pillar.

55. Position the upper B-pillar trim panel (5) to the B-pillar (4).

56. Engage the retaining tabs that secure the upper B-pillar trim panel to the B-pillar.

57. Install the bolt (2) that secures the seat belt (3) to the top of the B-pillar. Tighten the bolt to 40 N·m (30 ft. lbs.).

58. Install the cap (1) onto the seat belt.

ower

panel to the

er B-pil-

Aug 08, 2008 K6860631Rev. 1

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59. Install the grab handle (1) onto the B-pillar and install thetwobolts(3). Tightentheboltsto6N·m(55in. lbs.).

60. Close the two fastener covers (2) located on the grab handle.

61. Position the cowl trim panel (1) onto the door sill (3).

62. Push the cowl trim panel forward and then engage the retaining tabs that secure the sill trim panel to the rear door sill.

Aug 08, 2008 K6860631Rev. 1

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63. Engage the glove box (1) hinges to the instrument panel.

64. Press the two glove box stops (2) and raise the glove box upward.

65. Close the glove box.

66. Position theinstrumentpanel center bezel(1) near the IP and connect the wire harness connectors.

67. Install the instrument panel center bezel onto the IP and fully engage the retainer clips.

68. Install the two lower screws (2).

69. If necessary, install the cl cupholder and install the s

crews (3).

ose out panel (2) or

Aug 08, 2008 K6860631Rev. 1

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70. Install the lower bezel panel (2) ensuring the retaining tabs engage.

71. If equipped with a mini console, position the console and seat the front clips (1) fully.

72. Install the bolts (2).

Aug 08, 2008 K6860631Rev. 1

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73. Install the bolts (2) that secure the rear console (1) to the ﬂoor panel.

74. Install the inserts.

75. Install the gear shift lever extension.

76. Install the 4WD gear shift boot, if equipped.

Aug 08, 2008 K6860631Rev. 1

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77. If equipped with a full console, Install the front base (2).

78. Seat the rear of the base to engage the front guide pins (5) and Install the bolts (1).

79. Install the console bezel (1) and engage the seven front console bezel clips (2).

80. Connect the battery negative cable.

Aug 08, 2008 K6860631Rev. 1

Page 30

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DODGE R AM-REGULAR CAB

PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be

supplied with the ignition in the OFF position. NOTE: If equipped with the mini console, proceed to step 4. If equipped with a full console, proceed to step 11.

1. Disconnect and isolate the battery negative cable.

2. Usinga trim stick C-4755or equivalent,disengage the retaining tabs and remove the lower bezel panel (2).

3. Remove the two lower screws (3) securing the cup holder or close out panel (2) to the instrument panel (IP).

Aug 08, 2008 K6860631 Rev. 1

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4. Onvehicles withamini console, remove the 4WD gear shift boot, if equipped.

5. If equipped with a manual transmission, remove the transmission gear shift lever extension.

6. Remove the console inserts, if equipped.

7. Remove the bolts (2) that secure the rear console (1) to the ﬂoor panel.

8. Lift up the rear of the ﬂoor console to clear the gear shift lever, if equipped.

Aug 08, 2008 K6860631 Rev. 1

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9. Remove the bolts (2) and separate the front console (3) from the ﬂoor.

10. Separate the front clips (1) and remove the mini console.

11. On vehicles with a full center console, using a trim stick C-4755 or equivalent, separate the s even front console bezel clips (2), lift up the back of the bezel (1) and remove.

12. Remove the bolts (1) and lift the rear of the base up to release the front guide pins (5).

13. Remove the front base (2).

Aug 08, 2008 K6860631 Rev. 1

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14. Remove the screws (2).

15. Using a trimstick C-4755 or equivalent, disengage the retainer clips that secure the instrument panel center bezel (1 ) to the instrument panel.

16. Disconnect the wire harness connectors and remove the center bezel from the vehicle.

17. Open the glove box (1).

18. Release the two glove box stops (2) and lower the glove box downward past the stops.

19. Disengage the glove box hinges from the instrument panel and remove the glove box.

20. Using a trim stick C-4755 or e retaining tabs of the cowl t tainer clip s (2) in the door

21. Pull the cowl trim panel r the vehicle.

sill (3).

earward and remove it from

quivalent,disengage the

rim panel (1) from the re-

Aug 08, 2008 K6860631 Rev. 1

Page 34

22. Remove the three bolts (1) that secure the rear storagecompartment (2) to the ﬂoor panel (3) and remove the storage compartment from the rear cab trim panel (4).

23. Remove the cap (1) and then the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and position the seat belt out of the way.

24. Using a trimstick C-4755 or equivalent, disengage the retaining tabs that secure the upper B-pillar trim panel (5) to the B-pillar and rem ove the trim panel.

25. Remove the bolt (2) that secures the seat belt (1) to the bottom of the B-pillar (4) and position the seat belt outoftheway.

26. Using a trimstick C-4755 or equivalent, disengage the retaining tabs that secure the lo wer B-pillar trim panel (3) to the B-pillar.

27. Remove the seat belt from the lower B-pillar trim panel through the slot provided and remove the trim panel.

Aug 08, 2008 K6860631 Rev. 1

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28. Remove the utility hoo ks (3) from the rear cab trim panel (1) and remove the trim panel.

29. Install the Wi-Fi router to the rear cab trim panel with the provided materials.

30. Make a small cut in the rear cab trim panel and route the Wi-Fi router connector through

31. Place the rear cab trim panel into position in the cle.

32. Connect the wire harness to the Wi-Fi router conn tor.

33. Route the wire harness down the back of the re panel to the door sill.

34. Firmly seat the rear panel and install the ut to the rear panel.

35. Continue to route the wire harness along the ger side, under the glove box opening and be center stack.

vehi-

ec-

ility hooks

passenhind the

36. Locate the cigarette lighter outlet wiring harness.

37. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

38. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

CAUTION: Do not use acid core solder.

39. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

Aug 08, 2008 K6860631 Rev. 1

Page 36

40. Place the strandsofthepowersidewires overlappingeach other inside of the splice clip (1).

41. Using crimpingtool(1),Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

42. Repeat the previous two steps for the ground side wires.

CAUTION: Do not use acid core solder.

43. Solder (3) the connection (2) together using rosin core solder (1).

Aug 08, 2008 K6860631 Rev. 1

Page 37

44. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

45. Place the lo w er B-pillar trim panel (3) into position and engage the retaining tabs that secure the trim panel to the B-pillar (4).

46. Route the seat belt through the slot provided in the B-pillar trim panel.

47. Install the bolt (2) that secures the seat belt (1) to the bottom of the B-pillar (4).

48. Place the upper B-pillar trim panel (5) into position and engage the retaining tabs that secure the trim panel to the B-pillar (4).

49. Install the bolt (2) that secures the seat belt (3) to the top of the B-pillar (4) and Install the cap (1).

Aug 08, 2008 K6860631 Rev. 1

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50. Install thestorage compartment (2)to the rearcab and installthe three fasteners (1) that secure the rear storage compartment to the ﬂoor panel (3).

51. Place the cowl trim panel (1) into position and engage the retaining tabs to the door sill (3).

Aug 08, 2008 K6860631 Rev. 1

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52. Engage the glove box (1) hinges to the instrument panel.

53. Press the two glove box stops (2) and raise the glove box upward.

54. Close the glove box.

55. Position theinstrumentpanel center bezel(1) near the IP and connect the wire harness connectors.

56. Install the instrument panel center bezel onto the IP and fully engage the retainer clips.

57. Install the two lower screws (2).

58. If necessary, install the cl cupholder and install the s

crews (3).

ose out panel (2) or

Aug 08, 2008 K6860631 Rev. 1

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59. Install the lower bezel panel (2) ensuring the retaining tabs engage.

60. If equipped with a mini console, position the console and seat the front clips (1) fully.

61. Install the bolts (2).

Aug 08, 2008 K6860631 Rev. 1

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62. Install the bolts (2) that secure the rear console (1) to the ﬂoor panel.

63. Install the inserts.

64. Install the gear shift lever extension.

65. Install the 4WD gear shift boot, if equipped.

Aug 08, 2008 K6860631 Rev. 1

Page 42

66. If equipped with a full console, Install the front base (2).

67. Seat the rear of the base to engage the front guide pins (5) and Install the bolts (1).

68. Install the console bezel (1) and engage the seven front console bezel clips (2).

69. Connect the battery negative cable.

Aug 08, 2008 K6860631 Rev. 1

Page 43

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DODGE RAM, QUAD/CREW CAB

PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be

present with the ignition in the OFF position.

1. Disconnect and isolate the negative battery cable.

2. Open the glove box (1).

3. Release the two glove box stops (2) and lower the glove box downward past the stops.

4. Disengage the glove box hinges from the instrument panel and remove the glove box.

5. Usinga trimstick C-4755 or equivalent, disengagethe retaining tabs of the cowl trim panel (1) from the retainer clips (2) in the door sill (3).

6. Pull the cowl trim panel rearward and remove it from the vehicle.

Aug 08, 2008 K6860631 Rev. 1

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7. Remove the cap (1) and then the bolt (2) that secures the seat belt (3) to the top of the C-pillar (4) and position the seat belt out of the way.

8. Usinga trimstick C-4755 or equivalent, disengagethe retaining tabs that secure the upper C-pillar trim panel (5) to the C-pillar and remove the trim panel.

9. Remove the bolt (3) that secures the seat belt ( the bottom of the C-pillar (4) and position th outoftheway.

10. Using a trim stick C-4755 or equivalent, dise retaining tabs that secure the lower C-pill (1) to the C-pillar.

11. Remove the seat beltfromthe lower C-pil through the slot provided and remove th

12. Using a trim stick C-4755 retaining tabs of the sil clipsin therear doorsi

orequivalent, disengage the l trim panel (1) from the retainer ll(2) and remove the trim panel.

eseatbelt

ngagethe

ar trim panel

lartrimpanel

e trim panel.

2) to

Aug 08, 2008 K6860631 Rev. 1

Page 45

13. Install and secure the Wi-Fi router to the ﬂoor w ith the provided material.

14. Route the Wi-Fi power harness from the router along the sill securing where necessary.

FULL CENTER CONSOLE

15. Remove the rubber mat (1).

16. Using a trim stick C-4755 orequivalent, disengage the retaining t abs of the shifter bezel ring (2).

Aug 08, 2008 K6860631 Rev. 1

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17. Remove the two center console retainers (1).

18. Using a trim stick C-4755 orequivalent, disengage the retaining tabs and remove the center console trim (2).

19. Disconnect the power outlet (1).

20. Route the W i-Fi power harness behind the glove box and up to the key on power outlet and cut to length.

Aug 08, 2008 K6860631 Rev. 1

Page 47

WITHOUT FULL CENTER CONSOLE

21. Using a trim stick C-4755 orequivalent, disengage the retaining tabs and remove the lower bezel panel (1).

22. Remove the two lower screws securing the cup holder to the IP.

23. Fold the cup holder down and lower the cup holder (2) close out panel by depressing the tab at the top of the panel.

24. Remove the two screws frombehind t he close out and remove the cup holder.

25. Using trim stick C -4755 or equivalent, disengage the power outlet retaining tabs and disconnect the power outlet electrical connectors.

26. Remove the lower IP surround from the vehicle.

27. Route the W i-Fi power harness behind the glove box and up to the key on power outlet and cut to length.

ALL

28. Locate the cigarette lighter outlet wiring harness.

29. Cut eachwire and remove13mm (0.5 in.) ofinsulation from each wire that needs to be soldered/spliced.

30. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

CAUTION: Do not use acid core solder.

31. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

32. Place the strandsofthepowersidewires overlappingeach other inside of the splice clip (1).

Aug 08, 2008 K6860631 Rev. 1

Page 48

33. Using crimpingtool(1),Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

34. Repeat the previous two steps for the ground side wires.

35. Solder (3) the connection (2) together using rosin core solder (1).

36. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

FULL CENTER CONSOLE

Aug 08, 2008 K6860631 Rev. 1

Page 49

37. Install the center console trim (2).

38. Install the two retainers (1).

39. Install the rubber mat (1).

40. Install the shifter bezel ring (2).

Aug 08, 2008 K6860631 Rev. 1

Page 50

WITHOUT FULL CENTER CONSOLE

41. Install the lower IP surround to the vehicle.

42. Connect the power outlet electrical connectors and install the power outlet trim panel.

43. Close the close out panel by depressing the tab at the top of the panel.

44. Install the two screws behind the close out and install the cup holder (2).

45. Install the two lower screws securing the cup holder to the IP.

46. Install the lower bezel panel (1).

ALL

47. Position the cowl trim panel (1) onto the door sill (3).

48. Push the cowl trim panel forward and then engage the retaining tabs that secure the sill trim panel to the rear door sill.

49. Route the seat belt (2) through the slot in the lower C-pillar trim panel (1) and position the trim pane l to the C-pillar (4).

50. Engage the retaining tabs that secure the lower C-pillar trim panel to the C-pillar.

51. Install the bolt (3) that secures the seat belt to the bottom of the C-pillar. Tighten the bolt to 40 N·m (30 ft. lbs.).

Aug 08, 2008 K6860631 Rev. 1

Page 51

52. Position the upper C-pillar trim panel (5) to the C-pillar (4).

53. Engage the retaining tabs that secure the upper C-pillar trim panel to the C-pillar.

54. Install the bolt (2) that secures the seat belt (3) to the top of the C-pillar. Tighten the bolt to 40 N·m (30 ft. lbs.).

55. Install the cap (1) onto the seat belt.

56. Connect the negative battery cable.

Aug 08, 2008 K6860631 Rev. 1

Page 52

PROCEDURESTEPS:

PRINT THIS VEHICLE

INDEX

1.Removethesparetirecover.

WIFIROUTER

300/CHARGER/CHALLENGER

2.Disconnectthenegativebatterycable.(2)

Aug08,2008K6860631Rev.1

Page 53

3.RemovethePowerDistributionCenter(PDC)by pressingthereleasingtabs(1)andpullingthePDC straightup.

4.RemovethebackcoverofthePDC(2).

Aug08,2008K6860631Rev.1

Page 54

5.LocatetheF981(RD/BR)circuit(1)goingtofuse18.Refertothewireschematic.

Aug08,2008K6860631Rev.1

Page 55

6.MeasuretheappropriatelengthofwiresothatthewireharnesswillreachtherouterfromthePDC.

7.Removeonehalf(1/2)inchofinsulationfromeach wirethatneedstobespliced.

8.Placeapieceofadhesivelinedheatshrinktubingon onesideofthewire.Makesurethetubingwillbelong enoughtocoverandsealtheentirerepairarea.

9.Placethestrandsofwireoverlappingeachother insideofthespliceclip(1).

10.Usingcrimpingtool(1),Moparp/n05019912AA,crimp thespliceclipandwirestogether.

11.Solder(3)theconnection(2)togetherusingrosincore typesolder(1)only.

CAUTION:Donotuseacidcoresolder .

12.Centertheheatshrinktubing(2)overthejointand heatusingaheatgun.Heatthejointuntilthetubingis tightlysealedandsealant(1)comesoutofbothends ofthetubing.

13.Attachtheblackwiretothenegativebatteryterminalstud.

14.InstallthePDCbackcover,beingcarefulnottopinchanywiresbetweenthePDCandthePDCcover.

15.InstallthePDC.

16.Connectthenegativebatterycable.

17.Installthesparetirecover.

Aug08,2008K6860631Rev.1

Page 56

18.SecuretheWiFiRouter(1)withthesuppliedfasten ersonthebackofthepassengerrearseat(2).Mea sure230mm(9.1in.)fromthebottomoftheseatback (3)tothetopoftheWiFiRouter.

19.TheWiFiRouter(3)shouldbe50mm(2in.)fromthe leftedge(1)oftheseatback(2).

20.Routeandsecurethetwistedpairwireharnessfrom thePDCtotheWiFiRouteralongthepassengerside trunk.

21.Connectthetwistedpairwireharnesstotherouter.

22.Verifysystemoperation.

Aug08,2008K6860631Rev.1

Page 57

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DODGE CALIBER

PROCEDURE STEPS: NOTE: Using a test light, ensure the power outlet being used is ignition switched. Power must not be present

with the ignition in the OFF position.

1. Disconnect and isolate the negative battery cable.

2. Remove the rear tonneau cover, if equipped.

3. Remove the cargo ﬂoor.

4. Remove the left cargo net D-ring, if equipped.

5. Remove the lift gate opening scuff plate (1).

6. Remove the seat cushion mounting bolts (2).

7. Lift the front of the cushion (3) up and remove the cushion from under the seat back.

8. Remove

9. Remove

the belt buckle bolt (2) and the buckle (1). the ﬂoor bracket or recliner bolts (4).

Aug 08, 2008 K6860631 Rev. 1

Page 58

10. Fold the seats forward.

11. Remove the nut (5) and bolts (6) and remove the 40% seat back (4).

12. Using special tool C-4755, pry off the lower B-pillar trim.

13. Remove from vehicle.

14. Using trim stick C-4755, pry up the scuff plate.

15. Remove the scuff plate from vehicle.

16. Remove the left side lower cowl trim panel.

Aug 08, 2008 K6860631 Rev. 1

Page 59

17. Pull up on the front corner of the quarter trim and release the clip.

18. Release the remaining clips and remove the left quarter panel trim from vehicle.

19. Remove the lower steering column cover.

20. Pull up on shifter knob (1) and remove.

21. Using trim stick C-4755 or equivalent, pry up on bezel (2) and remove from shifter pod (3).

Aug 08, 2008 K6860631 Rev. 1

Page 60

22. Remove the two screws (1).

23. Pull on side of housing (1) and unsnap housing

24. Disconnect console housingwireconnector(2 strument panel connector (3).

25. Remove from vehicle.

26. Mount th e router to the lef provided materials.

27. Cut a small openingin th the Wi-Fi router connec

28. Place the quarter trim p engage the clip retaine

29. Connect the harness to route the cable forwa ing to the body elect

t quarter trim panel with the

e quarter trim paneland route

t through the opening.

anel into position, but do not

rs at this time.

the Wi-Fi router connect and

rd through the vehicle while tap-

rical harness.

tabs.

)andin-

Aug 08, 2008 K6860631 Rev. 1

Page 61

30. Install the quarter trim panel to the vehicle, ensuring the clip retainers engage.

31. Route theantenna cable along theleft side ofthe vehicle, across the lower instrument panel brace and over tothe shifter housing at the cigarette lighterconnector, securing along the way and cut to the proper length.

32. Locate the cigarette lighter outlet wiring harness.

33. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

34. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

35. Place the strandsof the power side wires overlapping each oth er inside of the splice clip (1).

Aug 08, 2008 K6860631 Rev. 1

Page 62

36. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

37. Repeat the previous two steps for the ground side wires.

38. Solder (3) the connection (2) together using rosin core solder (1).

39. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

Aug 08, 2008 K6860631 Rev. 1

Page 63

40. Connect center console housing wire connector (2) with instrument panel connector (3).

41. Place console housing (1 ) over shifter lever ensuring console tabs seat properly.

42. Install the two screws (1).

43. Insert bezel (2) locator t

44. Apply hand pressure unti

45. Snap shifter knob (1) ont

46.Pulluponknob(1)toverif

Aug 08, 2008 K6860631 Rev. 1

o shifter pod (3).

l clips are seated.

o shifter shaft.

y seated correctly.

Page 64

47. Install the lower steering column cover.

48. Place scuff plate (1) onto door sill (2).

49. Align scuff plate tabs with door scuff holes.

50. Hand press scuff plate ensuring tabs are properly seated.

51. Install the left side lower cowl trim panel.

52. Insert lower tabs on B-pillar low er trim (1) onto sill panel.

53. Hand tap on clip locations ensuring clips are properly seated.

Aug 08, 2008 K6860631 Rev. 1

Page 65

54. Install the 40% seat section (4) over the stud and seat bracket and install the seat bracket bolts (6).

55. Tighten the seat bracket bolts (6) to 46 N·m (34 ft. lbs.).

56. Install the nut (5).

57. Tighten the nuts (5 and 3) to 80 N·m (60 ft. lbs.).

58. Position the seat backs (3) up and latch.

59. Install the belt buckles (1) and install the bolt (2).

60. Tighten the buckle bolt to 66 N·m (49 ft. lbs.)

61. Install the bolts (4) and tighten to 80 N·m (59 ft. lbs.)

62. Place the seat cushion into the vehicle and tuck the rear of the cushion (1) up under the seat belt buckles and r ear sea t back.

63. Lower the front of the cushion (3) down and install the bolts (2).

64. Tighten the bolts to 80 N·m (60 ft. lbs.).

65. Locate trim clips and align metal clips to lift gate inner.

66. Taponpanelat each trimclip location (2) untilproperly seated.

67. Install the left cargo net D-ring, if equipped.

68. Install the cargo ﬂoor.

69. Install the rear tonneau cover, if equipped.

70. Connect the battery negative cable.

71. Verify system operation.

Aug 08, 2008 K6860631 Rev. 1

Page 66

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

JEEP COMMANDER

PROCEDURE STEPS: WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument

panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable. Wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to these instructions may result in possible serious or fatal injury.

NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be supplied with the ignition in the OFF position.

1. Place the shifter to the most rearward positionand set the p arking brake.

2. Place the passenger seat to the full forward position.

3. Remove the seat belt anchor cover (1).

4. Remove the seat belt anchor bolt.

5. Remove the passenger seat rear ﬂoor mounting bolts (2).

6. Place the passenger seat to the full rearward position.

7. Disconnect and isolate the battery negative cable.

8. Remove the passenger seat front ﬂoor mounting bolts (4).

9. Disconnect the passenger seat electrical connector (3) and remove the seat from the vehicle.

10. Remove the front passenger door scuff plate (1).

Aug 08, 2008 K6860631 Rev. 1

Page 67

11. Remove the cowl trim panel (1).

12. Lower the glove box by depressing the two tabs at the top of the glove box and lowering the glove box.

13. Remove the glove box.

14. Remove the sound insulator from the passenger side lower instrument panel.

15. Using a trim stick or equivalent, carefully remove the center bezel and disconnectthe electrical connectors.

16. Route and secure the Wi-Fi router harness under the carpet at the passenger door sill, under the ﬂoor duct and through the opening in the ﬂoor carpet.

17. Ensure there is approximately eight inches of harness sticking out of the ﬂoor carpet to allow connection to the router.

18. Route and secure the Wi-Fi power harness from the doorsill, along the passenger side under the glove box openingand behind the center stack and cut the Wi-Fi power harness to the proper length.

19. Locate the cigarette li

20. Cut each wire and remove tion from each wire tha

21. Place a piece of s upplie tubing on one side of ea will be long enough to c dered area.

ghter outlet wiring harness.

13 mm (0.5 in.) of insula-

t needs to be soldered/spliced.

d adhesive lined heat shrink

ch cut wire. Insure the tubing

over and seal the entire sol-

CAUTION: Do not use a

22. Solder the supplied ness power wire.

Aug 08, 2008 K6860631 Rev. 1

cid core solder.

fused pigtail to Wi-Fi power har-

Page 68

23. Place the strandsofthepowersidewires overlappingeach other inside of the splice clip (1).

24. Using crimpingtool(1),Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

25. Repeat the previous two steps for the ground side wires.

26. Solder (3) the connection (2) together using rosin core solder (1).

Aug 08, 2008 K6860631 Rev. 1

Page 69

27. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

28. With the passenger seat on the bench, unclip the heated seat module (HSM) and reroute the HSM and wiring harness as shown.

29. Secure the HSM and wire harness to the seat frame.

30. Install the passenger seat to the vehicle and connect the electrical connector (3).

31. Install the front passenger seat bolts (4). a. Tighten to 40 N·m (30 ft. lbs.).

32. Connect the battery negative cable.

33. Place the seat in the full forward position.

34. Install the rear passenger seat bolts (2). a. Tighten to 40 N·m (30 ft. lbs.).

35. Install the seat belt anchor bolt. a. Tighten to 39 N·m (29 ft. lbs.).

36. Install the seat belt anchor cover (1).

37. Place th e seat in the full rearward po sit ion.

Aug 08, 2008 K6860631 Rev. 1

Page 70

38. Squarely position the router (1) on the lower seat frame (2) as shown and secure in place with the velcro provided.

39. Connect the electrical connectors to the center bezel and install the center bezel to the instrument panel.

40. Install the sound insulator to the passenger side lower instrument panel.

41. Install the glove box.

42. Install the cowl trim panel (1).

Aug 08, 2008 K6860631 Rev. 1

Page 71

43. Install the passenger door scuff plate (1).

44. Place theshifterinpark and releasetheparkingbrake.

Aug 08, 2008 K6860631 Rev. 1

Page 72

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

JEEP COMPASS

PROCEDURE STEPS: NOTE: Using a test light, ensure the cigarette lighter outlet being used is ignition switched. Power must not be

present with the ignition in the OFF position.

1. Disconnect and isolate the battery negative cable.

2. Pull up on shifter knob (3) and remove.

3. Using trim stick C-4755 or equivalent, separate the bezel (4) from the trim ring (5), if equipped.

4. Remove the screws (2) and using trim stick C-4755 or equivalent, separate the trim ring (5) from the shifter console (6).

5. Look inside and note position of the retaining bosses.

6. Using special tool 9857 Power Outlet Remover (4), insert the tool forcing bosses (1) out of base.

7. Pull out the base (3) through mounting ring by gently rocking pliers.

8. Disconnect the electrical connector.

9. Mountand install the Wi-Firouter under thepassenger seat with the provided materials and connect the Wi-Fi power harness to the router.

10. Route the Wi-Fi po wer harness under the center console to the shifter housing and cut the harness to the proper length. Ensure the harness is tucked under the center cons ole to minimize visib le wire.

Aug 08, 2008 K6860631 Rev. 1

Page 73

11. Locate the cigarette lighter outlet wiring harness.

12. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

13. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

CAUTION: Do not use acid core solder.

14. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

15. Place the strandsofthepowersidewires overlappingeach other inside of the splice clip (1).

16. Using crimpingtool(1),Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

17. Repeat the previous two steps for the ground side wires.

Aug 08, 2008 K6860631 Rev. 1

Page 74

18. Solder (3) the connection (2) together using rosin core solder (1).

19. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

20. Connect the electrical connector to the cigarette lighter outlet and ﬁrm ly seat the outlet to the shifter housing.

21. Install the trim ring (5) onto the shifterconsole (6) and seat fully.

22. Install the screws (2).

23. Install the bezel (4) onto the trim ring (5) and seat fully.

24. Install the shift knob (3) onto the shifter (1) and seat fully.

25. Connect the battery negative cable.

Aug 08, 2008 K6860631 Rev. 1

Page 75

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DAKOTA

PROCEDURE STEPS:

1. Disconnect and isolate the negative battery cable.

WARNING:To avoid personal injury or death, when handling a seat belt tensioner retractor,exercise proper care to keep ﬁngers out from under the retractor cover and away from the seat belt webbing where it exits from the retractor cover. Failure to follow these instructions may result in possible serious or fatal injury.

WARNING: Disable the supplemental restraint system before attempting any steering wheel, steering column, airbag, occupant classiﬁcation system, seat belt tensioner,impact sensor or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable. Wait two minutes for the system capacitor to discharge before performing further diagnosis or service, this is the only sure way to disable the supplemental restraint system. Failure to take the proper precautions could result in accidental airbag deployment. Failure to follow these instructions may result in possible serious or fatal injury.

CLUB C AB

2. Remove the two plastic push-pin retainers (2) that secure the outer front seat belt retractor cover (1) to the outer front seat belt retractor (3).

3. Raisethe retractor coverupward to disengage the two locator pins on the inside top of the inboard retractor cover from the locator holes in the top of the retractor.

4. Spread the bottom of the inboard (1) and outboard (3) retractor cover halves apart and disengage the snaps located at the top of the cover halves and remove the cover halves.

Aug 08, 2008 K6860631 Rev. 1

Page 76

5. Toaccess the rear door sill scuff plate for removal, use a trim stick C-4755 or equivalent to disengage enough of the retaining tabs (2) that secure the door sill scuff plate end of the cowl trim panel to the retaining clips in the front door sill.

6. Usinga trimstick C-4755 or equivalent, disen retaining tabs (2) that secure the rear door si plate (1) to the retaining clips in the rear do remove the scuff plate.

7. Using a trim stick C-4755 retaining tabs (2) that s plate (1) to the retaini remove the scuff plate.

8. Secure the Wi-Fi router seats with the provide

9. Connect the Wi-Fi harn

10. Route the Wi-Fi harnes seat riser.

11. Route and secure the Wi side.

orequivalent, disengage the

ecure the rear door sill scuff

ng clips in the rear door sill and

to the ﬂoor between the rear

d materials.

ess to the Wi-Fi router.

s behind the rear drivers side

-Fi harness down the drivers

gagethe

ll scuff

or sill and

Aug 08, 2008 K6860631 Rev. 1

Page 77

QUAD CAB

12. Using a trim stick C-4755 orequivalent, disengage the retaining tabs that secure the door sill scuff plate (1) end of the cowl trim panel to the retaining clips (2) in the front door sill (3).

13. Pull the door sill scuff plate end of the cowl trim panel upwardtodisengage the retainingtabsthatsecure the trim panel to the cowl and remove the trim panel.

14. Raise the driver's side rear seat (2).

15. Secure the Wi-Fi router (1) to the ﬂoor belo seat back (2) with the provided materials

16. Connect the Wi-Fi harness (3) to the Wi-Fi r

17. Route the Wi-Fi harness (3) behind the r side seat riser.

w the rear

outer (1).

ear drivers

Aug 08, 2008 K6860631 Rev. 1

Page 78

ALL

18. Route and secure theWi-Fi harness alongscuff plates to the instrument panel.

19. Using a trim stick C-4755 or equivalent, separate the end cap retaining clips and remove the end cap.

20. Pull the park brake release handle (1) out, release the clip (2) and disconnect the release rod (3).

21. Remove the two screws (3).

22. Using a trim stick C-4755 or equivalent, separate the upper retaining clips (1) and remove the opening cover (2).

Aug 08, 2008 K6860631 Rev. 1

Page 79

23. Remove the two screws (3).

24. Using a trim stick C-4755 or equivalent, separate the four retaining clips (1) and remove the bez el (2).

25. Disconnect the electrical connectors and rem bezel.

26. Route and secure the Wi-Fi harness across the steering column opening to the center stack a to length.

27. Locate the cigarette lighter outlet wiring harness.

28. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

29. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

ove the

nd cut

CAUTION: Do not use acid core solder.

30. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

Aug 08, 2008 K6860631 Rev. 1

Page 80

31. Place the strandsof the power side wires overlapping each oth er inside of the splice clip (1).

32. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

33. Repeat the previous two steps for the ground side wires.

34. Solder (3) the connection (2) together using rosin core solder (1).

Aug 08, 2008 K6860631 Rev. 1

Page 81

Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

35. Connect the electrical connectors.

36. Install the center bezel (2) and seat the four retaining clips ( 1 ) fully.

37. Install the screws (3).

Aug 08, 2008 K6860631 Rev. 1

Page 82

38. Position the column cover against the reinforcement and route the brake release rod through the hole in cover.

39. Seat the upper retaining clips (1) fully and install the bottom and side screws (3).

40. Connect the release rod (3) to the release handle (1) and secure the attachment clip (2) fully.

41. Position the end ca p and seat the retainin g clips fully.

Aug 08, 2008 K6860631 Rev. 1

Page 83

CLUB C AB

42. Position the cowl trim panel (1) in the vehicle with the door sill scuff plate end (2) of the trim panel angled upward. Seat the upper outer end of the trim panel underneath the dash panel and engage the retaining tabs that secure the trim panel to the cowl.

43. Align the retainingtabs on the door sill scuff plate end of the trim panel with the retaining clips in the front door sill and engage the retaining tabs that secure the trim pa ne l to the door sill.

44. Align the retaining tabs (2) on the rear door sill scuff plate(1) with the retaining clips in the reardoor sill and engage the retaining tabs that secure the scuff plate to the door s ill.

45. Position the inboard (1) and outboard (3) outer seat beltretractorcover halves around theseat belt (2)with the top of each half angled toward the other and engage the snaps that secure the two halves together. Then, close the cover around the seat belt.

Aug 08, 2008 K6860631 Rev. 1

Page 84

46. Using hand pressure, push the retractor cover (1) downward over the retractor (3) far enough to engage the two locator pins in the top of the inboard cover half with the locator holes in the top of the retractor.

47. Install the two plastic push-pin retainers (2) that secure the retractor cover to the retractor.

QUAD CAB

48. Position the cowl trim panel in the vehicle with sill scuff plate end (1) of the trim panel angle Seat the upper outer end of the trim panel unde the dash panel and engage the retaining tabs cure the trim panel to the cowl.

49. Align the retaining tabs on the door sill of the trim panel with the retaining cli door sill (3) and engage the retaining the trim panel to the door sill.

ps (2) in the front

tabs that secure

thedoor

d upward.

rneath

that se-

scuff plate end

Aug 08, 2008 K6860631 Rev. 1

Page 85

50. Align the retaining tabs (2) on the rear door sill scuff plate(1) with the retaining clips in the reardoor sill and engage the retaining tabs that secure the scuff plate to the door s ill.

51. Lower the driver's side rear seat.

ALL

52. Connect the negative battery cable.

Aug 08, 2008 K6860631 Rev. 1

Page 86

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

DURANGO/ASPEN

PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be

present with the ignition in the OFF position.

1. Disconnect the battery negative cable.

2. Using a trim stick C-4755 or equivalent, remove the passenger front door sill scuff plate (1).

Aug 08, 2008 K6860631 Rev. 1

Page 87

3. Remove the passenger side cowl trim panel.

4. Openthe glove box and squeeze the stop

tabs inward.

Aug 08, 2008 K6860631 Rev. 1

Page 88

5. Lower the glove box and release the hinges (1) using atwistingmotionandremovetheglovebox.

6. If equipped, Using a trim stick C-4755 or equiv remove the cup holder assembly (1).

alent

Aug 08, 2008 K6860631 Rev. 1

Page 89

7. Remove the two screws (2) and remove the bezel (1).

8. Disconnect the electrical connectors and rem bezel.

9. Install and secure the Wi-Fi router under the p ger seat with the materials provided.

10. Cut a small slice in the carpet under the passen seat.

11. Route the Wi-Fi power harness under the ca through the slice and connect to the Wi-Fi

12. Route the wire under the carpet along the s area, securing where necessary.

13. Route and secure the Wi-Fi power harness t strument panel center bezel.

14. Locate the cigarette lighter outlet wiring harness.

15. Cut each wire and remove 13 mm (0.5 in.) of insulation from each wire that needs to be soldered/spliced.

16. Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire. Insure the tubing will be long enough to cover and seal the entire soldered area.

ove the

assen-

ger

rpet

router.

ill scuff

othein-

CAUTION: Do not use acid core solder.

17. Solder the supplied fused pigtail to Wi-Fi power harness power wire.

Aug 08, 2008 K6860631 Rev. 1

Page 90

18. Place the strandsof the power side wires overlapping each oth er inside of the splice clip (1).

19. Using crimping tool (1), Mopar® p/n 05019912AA or equivalent, crimp the splice clip and wires together.

20. Repeat the previous two steps for the ground side wires.

21. Solder (3) the connection (2) together using rosin core solder (1).

Aug 08, 2008 K6860631 Rev. 1

Page 91

22. Center the heat shrink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

23. Connect the electrical connectors and install the bezel.

24. Install the bezel (1) and the two screws (2).

Aug 08, 2008 K6860631 Rev. 1

Page 92

25. If equipped, Install the cup holder assembly (1) by snapping into place.

26. Position the glove box and twist the box tabs (2) onto thehinges(1)usingatwistingmotionasindicated.

Aug 08, 2008 K6860631 Rev. 1

Page 93

27. Close the box and squeeze the stop tabs inward and engage into the instrument panel.

28. Install the passenger side cowl trim panel (1).

Aug 08, 2008 K6860631 Rev. 1

Page 94

29. Install the passenger side front door sill scuff plate (1).

30. Connect the battery negative cable.

Aug 08, 2008 K6860631 Rev. 1

Page 95

WI-FI ROUTER

INDEX

PRINT THIS VEHICLE

GRAND CHEROKEE

PROCEDURE STEPS: NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not be

present with the ignition in the OFF position.

1. Disconnect the negative battery cable.

2. Using trim stick C-4755 or equivalent, disengage the retaining tabs that secure the upper C-pillar trim panel to the retaining clips in the C-pillar and positio n the panel and the seat belt out of the way.

3. Remove the front and rear passenger door sill scuff plate. Using trim stick C-4755 or equivalent, disengage the retaining tabs that secure the door sill scuff plate to the retaining clips in the door sill and remove the scuff plate.

4. Remove th C-4755 o that sec sill and

r equivalent, disengage the retaining tabs

ure the liftgate scuff plate to the liftgate door

remove the scuff plate.

e liftgate scuff plate. Using trim stick

Aug 08, 2008 K6860631 Rev. 1

Page 96

5. Remove the upper liftgate trim panel. Using trim stick C-4755 or equivalent, disengage the retaining tabs that secure the upper liftgate trim panel to the retaining clips in the liftgate opening and remove the trim panel.

6. Remove the D-pillar trim panel. Using trim stick C-4755 or equivalent, disengage the retaining tabs that secure the D-pillar trim panel to the retaining clips in the D-pillar and remove the trim panel.

7. Remove the two nuts that ﬂoor panel and remove th

8. Using trim stick C-4755 retaining tabs that se quarter panel.

9. Pull the quarter trim p panel.

10. If equipped,disconn connector.

11. Remove the quarter tr

Aug 08, 2008 K6860631 Rev. 1

secure the load ﬂoor to the

e load ﬂoor.

or equivalent, disengage the

cure the quarter trim panel to the

anel away from the quarter

ect the power outlet wire harness

im panel.

Page 97

12. Remove the hush panel from underneath the instrument panel.

13. Remove the nut that secures the cowl trim panel to the mounting bracket.

14. Remove the cowl trim panel.

15. Remove the shifter trim (1) and bezel (2).

16. Remove the center stack bezel (2).

NOTE: Make sure enough wire length is supplied to go into the load ﬂoor where the Wi-Fi router (1) will be located.

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Page 98

17. Route and secure the Wi-Fi power harness from rear quarter panel, along the passenger side and underneath the door sill scuff plate.

18. Route and secure the power harness under the glove box and behind the center stack.

NOTE: Do not use the power outlet wiring for the Wi-Fi Router.

19. Locate the cigarette lighter outlet wiring harness.

20. Splice the supplied fused pigtail (2) into the cigarette lighter power wire and in series with the Wi-Fi power harness.

21. Remove 13 mm (0.5 in.) o f insulation from each wire that needs to be spliced.

22. Place a piece of adhesive lined heat shrink tubing on one side of the wire. Make sure the tubing will be long enough to cover and seal the entire repair area.

23. Place the strands of wire overlapping each other inside of the splice clip (1).

24. Using crimping tool (1), Mopar p/n 05019912AA or equivalent, crimp the splice clip and wires together.

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Page 99

CAUTION: Do not use acid core solder.

25. Solder (3) the connection (2) together using rosin core type solder (1) only.

26. Center the heat shrink tubing (2) over the joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant (1) comes out of both ends of the tubing.

27. Install the Center stack bezel (2).

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Page 100

28. Install the shifter trim (2) and bezel (1).

29. Align the fastener hole in the cowl trim panel with the stud on the mounting bracket and then seat the trim panel onto the mounting bracket.

30. Install the nut that secures the cowl trim panel to the mounting bracket.

31. Install the hush panel.

32. Position the quarter trim panel in the vehicle.

33. If equipped, connect the wire harness connector tothe power outlet.

34. Position the ﬂange on the quarter trim panel into the seal ditch and secure the bottom clip ﬁrst and then the middle clip.

35. Align the two fastener holes in the quarter trim panel with the two fastener holes in the quarter panel and engage the retaining tabs that secure the quarter trim panel to the quarter panel.

36. Install the two screws t hat secure the qua rt er trim panel to the quarter panel.

Aug 08, 2008 K6860631 Rev. 1