Champion 66526 User Manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS
2 INCH
CHEMICAL PUMP
MODEL NUMBER
66526
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 66526-20130930
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
• Tech Bulletins
• Product Registration
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
66526
2 INCH
CHEMICAL PUMP
Introduction ............................ 1
Introduction .......................... 1
Chemical Pump ....................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Controls and Features ..................... 5
Chemical Pump ....................... 5
Parts Included ........................ 6
Other ............................ 6
Assembly .............................. 7
Remove the Chemical Pump
from the Shipping Carton ................. 7
Add Engine Oil ........................ 7
Add Fuel ............................ 7
Connecting Hose or Pipes ................. 8
Operation .............................. 9
Chemical Pump Location ................. 9
Pumping ............................ 9
Liquids Only ........................ 9
Chemicals ......................... 9
Pesticides ........................ 10
Priming the Pump ..................... 10
Starting the Engine .................... 10
Stopping the Engine ................... 10
Operation at High Altitude ............... 11
Maintenance and Storage .................. 12
Engine Maintenance ................... 12
Oil ............................. 12
Spark Plugs ....................... 12
Air Filter ......................... 12
Cleaning ......................... 13
Adjustments ....................... 13
Maintenance Schedule ................ 13
Flushing the Pump .................. 13
Drain Plug ........................ 13
Storage ............................ 13
Engine Storage ..................... 13
Chemical Pump Storage ............... 13
Winter Storage ..................... 14
Specifications .......................... 15
Engine Specifications .................. 15
Chemical Pump Specifications ............ 15
Fuel .............................. 15
Oil ............................... 15
Spark Plugs ......................... 15
Maintenance Valve Clearance ............. 15
An Important Message About Temperature .... 15
Troubleshooting ......................... 16
Parts Diagram ........................ 17
Parts List ........................... 18
Engine Parts Diagram .................. 19
Engine Parts List ..................... 20
Warranty ............................. 21
Warranty Qualifications ................. 21
Repair/Replacement Warranty ............. 21
Do Not Return The Unit To The Place Of Purchase . 21
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 21
Normal Wear ...................... 21
Installation, Use and Maintenance ........ 21
Other Exclusions .................... 21
Limits of Implied Warranty and Consequential
Damage .......................... 21
Contact Information .................... 21
Address .......................... 21
Customer Service ................... 21
Technical Service ................... 21
INTRODUCTION
ENGLISH 66526
Introduction
Congratulations on your purchase of a Champion Power Equipment chemical pump. CPE designs and builds chemical pumps to strict specifications. With proper use and maintenance, this chemical pump will bring years of satisfying service.
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Chemical Pump
This unit is a gasoline engine driven, impeller based chemical pump. It is designed to pump liquids only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
66526
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
1 REV 66526-20130930
66526 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your chemical pump, we can help. Please call our help line at 1-877-338-0999
REV 66526-20130930 2
SAFETY RULES
ENGLISH 66526
WARNING
Read this manual thoroughly before operating your chemical pump. Failure to follow instructions could result in serious injury or death.
DANGER
DO NOT pump gasoline and fuel oil mixtures, detergents, acids, beverages, fertilizers or any other flammable liquid or corrosive.
Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
The chemical pump develops powerful force.
DO NOT move the chemical pump when it is in use. DO NOT use hoses or connectors that are worn, damaged or frayed. DO NOT allow children or unqualified persons to operate or service the chemical pump. DO NOT open top plug or drain plug when in use.
WARNING
Sparks can result in fire or electrical shock.
When servicing the chemical pump:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
Operate chemical pump outdoors only in a well ventilated area DO NOT operate the chemical pump inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Do not eat, drink, smoke, or touch your eyes, face or any part of your skin while pumping any materials, chemicals or pesticides. It is recommended that gloves, safety glasses and other proper safety gear be worn at all times when handling any and all materials, chemicals, pesticides or, prepping, pumping and flushing chemicals. Always follow the proper warnings and instructions when handling, prepping, pumping, and flushing any and all materials, chemicals and pesticides.
WARNING
Clean up any spills of chemicals, pesticides, and any potentially hazardous materials IMMEDIATELY. Chemicals, pesticides and any potentially hazardous materials can contaminate if not properly cleaned up quickly.
WARNING
DO NOT immerse this unit in water.
WARNING
Do not pump any materials (chemical, hazardous, or otherwise) in the direction of any water supply. This may cause contamination and/or unsafe water conditions.
WARNING
Do not pump any materials (chemical, hazardous, or otherwise) in the direction of any person, animal, or plant life, as this may cause serious damage, injury or death.
WARNING
All local and federal laws must be followed at all times when handling, prepping, pumping and flushing any and all chemicals, pesticides, and any potentially hazardous materials.
3 REV 66526-20130930
66526 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the chemical pump is resting firmly on level ground.
When operating the chemical pump:
DO NOT move or tip the chemical pump during operation. DO NOT tip the chemical pump or allow fuel or oil to spill from the engine. Block the wheels to prevent unintended movement.
When transporting or servicing the chemical pump:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the chemical pump:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other type of water containing solid material.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Exceeding the chemical pump’s specification for maximum head can damage the chemical pump and/or hose kits connected to it.
DO NOT modify the chemical pump in any way. DO NOT attempt to exceed the rated flow. Attempting to increase the rated flow may damage the unit and/or shorten its life.
CAUTION
Improper treatment or use of the chemical pump can damage it, shorten its life and void your warranty.
Use the chemical pump only for intended uses. Operate only on level surfaces. DO NOT expose chemical pump to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the chemical pump if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
CAUTION
WARNING
Water pumped through this unit shall not be used as drinking water.
WARNING
DO NOT remove either prime (top), or drain (bottom) plugs while the chemical pump is on and running
Loss of pressure and suction will occur. Property damage and injury may also occur.
The pump is not meant to pull through, pass, or pump any solids. Please make sure material that is pumped is liquid only. Solids, debris and trash may cause damage to the pump.
CAUTION
Lay sturdy planking along each side of the hose or pipe, when the hose or pipe runs across any type of roadway. Make sure that the planking length will run the length of the roadway. This will ensure some protection of the hose or pipe from any passing vehicles.
REV 66526-20130930 4
ENGLISH 66526
CONTROLS AND FEATURES
Read this owner’s manual before operating your chemical pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Chemical Pump
1 2 3
4
5
6
7
(1) Fuel Tan k – 0.9 gallon (3.4 L) capacity fuel tank.
(2) Air Filter – Protects the engine by filtering dust
and debris from the air intake.
(3) Muffler
(4) Prime Plug – Used to prime the pump.
(5) 2 in. (5 cm) Outlet – 2 in. (5 cm) NPT outlet
connector.
8
9
10
11
12
13
(8) Drain Plug
(9) 2 in. (5 cm) Inlet – 2 in. (5 cm) NPT inlet
connector.
(10) Adjustable Governor – Used to adjust engine
speed.
(11) Choke lever – Used to start the engine.
(12) Recoil Starter – Used to start the engine.
14
(6) Low Oil Sensor – Senses the level of oil in the
crankcase and shuts the engine down if the level falls too low.
(7) Oil Filler Cap – Check and fill engine oil level.
5 REV 66526-20130930
(13) Fuel Valve – Used to turn fuel supply on and off to
engine.
(14) Engine Switch – Used to start the engine.
66526 ENGLISH
Parts Included
Your Model 66526 Gasoline Powered chemical pump ships with the following parts:
Other
– Spark Plug Socket .......................1
– Oil Funnel ............................1
CONTROLS AND FEATURES
REV 66526-20130930 6
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