Champion 54 DR User Manual

Project Item No. Quantity
54 DR SERIES RACK CONVEYOR
STANDARD FEATURES
NEW Factory authorized startup
ENERGY STAR® Qualified
Exclusive DualRinse Technology
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper & lower spray arm assemblies
• Internal removable scrap basket and three-piece scrap screen
• Standard vertical opening accommodates 18" x 26" sheet pans
• Wide leakproof swing out insulated hinged doors on wash tank
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Door safety switch
• Never leak, ball valve drain closure
• Enclosure panels (front and sides)
• Stainless steel heavy-gauge construction, including base and feet
• Electric tank heat
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
• Single-point electrical connection
• Vent fan control switch
• Self-diagnostic controls
• Stainless steel rear manifolds
PREWASH MODELS ONLY
• External prewash scrap basket
• Prewash pump 1 Hp motor
• 22" Prewash
• 26" Prewash
• 36" Prewash
54 DR SERIES
54 DR, 76 DRPW, 80 DRFFPW, 90 DRHDPW
High-Temperature
Rack Conveyor Dishwashing Machines with
Dual Stage Rinse
Photo is for general visual representation only. Please
Model 54 DR Shown with Vent Cowl and Damper Option
SPECIFIER STATEMENT
Specified unit will be a Champion model 54 DR Series high temperature dual rinse rack conveyor dishwashing machine. Features top mounted control cabinet; upper and lower one-piece stainless steel spray arm assemblies, removable internal scrap basket with three-piece scrap screen. Swing out insulated front access door. Anti-jam conveyor drive system.
1 year parts and labor warranty.
refer to specifications for the latest detailed product information.
The DualRinse feature offers the
Lowest Water/Utility/Chemical Consumption
while circulating a generous
300+ gallons of water for
Consistently Good Results
Champion Industries, Inc. 2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 Tel: 905/562-4195 Fax: 905/562-4618
(1M) 12/15 Printed in U.S.A.
CH070
Champion Industries, Inc.
3765 Champion Blvd., Winston-Salem, NC 27105
Tel: 336/661-1556 Fax: 336/661-1979
www.championindustries.com
Champion, an Ali Group Company
5
2
1A
1B
2
1A
1B
7
6
E22PW E26FFPW E36HDPW
16"
DOOR
CLEARANCE
34-1/4"
36-3/8"
34-3/4"
58-1/4"
Vent Stack
Distance
6-1/2"
8-5/8" 8-1/2"
80-1/4"
Vent Stack
Distance
77-5/8"
Vent Stack
Distance
3-1/4"
4-1/2"
4-3/4"
32-1/8"
12-3/8"
16"
2"
2"
Inside
2"
15"
76"
80"
54 DR SERIES
5
5
2
1A
1B
2
1A
1B
7
6
E22PW E26FFPW E36HDPW
16"
DOOR
CLEARANCE
16"
2"
2"
2"
15"
76"
58-1/4"
Vent Stack
Distance
4-3/4"
3-1/4"
34-3/4"
Inside
12-3/8"
21-7/8"
4-1/2"
22"
Door
Clearance
26-1/2"
36-3/8"
80-1/4"
Vent Stack
Distance
29-3/4"
8-3/4"
6"
Nominal
Wall
Clearance
2-1/2"
21-7/8"
Opening
3-1/4"
20"
Inside Track
16"
DOOR
CLEARANCE
36-3/8"
5
2
1A
1B
2
1A
1B
7
6
8A
5
8B
2
1A
4A
4B
6
4A
4B
6
7
7
E22PW E26FFPW E36HDPW
16"
DOOR
CLEARANCE
36-3/8"
34-3/4"
58-1/4"
Vent Stack
Distance
22"
Door
Clearance
58-1/8"
Machine
Height
7-1/4"
4-1/4"
21-7/8"
10-7/8"
9-3/8"
5-7/8"
11-1/4"
14-1/4"
16-1/4"
6-1/2"
80-1/4"
Vent Stack
Distance
3-1/4"
26-1/2"
4-1/2"
4-3/4"
32-1/8"
12-3/8"
16"
2"
2"
Inside
2"
15"
34"
Load Height
20"
Clearance
13"
Plumbing Clearance
8"
4"
8"
4"
54"
3"
6"
76"
16"
DOOR
CLEARANCE
34-1/4"
36-3/8"
54 DR, 76 DRPW, 80 DRFFPW, 90 DRHDPW
High-Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 54 DR
Shipping weight crated: 850 lbs.
Dimensions shown in inches [mm]
8"
20"
34"
4-1/4"
8A
4"
5
2"
2
13"
Plumbing Clearance
7-1/4"
Clearance
58-1/8"
Machine
Height
Load Height
Front View
Left to Right
26-1/2"
22"
Door
Clearance
4-1/2"
16"
Plan View
Left to Right
2
5
2"
54"
3"
7
38-5/8"
58-1/4"
Vent Stack
Distance
2
34-3/4" Inside
1A
4A
4B
6
1A
1B
21-7/8"
4"
6"
10-7/8"
32-1/8"
9-3/8"
2"
12-3/8"
2-1/2"
8"
8B
16-1/4"
16-1/4"
11-1/4"
14-1/4"
5-7/8"
7
4A
4-3/4"
6
21-7/8"
Opening
Inside Track
6
3-1/4"
20"
4B
1A
1B
15"
7
3-1/4"
14-1/4"
4B
15"
11-1/4"
6
Up to 10"
7-1/2"
O Wall
1A
1B
7
8"
8A
4"
5-7/8"
7
9-3/8"
10-7/8"
21-7/8"
4A
8"
54"
2
3"
1A
6
7
5
4A
4B
38-5/8"
1/4"
21-1/2"
Flange Max
22"
Opening
31"
Overall
Width
4-3/4"
3-1/4"
6
1/4"
1-1/2" Curb
2"
58-1/4"
Vent Stack
Distance
2
1-1/8"
8"
8B
4"
6"
7-1/4"
20"
Clearance
34"
Load Height
4-1/4"
5
Front View
Right to Left
Suggested Table
Construction
Flange Detail
1/8" Min
2"
21-7/8"
1A
12-3/8"
1B
2
58-1/8"
Machine
Height
2"
16"
13"
Plumbing Clearance
4-1/2"
26-1/2"
6"
Nominal
Wall
Clearance
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., 3765 Champion Blvd., Winston-Salem, NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
8-3/4"
End View
5
29-3/4"
Right to Left
Plan View
34-3/4"
Inside
22"
Door
Clearance
54 DR SERIES
5
5
E22PW E26FFPW E36HDPW
16"
DOOR
CLEARANCE
26"
DOOR
CLEARANCE
36-3/8"
34-1/4"
36-3/8"
8-5/8" 8-1/2"
77-5/8"
Vent Stack
Distance
94-1/4"
Vent Stack
Distance
80"
90"
5
5
E22PW E26FFPW E36HDPW
16"
DOOR
CLEARANCE
26"
DOOR
CLEARANCE
80"
90"
36-3/8"
34-1/4"
36-3/8"
94-1/4"
Vent Stack
Distance
77-5/8"
Vent Stack
Distance
4-5/8"
14-1/2"
5
26"
DOOR
CLEARANCE
36-3/8"
34-1/4"
8-1/2"
94-1/4"
Vent Stack
Distance
90"
5
26"
DOOR
CLEARANCE
90"
34-1/4"
36-3/8"
94-1/4"
Vent Stack
Distance
14-1/2"
26"
DOOR
CLEARANCE
36-3/8"
26"
DOOR
CLEARANCE
36-3/8"
54 DR, 76 DRPW , 80 DRFFPW, 90 DRHDPW
High-Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 76 DRPW WITH 22" PREWASH
Shipping weight crated: 923 lbs.
80-1/4"
Vent Stack
Distance
Front View
Dimensions shown in inches [mm]
80-1/4"
Vent Stack
Distance
Right to Left
2-1/2"
5
76"
MODEL 80 DRFFPW WITH 26" FRONT FREED PREWASH
Shipping weight crated: 975 lbs.
77-5/8"
Vent Stack
Distance
Front View
Right to Left
4-5/8"
80"
MODEL 90 DRHDPW WITH 36" HEAVY DUTY PREWASH
Shipping weight crated: 1050 lbs.
94-1/4"
Vent Stack
Distance
5
6-1/2"
8-5/8"
5
76"
77-5/8"
Vent Stack
Distance
5
80"
94-1/4"
Vent Stack
Distance
Left to Right
Left to Right
Front View
Right to Left
5
90"
14-1/2"
8-1/2"
5
90"
Left to Right
NOTE: For complete machine dimensions, plan view, end view, specifications and table construction see 54 DR drawing page.
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 266 Wash tank (US gal.) 21 Conveyor speed (ft/min.) 7.4
Motor Horsepower
Drive 1/6 Wash 2 Dual Rinse 1/10
Water Consumption
US Gal. per hr. (max. use) 115 US Gal. per rack .43
Heating
Tank Heat, electric (kW) 15 DualRinse Tank Heat, electric (kW) 3 Tank heat, steam
(lbs/hr. required at 15 PSI flow pressure) 75
Electric booster (built-in)
(kW supplied for 40°F rise) 12
Electric booster (built-in)
(kW supplied for 70°F rise) 22 Steam booster (lbs./hr. required for 40°F rise) 60 Steam booster (lbs./hr. required for 70°F rise) 110
Booster heaters completely inter plumbed, Controls are interwired
Venting
Load end (minimum CFM) 200 Unload end (minimum CFM) 400
Standard 20" x 20" rack complement
Peg 2
Flat 1
54 DR SERIES
54 DR, 76 DRPW, 80 DRFFPW, 90 DRHDPW
NEW Exclusive Digital Gauges
One-Piece Cast Stainless Steel Spray Assembly
High-Temperature
Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
NEW Durable Stainless Steel
Start/Stop Switches
Stainless Steel Built-in Nested Booster
Two-Piece Scrap Screen
Built-in Scrap Basket for ease of cleaning
LESS IS MORE WITH CHAMPION’S DUAL RINSE MODEL 54 DR SERIES
Check our NSF listings and you’ll see the Dual Rinse offers the lowest water consumption in its class with less than .43 US gallons per rack. This ENERGY STAR® qualified product brings energy savings. Our 40°F rise booster only requires 12 kW and 70°F rise is only 22 kW.
What the numbers don’t show you is the advantage that our Dual Rinse technology provides by making sure all wares are fully rinsed with more than 300 gallons per hour while actual fresh water consumption is only 115 gallons per hour.
www.championindustries.com
54 DR SERIES
54 DR, 76 DRPW, 80 DRFFPW, 90 DRHDPW
High-Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
Dimensions shown in inches
Utilities
1
Electrical Connection
A Machine electrical connection B Booster electrical connection
2
Hot Water
Main connection 3/4" NPT
3
Cold Water
Contact Factory
4
Hot Water Tank
A Heat inlet connection 1" NPT B Heat return connection 1" NPT
5
Drain
Connection 1 1/2" NPT
6
Steam
Inlet connection 1 1/4" NPT
7
Condensate
Connection 1" NPT return to boiler
8
Vents
A Stack connection - Load end 200 CFM @ 1/4" static pressure B Stack connection - Unload end 400 CFM @ 1/4" static pressure
Warning: Plumbing and electrical
connections should be made by qualified personnel who will observe all the applicable plumbing, sanitary, safety codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-
1010 standard or equivalent) to be supplied (by others) in common water supply line at service connection.
Plumbing Notes: Because of the variation
in house-supplied steam and water pressures, steam and water pressure regulating valves (PRVs) may be needed. (Water PRV is standard on machines with booster.) The PRVs can either be purchased from Champion or obtained locally.
Venting Notes: Fabricated duct size:
3-7/8" x 15-7/8" (Outside dimensions)
54 DR Only TABLE A - Machine Connection
Machine Only
Minimum
Supply Ckt. Rated Amps
Rated Amps
Rated Amps
Rated
Amps
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Elec.
Specs.
208/60/3 70 90 90
240/60/3 62 80 80
480/60/3 31 40 40
575/60/3 24 35 35
54 DR Only TABLE B - Machine & Booster Connection
40°F/22°C Rise – 12 kW Machine and Electric built-in booster
Elec.
Specs.
208/60/3 104 150 150
240/60/3 91 125 125
480/60/3 46 60 60
575/60/3 37 50 50
70°F/39°C Rise – 22 kW Machine and Electric built-in booster
Elec.
Specs.
208/60/3 131 175 175
240/60/3 115 150 150
480/60/3 58 80 80
575/60/3 47 60 60
Machine and steam built-in booster
Elec.
Specs.
208/60/3 25 35 35
240/60/3 22 30 30
480/60/3 12 15 15
575/60/3 9 15 15
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
76 DRPW, 80 DRFFPW, 90 DRHDPW TABLE A - Machine Connection
Machine Only
Minimum
Supply Ckt. Rated Amps
Rated Amps
Rated Amps
Rated Amps
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Minimum
Supply Ckt.
Conductor
Ampacity
Elec.
Specs.
208/60/3 74 100 100
240/60/3 65 90 90
480/60/3 33 45 45
575/60/3 25 35 35
76 DRPW, 80 DRFFPW, 90 DRHDPW TABLE B - Machine & Booster Connection
40°F/22°C Rise – 12 kW Machine and Electric built-in booster
Elec.
Specs.
208/60/3 108 150 150
240/60/3 94 125 125
480/60/3 47 60 60
575/60/3 37 50 50
70°F/39°C Rise – 22 kW Machine and Electric built-in booster
Elec.
Specs.
208/60/3 136 175 175
240/60/3 118 150 150
480/60/3 60 80 80
575/60/3 47 60 60
Machine and steam built-in booster
Elec.
Specs.
208/60/3 29 40 40
240/60/3 26 35 35
480/60/3 12 15 15
575/60/3 10 15 15
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Maximum
Overcurrent
Protective
Device
Contact factory for single phase information.
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., 3765 Champion Blvd., Winston-Salem, NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
54 DR SERIES
54 DR, 76 DRPW, 80 DRFFPW, 90 DRHDPW
High-Temperature Rack Conveyor Dishwashing Machine with
Dual Stage Rinse
OPTIONS & ACCESSORIES
 Tank heat: choice of steam coil, steam injector, hot water coil
 2 Hp prewash motor
 48" Blower-dryer - steam or electric
 Booster Heaters (completely interplumbed, controls are interwired)
 Steam: 40°F or 70°F rise
 Electric: 12 kW (40°F rise) (built-in only)
 Electric: 22 kW (70°F rise) (built-in only)
54 DR SERIES RACK CONVEYOR
 Heat Recovery
Cantilever sideloader (with or without hood) for 90° load operation
 24" Sideload
 30" Sideload (accepts sheet pans)
 Extended pawl bar (extended drive unit) for use with
load tabling
 Racks: peg or flat racks (specify type)
 Steam pressure regulating valve (unmounted)
 Table limit switch, unmounted (recommended on all
rack conveyor installations)
 Vent cowl, stainless steel with 7" stack and locking damper
 Extended vent hood, stainless steel with 7" stack and
locking damper
 Water pressure regulating valve (unmounted)
(standard with booster)
 Two-point electrical connection
 Water hammer kit
 Drain tempering kit
NEW CCT 90
90° Corner Conveyor Table (shown)
NEW CCT 180
180° Corner Conveyor Table
also available
Cantilever Sideloader
(No hood)
 Vertical clearance through machine: 24"
(instead of standard 20") for larger ware
 Model CCT 180 (180° Corner Conveyor Table)
 Model CCT 90 (90° Corner Conveyor Table)
 Model RCT 64 or RCT 84 Roller Conveyor Table
Model RCT 64
or RCT 84
Roller
Conveyor Table
(See factory for custom length)
 Splash shields
NEW Champion ION scale prevention system
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., 3765 Champion Blvd., Winston-Salem, NC 27105 • 336/661-1556 • Fax: 336/661-1979 • www.championindustries.com
‘USGBC’ and related logo is a trademark owned by the U.S. Green Building Council and is used by permission.
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 905/562-4195 • Fax: 905/562-4618
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