Centurion R3R5 Quick Setup Manual

R3R5 quick setup guide

ROTARY

SWING GATE

OPERATOR

TM

TM

Consider all cabling requirements and routing as in Figure 9. (IM page

14)

3

4

CABLING REQUIREMENTS

OPERATOR INSTALLATION

Figure 1 Gate Opening Angle Diagram

o

110

o

120

o

100

o

90

o

80

o

70

o

60

(Gate opening angle)

o

0



Check for the safety and suitability of the site by looking at: (IM page

13)



All safety and local authority requirements.



That the gate is within the operator specifications.



Check that there is enough ground clearance to enable assembly
of the drivearm clamps. (See Figure 4)



Estimate the gate swing angle with figure 1.



Then mark the operator’s position according to figure 2 or 3.
(IM page 15)

Check that you have all the tools required. (IM page 12)

2

1

REQUIRED TOOLS & EQUIPMENT

SITE CONSIDERATIONS

100

79

158

1

10



Ensure that the gate does not exceed the
relevant specifications (IM page 9)



Only recommended values are provided. For
variances, refer to the Installation Manual.



All dimensions shown are indicated in millimetres.



All recommended values will result in gates with
similar opening times.



Gate Bracket

C

BH

Gate Opening

Angle (Degrees)

60 7000

90
130
220
355
570
605

750
750
750
700
700
600
450

70 700
80 700

90 700
100 650
110
120

610
570

Figure 2 Standard Pedestal Mount Installation

B E S U R E T O U S E A L O N G
C O N N E C T I N G A R M F OR T H I S
INSTALLATION TYPE.

GATE LEAF IN CLOSED POSITION



B

Drive

Arm

D

see Fig. 6

158

Pedestal

#

50mm

GA

TE LEAF IN OPEN POSITION

Pedestal Mount

Installation

STANDARD PEDESTAL MOUNT

Gate Bracket CH



Ensure that the gate does not exceed the relevant specifications (IM page 9)



Only recommended values are provided. For variances, refer to the Installation Manual.



All dimensions shown are indicated in millimetres.



All recommended values will result in gates with similar opening times.

Figure 3 Standard Wall Mount Installation

BE SURE TO USE A SHORT CONNECTING ARM FOR
THIS INSTALLATION TYPE.

H

B

Drive

Arm D

see Fig. 6



Gate Opening

Angle (Degrees)

BH

210
305

380
485

140
180

80
80

90

100

110

120

60
70
80

140
180
180

180
180
140

Wall Mount
Installation

PERPENDICULAR WALL MOUNT

GATE LEAF IN CLOSED POSITION



Gate Bracket C

100

272

1

10

Gate Bracket

C

700
700

610

700

700

700

700

5

MOUNT THE GATE BRACKET AND

DETERMINE PEDESTAL HEIGHT

PEDESTAL MOUNT INSTALLATION



Locate a suitable place for mounting the gate bracket according to
dimension “C” in the tables of Figures 2 or 3.



Determine pedestal or wall mount bracket height relative to gate
bracket as in figure 4 and 5. (IM page 21)



Mount the gate bracket.

Minimum 125mm to allow for

drive arm clamp assembly

C (See Fig. 2)

37mm

Figure 4 Pedestal/Gate Bracket vertical position

300mm sqr

500mm

Concrete

Pedestal

Cabling

85mm

Gate

Bracket

C (See Fig. 3)

Wall

Bracket

Gate Bracket

85

Minimum 125mm to allow for

drive arm clamp assembly

WALL MOUNT INSTALLATION

37mm

Figure 5 Wall/Gate Position

6

ROUTE CABLES & SECURE MOTOR



Route cables as determined in the cabling plan in Figure 9.



Make sure at least 400mm of cable protrudes above the pedestal or
wall mount bracket. (IM page 22)

8

CUT DRIVE ARM TO LENGTH

CUT DRIVEARM TO LENGTH

7

FASTEN GEARBOX IN POSITION



Fasten the motor onto the pedestal adaptor plate or the wall bracket
using the M8 bolts and washers supplied. (IM page 23)



Using the relevant tables below, read off the required drive arm
length.



Then cut the drivearm 50mm longer than D, as shown in Figure 6.

Drivearm (D) + 50

Drivearm (D)



Standard

Pedestal Mount

Drivearm

Perpendicular

Wall Mount

Drivearm

D D

Gate Opening

Angle (Degrees)

60 325

430

370

470
490
480
470

70
80

90
100
110
120

480
500
500

250
300
350
420

Figure 6 Cut Drive Arm Length

Connecting Arm

Cut drivearm length=D+50mm

Drivearm



Put the gearbox into manual mode. (IM page 24).



Fit the drive arm to the operator as shown.

ASSEMBLE CLAMP TO DRIVE ARM

R5

Clamp

Drive Arm

M12 Washer

Wedge

To mount: push clamp onto drive shaft,
tap into place, slide drive arm into clamp,
slip wedge in and fasten with bolt and
washer.

M12 x 65 Bolt

9

FIT THE DRIVE ARM

Figure 7 Assemble Clamp to Drive Arm

Clamp

Drive Arm

M12 x 65 Bolt

M12 Washer

Wedge

0.07.A.0146_22072013

10

SET THE CONNECTING ARM LENGTH



Loosen the connecting arm slightly and move it to its fully retracted
position.



Open the gate ½ way.



Assemble the connecting arm to the gate bracket.



Now slowly push the gate to its closed position. (The drive arm will
turn, and the connecting arm will extend while doing so)



Check that the hinge points of the gate bracket, connecting arm and
motor output shaft are in a straight line as shown in Figure 8.



Carefully unhook the connecting arm from the gate bracket and
tighten lightly.



Check the gate opens and closes sufficiently by manually operating
the gate.





Fully tighten connecting arm.



Apply the warning decals supplied to either side of the gate frame.

IF THE GATE OPENS TOO LITTLE

IF THE GATE OPENS TOO MUCH

Lengthen the drivearm by 10 mm and readjust the connecting arm.

Shorten the drivearm by 10 mm and readjust the connecting arm.

NB. Hinge points must be in a
straight line when gates are closed

GATE LEAF IN CLOSED POSITION

Figure 8 Align Gates

ALIGNMENT OF HINGE POINTS

ELECTRICAL SET-UP

WARNING

1. Always check that the circuit breaker in the electrical panel is in the
OFF position, and that all high voltage circuits (more than 42.4V) are
completely isolated from the mains supply before doing any work.

2. Ensure that all low voltage systems (Less than 42.4V) are suitably
protected from damage, by disconnecting all sources of power such
as chargers and batteries before doing any work.

3. All electrical work must be carried out according to the requirements
of all applicable local electrical codes.(It is recommended that a
licensed electrical contractor perform such work.)

CONNECT ALL WIRING

1



Connect all cables as required to the control card and battery
charger (See Figure 11 & 12). (IM page 48 & 49)



Check that the power source jumper is in the correct position. (PSU
or STD refer to IM page 27, Fig. 24)

Figure 9 Cabling Requirements

To dwelling

Isolator

Box

* Increase cable thickness if pillar lights are to be installed.
† Screened cable is always recommended to provide better protection against lightning - earth one end

of screening.

CABLE REQUIREMENTS

1. 220V AC mains cable (3 core LNE

2

0,5mm )*†, via mains isolator switch

Or

Low voltage 16V AC battery charger

2

supply (2 core 1,5mm )†.

2. Intercom cable (n1 + 6 core) to
house.

3. Slave motor cable (if required) (3

2 2

core 2,5mm + 3 core 0,5mm
multistranded).

2

4. Radio receiver cable (3 core 0,5mm
multistranded).

5. Pedestrian key switch (if required) (2

2

core 0,5mm multistranded).

6. Infrared beams or safety edge (if

2

required) (3 core 0,5mm
multistranded)

2

7. Intercom cable (n2+2 core 0,5mm
multistranded) to gate station.

n1 = number of cores required by intercom. n2 = number of cores required by intercom.

2

SET UP THE GATE ORIGIN



Release the manual override and close the gate(s).



Use the origin tool and line up marks as in figure 10. (IM page 28)



Open gate ½ way and unscrew the manual release mechanism.
(IM page 28).

Figure 10 Origin Setup

Setup Tool

Manual Release
Mechanism

SETTING THE GATE ORIGIN

4

SELECT EITHER MASTER OR SLAVE SETUP

GET INTO PROGRAMMING MODE

3

5

SET THE GATE LIMITS





Remove all power. (IM page 28)



Fit the SET link.



Reapply power





Press and hold the TEST button, release after 1 flash of L1.



Then again, press and hold the TEST button, and release after 1 or
2 flashes of the STATUS LED. (1 Flash=master, 2 Flashes=slave)
(Installation Manual page 29)



Press and hold TEST until the gate is closed, and then release.



NB: THE GATE MUST CLOSE. IF IT OPENS :



Release the TEST button.



Swap the respective motor wires.



Press and hold TEST until gate is closed, and then

release.



Press and hold TEST until gate is open, and then release.



Press and release TEST (When setting up the MASTER gate, it will
close and then open to pedestrian. IM page 29).



If setting up the master gate, press and release TEST once more to
complete the setup (The MASTER gate will open fully, and the
SLAVE gate will move slightly).



Determine what features are required (See Table 2). (IM page 47)



Get into programme mode (as in Step 3), or continue from Step 5.



To select the Feature to Change: (IM page 31)



Press and hold the TEST button while monitoring L1:

Example of how to select the AUTOCLOSE feature:

The L1 light will flash once and pause,
Then flash twice and pause ...

6

SETTING ADDITIONAL FEATURES (OPTIONAL)



At this moment release the TEST button to select feature

number 2. (L2 will turn off, and L1 will keep on flashing 2 times
and pausing to indicate that feature number 2 is selected).

NOTE: The STATUS of the Feature is not changed yet, the

feature has only been selected to be changed!

If an incorrect Feature is selected, then remove and re-

apply power and repeat the procedure.



To change the STATUS value of a Feature: (IM page 31)

Press and hold the TEST button while monitoring the

STATUS light:
(Continues from above example to set outoclose to ON status).
The L1 light will flash once and pause,

At this mome nt rele ase t he TE ST butt on to g ive a
STATUS value of 1. The AUTOCLOSE feature has been set to
ON

NO TE: Onl y af ter set ting the STATUS, w ould the

AUTOCLOSE be turned ON.

(L2 will come back on, indicating that the STATUS has been

set.)



To change the COUNT value of a Feature: (IM page 31)

Press and hold the TEST button while monitoring the

STATUS light:

After a slight pause, the STATUS light will start flashing . . . . . . .

regularly:
Flash (1), Flash (2), Flash (3), Flash (4), Flash (5),

Flash (6) ................ Flash (9), Flash (10).

At this moment release the TEST button to give a COUNT . . . . .

value of 10. This could for example be the preflash time.

(L2 will come back on, indicating the COUNT value has . . . . . .

been set). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





Remove the SET link.

7

EXIT PROGRAMMING MODE

CP75 CONTROLLER FUNCTIONS

Table 2 Controller Functions Menus and Submenus

FEATURE

DESCRIPTION

Auto-close

Auto-close Time

Gate Limit Settings

-

See detailed instructions on page 29

1

2

3

STATUS or COUNT

DESCRIPTION

-

ON

15 seconds (Default)

1 Flash = 1 second

-

OFF (Default)

FEATURE

NUMBER

COUNT

VALUE

-

-

Mode of Operation

Pedestrian Auto-close

4

5

-

STANDARD (Default)

1 Flash = 1 second

5 seconds (Default)

-

CONDOMINIUM

PIRAC

REVERSING

Delay on master closing

Collision Counter

Leaf Delay Select

Leaf delay time /
Solenoid Strike Time

Delay on slave opening

1 Flash = 1 second

1 Flash = 1 count

4 counts (Default)

2 seconds (Default)

Delay on slave opening & master closing

Delay off (Default)

-

-

-

-

-

12

13

14

Preflashing

Preflash Time

Collision Sensitivity

Auto-close Override

Positive Close Mode

MODE 1

HIGH (Default)

ON

1 Flash = 1 second

1 Flash = 1 second

3 second (Default)

2 seconds (Default)

MEDIUM

OFF (Default)

LOW

MODE 2

MODE 3

OFF (Default)

-

1

-

2

STATUS

VALUE

3

4

1

2

-

-

1

1

1

1

2

3

2

2

2

3

3

4

4

-

-

-

-

-

-

-

-

-

-

-

-

-

Courtesy Light

10

11

7

8

9

6

1 Flash = 10 seconds

120 seconds (Default)

CP75 BASIC CONTROLLER CONNECTIONS

CP84ER5V01

AUXILIARY

SUPPLY

220V AC

MAINS IN

Slave Operator

Figure 11 CP75 Controller Connections

M

SS1 SS2 SS3 COM

COM

SOL 12V

PSU
STD

(LED)

STATUS

LIGHTSLAVE-BATT+

SLAVE FUSE 16A S/B

AUX FUSE 3A F/B

LIGHT

FUSE

3A F/B

MASTER FUSE 16A S/B

MASTER

RED

BLACK

PURPLE

RED

BLACK

ORANGE

3-WAY

CONNECTOR

3-WAY

CONNECTOR

TO ORIGIN

SENSOR ON

SLAVE

MOTOR

TO COUNTER

SENSOR ON

SLAVE

MOTOR

ONLY FITTED IN DOUBLE SWING GATE SYSTEMS

M

SENSOR

MOTOR

SLAVE SS1SS2SS3

CP75A

6-WAY

CONNECTOR

21 43

L
N
E

NEUTRAL

LIVE

TRIGGER CONNECTIONS

Figure 12 CP75 Controller Trigger Connections

NEG

NEG

NEG

+12V

+12V/24V

+12V/24V

PUSHBUTTON

FOR SWITCHING

PILLAR LIGHT (N/0)

HOLIDAY LOCKOUT

SWITCH (N/C)

STATUS LED

PEDESTRIAN

KEYSWITCH (N/O)

(RETURN SPRING)

COM COM

COM

NC

NC

NC

NO

NO

12V or 24V

NO

LOOP

LOOP DETECTOR

IRB RECEIVERIRB Tx

RADIO RECEIVER

REMOTE CONTROL CIRCUITRY

PILLAR LIGHT PUSHBUTTONHOLIDAY LOCKOUT KEYSWITCHPEDESTRIAN KEYSWITCH

INFRA RED BEAM CIRCUITRY

FREE EXIT CIRCUITRY

SOLENOID

LOCK

For a detailed description of
terminal functions, refer to
DESCRIPTION OF TERMINAL
FUNCTIONS on page 45 of
the Installation Manual.



Explain to the user how to SAFELY operate the gate. (IM, page 51.)

PERFORM INSTALLATION HANDOVER

8