CAT 415 IL, 415, 416, 420, 420 XE User Manual

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Page 1
RETROFIT OPTIONS AND ACCESSORIES
FOR BACKHOE LOADERS – CENTER PIVOT
MODEL (SERIAL NUMBER PREFIX): 415 IL (H6L), 415 (H8A), 416 (H8P/L8P), 420 (H8T/L8T), 420 XE (H9X), 430 (H8W/L8W), 440 (DC9/MZX), 450 (DYN/KJH)
415F2 IL (PF4), 415F2 (HWA), 416F2 (HWB/LYA), 420F2 (HWC/HWD/LYB), 430F2 (HWD/HWG/LYD)
416F (KSF), 420F (SKR), 420F IT (JWJ), 430F (RDF), 430F IT (RGS)
Page 2
Option/Accessory ..................................................Page Number
Option/Accessory ..................................................Page Number
COMFORT AND CONVENIENCE ........................................ 3-4
Ride Control........................................................................... 3
Seat Cover, (Luxury) ............................................................. 3
Seat Cover, (Waterproof) .................................................... 4
EMISSIONS AND REGULATIONS ...................................... 5
Rear Window Replacement ............................................... 5
ENHANCEMENTS AND VISIBILITY .................................. 6
Work Lights, (LED Spot) ...................................................... 6
Work Lights, (LED Wide) ..................................................... 6
GUARDING ............................................................................ 7-9
Boom Wear Plate ................................................................. 7
Front Fenders ........................................................................ 7
Heat Shield ............................................................................ 8
Rear Fender Extensions ...................................................... 8
Stabilizer Cylinder Guards .................................................. 9
Stabilizer Leg Guards .......................................................... 9
PERFORMANCE AND PRODUCTIVITY ............................. 10-25
Autoshift Conversion ........................................................... 10
Product Link Adapter (Cat App) ......................................... 10
Boom Cylinder Check Valves ............................................. 11
Bucket Cylinder Check Valves ........................................... 11
Stabilizer Check Valves ....................................................... 12
Stick Cylinder Check Valves ............................................... 12
Object Handling .................................................................... 13
Dual Tilt Cylinder .................................................................. 13
E-Stick Combined Auxiliary Lines, (Pilot Controlled) ..... 14
E-Stick Combined Auxiliary Lines,
(Mechanically Controlled).............................................. 14
Standard Stick Combined Auxiliary Lines,
(Mechanically Controlled).............................................. 15
Standard Stick Combined Auxiliary Lines,
(Pilot Controlled) .............................................................. 15
E-Stick External Auxiliary Lines ......................................... 16
Standard Stick External Auxiliary Lines ........................... 16
External Auxiliary Lines....................................................... 17
Internal Auxiliary Lines ....................................................... 17
Hammer Pedal ...................................................................... 18
Hand Throttle ........................................................................ 18
Hydraulic Hand Tool Circuit ................................................ 19
Hydraulic Hoe Coupler Lines, (Extended Stick) .............. 20
Hydraulic Hoe Coupler Lines, (Standard Stick) .............. 20
Hydraulic Hoe Coupler Lines,
(Mechanical Standard Stick) ........................................ 21
Hydraulic Hoe Coupler Lines,
(Mechanical Extended Stick) ........................................ 21
Hydraulic Hoe Coupler Lines,
(Pilot Controlled Standard Stick) .................................. 22
Hydraulic Hoe Coupler Lines,
(Pilot Controlled Extended Stick) .................................. 22
PERFORMANCE AND PRODUCTIVITY (CONTINUED) ... 10-25
Industrial Loader Power Take-Off, (PTO) ......................... 23
Mechanical Hoe Controls, (Backhoe) .............................. 23
Mechanical Hoe Controls, (Excavator) ............................ 24
Quick Disconnects, (Hoe) ................................................... 24
Quick Disconnects, (Loader) .............................................. 25
Single Tilt Loader Coupler................................................... 25
SECURITY .............................................................................. 26-27
Machine Security System .................................................. 26
Security Keypad ................................................................... 26
Security Pin-On Display ...................................................... 27
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Page 3

COMFORT AND CONVENIENCE

Ride Control

Improves ride during travel by providing a suspension system in the loader lift arm circuit. Recommended in applications where improved ride or material retention is desired such as roading or load and carry.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430
H8A, H8P, H8T, L8T, H9X,
H8W, L8W
577-8607*
Recommended Dealer
415, 416 H8A, H8P, L8P 577-8610** 4.0 Hours
*This kit is for use on Pilot control machines and has software enabled features that must be activated by a Cat dealer.
**This kit is for use on Mechanical control machines.

Seat Cover, (Luxury)

Provides an over seat cover to protect the seat from surface damage and water. Includes storage pockets.
Install
Model Serial Number Prefix Part Number Estimated Install Time
415F2 IL, 415F2, 416F2,
420F2, 430F2
PF4, HWA, HWB, LYA,
HWC, HWD, LYB, HWD,
HWG, LYD
500-3891 0.5 Hour
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Page 4

Seat Cover, (Waterproof)

Provides an over seat cover to protect the seat from surface damage and water. Includes storage pockets.
Model Serial Number Prefix Part Number Estimated Install Time
415F2 IL, 415F2, 416F2,
420F2, 430F2
PF4, HWA, HWB, LYA,
HWC, HWD, LYB, HWD,
HWG, LYD
500-3890 0.5 Hour
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Page 5

EMISSIONS AND REGULATIONS

Rear Window Replacement

A replacement rear window for the cab that can be used when a hammer attachment is being operated, to give the operator incremental protection against debris.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE,
430,440, 450
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W, DYN,
MZX, DC9, KJH
575-4253
Recommended Dealer
Install
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Page 6

ENHANCEMENTS AND VISIBILITY

Work Lights, (LED Spot)

Kit provides two (2) replacement forward or rear facing cab mounted LED, 1000 lumen, spot work lights. LED lighting provides brighter lighting and longer life.
Model Serial Number Prefix Part Number Estimated Install Time
415IL, 415, 416, 420,
420XE, 430, 440, 450
415F2, 416F2, 420F2,
430F2
*The part number is for reference only. Please see your Cat Dealer for the complete list of required parts.
H6L, H8A, H8P, L8P, H8T,
L8T, H9X, H8W, L8W,
DC9, MZX, DYN, KJH
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
523-0146* 1.0 Hour

Work Lights, (LED Wide)

Kit provides two (2) replacement forward or rear facing cab mounted LED, 1000 lumen, wide work lights. LED lighting provides brighter lighting and longer life.
Model Serial Number Prefix Part Number Estimated Install Time
415IL, 415, 416, 420,
420XE, 430, 440, 450
415F2, 416F2, 420F2,
430F2
*The part number is for reference only. Please see your Cat Dealer for the complete list of required parts.
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H6L, H8A, H8P, L8P, H8T,
L8T, H9X, H8W, L8W,
DC9, MZX, DYN, KJH
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
497-5482* 1.0 Hour
Page 7

GUARDING

Boom Wear Plate

Provides an additional wear plate that can be bolted to the bottom of the boom assembly.
Model Serial Number Prefix Part Number Estimated Install Time
440 DC9, MZX 551-4410 0.5 Hour

Front Fenders

Provides a set of two non-metallic front fenders to add to a machine without existing fenders.
387-6472 589-8064
Model Serial Number Prefix Part Number Estimated Install Time
415 IL, 440, 450
415F2 IL, 415F2, 416F2,
420F2, 430F2
H6L, DC9, MZX, KJH,
DYN
PF4, HWA, HWB, LYA,
HWC, HWD, LYB, HWE,
LYD
387-6472
1.0 Hour
415, 416, 420, 420 XE, 430
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W
586-8064
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Page 8

Heat Shield

Provides a replacement, stainless steel heatshield to fit around the exhaust stack pipe.
Model Serial Number Prefix Part Number Estimated Install Time
416F2, 420F2, 430F2
416F, 420F IT, 420F, 430F
HWB, HWC, HWD, HWE,
HWG
494-5432 1.0 Hour
KSF, JWJ, SKR, RGS,
RDF

Rear Fender Extensions

Provides two rear fenders, non-metallic, extensions for additional coverage of wide rear tires.
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, DYN, KJH 551-4411 2.0 Hours
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Page 9

Stabilizer Cylinder Guards

Provides two guarding covers to protect each stabilizer leg cylinder from damage.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W
387-6458
1.0 Hour415F2, 416F2, 420F2,
430F2
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
440 DC9, MZX 551-4409

Stabilizer Leg Guards

Kit provides plates that can be added to bottom of each stabilizer leg to prevent material from collecting in the leg casting.
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, KJH, DYN 551-4436 1.0 Hour
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Page 10

PERFORMANCE AND PRODUCTIVITY

Autoshift Conversion

Once activated by a Cat dealer, this software enabled kit will allow the customer, to upgrade to the onboard feature to convert from power shift to auto shift transmission.
Model Serial Number Prefix Part Number Estimated Install Time
420, 420 XE, 430 H8T, L8T, H9X, H8W, L8W 602-6273*
*This kit has software enabled features that must be activated by a Cat dealer. Additional hardware may be required.

Product Link Adapter (Cat App)

Adds an adapter allowing the operator to connect the Cat App to the machine product link data.
Model Serial Number Prefix Part Number Estimated Install Time
416F2, 420F2 HWB, HWC, HWD 481-7118*
Recommended Dealer
Install
Recommended Dealer
Install
*This kit has software enabled features that must be activated by a Cat dealer. The part number provided is for reference only. Individual parts must be ordered.
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Page 11

Boom Cylinder Check Valves

Load Control Kit will provide a Hose Burst Check Valve (HBCV) for the boom.
Model Serial Number Prefix Part Number Estimated Install Time
416**, 420, 420 XE H8P, H8T, L8T, H9X
595-9956*
416F2, 420F2 HWB, HWC, HWD, LYB
*Please contact your Cat dealer and reference media number M0078810 for proper installation instructions. **For use with Pilot Controlled machines only.

Bucket Cylinder Check Valves

Load Control Kit will provide a Hose Burst Check Valve (HBCV) for the bucket.
Model Serial Number Prefix Part Number Estimated Install Time
Recommended Dealer
Install
416F2, 420F2 HWB, HWC, HWD, LYB 512-6862*
*Please contact your Cat dealer and reference media number M0078810 for proper installation instructions.
.
Recommended Dealer
Install
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Page 12

Stabilizer Check Valves

Load Control kit includes a hose burst check valve (HBCV) for the stabilizers.
Model Serial Number Prefix Part Number Estimated Install Time
416, 420, 420 XE H8P, H8T, L8T, H9X
416F2, 420F2 HWB, HWC, HWD, LYB

Stick Cylinder Check Valves

Load Control kit will provide a hose burst check valve (HBCV) for the stick.
Model Serial Number Prefix Part Number Estimated Install Time
416F2, 420F2 HWB, HWC, HWD, LYB 512-6863
512-5597
Recommended Dealer
Install
Recommended Dealer
Install
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Page 13

Object Handling

Load Control kit for hoe includes the following object handling kits: Hose burst check valves for boom, stick, bucket and stabilizer cylinders.
Model Serial Number Prefix Part Number Estimated Install Time
416F2, 420F2 HWB, HWC, HWD, LYB 511-9785
Recommended Dealer
Install

Dual Tilt Cylinder

Provides an additional cylinder to enable the Industrial Loader 3 Point Hitch to be operated with two independent dual tilt cylinders. Includes hoses and adapters.
Model Serial Number Prefix Part Number Estimated Install Time
415 IL H6L
415F2 IL PF4
470-5247 2.0 Hours
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Page 14

E-Stick Combined Auxiliary Lines, (Pilot Controlled)

Provides diverter valve and hydraulic 19 mm (3/4”) lines routed to midpoint of stick for use with one-way or two-way flow work tools. Includes hydraulic quick disconnect couplings. This kit can be used to build one-way (hammer) lines.
For use with Extended Stick, 6 function hydraulics.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE
430 H8W, L8W 577-8619*
H8A, H8P, L8P, H8T, L8T,
H9X
577-8617*
Recommended Dealer
Install
415F2, 416F2, 420F2 HWA, HWB, HWC, LYB 468-7981*
430E RLN 360-2206*
*This kit has software enabled features that must be activated by a Cat dealer.

E-Stick Combined Auxiliary Lines, (Mechanically Controlled)

Provides mechanical foot pedal and linkage to diverter valve with hydraulic 19 mm (3/4”) lines routed to mid-point of stick for use with one-way or two-way flow work tools. Includes hydraulic quick disconnect couplings. This kit can be used to build one-way (hammer) lines.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416 H8A, H8P, L8P 577-8611
415F2, 416F2 HWA, HWB, LYA 468-7979
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Recommended Dealer
Install
Page 15

Standard Stick Combined Auxiliary Lines, (Mechanically Controlled)

Provides mechanical foot pedal and linkage to diverter valve with hydraulic 19 mm (3/4”) lines routed to midpoint of stick for use with one-way or two-way flow work tools. Includes hydraulic quick disconnect couplings. This kit can be used to build one-way (hammer) lines.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416 H8A, H8P, L8P 577-8612
415F2, 416F2 HWA, HWB, LYA 468-7980
Recommended Dealer
Install

Standard Stick Combined Auxiliary Lines, (Pilot Controlled)

Provides diverter valve and hydraulic 19 mm (3/4”) lines routed to midpoint of stick for use with one-way or two-way flow work tools. Includes hydraulic quick disconnect couplings. This kit can be used to build one-way (hammer) lines.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE
H8A, H8P, L8P, H8T, L8T,
H9X
577-8616
Recommended Dealer
Install430 H8W, L8W 577-8618
415F2, 416F2, 420F2 HWA, HWB, HWC, LYB 468-7982
*This kit has software enabled features that must be activated by a Cat dealer.
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Page 16

E-Stick External Auxiliary Lines

Provides the auxiliary lines for the hoe for one half of the lines required to operate hydraulic hoe work tools. For use with extended stick configured machines.
Model Serial Number Prefix Part Number Estimated Install Time
420, 420 XE H8T, H9X 585-7964*
*Machine must already have internal auxiliary lines installed prior to installing this kit.
Recommended Dealer
Install

Standard Stick External Auxiliary Lines

Provides the auxiliary lines for the hoe for one half of the lines required to operate hydraulic hoe work tools. For use with standard stick configuration.
Model Serial Number Prefix Part Number Estimated Install Time
420, 420 XE H8T, H9X 585-7963
*Machine must already have internal auxiliary lines installed prior to installing this kit.
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16
Recommended Dealer
Install
Page 17

External Auxiliary Lines

Provides the auxiliary lines for the hoe for one half of the lines required to operate hydraulic hoe work tools.
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, DYN, KJH 550-4092*
440, 450 MZX, DYN 587-1692**
* Hose material not included. Contact your Cat dealer and reference Special Instructions M0098457 to have hoses created using the supplied couplings. Machine must already have
internal auxiliary lines installed prior to installing this kit.
** Hose material not included. Contact your Cat dealer to have hoses created using the supplied couplings. Machine must already have internal auxiliary lines installed prior to installing
this kit.
Recommended Dealer
Install

Internal Auxiliary Lines

Provides the internal lines only for allowing the external lines to be fitted to use the auxiliary hydraulic hoe work tools.
550-4175 587-1691
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, DYN, KJH 550-4175*
440, 450 MZX, DYN 587-1691*
* Machine must already have external auxiliary lines installed prior to installing this kit.
Recommended Dealer
Install
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Page 18

Hammer Pedal

Provides the foot operated electronic pedal switch for the continual operation of a hammer work tool fitted to the stick of the machine.
Model Serial Number Prefix Part Number Estimated Install Time
415**, 416**, 420, 420 XE,
430, 440, 450
* This kit has software enabled features that must be activated by a Cat dealer.
**For use with Pilot Controlled machines.
H8A, H8P, H8T, L8T, H9X,
H8W, L8W, DC9, MZX,
DYN, KJH
551-4408* 1.0 Hour

Hand Throttle

Provides a rotary throttle control dial and harness to enable the Industrial Loader to set the engine speed by the dial.
Model Serial Number Prefix Part Number Estimated Install Time
415 IL H6L
560-0641*
415F2 IL PF4
* This kit has software enabled features that must be activated by a Cat dealer.
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Recommended Dealer
Install
Page 19

Hydraulic Hand Tool Circuit

This kit provides an auxiliary hand tool circuit to operate Type II single flow hydraulics hand tool circuit via flat face quick connects located on the top of the tread plate of the tool box on the right side of the machine.
Model Serial Number Prefix Part Number Estimated Install Time
415F2, 416F2, 420F2,
430F2
* This kit has software enabled features that must be activated by a Cat dealer. The part number is for reference only. Please see your Cat Dealer for the complete list of required parts.
HWA, HWB, LYA, HWC,
LYB, HWD, HWE, LYD
577-7083*
Recommended Dealer
Install
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Page 20

Hydraulic Hoe Coupler Lines, (Extended Stick)

Provides hydraulic hoe coupler lines for extended stick to enable the hydraulic hoe coupler to be operated on the machine from the cab switches provided.
Model Serial Number Prefix Part Number Estimated Install Time
430 H8W 577-8613*
440 DC9, MZX 550-4090*
450 KJH, DYN 550-4091*
Recommended Dealer
Install
416E, 420E, 430E BWC, PRA, RLN 368-1267*
*This kit has software enabled features that must be activated by a Cat dealer.

Hydraulic Hoe Coupler Lines, (Standard Stick)

Provides hydraulic hoe coupler lines for standard stick to enable the hydraulic hoe coupler to be operated on the machine from the cab switches provided.
Model Serial Number Prefix Part Number Estimated Install Time
440, 450 DC9, MZX, DYN, KJH 550-4089*
*This kit has software enabled features that must be activated by a Cat dealer.
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20
Recommended Dealer
Install
Page 21

Hydraulic Hoe Coupler Lines, (Mechanical Standard Stick)

Provides hydraulic hoe coupler lines for mechanical controlled extended stick to enable the hydraulic hoe coupler to be operated on the machine from the cab switches provided.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416 H8A, H8P, L8P 579-6456
Recommended Dealer
Install

Hydraulic Hoe Coupler Lines, (Mechanical Extended Stick)

Provides hydraulic hoe coupler lines for mechanical controlled extended stick to enable the hydraulic hoe coupler to be operated on the machine from the cab switches provided.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416 H8A, H8P, L8P 579-6457
Recommended Dealer
Install
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21
Page 22

Hydraulic Hoe Coupler Lines, (Pilot Controlled Standard Stick)

Provides hydraulic hoe coupler lines for pilot controlled standard stick to enable the hydraulic hoe coupler to be operated on the machine from the cab switches provided.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE H8A, H8P, H8T, L8T, H9X 585-0341*
*This kit has software enabled features that must be activated by a Cat dealer.
Recommended Dealer
Install

Hydraulic Hoe Coupler Lines, (Pilot Controlled Extended Stick)

Provides hydraulic hoe coupler lines for pilot controlled extended stick to enable the hydraulic hoe coupler to be operated on the machine from the cab switches provided.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE H8A, H8P, H8T, L8T, H9X 585-0342*
*This kit has software enabled features that must be activated by a Cat dealer.
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22
Recommended Dealer
Install
Page 23
Industrial Loader Power Take-O, (PTO)
Provides the complete kit to enable PTO driven work tools that are mounted to the rear of the Industrial Loader.
Model Serial Number Prefix Part Number Estimated Install Time
415F2 IL PF4 572-3103*
* This kit has software enabled features that must be activated by a Cat dealer.
Recommended Dealer
Install

Mechanical Hoe Controls, (Backhoe)

This kit converts controls from excavator (ISO) mechanical hoe control pattern to mechanical hoe backhoe control pattern.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416 H8A, H8P, L8P 579-6458
415F2, 416F2 HWA, HWB, LYA 468-7974
Recommended Dealer
Install
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Page 24

Mechanical Hoe Controls, (Excavator)

This kit converts controls from backhoe mechanical hoe control pattern to mechanical hoe excavator (ISO) pattern.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416 H8A, H8P, L8P 579-6459
415F2, 416F2 HWA, HWB, LYA 468-7975
Recommended Dealer
Install

Quick Disconnect, (Hoe)

Kit includes both male and female twist to connect hydraulic quick disconnect couplings, with protective caps, for use with hoe hydraulic operated work tools.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430
415F2, 416F2, 420F2,
430F2
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W
442-9566 0.5 Hour
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
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Page 25

Quick Disconnect, (Loader)

Kit includes both male and female twist to connect hydraulic quick disconnect couplings, with protective caps, for use with loader hydraulic operated work tools.
Model Serial Number Prefix Part Number Estimated Install Time
416, 420, 420 XE, 430 H8P, H8T, H9X, H8W
455-7380 0.5 Hour
420F2 HWD

Single Tilt Loader Coupler

Provides an electro-hydraulic coupler actuation system activated from the cab. Includes constant pressure coupler pins. Single tilt fit for Cat IT design coupler to mount hook on work tools.
596-8446 539-6387
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430
H8A, H8P, L8P, H8T, L8T,
H9X, H8W, L8W
440, 450 DC9, MZX, DYN, KJH 539-6387*
*This kit has software enabled features that must be activated by a Cat dealer.
596-8446*
Recommended Dealer
Install
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Page 26

SECURITY

Machine Security System (MSS)

Kit provides a programmable system to manage access to machine. Includes two special MSS keys.
Model Serial Number Prefix Part Number Estimated Install Time
420F, 430F SKR, RDF 331-5640*
* This kit has software enabled features that must be activated by a Cat dealer.
Recommended Dealer
Install

Security Keypad

Provides a kit to add a keypad unit, self-contained immobilizer system to disable the engine, transmission and other systems at key switch on until a valid pass code is entered on the keypad which unlocks the machine to enable operation.
Model Serial Number Prefix Part Number Estimated Install Time
416, 420, 430 L8P, L8T, L8W
415F2, 416F2, 420F2,
430F2
* This kit has software enabled features that must be activated by a Cat dealer.
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26
HWA, HWB, LYA, HWC,
HWD, LYB, HWE, LYD
482-1308*
Recommended Dealer
Install
Page 27

Security Pin-On Display

Once activated by a Cat dealer, this software enabled kit, will allow the customer to upgrade the onboard feature to keypad security on the display.
Model Serial Number Prefix Part Number Estimated Install Time
415, 416, 420, 420 XE, 430 H8A, H8P, H8T, H9X, H8W 602-6201*
* This kit has software enabled features that must be activated by a Cat dealer. Additional hardware may be required.
Recommended Dealer
Install
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AEXQ3127 February 2021 (Global)
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow,” the “PowerEdge” and
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