Casio JD6500, C-320 Service Manual

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JD-6500(ZX-807AE)

INDEX

C-320(ZX-807BE)

JULY. 1995

(without price)

JD-6500

C-320

CONTENTS

1. SPECIFICATIONS ......................................................................................................... 1

2. GENERAL GUIDE ......................................................................................................... 5

3. RESET OPERATIONS ................................................................................................ 10

4. ERROR MESSAGE ..................................................................................................... 11

5. BATTERY REPLACEMENT........................................................................................ 12

6. LSI PIN FUNCTION ..................................................................................................... 14

7. OPERATION CHECK .................................................................................................. 17

8. TO SAVE THE DATA TO OTHER UNIT ..................................................................... 19

9. TROUBLESHOOTING................................................................................................. 22

10. EXPLODED VIEW ....................................................................................................... 24

11. PARTS LIST ................................................................................................................ 25

12. SCHEMATIC DIAGRAM.............................................................................................. 27

1. SPECIFICATIONS

Telephone Directory Mode

Storage and recall of telephone directory data (name, telephone number, address, etc.). Each item can contain up to 380 characters with a Fun Face. Includes secret memory area and auto sort function.

Schedule Mode

Storage and recall of appointments for any date in the range of January 1901 through December 2099. Each item can contain up to 372 characters with an icon. Includes secret memory area and auto sort function.

Calendar Mode

Full-month calendars in the range of January 1901 through December 2099. Includes highlighting of important dates and holidays.

Data Memo Mode

Storage and recall of memos. Each item can contain up to 381 characters. Includes secret memory area and auto sort function.

Timekeeping Mode

Average of accuracy ±3 seconds per day under normal temperatures: Home Time (year/month/date, AM/PM, day of the week, city name, daylight saving/standard time): World Time: full automatic calendar: 12/24 hour timekeeping format

Alarm Mode

Daily Alarm (20-second electronic buzzer): Schedule Alarm (20-second electronic buzzer): Hourly Time Signal (beeps every hour on the hour)

Conversion Mode

Six built-in conversion pairs (4-character unit name + 10 digit rate; user-definable)

Pet Mode Magic Beam Mode

Data communications using infrared light (messages up to 28 characters and Telephone Directory data)

Calculator Mode

10-digit arithmetic calculations; constant calculations; memory calculations; 20-digit approximations; percentage calculations; square roots; sign changes; function command signs

Other functions

Contrast adjustment

— 1 —

General

Display: Liquid crystal display Memory Capacity: 4,096 bytes Power Supply: Main batteries – Two AAA-size batteries (LR03 (AM-4) or R03 (UM-4))

Back-up battery – One lithium battery (CR2032)

Power Consumption: 0.2W Battery Life*: Main batteries –

LR03 (AM-4)

•approximately 380 hours continuous operation

•approximately 1.5 years (1 hour use per day)

R03 (UM-4)

•approximately 300 hours continuous operation

•approximately 1year (1 hour use per day)

Back-up battery – approximately 2 years after the low main battery warning

appears on the display (approximately 5 years if main batteries are replaced immediately whenever battery warning appears)

*The batteries that have been installed in this unit when user purchased it had been

used in the factory test, so it will be impossible to fully satisfy this specifications when these batteries are used.

Auto Power Off: Approximately 6 minutes after last key operation Ambient Temperature Range: 0°C ~ 40°C (32°F ~ 104°F) Dimensions: Open: 13.5 (H) × 145 (W) × 180 (D) mm

Closed: 15.75 (H) × 145 (W) × 96.5 (D) mm

(

/2" (H) × 5 3/4" (W) × 7 1/8" (D))

(

/8" (H) × 5 3/4 " (W) × 3 3/4" (D))

Weight: 142.2 g (5 oz) including batteries

— 2 —

Current consumption

Check point TYP [µA] Max [µA] OFF CP1 - CP3 — 28 ON (Menu) CP1 - CP3 190 300 ON (Buzzer) CP1 - CP3 — 5000 ON (Infrared) CP1 - CP3 — 75000

Memory Capacity Screen

Use the following procedures to check the status of the memory. One procedure displays the amount of memory used and how much memory is remaining. The other shows you how many data items you have stored in each mode.

To display the memory capacity:

1. While the main menu is displayed, or any time you are in the Telephone Directory, Schedule, Data Memo, or Calendar mode, press FUNCTION.

2. Use and to select "Memory Capacity" and then press EXE.

Memory Capac i ty

Remaining memory (Unit: bytes)

Memory used (Unit: bytes)

F ree 3929 Used 167

Memory used

4 %

• The memory values shown above are the total for both the Open Memory Area and the Secret Memory Area.

• Press AC/ON to clear the memory capacity screen.

To display the number of items in each mode:

1. While the main menu is displayed, press FUNCTION.

2. Use and to select "Number of items" and then press EXE.

Open Memory Area

T elephone : 15 Schedule : 3 Data Memo : 7

Secret Memory Area

T elephone : 3 Schedule : 2 Data Memo : 11

• If you perform the above procedure while in the Open Memory Area, the number of items stored in the Open Memory Area only are displayed. To see the number of items in the Secret Memory Area, you must perform the above operation while accessing the Secret Memory Area.

How memory capacity is calculated

There is no limit on the amount of memory you can use in each mode, but the total amount of data that can be stored is 4,096 bytes. The following shows how many bytes the data in each mode takes up. One character (each newline operation counts as a character also) takes up one byte.

— 3 —

Mode Bytes per Data Item

Telephone Directory (name) + (telephone number) + (address. etc.) + 15

Schedule (description) + 12

Calendar 6 bytes per calendar that contains highlighted dates

Data Memo (memo name) + (memo contents) + 3

Examples:

Telephone Directory data only

When all items use 10 characters for the name, 12 characters for the phone number, and 16 characters of the address, you can store approximately 70 items.

Schedule data only

When all items use 20 characters, you can store approximately 120 items.

Data Memo data only

When all items use 10 characters for the memo name and 10 characters for the memo content, you can store approximately 170 items.

Sort Sequence

The following table shows the sequence used for sorting data in the Telephone Directory and the Data Memo Mode.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

→

←

Space

” # $

’

(

)

∗

, –

•

/ 0 1 2 3 4 5 6 7

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

G H

K M

N O P Q R S

117

118

119

120

;

121

„

“

95 96 97 98

99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116

> ~ Á É

Í Ó Ú Ã Õ Ñ

á é

ó ú ã õ

ñ À È

122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145

Ä Ë

Ü Æ Œ

æ œ

Z à è

ì ò ù ç

. z

" ä

ï ö ü

146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174

o Â Ê

Î Ô Û Å

. U

â ê

ô û å

u A E C D N R S

c d'

175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197

r s t' A E

Z Z

´ n

´ s

´ y

´ z

Ø ø ß

— 4 —

2. GENERAL GUIDE

Very important stuff! Here's where we tell you how not to lose important data stored in memory. Also, be sure to perform the all-reset operation before using the unit for the first time. The all-reset operation is described on section 4.

Please be sure you understand the following before using the unit.

Make back-up copies of important data!

The electronic memory in the unit store and recall information quickly and easily. But that information is retained only as long as power is supplied by the batteries. Should the batteries go dead, or should you remove both batteries at the same time, data stored in memory can be lost entirely. Data can also be corrupted or lost due to a strong electrostatic charge, strong impact, or extremes in temperature and humidity. All of this means that you should always keep written back-up copies of important data.

General Precautions

Warning!

• Never expose the unit or batteries to direct heat or flame.

• Avoid use or storage in very low temperatures. This may cause display response to slow down or fail entirely. Very low temperatures can also shorten battery life.

• Avoid use or storage in very high temperatures. Even prolonged exposure to direct sunlight can damage the unit. Leaving it on the dashboard of a closed car, or on a heater, is even worse.

• Avoid using or storing the unit where there is high humidity or a lot of dust. Never allow liquids to come into contact with the unit.

• Avoid dropping the unit or otherwise subjecting it to strong impact.

• Never bend or twist the unit. Carrying it in your back pocket, for instance, can subject the unit to abnormal bending and twisting.

• Never try to take the unit apart.

• Do not press the unit's keys with a pen, pencil, or other sharp object.

• To clean the unit, wipe it with a soft cloth. When necessary, you may wipe the exterior with a soft cloth that has been dipped in a weak solution of a mild, neutral detergent and water.

• Never use strong liquid cleaners such as lacquer thinner or benzine to clean the unit.

• In no event will CASIO or its suppliers be liable to you or any other person for any damages, including any incidental or consequential expenses, lost profits, lost savings, or any other damages arising out of the use of this product.

MENU Key

Pet Mode Key

Timekeeping Mode Key*

FUNCTION Key

Display

CODE Key

Clear Key

AC/ON Key

SHIFT Key

SERCH Key Cursor Keys

OFF Key EXE Key SPACE/Return Key

* In this manual, all references to the HOME TIME/WORLD TIME key are indicated by TIME.

— 5 —

Displaying the Main Menu

The main menu appears on the display when you switch the power on. Whenever you are viewing any other screen, you can always press MENU to return to the main menu.

Main Menu

Menu Icons

1 Telephone Directory Mode 6 Calculator Mode 2 Schedule Mode 7 Conversion Mode 3 Calendar Mode 8 Alarm Mode 4 Secret Memory Area 9 Data Memo Mode 5 Magic Beam Mode 0 Fortune Telling Mode

12345

67890A

A Match Maker Mode

Entering Modes

To Enter a Mode:

1. Display the main menu.

2. The icon of the current mode is highlighted on the display . Use , , , and to select another menu icon.

3. When you have highlighted the mode you wish to select, press EXE.

To enter the Timekeeping Mode, press TIME key. To enter the Pet Mode, press PET. You can not select these modes from the main menu.

— 6 —

Using the FUNCTION Key

To view the function menu, press FUNCTION. To select a function:

1. Use or to highlight the function you want to choose.

2. Press EXE.

If another function menu appears repeat steps 1 and 2. To backstep to a previous display, press FUNCTION. To exit the function menu, press AC/ON.

Setting the System Language

The unit can produce display messages in any one of ten language: English, Spanish, Italian, German, French, Danish, Swedish, Dutch, Finnish, and Portuguese.

To set the system to another language:

1. Display the main menu.

2. Press FUNCTION, then use or to highlight "Language." Press EXE.

3. Use or to highlight the language you want. Press EXE.

Also note the word "Language" is displayed in each language.

To Adjust the Display Contrast

1. Display the main menu.

2. To darken the figures on the display, press . To make them lighter, press .

To Switch the Key Input Tone On or Off

1. Display the main menu.

2. Use , , , and to highlight . Press EXE.

3. Press FUNCTION. Then use to highlight "Sound," Press EXE.

4. Use to highlight "Key Tone." Use and to switch the key tone on and off. Press EXE.

Auto Power Off Function

This function automatically switches off the power if you do not touch any of the unit's keys for about six minutes. To restore power, press AC/ON.

If you do not touch any keys for six minutes while entering or editing data, setting the current time, or setting an alarm time, power cuts off without storing the data.

If you have set an alarm to go off, and the unit has been shut down by auto power off, the alarm will sound anyway at its appropriate time.

— 7 —

Features and Functions

Telephone Directory Mode

Use this to keep names, phone numbers, and addresses. You can also include fun faces of the people whose names and addresses you keep.

Schedule Mode

Stores the date, time, and type of each appointment. You can select icons to indicate each appointment at a glance.

Calendar Mode

Displays the calendar for any month from January, 1901 to December, 2099. You can specify holidays for highlighting.

Data Memo Mode

Stores notes and special thoughts. Diary entry consists of a memo name and the memo's contents.

Secret Memory Area

Stores your private thoughts you wish to keep confidential. No one can gain access to the Secret Memory Area without knowing your password.

Timekeeping Mode

Home Time displays the current time where you are. World Time shows the time in any of 29 zones around the globe. You can use 24-hour or 12-hour format, and can even specify daylight savings time.

Alarm Mode

Lets you set alarms to the minute, for alarms to go off every hour, or for a single time each day. You can also set the Schedule Alarm and control the key input tone.

Conversion Mode

Helps you compare US dollar values against six foreign currencies (monies), or with combinations of currency units.

Calculator Mode

A 10-digit calculator performs most common numerical operations including percents, square roots and memory.

Fortune Telling Mode

Once you have entered your birthday, you can check your fortune today, or for any day. Have fun telling your friend's fortune too.

Match Maker Mode

Tells you whether or not you are compatible with that special someone.

Pet Mode

You can play with cute little puppy that romps on the display.

— 8 —

Magic Beam Mode

Makes it possible to communicate with another unit using infrared light, without direct communication.

Effective range

Approximately 8 meters (8.7 yards)

20°

About the "Check time!" Display

When the message, "Check time!" appears on the display, press any key to display the current time. Make sure the unit has the correct time before performing any other operation. If the setting is not correct, use the procedure for "Setting the Date and Time" in the Operation Manual to change it.

— 9 —

3. RESET OPERATIONS

RESET button

RESET

Two kinds of reset operations can be performed:

•

All-reset operation

•

Secret-reset operation

Important!

• Do not use a very sharp pencil to press the RESET button. Doing so can damage the unit.

• Be sure to perform the all-reset operation before you use the unit for the first time.

• After check to make sure that the main batteries and back-up battery are correctly installed, perform the

RESET operation.

To Perform All-Reset:

1. Switch the power off.

2. Remove the screw that holds the small battery compartment cover in place, then remove the small

battery compartment cover.

3. Press the RESET button on the back of the unit

with a thin, pointed object.

4. Press to select "Reset," then press EXE.

5. Press to select "Yes, " then press EXE.

6. The main menu will appear and all data will be

deleted.

7. Replace the battery compartment cover and

the screw that secures it in place. If you want to cancel the reset operation immediately after you have pressed the RESET button, select "Exit," then press EXE.

To Perform Secret Reset:

• Perform the steps described under "To Perform All-reset" above, but select "Del Secret Data" in place

of "Reset" in step 4.

deletes all data in memory.

deletes only your password and the data in the Secret Memory Area.

Following are the initial settings produced by the all-reset operation:

Home Time Zone: London (LON) Home Time Setting: 12:00 AM, January 1, 1990 World Time: New York (NYC) 12/24-Hour Clock: 12-Hour Clock Alarm: OFF Alarm Time: 12:00 AM Hourly Time Signal: OFF Key Input Tone: ON Date Format: Month/Day/Year Language: English

When the Unit Does Not Work Correctly...

If the unit is jolted by a strong electrostatic charge or by severe impact, it may not work properly. In such a case, first check to make sure that the main batteries and back-up battery are correctly installed, and then perform the following operation:

1. Remove the screw that holds the small battery compartment cover in place and remove the small battery

compartment cover.

2. Press the RESET button with a thin, pointed object.

3. Look for the message, "Exit," to be highlighted on the display.

4. Press EXE. Now the message, "Check time!" should be on the display.

— 10 —

4. ERROR MESSAGE

Message

Memory Full!

No Record!

Not Found!

Password Mismatch!

Main Battery Getting Weak! Replace it!

Communication Error

Meaning

Not enough room to store the data you are trying to save.

You tried to perform a search operation while there is no data stored in memory.

There is no data that matches your search specification.

The password you input to access the Secret Memory Area does not match the one that is registered.

The main batteries are weak.

• Error during data communications using Magic Beam.

• Magic Beam data communications interrupted.

Action

Press AC/ON and then delete data you no longer need from memory.

Input data before attempting search operations.

Press or to recall your search data. You can then edit the previous data or input new data.

Input the password correctly.

Replace the batteries in accordance with the instructions of this manual.

Correct problem and try again.

— 11 —

5. BATTERY REPLACEMENT

Low Battery Warning

The message, "Main Battery Getting Weak! Replace it!" appears whenever battery power drops below a certain level. Replace the main battery immediately after this message appears. Whenever the low battery warning message appears, the OFF key will be the only function that works. If you don't turn the unit off yourself, power will switch off automatically about 30 seconds after the low battery warning appears.

Replacing Batteries

• Main Batteries Two AAA size batteries (LR03 (AM-4) or R03 (UM-4)) are used for the main power supply. The unit will not operate at all if main batteries are not installed.

• Back-up Battery One CR2032 lithium battery supplies power to the memory and protects its contents.

Memory contents are lost when both the main batteries and the back-up battery are removed. Be sure always to leave one of the batteries or back-up battery in place to protect memory contents. If, however, you remove the main battery for any time, memory retention will depend entirely on the condition of the back-up battery. Over a long period of time with just the back-up battery in place, memory contents are likely to be damaged. If memory seems corrupted, clear it using the RESET procedure described on section 4.

Important!

Incorrect use of batteries can cause them to burst or leak, possibly damaging the interior of the unit. Note the following precautions:

• Be sure that the positive (+) and negative (–) poles of the batteries are facing in the proper direction.

• Never leave dead batteries in the battery compartment.

• Remove the batteries if you expect not to be using the unit for a long period of time.

• To avoid damage to the unit from leaky batteries, replace the main batteries at least every two years, and

the back-up battery every five years. Batteries should be replaced no matter how much you use the unit during that time.

• Never mix batteries of different types.

Warning!

• Never try to recharge the batteries supplied with the unit.

• Do not expose batteries to direct heat, short-circuit them, or try to take them apart.

• Keep batteries out of the reach of small children. If swallowed, consult a physician immediately.

— 12 —

To replace the main batteries

1. Switch power off.

2. Loosen the screw of the large battery compartment cover on the back of the unit, and slide the battery

compartment cover in the direction noted by the arrow. (Figure 1)

3. Remove the old batteries.

4. Making sure that the positive (+) and negative (-) ends of the batteries are facing correctly, load two new

batteries into the compartment. (Figure 2)

• Be sure to replace both old batteries with two new ones.

5. Insert the tabs on the bottom of the battery compartment cover into the slots of the battery compartment

and carefully close the cover. Secure the cover in place with the screw. (Figure 3)

Figure 1 Figure 2 Figure 3

To replace the back-up battery

1. Switch power off.

2. Loosen the screw of the small battery compartment cover on the back of the unit, and remove the back-

up battery compartment cover. (Figure 4)

3. Remove the old battery.

4. Wipe off a new battery with a soft cloth.Then, load it into the compartment making sure that positive (+) side

is facing up (so you can see it.) (Figure 5)

5. Insert the tabs on the bottom of the battery compartment cover into the slots of the battery compartment

and carefully close the cover. Secure the cover in place with the screw. (Figure 6)

Figure 4 Figure 5 Figure 6

— 13 —

6. LSI PIN FUNCTION

1. CPU (HC3000-08-F1)

Pin No. Signal In/Out Function

1 VREG3 Out Power supply for RAM / 3(V) 2 DUMMY – Not used

3 ~ 5 KO10 ~ 12 Out Not used

6 ~ 14 KO1 ~ 9 Out Key scan signal

15 KI8 In Not used

16 ~ 22 KI1 ~ 7 In Key input signal

23 , 25 TRANS, DUMMY – Not used

24 BUFON Out Power supply control for ROM 26 IT2 In Interrupt signal input 27 IT0 In Reception data input 28 AO17 Out Not used

29 ~ 45 AO0 ~ 16 Out Address bus

46 OEB0 Out Output enable signal for RAM and ROM 47 WEB0 Out Write enable signal for RAM

48 ~ 52 – Not used

53 CS7B0 Out Chip enable signal for RAM 54 CS6B0 Out Chip enable signal for ROM

55, 56 Out Not used

57 ~ 64 IO0 ~ 7 In/Out Data bus

65, 66 – Not used

67 OPT6 Out Turn on signal for Photo Sensor

68, 72 OPT1, 5 Out Turn on signal for LED (Infrared)

69 ~ 73 – Not used

74 PORT7 – Interrupt port

— 14 —

Pin No. Signal In/Out Function

75 ~ 77 PORT4 ~ 6 In/Out For data communication

78, 79 PORT2, 3 – Interrupt port

80 PORT1 In Communication data through Photo Sensor 81, 82 – Not used 83, 84 PI, PO In/Out Main clock terminal (3.45 MG)

85 DUMMY – Not used 86, 87 XI, XO In/Out Clock terminal (DT-26S)

88 DUMMY – Not used

89 ~ 184 S1 ~ 96 Out Segment signal for display

185 ~ 216 C1 ~ 32 Out Common signal for display

217 VSSR In GND / 0[V]

218 ~ 222 V0 ~ 4 Out The voltage for LCD drive

OFF : 0[V] ON; V0 : 3.6 (Min) ~ 5.8 (Max) [V]

V1 : 2.9 (Min) ~ 4.6 (Max) [V] V2 : 2.1 (Min) ~ 3.5 (Max) [V] V3 : 1.4 (Min) ~ 2.4 (Max) [V] V4 : 0.7 (Min) ~ 1.2 (Max) [V]

223, 224 VSS In GND / 0[V]

225 DUMMY – Not used 226 VCC In Power supply / 3[V]

227 VREG2 Out 2 [V] 228, 229 TS1, 2 – Test for manufacturer 230, 231 BZ1, 2 Out Buzzer terminal

232 SW1 In 2.6[V]

While pushing the reset button: 0[V] 233, 234 VD1, 2 – VD1: 4.7[V] VD2: 1.6[V] 235, 236 VD3, 4 – VD3: 4.7[V] VD4: 1.6[V]

— 15 —

Pin No. Signal In/Out Function

237 VDB In Low battery detection

4.4[V] < VDB < 5.2[V] ⇒ Low battery message

238, 239 VREG1, 4 – VREG1: 2.6 [V]

VREG4: 5.0 [V]

240 ~ 243 VT1 ~ 4 – VT1 : 1.0[V] VT2 : 2.9[V]

VT3 : 2.0[V] VT4 : 3.9[V]

244 VLCD Out 5.9 [V]

2. RAM (LC3564QM-85)

Pin No. Signal In/Out Function

1 NC – No connect

2 ~ 10 A0 ~ 7, 12 In Address bus

11 ~ 13 I/O 0 ~ 2 In/Out Data bus

14 GND In GND / 0[V]

15 ~ 19 I/O 3 ~ 7 In/Out Data bus

20 CE In Chip enable signal 21 A10 In Address bus 22 OE In Output enable signal

23 ~ 25 A8, 9, 11 In Address bus

26 CE2 In Chip enable signal 27 WE In Write enable signal 28 VCC In Power supply / 3[V]

— 16 —

7. OPERATION CHECK

CAUTION : If customer's data are stored in the unit, all data will be corrupted by this operation.

STEP OPERATION DISPLAY NOTE

Then short in the checkpad about two seconds.

EXE

Caution!

This is TEST

To Escape

Press AC KEY

1. Service Trans

2. TEST

AC. Esc

1. RAM, ROM 2. DISP

3. KEY 4. TRANS

5. RESET 6. FCC

7. OPT AC. Esc

8K RAM OK!

ROM OK!

1. RAM, ROM 2. DISP

3. KEY 4. TRANS

5. RESET 6. FCC

7. OPT

The checkpad is located right side of the back-up battery switch as shown in figure on the next page.

RAM check

ROM check

EXE

All dots display

No display

Checker display

Reverse checker display

Frame display

DISPLAY check

— 17 —

STEP OPERATION DISPLAY NOTE

EXE

MENU TIME FUNC

. . . . . .

SPACE

Press 3 then locate your hand in front of Magic Beam ports 5 to 10 cm away.

Same display as in step6.

TIME, FUNC, · · · SPACE/

Same display as in step 6.

1. TRAN

2. RCV (MASTER)

3. PET

PET OK!

Key check Push the key sequentially appeared on the display.

Check the key sound.

EXE

RESET

Same display as in step 6.

RESET!

Button battery

After a half second, the menu will appear.

Checkpad

— 18 —

8. TO SAVE THE DATA TO OTHER UNIT

UNIT 2

DTC 114YK

MA704

51K 1K

DP1

CP50

CP51

CP52

GND

UNIT 1

3 pins cable

It is commonly necessary to save all data stored in the customer's unit before repairing it. For this purpose, you can transfer the data of the JD-6500 or C-320 unit to another unit using the following procedure.

(1)To reset the receiving unit

Please reset the unit used to receive the data from the customer's unit according to the method mentioned in section 3.

(2)To connect transmission unit with receiving unit

Please remove the covers of battery compartments from both the transmission unit and the receiving unit, and connect one with another as shown in the figures below:

Button battery

DP1

CP50

RESET

Checkpad

CP52

CP51

DP1

CP50

DTC114YK

GND

CP51

51K

CP52

MA704

— 19 —

(3)To do data transfer

Please switch both units on, and make them enter the MENU1 mode. Thus you may start to transfer all data of customer’s unit to the receiving unit following the procedure shown below.

SLAVE UNIT

MENU 1 MENU 1

TEST

Caution!

This is TEST

To Escape

Press AC KEY

EXE

1. Service Trans

2. TEST AC. Esc

Service Trans

1. TRANS 2. RCV AC. ESC

Over 2 seconds

MASTER UNIT

TEST

Over 2 seconds

Caution!

This is TEST

To Escape

Press AC KEY

EXE

1. Service Trans

2. TEST AC. Esc

Service Trans

1. TRANS 2. RCV AC. ESC

Receive OK!

Receiving failed

To Stop

Now Sending!

Press AC KEY

To Stop

Receiving succeeded

Press AC KEY

Sending succeeded

MENU 1

Rcv Error ! Send Error !

Note: The TEST means the short-circuit operation as shown in figure on the next page:

Sending failed

— 20 —

Shortcircuit the two shorting pads with a shorting pin for over 2 seconds.

Shorting pin

Shorting pads

Main battery

— 21 —

9. TROUBLESHOOTING

1. Intermittent display

START

Is the Heat seal defective ?

Is the battery contact weak ?

Are there short circuit around the pins of the LSI (HC3000-08-F1) ?

Is the soldering weak ?

Replace the Z807-1 PCB ass'y.

2. Erratic display

Is the Heat seal defective ? Is the LCD defective ?

Are the voltage V0 ~ V4 OK ?

Are there short circuit around the pins of the RAM and ROM ?

Replace the Z807-1 PCB ass'y.

N N

START

N N

Y Are there short circuit around the pins of the LSI (HC3000-06-F1) or between the pins of the crystal oscillator (·2) ?

Replace

Clean and adjust pressure of contact

Resolder

Replace Replace

Check or replace the chip capacitors C4 ~ C8

Resolder

— 22 —

3. No display

START

Is the battery contact weak?

Is the battery switch contact weak?

Is the AC key contact weak?

Are there short circuit around

the pins of the LSI?

Is the voltage VCC 3[V] ?

Does the ceramic oscillator oscillate ?

Are the voltage V0 ~ V4 OK ?

Are the chip capacitors C22, C23 defective ?

Is the heat seal defective ?

Is the LCD defective ?

Clean and adjust pressure of contact

Clean and adjust pressure of contact Clean or replace the rubber key

Resolder

Check or replace the electrolytic capacitor C1

Replace the ceramic oscillator

Replace

Are the voltage VD1 ~ VD4 OK ?

Are the voltage VT1 ~ VT4 OK ?

Are the voltage VREG 2 and VREG 4 OK ?

Is the voltage VREG 3 OK ?

Is the voltage SW OK ?

Replace the Z807-1 PCB ass'y.

Check or replace the chip capacitor C11, C12

Check or replace the chip capacitor C13, C14

Check or replace the chip capacitor C9 or C16

Check or replace the chip capacitor C18 or C25

Check or replace the chip capacitor C10

— 23 —

10. EXPLODED VIEW

DISASSEMBLY

1. Remove 2 screws battery cover

P, then remove

E and F.

2. Remove 2 AAA-size batteries and 1

LED1

LSI

lithium battery.

3. Remove 3 screws the Lower case

4. Remove 3 screws the Z807-1 ass'y

IC6

IC6 (1PIN)

\, then remove

0. S, then remove

PCB - Z807 - 2

GND

Q4Q5

± 2

IC9 (5PIN) IC9 (4PIN)

+ 1

Battery

— 24 —

39 36

11. PARTS LIST

FOB Japan

N Item Code No. Parts Name Specification Q M N.R.Yen R

Unit Price

Z807-1 PCB ASS'Y

LSI 6411 1872 COF3000F1 SUB ASS'Y A312545B*8 IC1 2011 4088 LSI(RAM) LC3564QM-85

N IC2 2012 1176 LSI(ROM) uPD23C1001EAGW-N09

IC4 2105 2471 CMOS IC RH5RC502A-T1 IC6 3122 2576 Remote control receiver SBX8025-H IC7 2105 0686 L-MOS TC4S69F-TE85R IC8 2105 2898 L-MOS TC7W04F-TE12L Q1 2250 0700 Chip transistor 2SA1753-ES5,ES6-TB Q4 2221 0378 Chip transistor 2SC2812-L5,L6-TB

Q5,6,7 2252 0945 Transistor 2SC4577-UT5,UT6-TB

X1 7110 0642 Crystal oscillator DT-26S X2 2590 1498 Ceramic oscillator CSA3.45MG

D1,3 2390 0364 Schottky diode MA713-TX

D2 2390 0959 Chip diode MA721-TX

LED1 2370 0945 LED SIR-563SB3F-P,Q

R11 2796 1505 Chip resistor RC210B51K-J-T

R23,31 2792 0470 Chip resistor MCR10EZHJ102

R4 2796 0476 Chip resistor RC210B47K-J-T

R7~10, 2796 1519 Chip resistor RC210B82K-J-T

13,16,17

R12 2796 0315 Chip resistor RC210B33K-J-T

R19,28 2795 2898 Chip resistor MCR10EZHJ106

R20 2796 1239 Chip resistor RC210B2.7K-J-T R21,27 2796 1246 Chip resistor RC210B240K-J-T R22,30 2792 0217 Chip resistor MCR10EZHJ101

R24 2795 4179 Chip resistor MCR18EZHJ2R2

R25 2792 0807 Chip resistor MCR10EZHJ470

R26 2792 0831 Chip resistor MCR10EZHJ103

N R32 2795 2233 Chip resistor MCR10EZHJ621

C1 2803 7688 Electrolytic capacitor RC3-6V220M-T10 C3,9,13, 2845 1925 Chip capacitor MCH312F105ZP 14,16,17

C4~8, 2845 1540 Chip capacitor MCH212F104ZK

10,19,25

C11,12 2845 3486 Chip capacitor MCH312F474ZP

N C15 2803 8052 Electrolytic capacitor RC3-T106V100M-T10

C18,26,27 2803 7597 Electrolytic capacitor (v) RC2-16V470M-T10

C20 2845 1652 Chip capacitor MCH215A180JK C21 2845 1659 Chip capacitor MCH215A150JK

C22,23 2845 2499 Chip capacitor MCH215A300JK

C24 2845 2030 Chip capacitor MCH215C102KK N C30 2896 1925 Chip capacitor MCH215C391KK N C32 2803 8059 Electrolytic capacitor RC3-10V330M-T10 N L1 3841 1610 Coil SLF7032T-221MR29-1

1 3335 5481 LCD CD428-TS

N 2 5610 8830 Heat seal L-Z807 A441084-1

3 6408 6940 Adhesive tape A-L172 A412891-4

N 4 6415 3550 Tape A-Z807 A441066-1

5 6408 6950 Adhesive tape B-L172 A412891-5 6 6403 9331 Tape C-L170 A413108-1 7 6408 6960 Tape D-L172 A414156-1

Notes: N – New parts R – A : Essential

M – Minimum order/supply quantity B : Stock recommended

R – Rank C : Others

Q – Quantity used per unit X : No stock recommended

10 C

20 C

10 B

10 C

20 C

10 C

20 C

10 C

20 C

20 B

20 C

20 X

— 25 —

FOB Japan

N Item Code No. Parts Name Specification Q M N.R.Yen R

Unit Price

43 6409 8360 Tape F-L173AH A414728-2 44 6410 0830 Blind tape L180 A414656-1

20 C

N 8 6414 6430 Z807-1 PCB ASS'Y A140129D*1

Z807-2 PCB ASS'Y

N IC9 2105 3787 CMOS IC TC7SH04F

R50 2792 1108 Chip resistor MCR10EZHJ562 N PCB-Z807-2 4321 0750 PCB-Z807-2 A340848-1

COMPONENTS

N 9 6414 6461 Upper case Z807A A110917A-23 N 9 6414 6691 Upper case Z807B(C-CLUB) A110917A-24 N 10 6414 6474 Lower case Z807A A110924D-26 N 10 6414 6704 Lower case Z807B(C-CLUB) A110924D-27 N 11 6415 3540 Hard case Z807AE A110922-24 N 11 6415 3530 Hard case Z807BE(C-CLUB) A110922-25 N 12 6414 6510 Rubber key A-Z807A A211215-20 N 12 6414 6730 Rubber key A-Z807B(C-CLUB) A211215-21 N 13 6414 6530 Rubber key B-Z807A A211381-15 N 13 6414 6750 Rubber key B-Z807B(C-CLUB) A211381-16 N 14 6414 6520 Knob Z807A A211375-19 N 14 6414 6740 Knob Z807B(C-CLUB) A211375-20 N 15 6414 6550 Battery cover A-Z807A A313335-20 N 15 6414 6770 Battery cover A-Z807B(C-CLUB) A313335-21 N 16 6414 6580 Battery cover B-Z807A A313344-20 N 16 6414 6800 Battery cover B-Z807B(C-CLUB) A313344-21 N 17 6414 6610 Filter B-Z807 A340379-1 N 22 6414 6600 Filter A-Z807 A340378-1 N 18 6414 6540 Display window Z807A A313334-24 N 18 6414 6760 Display window Z807B(C-CLUB) A313334-25 N 19 6414 6560 Hinge R-Z807A A313339-19 N 19 6414 6780 Hinge R-Z807B(C-CLUB) A313339-20 N 20 6414 6570 Hinge L-Z807A A313340-19 N 20 6414 6790 Hinge L-Z807B(C-CLUB) A313340-20 N 21 6414 6650 Hinge blind Z807A A414167-18 N 21 6414 6830 Hinge blind Z807B(C-CLUB) A414167-19

23 6408 0100 Battery spring A-L370 A410112-3 24 6408 6710 Battery spring B-L172 A412984-2 25 6408 6720 Battery spring C-L172 A412985-2 26 6409 5790 Decoration screw L173B A412299-8 27 6408 6740 Nut L172 A411563-4 28 6408 0230 Insulation seal L375 A43065-2 29 6327 1850 Screw A-G198 A44508-1 30 6408 0091 Battery spring A-L375 A33938-3 31 6408 0010 Battery spring A-L375 A311808-3 32 3122 2380 Buzzer EFB-S55C41A8 33 6408 0240 Battery insulation seal L375 A45154-6 34 6408 6780 Buzzer adhesive tape L172 A45381-3 35 6408 6790 Tape B-L172 A411609-4 36 6408 6820 Blind L172 A413625-3 37 6408 6830 Nut L172 A413891-2 38 6407 9930 Flat screw A-L370 A310044-41 39 6391 8831 Rubber key V160 A311024-1

10 C

20 C

10 C

20 C

20 X

10 C

20 X

20 B

20 X

10 C

10 X

20 C

20 X

20 C

Notes: N – New parts R – A : Essential

M – Minimum order/supply quantity B : Stock recommended

R – Rank C : Others

Q – Quantity used per unit X : No stock recommended

— 26 —

12. SCHEMATIC DIAGRAM

— 27 —

NOTE: C28, C33, and C34 are not assembled.

8-11-10, Nishi-Shinjuku Shinjuku-ku, Tokyo 160, Japan Telephone: 03-3347-4926

Casio JD6500, C-320 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual