7. PARTS LIST ..........................................................................................................71
Important:
The company reserves the right to revise this publication or to change its contents
without notice.
Information contained herein is for reference only and does not constitute a commitment
on the part of the manufacturer or any subsequent vendor.
They assume no responsibility or liability for any errors or inaccuracies that may appear
in this publication nor are they in anyway responsible for any loss or damage resulting
from the use (or misuse) of this publication.
• Bluetooth is a trademark owned by Bluetooth SIG,Inc.and licensed to CASIO COMPUTER CO., LTD.
• Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
• Other company names and product names used in this document are trademarks or registered
trademarks of their respective owners.
Page 3
1. PRECAUTIONS
1-1. Precautions when handling and using the product
Charging, Feeding, Batteries
1 Use HA-A20BAT Battery Pack or DT-5025LBAT Large-capacity Battery Pack as the rechargeable battery
pack.
Do not use DT-5023BAT Battery Pack or DT-5024BAT Large-capacity Battery Pack.
2 When not using a rechargeable battery, use two AA size alkaline batteries. Use of batteries other than alkaline
ones may cause malfunction.
3 A secondary battery is used as a backup. Do not replace the main battery when the backup battery is not yet
fully charged.
Removing the main battery while the backup battery is used-up may delete or change data.
4 Do not operate DT-X5M10R, which operates only by a rechargeable battery, by alkaline batteries.
5 Do not attach the product to the charger without loading a rechargeable battery pack.
6 The rechargeable battery pack may suffer from low voltage due to shipping inspection and natural discharge.
Make sure to charge the rechargeable battery pack before using the product.
7 Life of a rechargeable battery pack will be shortened as one is repeatedly charged and discharged. Replace
the rechargeable battery pack when continuous operating time becomes extremely shorter even if it is fully
charged.
8 Memory (RAM) can be backed up for about three days even without a main battery when a backup battery is
fully charged.
9 It takes four days for a backup battery to become fully charged when a main battery is loaded.
0Charging the DT-X5 without loading the rechargeable battery pack will also light the charge LED.
Make sure to load the rechargeable battery pack when charging.
A When the product power is turned on, the protection timer may stop charging the rechargeable battery pack,
which may not yet be in full charge, after 10 hours from the start of charging.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
Other
1 This product uses sensitive wireless communication element. In order to perform good communication, do not
use devices that emit radio waves (such as a cell phone) near the product during the communication. If such
devices must be used, keep them away from the product (ex. keep a cell phone away from the product for more
than 30 cm.).
1-2. Storage
1 Remove the battery when storing the product for a long period of time.
2 Avoid storing the product in the environment of high temperatures (such as inside a car).
1-3. Safety Precautions
1 Danger: Refer to the User’s Guide.
2 Warning: Refer to the User’s Guide.
— 1 —
Page 4
2. GENERAL
2-1. Lineup
Model
DT-X5M10E
(PX-791EE)
DT-X5M10R
(PX-791ME)
2-2. Options
Product Overview
ScannerBluetoothWireless LAN
O
O(None)O
AA Alkaline battery drive
Laser Scanner
O
O
O
Laser ScannerIEEE 802.11b
ProductDescriptions
HA-A61IOBridge Satellite Cradle
RS-232C/USB for PC Connection
RS-422 for daisy chain of multiple HA-A60IO connection
HA-A60IOBridge Basic Cradle
(None)
USB for PC Connection
HA-A30CHGCradle-type Battery Charger
HA-A34ATBattery Charger Car Mount Unit
— 2 —
Page 5
ProductDescriptions
DT-827CACCar Power Cable
HA-A20BATBattery Pack
3.7V / 1,700mAh
DT-5025LBATLarge-capacity Battery Pack
3.7V / 3,400mAh
DT-5022CHGDual Battery Charger
AD-S42120AEAC Adapter for HA-A61IO, HA-A60IO, HA-A30CHG
(INPUT)100V-240V AC 50/60Hz
(OUTPUT) 12V DC 3.5A
MPC-577ADPAC Adapter for DT-5022CHG
(INPUT)100V-240V AC 50/60Hz
(OUTPUT) 16V DC 2.8A
DT-887AXARS-232C Cross Cable for connecting PC and Bridge
Satellite Cradle.
DT-888RSCRS-422 Modular Cable for connecting Bridge Satellite
Cradles.
DT-380USBUSB Cable for connecting PC and Bridge Satellote
Cradle
— 3 —
Page 6
2-3. Specification
MODELDT-X5M10EDT-X5M10R
OSMicrosoft® Windows® CE.NET 4.1 English Version
CPUSH-3 (32 bit RISC type)
MemoryRAM16MB (User area : Approximately 7.5MB)
The range varies according to radio wave conditions and local surroundings.
(*2
The range varies according to local surroundings.
(*3)
In the case of scanning two barcodes in 10 seconds at normal temperature.
(*4)
In the case of standby (6.5) : Wireless communication (2) : Scanning (1.5) at normal temperature.
Aironet 1100 by Cisco Systems Inc., using an access point
(*5)
When a fully charged backup battery is used at a normal temperature
(*6)
When a fully charged main battery pack /new alkaline batteries and a fully charged backup battery are used at a normal
temperature
(*7)
When a new battery is used at a normal temperature while the product power is turned off
(*8)
Time to take for a backup battery to become fully charged while a main battery is loaded in the DT-X5 (at a normal
temperature)
(*9)
0 to 40 °C when the cradle is connected.
(*10)
Excluding the protrusion
(*11)
When a standard battery pack is loaded, excluding a strap
(*11)
(*10)
Approx. 179(D) × 70(W) × 41.1(H) mm
Approx. 245gApprox. 250g
2-4. Consumable
ItemTypeProduct Name
Main Battery
Large-capacity Battery PackDT-5025LBAT
The life of a battery pack is limited, and charging a battery pack causes it to gradually lose its ability to
maintainthe charge.
If your battery pack seems to require charging very frequently, it probably meas it is time to purchase a new one.
Battery PackHA-A20BAT
— 5 —
Page 8
3. DISASSEMBLY AND ASSEMBLY
Overview
This chapter provides step-by-step instructions for disassembling the DT-X5’s parts and sub-systems. When it
comes to reassembly, reverse the procedures (unless otherwise indicated).
We suggest you completely review any procedure before you take the terminal apart.
To make the disassembly process easier, a box with a will provide any possible helpful in-formation,and will
list the relevant parts you will have after the disassembly process is complete.
Note:
The parts listed will be for the disassembly procedure listed ONLY, and not any previous disassembly step(s)
required. Refer to the part list for the previous disassembly procedure. The amount of screws you should be left
with will be listed here also. A box with a contains warnings.
An example of these types of boxes are shown below.
Information and
Component Parts
NOTE:
All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the
battery is removed too).
Maintenance Tools
The following tools are recommended when working on the Handheld Terminal:
• Y-Top screwdriver
• Philips-head screwdriver (magnetized)
• Small flat-head screwdriver
• Pair of needle-nose pliers
• Anti-static wrist-strap
Locking collar sockets for ribbon connectors
To release these connectors, use a small flat-head screwdriver to gently pry the locking collar away from its base.
When replacing the connection, make sure the connector is oriented in the same way. The pin1 side is usually
not indicated.
— 6 —
Page 9
Maintenance Precautions
The following precautions are a reminder. To avoid personal injury or damage to the terminal while performing
a removal and/or replacement job, take the following precautions:
1. Don't drop it. Perform your repairs on a stable surface. If the terminal falls, the case and other components
could be damaged.
2. Don't overheat it. Note the proximity of any heating elements. Keep the terminal out of direct sunlight.
3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong
magnetic fields. These can hinder proper performance and damage components and/or data. You should also
monitor the position of magnetized tools (i.e. screwdrivers).
4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the Handheld Terminal could
be badly damaged.
5. Be careful with power. Avoid accidental shocks, discharges or explosions.
• Before removing or servicing any part from the terminal, turn the terminal off and detach any power supplies.
• When you want to unplug any cable/wire, be sure to disconnect it by the plug head. Do not pull on the wire.
6. Peripherals – Turn off and detach any peripherals.
7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity.
Before handling any part in the terminal, discharge any static electricity inside the terminal. When handling a
printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that
you use an antistatic wrist strap instead.
8. Beware of corrosion. As you perform your job, avoid touching any connector leads.
Even the cleanest hands produce oils which can attract corrosive elements.
9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often
attracted to charged surfaces, reducing performance.
10. Keep track of the components. When removing or replacing any part, be careful not to leave small parts,
such as screws, loose inside the terminal.
Cleaning
Do not apply cleaner directly to the terminal, use a soft clean cloth.
Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the terminal.
— 7 —
Page 10
Disassembly Steps
The following table lists the disassembly steps, and on which page to find the related information.
PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED.
To Remove the Battery Holder/Battery Pack:
1. Remove the battery holder/battery pack..........................................................................................page 9
To Separate the Front and Back Case Covers:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
To Remove the Bridge Board:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
3. Remove the bridge board ..............................................................................................................page 11
To Remove the 1D Laser:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
3. Remove the 1D Laser....................................................................................................................page 12
To Remove the Mainboard:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
3. Remove the 1D Laser....................................................................................................................page 12
4. Remove the mainboard..................................................................................................................page 13
To Separate the Middle Case from the Front Case:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
3. Remove the 1D Laser....................................................................................................................page 12
4. Remove the mainboard..................................................................................................................page 13
5. Separate the middle case and front case ......................................................................................page 14
To Remove the Key Pad:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
3. Remove the 1D Laser....................................................................................................................page 12
4. Remove the mainboard..................................................................................................................page 13
5. Separate the middle case from the front case ...............................................................................page 14
6. Remove the key pad......................................................................................................................page 15
To Remove the LCD:
1. Remove the battery holder/battery pack..........................................................................................page 9
2. Separate the front and back case covers ......................................................................................page 10
3. Remove the 1D Laser....................................................................................................................page 12
4. Remove the mainboard..................................................................................................................page 13
5. Separate the middle case from the front case ...............................................................................page 14
6. Remove the LCD ...........................................................................................................................page 16
— 8 —
Page 11
Removing the Battery Holder/Battery Pack
1. Make sure the terminal is turned OFF.
2. Turn the terminal over and slide the two battery cover lock switches 1 & 2 on the sides of the Handheld
Terminal to the “FREE” position.
3. Remove the battery cover .
4. Remove any alkaline batteries , if they are installed.
5. Remove the alkaline battery holder (or battery pack ) by pushing the tab 7 on the frame of the holder,
and pulling the battery pack removal tape 8 upwards.
3
4
56
Figure 2 - 1 - Removing the Alkaline Battery Holder
3. Battery Cover
4. Alkaline Batteries
5. Battery Holder
6. Battery Pack
— 9 —
Page 12
Separating the Front and Back Case Covers
1. Remove the battery holder/battery pack (see page 9).
2. Remove screws 1 - 6 from the back of the case.
3. Carefully (a ribbon cable is still attached) separate the front and back case assemblies.
4. Release the ribbon cable 9 from the back case assembly.
78
Figure 2 - 2 - Separating the Front and back Case Covers
7. Front Case Assembly
8. Back Case Assembly
•6 Screws
— 10 —
Page 13
Removing the Bridge Board
1. Remove the battery holder/battery pack (see page 9), and separate the front and rear case assemblies (see
page 10).
2. Remove screws 1 & 2 and release cables 3 - 5 from their locking collars.
3. Lift the bridge board , audio board , and buzzer cover off the back case.
786
Figure 2 - 3 - Removing the Bridge Board
6. Bridge Board
7. Audio Board
8. Buzzer Cover
•2 Screws
— 11 —
Page 14
Removing the 1D Laser
1. Remove the battery holder/battery pack (see page 9), and separate the front and rear case assemblies (see
page 10).
2. Remove screws 1 - 2, and release cable 3 from its locking collar.
3. Lift the 1D laser assembly , off the front case assembly.
4
Figure 2 - 4 - Removing the 1D Laser
4. 1D Laser Assembly
•2 Screws
— 12 —
Page 15
Removing the Mainboard
1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page
10) and remove the 1D laser assembly (see page 12).
2. Remove screws 1 - 4 from the mainboard.
3. Carefully ease up the mainboard and release cables 5 & 6 from their locking collars.
4. Lift the mainboard , off the front case assembly.
7
Figure 2 - 5 - Removing the Mainboard
7. Mainboard
•4 Screws
— 13 —
Page 16
Separating the Middle Case from the Front Case
1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page
10), remove the 1D laser assembly (see page 12) and remove the mainboard (see page 13).
2. Remove screws 1 & 2.
3. Apply pressure at points 3 & 4 to ease the middle case out of the front case .
5
6
Figure 2 - 6 - Separating the Middle Case from the Front Case
5. Front Case
6. Middle Case
•2 Screws
— 14 —
Page 17
Removing the Key Pad
1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page
10), remove the 1D laser assembly (see page 12), remove the mainboard (see page 13) and separate the
middle case from the front case (see page 14).
2. Carefully ease the key pad out of the front case .
21
Figure 2 - 7 - Removing the Key Pad
1. Key Pad
2. Front Case
— 15 —
Page 18
Removing the LCD
1. Remove the battery holder/battery pack (see page 9), separate the front and rear case assemblies (see page
10), remove the 1D laser assembly (see page 12), remove the mainboard (see page 13) and separate the
middle case from the front case (see page 14).
2. Carefully ease (there may be some tapes attached to the LCD) the LCD out of the middle case .
21
Figure 2 - 8 - Removing the LCD
1. LCD
2. Middle Case
— 16 —
Page 19
4. HARDWARE INSPECTION
4-1. Preparation
Make sure you have a computer running the Windows XP(Home or Professional) operating system with a
Bluetooth module.
You should also have all the test programs which include the following:
• TestMenu0.22F.zip
Hardware Diagnostic Program Ver.0.22F
• Lmwin601-full.zip
LMWIN utility software with IrXpress USB & Serial drivers Ver.6.01
• MSASYNC.exe
Microsoft
Note: The file name may change by updates.
To Obtain the Program
Visit the following websites:
• Service CD-ROM for CASIO distributors
• Casio Technical Support Web site. ( http://www.casio.co.jp/English/system/ )
• Microsoft Web site. ( http://www.microsoft.com/ )
If you are testing the Wireless functions you will nedd a Wireless LAN access point.
■ Setup Programs
Your computer running the Windows XP operating system should be up and running.
The following programs can then be installed and configured for the test procedures:
®
ActiveSync software.
Hardware Diagnostic Program
1. Extract all the test programs from the zipped file (TestMenu0.22F.zip) to a folder (e.g. create a folder
named PX791 Test) on the desktop.
Figure: Extract Test Programs to Desktop Folder
— 17 —
Page 20
LMWIN Utility Software
2. Extract all the files from the zipped file (Lmwin601-full.zip) to a folder (e.g. create a folder named
Lmwin601-full) on the desktop.
3. Execute IRXpressUSBIrDA.exe and install the USB driver for HA-A60IO/HA-A61IO.
IRXpressUSBIrDA.exe is contained in the following folder;
/Lmwin601-full/Driver/USB/
(Lmwin601-full is the folder into which the zipped file in the above step 2 is extracted.)
4. Execute Setup.exe and install the LMWIN Utility.
Setup.exe is contained in the following folder;
/Lmwin601-full/Lmwin/English/
(Lmwin601-full is the folder into which the zipped file in the above step 2 is extracted.)
— 18 —
Page 21
ActiveSync Software
5. Run the MSASYNC.exe program to install the ActiveSync software (choose - No Relationship) and close
the program.
■ Copying the Hardware Diagnostic Program to the DT-X5
1. Connect the HA-A60IO (HA-A61IO) and the PC by the USB cable.
Turn on the cradle.
Confirm that the PC automatically recognizes the cradle.
4. ActiveSync is booted on the PC, which establishes the connection with DT-X5.
Confirm that IrDA Connection appears on the task tray.
— 19 —
Page 22
5. Go to the computer and browse to select all the test programs in the directory created in Step 1 in SetupPrograms (e.g. browse to the desktop folder PX791 Test and select all the programs) above.
6. Double-click the My Computer icon on the computer,then double-click Mobile Device and browse toFlashDisk.
7. Copy all the programs from the test directory to the FlashDisk directory.
Figure: Copy Test Programs to Flash Disk
4-2. Booting and Ending the Hardware Diagnostic Program
■ To boot the program
1. Press the power button.
Top Menu
1.Programs
2.Settings
3.Task Manager
4.Tray Icon Manager
5.Application Loader
6.Version Info
Top Menu is displayed.
Power Button
2. Push "0" key (which is an undisclosed command).
Password Enter
Password:
Password input screen is
displayed.
— 20 —
Page 23
3. Input the password and press "ENT" key.
(The default password is 12346789.)
System
1.FlashDisk Format
2.Date/Time
3.Auto Restore Tool
4.File Explorer
5.System Password
System Menu is displayed.
4. Push "4" key.
Or select "4. File Explorer" (which will be highlighted in black) and push "ENT" key.
My Computer 1/1
FlashDisk
My Documents
Network
profiles
Program Files
Release
Temp
Windows
5. Push "Fn" key while "FlashDisk" is selected (highlighted in black). Next, push "R" key.
FlashDisk 1/4
1.exe
The symbol on the lower right
corner changes from "1" to "F"
when "Fn" key is pressed.
Make sure to push "R" key after
confirming this.