Due to continuous product improvements, we must reserve the right to change any specifications and information,
contained in this manual at any time without notice.
Carson Manufacturing Co., Inc. makes no warranty of any kind with regard to this manual, including, but not limited to,
the implied warranties of merchantability and fitness for a particular purpose.
Carson Manufacturing Co., Inc. shall not be liable for errors contained herein or for incidental or consequential
damages in connection with the furnishing, performance, or use of this manual.
See www.carsonsirens.com for latest information.
TB0362A Page 2 of 14 05/28/10
INSTALLATION
Proper installation of the unit is essential for years of safe, reliable operation. Please read all instruction before
installing the unit. Failure to follow these instructions can cause serious damage to the unit or vehicle and may void
warranties.
SAFETY PRECAUTIONS
For the safety of the installer, vehicle operator, passengers and the community please observe the following safety
precautions. Failure to follow all safety precautions and instructions may result in property damage, injury or
death.
Qualifications - The installer must have a firm knowledge of basic electricity, vehicle electrical systems and
emergency equipment.
Sound Hazard - Sound level from siren speaker (>120dBA @ 10 feet) may cause hearing damage.
Do not operate siren without adequate hearing protection for you and anyone in immediate vicinity.
(Ref. OSHA 1910.95 for occupational noise exposure guidelines)
Mounting - Mount the unit for easy access by the vehicle operator. DO NOT mount in air bag deployment area.
Assure clearances before drilling in vehicle.
Wiring - Use wiring capable of handling the current required. Make sure all connections are tight. Route wiring to
prevent wear, overheating and interference with air bag deployment. Install and check all wiring before connection to
vehicle battery.
Testing - Test all siren functions after installation to assure proper operation. Test vehicle operation to assure no
damage to vehicle.
Keep These Instructions - Keep these instructions in the vehicle or other safe place for future reference. Advise the
vehicle operator of the location.
MOUNTING (Main unit)
The mounting bracket supplied can be installed above or below the
unit. Mounting bolts (standard 1/4-20) slide into channels on each
side of the case. Lockwashers should be used between the case
and bracket as well as between the bracket and nut. Choose a
mounting location convenient to the operator and away from any air
bag deployment areas. Inspect behind mounting area for clearance.
Assure adequate ventilation to prevent overheating. Consider wire
routing and access to connections. Install mounting bracket to
vehicle using 1/4" hardware.
SC-1012 Remote Panel: The remote panel of the SC-1012 is typically mounted underneath the vehicle dashboard
using mounting hardware. Mount the panel in a location away from the driver’s or passenger’s legs.
SC-1022 Hand Control: Choose a mounting location convenient to the operator and away from any air bag
deployment areas. Consider cable routing to amplifier.
Lockwa shers
Nut
Channel
(fro m rear)
Bolt
Bracket
TB0362A Page 3 of 14 05/28/10
INSTALLER-SELECTABLE OPTIONS
An internal 8-position DIP switch on the circuit board may be changed to select various options.
Accessing Option Switches - the DIP switch is located just behind the front panel of the amplifier. Use a 7/64” allen
wrench to remove the 4 corner screws then remove front panel.
Adjusting Option Switches - it is easiest to view the DIP switch with the unit turned upside down. With the unit
upside down, the DIP Switch is located on the internal PCB assembly board toward the front center of the unit. Switch
‘ON’ position is toward the inside of the unit.
SW-1 (AUX_P) Auxiliary Input Polarity - The auxiliary input is normally activated with positive. Turn this switch OFF
for negative activation.
SW-2 (INST_ON) Instant ON - The Enable input wiring is normally required to turn on the unit. Turn this switch ON to
allow the front panel switches to instantly turn on the unit.
(SC-1002 and SC-1012 only)
SW-3 (T-T) Two-Tone - Turn this switch ON to replace Phaser with Two-Tone.
SW-4 (H_I) Horn Inhibit - Turn this switch ON to disable Horn tone. Horn will be replaced with Yelp.
Siren Tone Disable - All siren tones may be disabled (except Manual, Wail, and Yelp) by turning ON both switches
SW-3 and SW-4. Mechanical will be replaced with Wail. Phaser and Horn will be replaced with Yelp.
SW-5 (HRC) Horn Ring Cycler 2 (HRC2) - Turn this switch ON to enable this feature. Also connect the auxiliary input
to the horn ring or other switch. While the siren is in standby, tap the horn ring to bring the unit out of standby into
Mechanical tone. Repeatedly tapping the horn ring will cycle through Mechanical, Wail, Yelp, and Phaser tones.
Tapping the horn ring twice quickly will stop the siren tones and return the unit to standby. Pressing and holding the
horn ring will produce Horn tone until released. Then the siren will return to its previous siren tone or standby.
SW-4 (P_I) Phaser Inhibit - Turn this switch on to disable Phaser and Two-Tone.
SW-6 (SM) Short Manual - The Manual siren tone will normally fall and die out when released. Turn this switch ON to
have Manual stop immediately.
SW-7 (MECH2) Mechanical Tone 2 - Turn this switch ON for a different mechanical tone sound. (less raspy)
SW-8 (FALL) Mechanical Fall - Turn this switch ON for a quicker mechanical tone fall time.
TB0362A Page 4 of 14 05/28/10
ELECTRICAL CONNECTIONS
Disconnect vehicle battery before making any electrical connections.
Electrical connections to the unit are made using a removable terminal block plug and screw terminals located on the
amplifier. A label on the unit identifies each terminal function. Install the plug on the unit before wiring. If the unit
needs service the plug can be easily removed without unwiring. The power supply of the unit must be capable of
delivering peak currents up to 50 amps for adequate short circuit protection and reliable operation. The preferred
source is directly at the vehicle battery. The amplifier is fused. Attach leads by stripping 3/8", inserting into plug and
clamp by tightening screw. Make sure the screw is tight and the wire can’t be pulled out.
Failure to adequately tighten the screw can result in improper operation or burning the connector and wire.
Wire Size and Termination - The diagram shows the minimum wire size used for each connection, along with
recommended lead color. If the wire is longer than 10 ft. use the next larger wire size. Use only high quality crimp
connectors for installation on the vehicle.
Enable Input Connection (ORG lead on wiring diagram next page) - This is NOT
connection. The enable input is like a power switch for the unit. When there is positive power at this connection, the
unit is powered up and ready to function. When power is removed, the unit is not powered up and will not drain
current from the battery. Connect to a positive circuit controlled by the vehicle ignition switch, usually a terminal at the
vehicle fuse panel. The required current is low (15mA typ.).
the same as the main power
For SC-1022:
The Enable Input must be connected.
For SC-1002 and SC-1012:
The Enable Input is optional.
If it is not desired to wire the Enable Input, set the Instant ON DIP switch as described under INSTALLER
SELECTABLE OPTIONS. The unit will instantly turn on when a switch on the face of the unit or the control panel is
activated. This includes LT1 and LT2 switches. When all switches are deactivated, the unit will turn off. Without the
enable input, the Manual siren tone will stop immediately. LT1 or LT2 switch may be used as power switch for the unit
instead of Enable Input.
Auxiliary Input Connection (Optional) - A momentary input typically connected to the horn ring of the vehicle or
other switch. See OPERATION section for auxiliary input functions.
NOTE: Permanent disconnection of the vehicle horn is NOT recommended.
The auxiliary input may be activated with positive or negative voltage. See Auxiliary Polarity under INSTALLER
SELECTABLE OPTIONS section for proper activation polarity. Input current is 1 to 20 mA.
Aux Input for SC-1002 and SC-1012:
The unit must be turned on for the Auxiliary Input to function. This is accomplished with either the siren controls or
Enable Input.
Instant ON option set and unit turned on with
switch on face of unit or control panel. This includes LT1 or LT2.
NO NO NO
YES NO YES
NO YES YES
YES YES YES
Unit turned on
with enable input
Auxiliary Input
will Function
TB0362A Page 5 of 14 05/28/10
K
S
S
ELECTRICAL CONNECTIONS CONTINUED (ALL MODELS)
Connection Examples
+VDC OR -VDC
DIP SW-1 ON for +VDC
DIP SW-1 OFF for -VDC
Load 1 and Load 2
Recommended Wire
Amps Size
5 - 10 #16
10 - 15 #14
15 - 20 #12
Use next larger size if
longer than 10 ft.
Auxiliary Input
Activated with
Factory Default
Size
-
BAT
+
Momentary
SPST
witch
To
AUX
Load
1
Load
2
#16G BLK
RED
HORN RLY
+VDC
or
-VDC
To
AUX
AUX
#22G WHT
Gauge see table
Gauge
see table
+VDC
or
-VDC
Added
SPDT
witch
Vehicle
Horn
Horn
Circuit
Splice
To
AUX
Vehicle
Horn
Note:
Vehicle horn will also
sound with siren
Enable Input
(like an ON/OFF switch)
Connect to positive circuit
#22G
ORG
(fuse panel) controlled by
ignition or other switch
On SC-1022
Enable Input must be connected
On SC-1002 / 1012
Enable Input must be connected
unless option SW-2 is set.
See INSTALLER SELECTABLE
OPTIONS
RED (Positive Supply)
Recommended Wire Size
Load 1 + Load 2 +
8A for Amplifier
Amps
8 - 10 #16
10 - 15 #14
15 - 25 #12
25 - 28 #10
Use next larger size if
longer than 10 ft.
25A Automotive
Type Fuse
Gauge
6-P Terminal Block Plug
(CP4956-06)
Plug into unit first for
terminal identification
LITE
LT2
FUSE
Do not remove nutDo not remove nut
POS
NEG
Back of Unit
LT1
ENAAUX
#18G BRN
SPKSP
#18G BRN
Plug installed
this orientation
15A Automotive
Type Fuse
SIREN
FUSE
TB0362A Page 6 of 14 05/28/10
A
A
Y
ELECTRICAL CONNECTIONS CONTINUED (SC-1012 only)
Front of Unit
REMOTE PANEL
LAMP
MAN
YELP
MECH
PHSR
HORN
LT1
NEG
UTO
Plug into unit first for
terminal identification
10-P Terminal Block Plug
(CP4688-10)
LT2
Plug installed
this orientation
Remote Panel wired to terminal block plug
Suggest wires be #22G
HORN
LAMP
LT2
PHSR
LT1
MECH
YELP
LT1 and LT2 Lighted Rocker Switches may control devices directly bypassing the unit.
LT1 and LT2
Lighted Rocker Switch
Circuit
LT1 and LT2 Lighted Rocker Switches are rated 15 Amps each.
Proper fusing should be used to protect the switch and circuit.
FOR LAMP #22G
LAMP
INPUT #14G *
MAN
AUTO
NEG
Note Top Orientation
SC-1012
MAN
S
T
B
Y
UTO
MECHPHSR
W
A
I
L
ELP
LT1 LT2
HORN
OR
FUSE
-VDC
FUSE
+VDC
+VDC
-VDC
OUTPUT #14G *
Observe Terminal Spacing for Orientation
* - See Load Wire Size chart on Page 8
+VDC OUT -VDC OUT
TB0362A Page 7 of 14 05/28/10
ELECTRICAL CONNECTIONS CONTINUED (SC-1022 only)
Front of Unit
HAND
CONTROL
Plug hand control into unit
SC-1022
MAN
MECH
YELP
LT1
HORN
WAIL
PHSR
LT2
Note: Cable may be extended with ED1753 Hand Control Cable Extension Kit.
Do not extend with other cables which may cause unreliable operation or damage.
TB0362A Page 8 of 14 05/28/10
SC-1002 and SC-1012 Models
OPERATION
Sound Hazard - Sound level from siren speaker (>120dBA @ 10 feet) may cause hearing damage.
Do not operate siren without adequate hearing protection for you and anyone in immediate vicinity.
(Ref. OSHA 1910.95 for occupational noise exposure guidelines)
POWER ON/OFF
Power to the unit is controlled by the vehicle ignition switch.
If the Instant ON feature is installed the unit may be turned on with siren or light controls.
See INSTALLATION and INSTALLER SELECTABLE OPTIONS section.
On the SC-1002 the backlight will turn on. On the SC-1012 remote amplifier the POWER light will turn on.
SIREN CONTROLS
MAN - STBY - AUTO SELECTOR SWITCH
A 3-position rocker selector switch controls the primary operating mode of the siren.
Manual - Provides manual control of Mechanical and Wail tone rise and fall or momentary Yelp
depending on the position of Mech - Wail - Yelp switch.
Auto - Keeps siren tone running (automatic rise and fall). Tone depends on the position of
MAN
S
T
B
Y
MECH
W
A
I
L
Mech - Wail - Yelp switch.
Standby - A silent mode that may be overridden anytime.
AUTO
YELP
MECH - WAIL - YELP SELECTOR SWITCH
A 3-position rocker selector switch controls the primary siren tone.
SC-1002
Mech - A simulated mechanical siren tone. Tone may be changed or disabled.
See INSTALLER SELECTABLE OPTIONS section.
Wail - A slower changing tone used on highways.
Yelp - A rapidly changing tone used in congested areas.
PHSRHORN
PHASER BUTTON (SC-1002) or ROCKER (SC-1012)
A very rapid changing tone used at intersections and very highly congested areas. With
selector switch in Auto, this tone override is toggled on and off by repeatedly pressing switch.
With selector switch in Standby, this tone override is momentary as long as the switch is
SC-1012
PHSR
pressed. May be optionally replaced with Two-Tone or disabled. Two-Tone is two alternating
frequencies like a European HI-LO. See INSTALLER SELECTABLE OPTIONS section.
HORN BUTTON (SC-1002) or ROCKER (SC-1012)
Produces a simulated Air-Horn tone while pressed. Overrides all siren modes. Horn tone may
be disabled. See INSTALLER SELECTABLE OPTIONS section.
HORN
AUXILIARY INPUT FUNCTIONS
The switch or horn ring attached is intended to be momentary. In most cases the ignition switch on the vehicle must
be on for the Auxiliary Input to function. See INSTALLATION section.
With selector switch in Standby, activating auxiliary is the same function as activating Manual.
When the selector switch is in Auto, activating auxiliary will produce the Horn tone.
Horn Ring Cycler 2 (HRC2) - this feature may also be added by turning on the HRC2 option. HRC2 is only available
while the unit is in Standby. Tapping the attached horn ring or other switch, will bring the unit out of standby into
Mechanical tone. Repeatedly tapping the horn ring will cycle through Mechanical, Wail, Yelp, and Phaser tones.
Tapping the horn ring twice quickly will stop the siren tones and return the unit to standby. Pressing and holding the
horn ring will produce Horn tone until released. Then the siren will return to its previous siren tone or standby.
Standby Silent Mom. Phsr Horn M. Mech., M. Wail, or Yelp or HRC2
Manual M. Mech., M. Wail, or Yelp Phsr Toggle Horn Horn
Auto Mechanical, Wail, or Yelp Phsr Toggle Horn Horn
LIGHT CONTROLS
LT1 LT2
LT1 and LT2 LIGHTED ROCKER SWITCHES
When turned on the rocker switch will light up and activate the corresponding light output.
TB0362A Page 9 of 14 05/28/10
OPERATION
SC-1022 Model
Sound Hazard - Sound level from siren speaker (>120dBA @ 10 feet) may cause hearing damage.
Do not operate siren without adequate hearing protection for you and anyone in immediate vicinity.
(Ref. OSHA 1910.95 for occupational noise exposure guidelines)
POWER ON/OFF
The unit is normally turned on with ignition switch on the vehicle. See INSTALLATION section.
The POWER light on remote amplifier will turn on. The hand control will also be backlit.
SIREN CONTROLS
MECH, WAIL, YELP, AND PHSR PUSHBUTTON SWITCHES
Four pushbutton switches control the primary operating mode of the siren.
The primary operating modes are:
Standby - A silent mode that may be overridden at any time.
Mech - A simulated mechanical siren tone. Tone may be changed or disabled.
See INSTALLER SELECTABLE OPTIONS section.
Wail - A slower changing tone used on highways.
Yelp - A rapidly changing tone used in congested areas.
Phaser - A very rapid changing tone used at intersections and very highly congested areas. May be
optionally replaced with Two-Tone or disabled. Two-Tone is two alternating frequencies like a
European HI-LO. See INSTALLER SELECTABLE OPTIONS section.
Momentarily press button to activate (lit red). Momentarily press button again to de-activate. Also while a particular
mode is activated, switch to a different mode by pressing one of the other three buttons. The unit is in Standby when
NONE of the four buttons are activated (NOT lit red). For example starting with all four buttons off, press the Wail
button to turn on Wail. Now press the Yelp button to change to Yelp. Press the Yelp button again to turn off sound
(return to Standby).
MAN PUSHBUTTON SWITCH
Provides manual control of siren tone depending on the primary operating mode selected.
While in Standby, the Manual button controls the Mechanical tone. Rising to peak while pressed then falling until die
out when released.
While in Mech, Wail, Yelp, or Phaser mode, pressing the Manual button causes tone to rise and peak then resume
when released.
HORN PUSHBUTTON SWITCH
Produces a simulated Air-Horn tone while pressed. Overrides all siren modes. Horn tone may be disabled.
See INSTALLER SELECTABLE OPTIONS section.
AUXILIARY INPUT FUNCTIONS
The switch or horn ring attached is intended to be momentary. The ignition switch on the vehicle must be on for the
Auxiliary Input to function. See INSTALLATION section.
While in Standby, activating auxiliary is the same function as activating Manual.
While in Mech, Wail, Yelp, or Phaser mode, activating auxiliary will produce Horn tone
Horn Ring Cycler 2 (HRC2) - this feature may also be added. See description on Page 9.
Primary Mode and Tone MAN Button HORN Button Auxiliary Input (Horn Ring)
Standby (Silent) M. Mech Horn M. Mech. or HRC2
Mechanical Man. Mech. Rise Horn Horn
Wail, Yelp, or Phaser Man. Wail Rise Horn Horn
LIGHT CONTROLS
LT1 and LT2 PUSHBUTTON SWITCHES
Momentarily push button to activate (will light red) corresponding light output.
Momentarily push button again to de-activate corresponding light output.
SC-1022
MAN
HORN
MECH
YELP
LT1
WAIL
PHSR
LT2
TB0362A Page 10 of 14 05/28/10
SERVICE
This unit is designed to provide years of reliable service under even the worst conditions. Many times there may
appear to be a problem with the unit when the true problem is in the speaker, controlled devices, or improper
installation. The following chart shows typical symptoms and possible causes.
A blown siren fuse doesn't necessarily mean that the unit is bad. If a speaker or speaker lead is shorted this fuse will
blow before the unit is damaged. Disconnect the speaker leads and replace the fuse. If the OUTPUT light comes on
with siren power on and Wail mode selected the amplifier is OK. Check the speaker or leads for possible shorting.
PROBLEMS
Symptom Possible Cause Check
No power or siren
output
No siren tones Bad Speaker
Distorted siren
sound
Intermittent siren
tone
Horn function
stuck on or
Manual stuck on
Wrong siren tone Two-Tone option installed
Some siren tones
not working
Light switches not
working
No power to enable input (org wire)
Bad speaker
Connector(s) loose
Rear panel fuse blown
Loose connection at power source
High Voltage Protection
Speaker assembly loose
Intermittent Aux Input connection
Low vehicle voltage
High Voltage Protection
Connector loose
Bad power connection
Circuit breaker in supply connection
Horn or Manual switch stuck
Aux Input improperly connected
Aux Input Polarity Option set wrong
Tone disabled.
Tone disabled Check option switch settings.
Loose output connections
Rear panel fuse blown
Does backlighting or POWER light come on?
Is the OUTPUT light on face coming on in Wail?
Is an external fuse or circuit breaker used?
Are the negative leads connected to a good ground?
Is the OUTPUT light on face coming on in Wail?
Input voltage must be less than highest rated voltage.
Is the speaker bell or tip loose?
Is the Aux Input used and wired properly?
Input voltage must be greater than lowest rated voltage.
Is the vehicle voltage regulator working properly?
Is the connector tight on the back of the unit?
Is there a loose connection on a power lead?
Is a circuit breaker used with at least a 50A rating?
Does the horn or manual switch return when released?
Is the Aux Input used and wired properly?
Is the AUX_P option properly configured?
Is the T-T option selected?
Check option switch settings.
Do the Light Control switch indicators light?
Is the corresponding fuse blown?
RETURN
If you have any questions concerning this or any other Carson product, please contact our Technical Service
Department at (888) 577-6877. Many issues can be handled over the phone. We can also be reached via e-mail at
service@carson-mfg.com
If a product must be returned for any reason, please contact our Technical Service Department to obtain a Returned
Merchandise Authorization number (RMA#) before you ship the product to Carson. Please write the RMA# clearly on
the package near the mailing label. Be sure to provide a return address, contact and phone number, along with a brief
description of the problem.
TB0362A Page 11 of 14 05/28/10
SC-1002 PARTS
8
7
10
1
12
9
M
MECH
A
N
A
U
T
O
WAIL
YELP
PHSRHORN
1
9
OUTPUT
SC-1002
1111
LT1LT 2
6
5 234
14
13
Item Part # Description
1 CP4837 Button, Switch Cap Red
2 CP4989-02 Connector, 2-P terminal block
3 CP4957-06 Connector, 6-P header
CP4739 Cover, extruded (does not include Front Panel or slide out Chassis)
4 CP4990-150 Fuse, 15 Amp Mini Automotive (Siren)
5 CP4990-250 Fuse, 25 Amp Mini Automotive (Lite)
6 CP4994 Label, front panel
7 CP4986 Panel, front
CP4701 Relay, 40A SPST (light control)
8 CP4759-CV-06 Screw, 3/8” #6-32 black socket head (8 required)
9 CP4685 Switch, Momentary Push Button (Phaser and Horn)
10 CP4995-2 Switch, Red Rocker MOM - OFF - ON (Man - Standby - Auto)
11 CP4993 Switch, Red Rocker ON - OFF lighted (LT1 and LT2)
12 CP4748-2 Switch, Red Rocker ON - OFF - ON (Mech - Wail - Yelp)
13 CP4998 Transistor, output (replace in pairs, 2 required)
Accessory Description
CP3571 Bracket, ‘U’ Dash Mount
14 CP4956-06 Connector, 6-pin Terminal Block Plug
ED1608 Kit, Hardware (includes 1/4-20 bolts, nuts, and lockwashers for mounting amplifier)
CP4739 Cover, extruded (does not include Front Panel or slide out Chassis)
4 CP4990-150 Fuse, 15 Amp Mini Automotive (Siren)
5 CP4990-250 Fuse, 25 Amp Mini Automotive (Lite)
6 CP4996 Label, front panel
7 CP4987 Panel, front
CP4701 Relay, 40A SPST (light control)
8 CP4759-CV-06 Screw, 3/8” #6-32 black socket head (8 required)
9 CP4751-2 Switch, Red Rocker MOM - OFF - MOM (Phaser - Horn)
10 CP4995-2 Switch, Red Rocker MOM - OFF - ON (Man - Standby - Auto)
11 CP4993 Switch, Red Rocker ON - OFF lighted (LT1 and LT2)
12 CP4748-2 Switch, Red Rocker ON - OFF - ON (Mech - Wail - Yelp)
13 CP4998 Transistor, output (replace in pairs, 2 required)
CP4739 Cover, extruded (does not include Front Panel or slide out Chassis)
4 CP4990-150 Fuse, 15 Amp Mini Automotive (Siren)
5 CP4990-250 Fuse, 25 Amp Mini Automotive (Lite)
6 CP4996 Label, front panel
7 CP4987 Panel, front
CP4701 Relay, 40A SPST (light control)
8 CP4759-CV-06 Screw, 3/8” #6-32 black socket head (8 required)
9 CP4998 Transistor, output (replace in pairs, 2 required)
Accessory Description
ED1865 Bracket, Kit, Hanger and Holder
CP5003 Bracket, SC-1022 Hand Control Holster
CP3571 Bracket, ‘U’ Dash Mount
ED1753 Cable, Kit, 15FT Hand Control Extension
10 CP4956-06 Connector, 6-pin Terminal Block Plug
ED1608 Kit, Hardware (includes 1/4-20 bolts, nuts, and lockwashers for mounting amplifier)
11 SC-1000-10 14 Remote Amplifier
12 SC-1022-10CH Hand Control Assembly (includes cable)
TB0362A Page 14 of 14 05/28/10
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