HgATUNG & COOLING
Single-Packaged Electric Cooling Units
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A Guide To Operating and Maintaining Your
Single-Package Electric Cooling Unit
NOTE TO INSTALLER
This nmnuaI should be left with the equipment owner
FOR YOUR SAFETY
Do not store or use gasoline or other flamnmble vapors and
liquids in the vicinity of this or any other appliance,
Do not use this unit if any part has been under water
Immediately call a qualified selwice technician to inspect d_e
unit and to replace any part of the control system which has
been under water. Failure to fbllow this warning could result
in electrical shock, fire, personal inju V, or death.
50GS,GX
Befi_re per_bt_ning recommended maintenance, be sure the
main pox_ er switch to unit is turned off. Electric shock could
cause personal injury or death.
TO START UNIT
Step l--Turn on the electrical power supply to unit,
Step 2--Select temperature and set system switch to de-
sired mode.
TO SHUT UNIT OFF
If unit is being shut down because of a nmlfunction, call your
dealer as soon as possible.
Step l--Set temperature switch to OFF,
Step 2--Turn off the electrical power supply to unit,
ROUTINE MAINTENANCE
All routine nmintenance should be handled by skilled, experienced
personnel. Your dealer can help you establish a standard proce°
dnre
For your safety, keep the unit area clear and free of combustible
materials, gasolin< and other flamnmble liquids and vapors.
To assure proper functioning of the unit, flow of condenser air
must not be obst_lcted fiom reaching the unit. Clearance of at least
48 in. is required fiom top of unit and on sides except the power
entry side (42 in. clearance) and the duct side (12 in. naininmm
clearance).
MAINTENANCE AND CARE FOR THE EQUIPMENT
OWNER
Before proceeding vdth those things you might want to maintain
yourselL please careffilly consider the follm_ing:
Fig. 1--Unit
1, TURN OFF ELECTRI(AL POWER TO YOUR UNIT
BEFORE SERVICING OR PERFORMING MAINTE-
NAN(E
2. When removing access panels or per_brming maintenance
functions inside your unit, be aware of" sharp sheet metal
parts and screws. Although special care is taken to reduce
sharp edges to a n_ininmm, be extremely careful when
handling parts or reaching into the unit.
AIR FILTERS Air filter(s) should be checked at least every 3
or 4 weeks and changed or cleaned whenever it becomes dirty.
Dirty filters produce excessive stress on the blower motor and can
cause the motor to overheat and shut down. Table 1 indicates the
cot_'ect filter size for your unit. Refer to Fig 2 to access the
filter(s)
To replace or inspect filter(s) (or accessory filter rack when
supplied):
1 Remove the filter access panel using a 5/16=in nut driver
2 Remove the filter(s) by pulling the filter(s) out of the unit If
the filter(s) is dirty, clean or replace with new one
When installing the new filter(s), note the direction of the airflow
arrows on the filter _?ame.
If you have di[Iiculty in locating your air filter(s), or if you have
questions concerning proper filter maintenance, contact your
dealer fbr instructions. When replacing filters, always use the same
size and type of filter that was supplied originally by the installer.
50GX
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 101 Catalog No 535-00083 Printed in U.S.A. Form OM50-35 Pg 1 1-03 Replaces: OM50-27
ACCESS PANEL
FILTER ACCESS
PANEL*
*For accessory fitter rack.
Fig.
2--Filter Access Panel--Vertical Supply
Shown
TaNe I--Indoor-Air Filter Data
UNIT SBZE FILTER SBZE
80GS018-030 20x20
80GS036-042 20x24
80GS048-060 24x30
80GX024-030 20x20
50GX038 20x24
80GX042-060 24x30
Never operate your unit without filters in place. Failure to
heed this warning may result in damage to the blower motor
and/or compressor An accunlt_lation of dust and lint on
internal parts of your unit can cause toss of ei_ciency and, in
sonle cases, fire
FANS AND FAN MOTOR Periodically check the condition of
ihn wheels and housings and fan-motor shaft bearings. No tubri=
cation of condenser- or evaporator-ihn bearings or motors is
required or recommended.
EVAPORATOR AND CONDENSER COILS Cleaning of the
coils should only be done by qualified service personnel. Contact
your dealer for the required annual maintenance.
CONDENSATE DRAIN The drain pan and condensate drain
line should be checked and cleaned at tlte same time the cooling
coils are checked by your dealer.
(OMPRESSOR All compressors are £_ctory-shipped with a
normal charge of the correct type refi'igeration grade oil in them
and should rarely require additional oil.
( ONDENSER FAN
The _i_n nlust be kept flee of all obstructions to ensure proper
cooling Contact your dealer for any required service.
ELECTRICAL (ONTROLS AND WIRING Electrical con=
trois are dif?:'icult to check without proper instrumentations; there-
fore, if there are any discrepancies in the operating cycle, contact
your dealer and request sela-ice.
REFRIGERANT (IR(UIT The reJ[i'igerant circuit is di_ticult
to check for leaks without the proper equipment: therefore, if
inadequate cooling is suspected, contact your local dealer for
service.
System under pressure. Relieve pressure and recover al!
re_figerant before system repair or final unit disposal to avoid
personal injury or death. Use all service ports and open all
flow-control devices, including solenoid valves.
UNIT PANELS After performing any maintenance or service
on the unik be sure all panels are fhstened securely in place to
prevent rain flora entering unit cabinet and to prevent disruption of
tile correct unit airflow pattern
REGULAR DEALER MAINTENANCE
In addition to the type of routine maintenance you might be willing
to perform, your unit should be inspected regularly by a properly
trained service technician An inspection (preferably each year, but
at least eve13_ other year) should include the following:
1. Inspection and, if required, cleaning of the condenser and
evaporator coils.
2. Inspection and, if required, cleaning of the evaporator &ain
pan
3. Inspection and cleaning of blower wheel housing and motor
4. Inspection of al! supply=air and return-air ducts for leaks,
obstn/ctions, and insulation integrity. Any problems found
should be resolved at this time
5. Inspection of the unit base to ensure that no cracks, gaps, etc.,
exist which may cause a hazardous condition.
6. Inspection of the unit casing fbr signs of deterioration
7. Inspection of all electrical wiring and components to assure
proper connection.
8. Inspection ibr leaks in the refrigerant circuit. Pressure-check
to determine appropriate reli'igerant charge
9. Inspection of compressor oil level by service person to ensure
proper oil level is maintained in the compressor when it is
installed and running.
10. Operational check of the unit to determine working condi=
tions. Repair or adjustment should be made at this time
Your selT"icing dealer may ott)r an economical service contract
that covers seasonal inspections. Ask for f_/rther details
Complete service instl_actions can be found in the unit Installation,
Start=Up and Service Instructions.