CareFusion Alaris 8120, Alaris 8110 Service manual
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Technical Service Manual
Alaris®Syringe Module, 8110 Series
Alaris
Supports: Guardrails® (Suite v7 or Later)
November 2010
®
PCA Module, 8120 Series
General Contact Information
CareFusion
San Diego, California
http://www.carefusion.com/alaris
Customer Advocacy - North America
E-Mail: CustomerFeedback@carefusion.com
Maintenance and service information support; troubleshooting.
Clinical and technical feedback.
Phone: 888.876.4287
Technical Support - North America
United States:
Phone:
888.876.4287
Instrument return, service assistance, and order placement.
United States:
Phone: 888.876.4287
Canada:
Phone:
800.387.8309
Customer Care - North America
Canada:
Phone: 800.387.8309
TABLE OF CONTENTS
i
Chapter 1 - General Information
1.1 Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Precaution Definitions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4 Operating Features, Controls and Indicators
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1.5 Accessories
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.6 Alarms, Errors, Messages
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.6.1 Silencing Alarms
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.7 Trumpet and Start-Up Curves
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
Chapter 2 - Checkout and Configuration
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 New Instrument Checkout
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Configuration Options and Defaults - Syringe Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3.1 Factory Default Setting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Configuration Setup - Syringe Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4.1 All Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.2 Auto Pressure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4.3 Back Off
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4.4 Fast Start
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4.5 KVO
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4.6 Max Rate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.4.7 Near End
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.4.8 Pressure Limit - Disc
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4.9 Pressure Limit - No Disc
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4.10 Priming
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.5 Configuration Setup - Shared Infusion Pump and Syringe
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.6 Configuration Options and Defaults - PCA Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Chapter 3 - Preventive Maintenance
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Regular and Preventive Maintenance Inspections, Calibration
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Chapter 4 - Principles of Operation
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 General Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Display Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
ii
TABLE OF CONTENTS
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
Chapter 4 - Principles of Operation (Continued)
4.3.1 Microcontroller
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.2 LED Display Driver
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.3 Comparator/Safety Monitor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.4 Status and Backlight LEDs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
4.4 Logic Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5 Drivetrain Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6 Drive Head
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.7 Plunger Head Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4
4.8 Force Sensor Subsystem
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.9 Pressure Sensor Subsystem (Syringe Module Only)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.10 Patient Handset Circuit and Door Lock Sensor Circuit (PCA Module Only)
. . . . . . . . . . . . . . . . . . . . . . 4-5
Chapter 5A
- Corrective Maintenance - Syringe Module
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-1
5.2 Disassembly/Reassembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-2
5.2.1 Removing Latch Assembly and Feet
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-3
5.2.2 Removing IUI Connector Assemblies
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-4
5.2.3 Separating Rear Case from Chassis Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-5
5.2.4 Removing Handle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-6
5.2.5 Removing Flex Cable Retainer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-7
5.2.6 Removing IUI Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-8
5.2.7 Removing Logic Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-9
5.2.8 Removing Internal Frame Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-10
5.2.9 Removing Drivetrain Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-11
5.2.10 Removing Display Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-12
5.2.11 Removing Pressure Sensor Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-13
5.2.12 Removing Top Disk Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-14
5.2.13 Removing Sensor Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-15
5.2.14 Removing Syringe Size Sensor Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-16
5.2.15 Removing Syringe Barrel Clamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-17
5.2.16 Removing Status Indicator Lens
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-19
5.2.17 Removing Housing Assembly and Guide Rod
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-20
5.2.18 Removing Motor/Pulley Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-21
5.2.19 Removing Leadscrew Assembly and Bottom Plate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-22
5.2.20 Removing Linear Sensor Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-23
5.2.21 Removing Force Sensor and Actuator Knob Assemblies
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-24
5.2.22 Removing Actuator Knob Assembly Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-25
TABLE OF CONTENTS
iiiAlaris
®
Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
Chapter 5B - Corrective Maintenance - PCA Module
5.1 Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-1
5.2 Disassembly/Reassembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-2
5.2.1 Removing Latch Assembly and Feet
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-3
5.2.2 Removing IUI Connector Assemblies
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5B-4
5.2.3 Removing Handle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-5
5.2.4 Removing Door Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-6
5.2.5 Removing Rear Case
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-8
5.2.6 Removing Flex Cable Retainer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5B-9
5.2.7 Removing IUI Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-10
5.2.8 Removing Logic Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-11
5.2.9 Removing Internal Frame Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-12
5.2.10 Removing Lock Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-13
5.2.11 Removing Latch Module and Drivetrain Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-14
5.2.12 Removing Display Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-15
5.2.13 Removing Sensor Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-16
5.2.14 Removing Syringe Size Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-17
5.2.15 Removing Syringe Barrel Clamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-18
5.2.16 Removing Status Indicator Lens
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-20
5.2.17 Removing Handset Harness
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-21
5.2.18 Removing Latch Lever Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-22
5.2.19 Removing Housing Assembly and Guide Rod
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-23
5.2.20 Removing Motor/Pulley Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-24
5.2.21 Removing Leadscrew Assembly and Bottom Plate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-25
5.2.22 Removing Linear Sensor Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-26
5.2.23 Removing Force Sensor and Actuator Knob Assemblies
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-27
5.2.24 Removing Actuator Knob Assembly Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-28
Chapter 6 - Troubleshooting
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Chapter 7A
- Illustrated Parts Breakdown - Syringe Module
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-1
7.2 Illustrations
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-1
7.3 Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-1
7.4 Ordering Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-2
iv
TABLE OF CONTENTS
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
Chapter 7B - Illustrated Parts Breakdown - PCA Module
7.1 Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-1
7.2 Illustrations
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-1
7.3 Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-1
7.4 Ordering Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7B-2
List of Figures
4-1 Block Diagram: Syringe and PCA Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
7A-1 Actuator Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-7
7A-2 Housing Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-8
7A-3 Drivetrain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-9
7A-4 Front Case Assembly - Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-11
7A-5 Front Case Assembly - Part 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-12
7A-6 Top Disk Holder - Front Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-13
7A-7 Front Case, Syringe Barrel Clamp Assembly, Top Disk Holder -- Interchangeability . . . . . . . . . . 7A-14
7A-8 Front Case Assembly Kit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-15
7A-9 Drivetrain Assembly - Front Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-16
7A-10 Internal Frame Assembly - Front Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-17
7A-11 Logic Board and IUI Board Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-18
7A-12 Flex Cable Retainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-19
7A-13 Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-20
7A-14 Rear Label Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-22
7A-15 Display Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-23
7A-16 IUI Interface Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-24
7A-17 Logic Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-25
7B-1 Actuator Knob Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-7
7B-2 Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-8
7B-3 Drivetrain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-9
7B-4 Front Case Assembly - Part 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-11
7B-5 Front Case Assembly - Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-12
7B-6 Latch Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-13
7B-7 Drivetrain Assembly - Front Case Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-14
7B-8 Internal Frame Assembly - Front Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-15
7B-9 Logic Board and IUI Board Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-16
7B-10 Flex Cable Retainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-17
7B-11 Rear Case - Front Case Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-18
7B-12 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-19
7B-13 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-21
7B-14 Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-22
TABLE OF CONTENTS
List of Figures (continued)
7B-15 Key Kit and Handset
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-23
7B-16 Display Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-24
7B-17 IUI Interface Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7B-25
7B-18 Logic Board Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-26
List of Tables
1-1 Abbreviations, Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
5A-1 Required Materials, Supplies and Tools - Syringe Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-2
5A-2 Torque Values - Syringe Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-26
5A-3 Level of Testing Guidelines- Syringe Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5A-27
5B-1 Required Materials, Supplies and Tools - PCA Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-2
5B-2 Torque Values - PCA Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-29
5B-3 Level of Testing Guidelines- PCA Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B-30
6-1 Technical Troubleshooting Guide
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Subsystem Codes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Error Code Matrix
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 Error Codes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
7A-1 Parts List - Syringe Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A-3
7B-1 Parts List - PCA Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B-2
vAlaris
®
Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
vi
TABLE OF CONTENTS
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
THIS PAGE
INTENTIONALLY
LEFT BLANK
1 GENERAL INFORMATION
Chapter 1 — GENERAL INFORMATION
CAUTION
To avoid damaging the keypad, do not use sharp
objects (pens, pencils, etc.) to activate switches.
1.1 INTRODUCTION
This manual describes how to service the
®
Alaris
8110 Series) and Alaris
Module”,
Syringe Module (“Syringe Module”,
®
PCA Module (“PCA
8120
Series). Use this manual in
conjunction with the following Alaris
documents and software:
• Alaris
®
Point-of-Care unit (“PC Unit”,
Series) / Alaris®Pump Module (“Pump
Module”,
8100 Series) Technical Service
Manual
®
• Alaris
System Directions for Use (DFU)
• Maintenance Software and User Manual
(Software v7.x or later)
PRODUCT NAME NOTE: The “Alaris
System” was formerly known as the “Medley
System” and is described in the Alaris
System DFU.
This manual is intended for personnel
experienced in analysis, troubleshooting,
and repair of analog/digital microprocessorbased electronic equipment.
®
System
8000
®
®
™
CAUTION
Any attempt to service this product by anyone
other than an authorized CareFusion Service
Representative while the product is under
warranty may invalidate the warranty.
If either module requires service while under
warranty, it must be serviced only by
CareFusion authorized service
personnel. Refer to the “Warranty” and
“Service Information” sections of the Alaris
®
System DFU.
The Alaris®System is a modular infusion
and monitoring system intended for use in
adult, pediatric and neonatal healthcare.
The Syringe Module is intended for facilities
that use syringe pumps to deliver fluids,
medications, blood, and blood products
using continuous or intermittent delivery
through clinically acceptable routes of
administration, such as intravenous (
intra-arterial (
IA), subcutaneous, epidural,
IV),
enteral, or irrigation of fluid spaces.
Alaris®Syringe Module (8110 Series)
Alaris®PCA Module (8120 Series)
Technical Service Manual
1-1
The PCA Module is intended for facilities
that use syringe pumps to deliver fluids or
medications using continuous or intermittent
delivery through clinically acceptable routes
of administration, such as intravenous (
IV),
subcutaneous, or epidural.
Refer to the product-specific (Syringe
Module or PCA Module) section of the
Alaris
®
System DFU for a list of features and
detailed information regarding setup and
operation.
1.2 PRECAUTION DEFINITIONS
Refer to the Alaris
®
System DFU .
1.3 SPECIFICATIONS
Refer to the product-specific section of the
Alaris
®
System DFU.
1.4 OPERATING FEATURES, CONTROLS
AND INDICATORS
Refer to the product-specific section of the
Alaris
®
System DFU.
1.5 ACCESSORIES
The Syringe Module uses standard, singleuse, disposable syringes (with luer-lock
connectors) and administration sets
designed for use on syringe pumps.
The PCA Module uses standard or pre-filled,
single-use disposable syringes (with luerlock connectors) and non-dedicated
administration sets with integrated antisiphon valves designed for use on syringetype PCA devices. For specific
administration set instructions, reference the
directions for use provided with the set.
1.6 ALARMS, ERRORS, MESSAGES
Alarm messages are displayed on the
scrolling Message Display bar. Refer to the
product-specific section of the Alaris
®
System DFU for detailed information.
1.6.1 Silencing Alarms
All alarms can be temporarily silenced by
pressing the
SILENCE key on the PC Unit.
1.7 TRUMPET AND START-UP CURVES
Refer to the product-specific section of the
Alaris
®
System DFU.
Use only specified syringes and
administration sets with the Syringe and
PCA Modules. Using other syringes or
administration sets can cause improper
instrument operation, inaccurate fluid
delivery or pressure sensing, or other
potential hazards. For a list of compatible
syringes, refer to the product-specific
section of the Alaris
®
System DFU. For a list
of compatible administration sets, refer to
the module’s Administration Set
Compatibility Card/Insert (provided
separately).
WARNING
If an alarm condition on the module occurs
while the audio alarm is silenced, the only
alarm indications will be visual displays and
symbols related to the alarm condition.
WARNING
GENERAL INFORMATION
1-2 Alaris
®
Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
1.1 INTRODUCTION (Continued)
GENERAL INFORMATION
1-3Alaris
®
Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
CHSE HD cheese head (screw)
DB0 database zero
DFU Directions for Use
IA intra-arterial
IUI inter-unit interface
NEOI near end of infusion
TR HD truss head (screw)
VDAC voltage DAC
Table 1-1. Abbreviations, Acronyms
Various abbreviations and acronyms are used throughout this manual. The following are those that are
not commonly known or easily recognized.
GENERAL INFORMATION
1-4 Alaris
®
Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
THIS PAGE
INTENTIONALLY
LEFT BLANK
2 CHECKOUT & CONFIGURATION
Chapter 2 — CHECKOUT AND CONFIGURATION
CAUTION
Should an instrument be jarred severely or
dropped, remove it from use immediately. It
should be thoroughly tested and inspected by
qualified service personnel to ensure proper
function prior to reuse.
2.1 INTRODUCTION
This chapter describes initial setup and
configuration for the Syringe and PCA
Modules.
NOTE: Due to product changes over time,
configurations described in this chapter may
differ from the instrument under service. If
there are any questions, contact CareFusion
Technical Support.
2.2 NEW INSTRUMENT CHECKOUT
Prior to placing a new instrument in use,
perform a check-in procedure using the
Maintenance Software.
When powering up the instrument, verify the
instrument beeps and all display
LED
segments flash. This confirms that the
instrument has performed its self test and is
operating correctly. During operation, the
instrument continually performs a self test,
and will alarm and display a message if it
detects an internal malfunction.
Contact CareFusion authorized service
personnel if the instrument has physical
damage, fails to satisfactorily pass the
startup sequence, fails a self test, or
continues to alarm.
®
Syringe Module (8110 Series)
®
PCA Module (8120 Series)
Alaris
Technical Service Manual
2-1Alaris
2.3 CONFIGURATION OPTIONS AND
DEFAULTS - SYRINGE MODULE
NOTES:
• Changes to the factory default values are
retained after a power cycle.
• If Factory Default is Yes, then all the
configuration settings are set to their
factory default.
• If Factory Default is No, then one or
more of the configuration settings has
been changed. Setting Factory Default
to Yes sets all configuration settings to
their factory default.
• With the Profiles feature enabled, the
settings are configured independently for
each profile. A hospital-defined, bestpractice data set must be uploaded to
enable the Profiles feature. Date and
Time is a system setting and is the same
in all profiles.
Refer to the Alaris®System DFU for the
following:
• System Settings
• Shared Infusion Settings (Pump Module
and Syringe Module)
• Syringe Module Settings
2.3.1 Factory Default Setting
To allow changes to System Configuration
parameters:
1. Hold
OPTIONS key at power up.
2. Press Factory default soft key.
3. Press No soft key.
4. To accept change, press
EXIT soft key.
• Option setting changes and main
System Config - Module
screen
displays.
2.4 CONFIGURATION SETUP - SYRINGE
MODULE
NOTES:
• Pressing the EXIT soft key while in a
System Config - Module screen
immediately powers the system down, with
no “Powering Down” display.
• Pressing the EXIT soft key while in a
System Config - Syringe screen returns
the display to the main System Config -
Module screen.
CHECKOUT AND CONFIGURATION
2-2
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
>Select an Option
or EXIT
EXIT
Factory default:
Yes
System Config - Module 1 of 2
PC Unit
Shared Infusion Settings
Pump Module
SPO2 Module
PAGE
DOWN
EXIT
System Configuration
Factory Default
Settings?
Yes
No
Selection of Yes sets all
System Configuration
parameters to the factory
default setting.
NOTES: (Continued)
• Pressing the
CONFIRM soft key while in a
System Configuration option screen:
♦ accepts existing setting or setting
change
♦ displays next option setting screen (if
applicable) or returns display to System
Config - Syringe screen
• Pressing the PC Unit
CANCEL key while in
a System Configuration option screen:
♦ leaves setting unchanged
♦ returns display to System Config -
Syringe screen
To access System Configuration options:
1. Hold
OPTIONS key at power up.
2. Press
PAGE DOWN soft key.
3. Press Syringe Module soft key.
4. To view additional options, press
PAGE
DOWN
soft key.
2.4.1 All Mode
Enabling All mode allows
ALL to be
selected as the volume to be infused (VTBI),
to deliver the entire contents of the syringe.
CHECKOUT AND CONFIGURATION
2-3
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
If KVO and ALL modes are both enabled,
the
ALL mode will not deliver the entire
syringe contents. A small percentage of the
syringe contents will be left available for
KVO operation.
CAUTION
System Config - Module 1 of 2
Factory default:
Shared Infusion Settings
PC Unit
Pump Module
SPO2 Module
>Select an Option
or EXIT
EXIT
No
PAGE
DOWN
System Config - Syringe 1 of 2
All Mode:
Auto Pressure:
Back Off:
Fast Start:
KVO:
>Select an Option
or EXIT
EXIT
Disabled
Disabled
Disabled
Disabled
Disabled
PAGE
DOWN
System Config - Syringe 2 of 2
Max rate:
Near End:
Pressure limit-Disc:1000
Pressure limit-NoDisc: Med
Priming: Disabled
>Select an Option
or EXIT
PAGE
EXIT
UP
999 mL/h
Disabled
mmHg
System Config - Module 2 of 2
Syringe Module
EtCO2 Module
>Select an Option
or EXIT
PAGE
EXIT
UP
1. After accessing System Config Syringe options display, press All Mode
soft key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
• Option setting changes and System
Config - Syringe page
1 displays.
2.4.2 Auto Pressure
Enabling Auto Pressure allows the Auto
Pressure option to be displayed in the
Pressure Limit screen when a pressure
sensing disc is in use. Auto Pressure
automatically sets the alarm limit for a
shorter time to alarm, as follows:
• If current pressure is
100 mmHg or less,
system adds
30 mmHg to current
pressure, to create a new alarm limit.
• If current pressure is greater than
100 mmHg, system adds 30% to current
pressure, to create a new alarm limit.
1. After accessing System Config -
Syringe options display, press Auto
Pressure soft key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
• Option setting changes and System
Config - Syringe page 1 displays.
2.4.3 Back Off
When Back Off mode is enabled and a
pressure sensing disc is in use, the motor
reverses plunger movement during an
occlusion until the pressure returns to
preocclusion levels, automatically reducing
bolus flow.
1. After accessing System Config -
Syringe options display, press Back Off
soft key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
• Option setting changes and System
Config - Syringe page
1 displays.
CHECKOUT AND CONFIGURATION
2-4
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
2.4.1 All Mode (Continued)
System Configuration - Syringe
Back Off mode
Enable
Disable
Allows use of the
back off feature.
System Configuration - Syringe
Auto Pressure
Enable
Disable
Allows use of the
auto pressure feature.
System Config - Pump 2 of 3
System Configuration - Syringe
All mode
Allows use of the
All mode feature.
Enable
Disable
2.4.4 Fast Start
When Fast Start mode is enabled and a
pressure sensing disc is in use, the
instrument runs at an increased rate when
an infusion starts, taking up any slack in the
drive mechanism.
1. After accessing System Config -
Syringe options display, press Fast
Start soft key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
• Option setting changes and System
Config - Syringe page
1 displays.
2.4.5 KVO
Enabling
KVO allows some infusions to
automatically switch into
KVO (keep vein
open) mode upon completion. The
KVO
option setting cannot be changed after the
instrument is powered on and a profile
selected.
NOTE: In the following procedure, the KVO
option is changed to Enable. Changing the
option setting to Disable, disables the
Change Rate and Change Volume soft
keys, as displayed in step 1.
1. After accessing System Config -
Syringe options display, press KVO soft
key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
CHECKOUT AND CONFIGURATION
2-5
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
System Configuration - Syringe
Fast Start mode
Enable
Disable
Allows use of the
fast start feature.
System Configuration - Syringe
KVO
Enable
Disable
Change
Rate
Change
Volume
Rate:
1 mL/h
Volume:
2%
Allows use of the KVO feature.
CONFIRM
System Configuration - Syringe
KVO
Enable
Disable
Change
Rate
Change
Volume
Rate:
1 mL/h
Volume:
2%
Allows use of the KVO feature.
CONFIRM
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
If
KVO and ALL modes are both enabled,
the
ALL mode does not deliver the entire
syringe contents, leaving a small
percentage of the syringe contents
available for
KVO
operation.
CAUTION
CHECKOUT AND CONFIGURATION
2-6
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
3. To change
KVO rate, press Change
Rate soft key and enter new rate (
0.01 to
2.5 mL/h in 0.01 mL/h increments).
NOTE: Flow rates less than 0.01
mL/h
are available only with a 1cc syringe.
For larger syringes, the lower limit
adjusts to
0.1 mL/h.
4. To change
KVO
volume, press Change
Volume soft key and enter new volume
level (
0.5 to 5%).
5. To accept changes(s), press
CONFIRM
soft key.
• Settings change and System Config
- Syringe page
1 displays.
2.4.6 Max rate
The Maximum rate value identifies the
maximum rate at which a bolus dose can be
delivered. When the Max Rate option is
selected during bolus dose programming,
the bolus is delivered at the maximum rate
for an automatically calculated duration.
1. After accessing System Config -
Syringe options display, page
2, press
Max rate soft key.
2. To change maximum rate, press
Change Value soft key and enter new
rate (
0.1 to 99.9 mL/h in 0.1 mL/h
increments;
100 to 999 mL/h in 1 mL/h
increments).
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
2.4.5 KVO (Continued)
System Configuration - Syringe
Change
Value
Maximum rate
adjustment
Maximum
rate:
mL/h
___
System Configuration - Syringe
Change
Value
Confirm
Maximum rate
adjustment
Maximum
rate:
mL/h
999
System Configuration - Syringe
KVO
Enable
Disable
Change
Rate
Change
Volume
Rate:
2 mL/h
Volume:
_5%
Allows use of the KVO feature.
CONFIRM
-- Continued Next Page --
System Configuration - Syringe
CONFIRM
Enable
Disable
Change
Rate
Change
Volume
KVO
Rate:
_2mL/h
Volume:
2%
Allows use of the KVO feature.
3. To accept change, press Confirm soft
key.
• Setting changes and System Config
- Syringe page
2 displays.
2.4.7 Near End
Enabling Near-End-of-Infusion (
NEOI)
allows an alert to be set from
1 to
60
minutes before the infusion is complete.
The alert occurs at the configured time or
when
25% of the VTBI remains, whichever
occurs later.
NOTE: In the following procedure, the Near
End option is changed to Enable. Changing
the option setting to Disable disables the
Change Time soft key, as displayed in
step
1.
1. After accessing System Config -
Syringe options display, page
2, press
Near End soft key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
3. To change Alert Time, press Change
Time soft key and enter new time
(
1 to 60 minutes).
4. To accept changes(s), press
CONFIRM
soft key.
• Settings change and System Config
- Syringe page
2 displays.
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
2.4.6 Max rate (Continued)
CHECKOUT AND CONFIGURATION
2-7
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
System Configuration - Syringe
Maximum rate
adjustment
Maximum
rate:
99.9
mL/h
Change
Value
Confirm
System Configuration - Syringe
CONFIRM
Enable
Disable
Change
Time
DisableDisable
Near-End-of
Infusion
Alert Time:
2 min
Allows use of the Near-End-of
Infusion feature.
System Configuration - Syringe
CONFIRM
Enable
Disable
Change
Time
DisableDisable
Near-End-of
Infusion
Alert Time:
2 min
Allows use of the Near-End-of
Infusion feature.
System Configuration - Syringe
CONFIRM
Enable
Disable
Change
Time
DisableDisable
Near-End-of
Infusion
Alert Time:
10 min
Allows use of the Near-End-of
Infusion feature.
2.4.8 Pressure Limit - Disc
This option allows setting an occlusion
pressure point when a pressure sensing
disc is in use.
1. After accessing System Config -
Syringe options display, page
2, press
Pressure limit-Disc soft key.
2. To change pressure limit, press Change
Value soft key and enter new limit (
25 to
1000 mmHg in 1 mmHg increments).
3. To accept change, press
CONFIRM soft
key.
• Setting changes and System Config
- Syringe page
2 displays.
2.4.9 Pressure limit - No Disc
This option allows setting an occlusion
pressure point when no
pressure sensing
disc is in use.
1. After accessing System Config -
Syringe options display, page
2, press
Pressure limit-NoDisc soft key.
2. To change pressure limit (occlusion
pressure set point), press applicable soft
key (Low, Med, High).
3. To accept change, press
CONFIRM soft
key.
• Setting changes and System Config
- Syringe page
2 displays.
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
CHECKOUT AND CONFIGURATION
2-8
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
System Configuration - Syringe
Pressure Limit Selection
(no disc)
CONFIRM
High
Med
Low
System Configuration - Syringe
Pressure Limit Selection
(no disc)
CONFIRM
Low
High
Med
System Configuration - Syringe
Pressure Limit Selection
(disc present)
Change
Value
Current limit
_ 600
mmHg
CONFIRM
System Configuration - Syringe
Pressure Limit Selection
(disc present)
Change
Value
Current limit
1000
mmHg
CONFIRM
2.4.10 Priming
Enabling Priming mode allows a limited
volume of fluid to be delivered to prime the
administration set before connecting to a
patient or following a syringe change. When
priming, a single continuous press of the
PRIME soft key delivers up to
2 mL of
priming fluid.
1. After accessing System Config -
Syringe options display, page
2, press
Priming soft key.
2. To change option setting, press soft key
next to applicable option (Enable or
Disable).
• Option setting changes and System
Config - Syringe page
2 displays.
2.5 CONFIGURATION SETUP - SHARED
INFUSION - PUMP AND SYRINGE
MODULES
Refer to the
8000/8100 Series Technical
Service Manual.
2.6 CONFIGURATION OPTIONS AND
DEFAULTS - PCA MODULE
NOTE: With the Profiles feature enabled, the
settings are configured independently for
each profile. A hospital-defined, bestpractice data set must be uploaded to enable
the Profiles feature. Date and Time is a
system setting and is the same in all profiles.
System Settings: Refer to the PC Unit
section of the Alaris®System
DFU.
PCA Module Settings: Refer to the PCA
Module section of the Alaris
®
System DFU.
PCA Module Configuration Parameters:
Select system configuration settings for the
PCA Module during data set development,
then upload them as part of the data.
CHECKOUT AND CONFIGURATION
2-9
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
2.4 CONFIGURATION SETUP - SYRINGE
MODULE (Continued)
System Config - Pump 2 of 3
System Configuration - Syringe
Priming mode
Allows use of the
priming feature.
Enable
Disable
CHECKOUT AND CONFIGURATION
2-10
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
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3 PREVENTIVE MAINTENANCE
Chapter 3 — PREVENTIVE MAINTENANCE
WARNING
Failure to perform regular and preventive
maintenance inspections may result in improper
instrument operation.
3.1 INTRODUCTION
Perform regular and preventive
maintenance inspections to ensure that the
Syringe and PCA Modules remain in good
operating condition:
• Perform regular inspections before each
use.
• Perform preventive maintenance
inspections annually.
These requirements and guidelines are
intended to complement the intent of Joint
Commission on Accreditation of Healthcare
Organizations (
JCAHO) requirements.
3.2 REGULAR AND PREVENTIVE
MAINTENANCE INSPECTIONS,
CALIBRA TION
Use the Maintenance Software to perform
calibration and preventive maintenance.
Contact CareFusion Technical Support
for help obtaining or using Maintenance
Software.
3.3 CLEANING
Refer to the Alaris
®
System DFU.
®
Syringe Module (8110 Series)
®
PCA Module (8120 Series)
Alaris
Technical Service Manual
3-1Alaris
PREVENTIVE MAINTENANCE
3-2
Alaris®Syringe Module (8110 Series)
Alaris
®
PCA Module (8120 Series)
Technical Service Manual
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