CaptiveAire NF120-SUS Installation Manual

26
D20230 / 5 4 3 2 1 -10/01-20M-IL-Subject to change. © Belimo Aircontrols (USA), Inc.
NF Series Spring Return Direct Coupled Actuator
Applications
Minimum 60 in-lb torque
For damper areas up to 15 sq-ft*
Torque: 60 in-lb ●●●●●●●●●
120 VAC ●●
120 VAC ●● Control signal: on-off ●●●●●●● Control signal: proportional 2 to 10 VDC ●● Feedback signal: 2 to 10 VDC ●● Running time motor <75 sec ●●●●●●●
motor 150 sec constant ●●
spring <60 sec ●●●●●●●●● External direction of rotation switch ●● Appliance rated cable, 18 GA ●●●●● ●● Built-in auxiliary switch ●● Two built-in auxiliary switches
Installation instructions......(p. 34–38) Special wiring ................(p. 40–41)
General wiring ..................(p. 39) Start-up and checkout ..(p. 42)
NF Series - at a glance
K4-1 Clamp
ZG106 or ZG 107 bracket
* 4 in-lb/ft2damper torque loading. Parallel blade. No edge seals.
Direct Coupling ­The Belimo Concept
Mount directly to 1.05 jackshafts with accessory clamp.
Linkage is available when direct coupling is not possible. (See Mounting Methods Guide
5.1 and Mechanical Accessories Doc 4.2)
NF24 US (p. 28)
NF24 US-S (p. 28)
NF24 US-S2 (p. 28)
NF120 US (p. 30)
NF120-S US (p. 30)
NF230 US (p. 30)
NF230-S US (p. 30)
NF24-SR US (p. 32)
NF24-SR-S US (p. 32)
®
27
D20230/ 5 4 3 2 1 -10/01-20M-IL-Subject to change. © Belimo Aircontrols (USA), Inc.
NF
A CLOSER LOOK…
NF Series Spring Return Direct Coupled Actuator
®
Cut labor costs with simple direct coupling.
True mechanical spring return - the most reliable failsafe.
Mount for clockwise or counterclockwise fail-safe.
Check damper position easily with clear position indicator.
Dont wory about actuator burn-out.
Belimo is overload-proof throughout rotation
Easy mechanical stop to adjust angle of rotation.
(add ZDB-AF2 accessory).
Need to change control direction?
Do it easily with a simple switch. (NF24-SR
US)
Golden Point breather membrane optimizes
performance in harsh airstream environments.
Built-in auxiliary switch(s) is easy to use, offers feedback
or signal for additional device. (NF24-S2 US has two switches, NF24-S US, NF120-S US, NF230-S US)
Microprocessor-controlled brushless DC motor increases
actuator lifespan and reliability, provides constant running time. (NF24-SR
US)
Rugged metal housing withstands rough handling in the
mechanical room.
3 ft. appliance rated cable and conduit connector
eases installation.
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The Belimo Difference
Low Installed and Life-Cycle Cost.
High degree of control accuracy. Easy to install and operate, durable. No maintenance.
Long Service Life.
Components tested before assembly. Final product tested before shipment. Designed with over 20 years of experience in direct coupled applications.
Customer Commitment.
Unconditional warranty. Same-day shipments. Knowledgeable, full-time technical support. Worldwide sales and distribution.
LISTED 94D5 TEMP. IND & REG. EQUIP.
U
L
D20230 / 5 4 3 2 1 -10/01-20M-IL-Subject to change. © Belimo Aircontrols (USA), Inc.
Torque min. 60 in-lb, for control of air dampers
Application:
For on-off, fail-safe control of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturers specifications. Control is on-off from an auxil­iary contact, or a manual switch.
The actuator is mounted directly to a damper shaft up to 1.05 in diameter by means of its universal clamp. A crank arm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.
Operation
The NF series actuators provide true spring return operation for reliable fail-safe application and positive close off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator. The NF series provides 95° of rotation and is provided with a graduated position indicator showing 0° to 95°. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.
The NF24-S US version is provided with 1 built in auxiliary switch. This SPDT switch is provided for safety interfacing or signaling, for example, for fan start-up. The switching function is adjustable between 5° and 85°.
The NF24-S2 US version is provided with 2 built-in auxiliary switches. These SPDT switches are provided for safety inter­facing or signaling, for example, for fan start-up. The switching function at the fail-safe position is fixed at +5°, the other switch function is adjustable between +25° to +85°.
NF24 (-S,-S2) US
On-off, spring return safety, 24 V
Technical Data NF24 (-S) US
Power supply 24 VAC ± 20% 50/60 Hz
24 VDC ± 10%
Power consumption running: 5 W
holding: 2.6 W Transformer sizing 8 VA (class 2 power source) Electrical connection 3 ft, 18 GA appliance cable
1/2 conduit connector Overload protection Electronic throughout 0 to 95° rotation Electrical protection Auxiliary switches are double insulated Angle of rotation 95°, adjustable 30 to 95° w/ accessories Torque 60 in-lb [7 Nm] constant torque Direction of rotation spring return can be selected by
CW/CCW mounting Position indication visual indicator, 0° to 95° (0° is spring
return position) Auxiliary switches 1 x SPDT 7A (2.5A) @ 250 VAC,
UL listed
adjustable 5°to 85° Running time motor: < 75 sec
spring: < 60 sec Humidity 5 to 95% RH noncondensing Ambient temperature -22°F to +122°F [-30°C to +50°C] Storage temperature -40°F to +176°F [-40°C to +80°C] Housing NEMA type 2 / IP54 Housing material zinc coated steel Agency listings UL 873 listed, CSA 4813 02 certified, CE Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.6 lbs (3.0 kg.)
Technical Data NF24 (-S2) US
Auxiliary switches 2 x SPDT 7A (2.5A) @ 250 VAC,
UL listed
one set at +5°, one adjustable 25°to 85°
(NF24-S)
(nominal)
1.97"
3.15" [80]
3.86" [98]
3.10" [78]
2.24"
[57]
[50]
1.93"
[49]
2.64" [67]
0.26" [6.5]
5.85" [148.5]
10.59" [269]
0.35" [9]
0.39" [10]
0.65" [16.5]
0.19" [5]
Damper Shaft Standard:
1/2" to 1.05"
Damper Shaft Optional*
3/8" to 3/4"
*with K4US clamp 3/8" to 5/8"
Dimensions (All ratings in brackets are metric.)
28
D011
LISTED 94D5 TEMP. IND & REG. EQUIP.
U
L
®
29
D20230 / 5 4 3 2 1 -10/01-20M-IL-Subject to change. © Belimo Aircontrols (USA), Inc.
NF24 (-S-S2) US
On-off, spring return safety, 24 V
®
Accessories
AV 10-18 Shaft extension IND-AF2 Damper position indicator K4-1 Universal clamp for up to 1.05 dia jackshafts K4-H Universal clamp for hexshafts 3/8 to 5/8 KH-AF Crankarm for up to 3/4 round shaft KH-AF-1 Crankarm for up to 1.05 jackshaft KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-01 10 mm wrench ZDB-AF2 Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-103 Universal mounting bracket ZG-104 Universal mounting bracket ZG-106 Mounting bracket for Honeywell
®
Mod IV replace-
ment or new crankarm type installations
ZG-107 Mounting bracket for Honeywell®Mod III or Johnson
®
Series 100 replacement or new crankarm type installations
ZG-108 Mounting bracket for Barber Colman®MA 3../4..,
Honeywell®Mod III or IV or Johnson®Series 100
replacement or new crankarm type installations ZG-AF Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-200 Explosion-proof housing ZS-250 Explosion-proof housing ZS-300 NEMA 4X housing
Note: When using NF24(-S, -S2) US actuators, only use accessories listed on this page.
Wiring diagrams
NF24 US Typical Specification
On-off spring return damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05 diameter. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall be protected from overload at all angles of rotation. If required, 1 or 2 SPDT auxiliary switch shall be pro­vided having the capability of being adjustable. Actuators with auxiliary switches must be constructed to meet the requirements for Double Insulation so an electrical ground is not required to meet agency listings. Actuators shall be UL listed and CSA certified, have a 5 year warranty, and be man­ufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.
2 3
1
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power con-
sumption must be observed. Actuator may also be powered by 24 VDC.
2 3
1
4
5
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power con-
sumption must be observed. Actuator may also be powered by 24 VDC.
For end position indication, interlock control, fan start­up, etc., NF24-S US incorporates a built-in auxiliary switch: 1 x SPDT, 7A (2.5A) @250 VAC, UL listed, adjustable 5° to 85°. NF24-S2 US incorporates two built-in auxiliary switches: 2 x SPDT, 7A (2.5A) @250 VAC, UL listed, one switch is fixed at +5°, one is adjustable 25° to 85°.
Meets UL and CSA requirements without the need of an electrical ground connection.
On-off wiring for NF24 US
On-off wiring for NF24-S US
W063
W064
24 V AC Transformer
1
Line Volts
5
1 Common 2 + Hot
3
24 V AC Transformer
1
Line Volts
1 Common 2 + Hot
NF24 (-S,-S2) US
S1
NC
S2 S3
NO
S4
NC
S5 S6
NO
3
2
NF24-S2 US
5°
4
25° to 85°
2
S1
NC
S2 S3
NO
NF24-S US
4
5° to 85°
2
D20230 / 5 4 3 2 1 -10/01-20M-IL-Subject to change. © Belimo Aircontrols (USA), Inc.
NF120 (-S) US / NF230 (-S) US
On-off, spring return safety, 120 or 230 VAC
Torque min. 60 in-lb, for control of air dampers
Application:
For on-off, fail-safe control of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturers specifications. Control is on-off from an auxil­iary contact, or a manual switch.
The actuator is mounted directly to a damper shaft up to 1.05 in diameter by means of its universal clamp. A crank arm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.
Operation
The NF series actuators provide true spring return operation for reliable fail-safe application and positive close off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator. The NF series provides 95° of rotation and is provided with a graduated position indicator showing 0° to 95°. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.
The NF120-S / NF230-S US versions are provided with 1 built-in auxiliary switch. This SPDT switch is provided for safe­ty interfacing or signaling, for example, for fan start-up. The switching function is adjustable between 5° and 85°.
Technical Data NF120 (-S) US NF230 (-S) US
Power supply 120 VAC ± 10% 230 VAC ± 10%
50/60 Hz 50/60 Hz
Power consumption running: 6 W 6 W
holding: 3.5 W 3.5W Transformer sizing 7 VA 7 VA Electrical connection 3 ft, 18 GA appliance cable
1/2 conduit connector Overload protection Electronic throughout 0 to 95° rotation Electrical protection Auxiliary switches are double insulated Angle of rotation 95°, adjustable 30 to 95°w/ accessories Torque 60 in-lb [7 Nm] constant torque Direction of rotation spring return can be selected by
CW/CCW mounting Position indication visual indicator, 0° to 95° (0° is
spring return position) Auxiliary switches 1 x SPDT 7A (2.5A) @ 250 VAC,
(-S models)
UL listed,
adjustable 5° to 85°
Running time motor: < 75 sec
spring: < 60 sec Humidity 5 to 95% RH noncondensing Ambient temperature -22°F to +122°F [-30°C to +50°C] Storage temperature -40°F to +176°F [-40°C to +80°C] Housing NEMA type 2 / IP54 Housing material zinc coated steel Agency listings UL 873 listed, CSA 4813 02 certified, CE Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 7.3 lbs (3.3 kg.)
LISTED 94D5 TEMP. IND & REG. EQUIP.
U
L
(nominal)
30
1.97"
3.15" [80]
3.86" [98]
3.10" [78]
2.24"
[57]
[50]
1.93"
[49]
2.64" [67]
0.26" [6.5]
5.85" [148.5]
10.59" [269]
0.35" [9]
0.39" [10]
0.65" [16.5]
0.19" [5]
Damper Shaft Standard:
1/2" to 1.05"
Damper Shaft Optional*
3/8" to 3/4"
*with K4US clamp 3/8" to 5/8"
Dimensions (All ratings in brackets are metric.)
D011
®
31
D20230 / 5 4 3 2 1 -10/01-20M-IL-Subject to change. © Belimo Aircontrols (USA), Inc.
NF120 (-S) US / NF230 (-S) US
On-off, spring return safety, 120 or 230 VAC
Accessories
AV 10-18 Shaft extension IND-AF2 Damper position indicator K4-1 Universal clamp for up to 1.05 dia jackshafts K4-H Universal clamp for hexshafts 3/8 to 5/8 KH-AF Crankarm for up to 3/4 round shaft KH-AF-1 Crankarm for up to 1.05 jackshaft KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-01 10 mm wrench ZDB-AF2 Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-103 Universal mounting bracket ZG-104 Universal mounting bracket ZG-106 Mounting bracket for Honeywell
®
Mod IV replace-
ment or new crankarm type installations
ZG-107 Mounting bracket for Honeywell
®
Mod III or Johnson
®
Series 100 replacement or new crankarm type installations
ZG-108 Mounting bracket for Barber Colman
®
MA 3../4.., Honeywell®Mod III or IV or Johnson®Series 100 replacement or new crankarm type installations
ZG-AF Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-200 Explosion-proof housing ZS-250 Explosion-proof housing ZS-300 NEMA 4X housing
Note: When using NF120 US, NF120-S, NF230 US and NF230-S US actuators, only use accessories listed on this page.
NF120 US / NF230 US Typical Specification
On-off spring return damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05 diameter. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall be protected from overload at all angles of rotation. If required, 1 SPDT auxiliary switch shall be provided having the capability of being adjustable. Actuators with aux­iliary switches must be constructed to meet the requirements for Double Insulation so an electrical ground is not required to meet agency listings. Actuators shall be UL listed and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.
Wiring diagrams
2
1
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power con-
sumption must be observed. No ground connection is required.
2 3
1
3
Provide overload protection and disconnect as required. Actuators may be connected in parallel. Power con-
sumption must be observed. No ground connection is required.
For end position indication, interlock control, fan start­up, etc., NF120-S
US and NF230-S incorporate one
built-in auxiliary switch: 1 x SPDT, 7A (2.5A) @250 VAC, UL listed, adjustable 5° to 85°.
Meets UL and CSA requirements without the need of an electrical ground connection.
®
4
5
On-off wiring for NF120 US / NF230 US
On-off wiring for NF120-S US / NF230-S US
W066
W067
1
120 V AC
L1 N L2 H
5
1 Neutral 2 Hot
3
120 V AC
1
Wht N Blk H
1 Neutral 2 Hot
3 Ground
NF120 US NF230 US
2
S1
NC
S2 S3
NO
NF120-S US NF230-S US
4
5° to 85°
2
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